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Russian Headlight Assemblies
Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M
/ MB-750 / MB-750M(Also See Part XXX-1 to-12)
Ernie [email protected]
02 / 2018
Dnepr (Днепр) K-750 Motorcycle with Sidecar
Safety Fuse
Master SwitchGenerator Charging Indicator
Spark Advance Lever
Horn Button
Bowden Cable to Hi/Lo Beam Switch
2
Dnepr K-750 (ДНЕПР К-750)
3
MB-750 and MB-750M (www.russiancycles.com)
MB-750M MB-750
4
K-750 Headlight Assembly (http://www.ural-hamburg.de)
5
650184-b Front Lamp
Fits: K-750M and others, w/ ignition switch
List Price: 140€ new
(www.henriksson.ee)
6
Headlamp, Old Style
Fits: K-750, M-72 und BMW
List Price: 79.00€, US $108.57
(www.ebay.com)
Headlight Assemblies for Dnepr K-750 Motorcycles
Headlight Assembly Фара ФГ-116 (FG-116) on K-750M, MB-750 and MB-750M
K-750
1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector
Central Switch
1. Cavity Shell2. Ring (rim) of Lens and Reflector3. Reflector4. Dual-Filament Hi/Lo Beam Lamp5. Parking Light6. Central Switch7. Ignition Key8. Speedometer Light9. Speedometer Mounting Hole
7
Headlight Cavity for K-750 Showing Hi/Lo Beam Switch, Central Switch and Fuse Holder Hole, and Generator Charge
Lamp Holder (www.oldtimergarage.eu)
Safety Fuse Holder
Hole for Master Switch
Generator Charging Indicator
Hi/Lo Beam Switch
www.ural-hamburg.de
8
Components for K-750/MB-750 Headlight Cavity(www.oldtimergarage.eu)
Fuse Holder Part #: 000.772
List Price: €12.10
Parking Light Bulb HolderUral/Dnepr Part #: 72177-БPar#: 000.768List Price: €5.04
Headlamp Bulb ConnectorPart #: 000.848List Price: €4.54
Headlamp Rubber GasketM72/K750/MB750Part #: 001.912List Price: €2.02
Dual-Beam Headlamp, 6V, 32/21W Ural/Dnepr Part #: 72176-БPart #: 001.551List Price: €7.06
9
Components for K-750/MB-750 Headlight Cavity (moto-boxer.com)
Generator “Charge” Warning Bulb Part#: 6V 0.25A.List Price: 7.08€
15-Amp FuseList Price: 1.00€
Hi/Lo Dimmer Switch for HeadlightList Price: 40.12€
Headlamp CasingList price: 40.12€
Dual-Filament Headlamp, 6VPart #: A6V 32+21WList Price: 4.72€
10
Dnepr K-750 Three-Position Headlight Cavity Switch
Ignition Switch Key M-72 (www.oldtimergarage.eu)•Part Number: 000.789•List Price: €14
Фары ФГ-6
Б
Л
CC
З/C
Я
Ф
Ignition On/Off
Contacts
Fuse
11
Dnepr: K-750 Master Switch Schematic (IggyMo on Dneprheads)
П(56)
Ф(58)
Я(61)
СС(55)З/С
(15)
ЛС
Б(30/51)
Generator“Charge”
Light
Fuse
12
Ignition Key for Dnepr K-750, M-72, MT-9, MT-10
13
Ignition Master Switch
•Activated by a Key that Can Be Pulled Out–Insert the Key Straight Down and You Get Ignition-Only–Put the Key Half-Way In and Turn Left or Right without Activating the Ignition–Pull the Key Out in Any Position
•Black Dust Cover–Push Forward to See the Key-Slot
•Push-In to Turn-On Ignition•Turn Right or Left to Turn-On Various Accessories–Left or Right Will Be Different Accessories, Depending upon Wiring
Slide Mechanism
Cover OpenCover Closed
Chrome-Plated Ignition Lock/Switch Cover (moto-boxer.com)
14
.
.
K-750 Headlight Cavity
.
.
.
Ground
to Rear Bike and Sidecar Lights
Mechanical Linkage (Bowden Cable) to Left Handlebar
from Battery Terminal and Б Terminal of Voltage Regulator
to “Я” Terminal of Г-11 Generator and PP-1 Voltage Regulator
to Rear Brake Light Foot Switch(in later K-750’s)
to Ignition Coil Terminal
Lamp
Ignition
Switch
Generator Charge (Red)
Fuse (8-Amp in Ural,
15-Amp in Dnepr)
Speedometer Backlight
Master Switch
Parking Lamp
Dual-FilamentHeadlight
Ground “Mass”
Hi/Lo Beam Slider Switch
Headlight Cavity
Central ignition switch supplies 6-Volts to the bike/sidecar lamps and either the hi/lo beam lamp or the parking light. The ignition switch
also supplies energy to the generator field coil, ignition coil and voltage regulator.
Master Switch Shown in “Off” Position
Fuse protects the Hi/Lo beam, parking and rear bike/sidecar lamps
Park
Run
Ignition SwitchShown in
“Off” Position
Б
CC
15
K-750M with PM-05 Ignition and Handlebar Control
1. Light Beam and Low Beam, 2. Key, 3. Fuse, 4. Lamp, 5. Master Switch, 6. Ground Wire, 26. Signal Horn
Button Switch, 27. Signal Wire, 28. Hi/Lo Beam Lever, 29. Cable Switch for Hi/Lo Light, 30. Driving and
Parking Light Switch 31. Warning Light 32. Parking Light Bulb 33. Backlight Speedometer
to Signal Horn
26. Horn Button28. Hi/Lo Beam Lever
1. Hi/Lo Beam Lamp
Hi/Lo Dimmer Switch in Headlight Cavity
35. Parking Light
6. Ground Wire
16
Early K-750, MB-750
Breaker/Distributor(PM-05)
Hi/Lo Beam Switch
Bowden Control Cable to PM-05 Spark Advance
Hi/Lo Beam Lamp
Key
17
K-750 and MB-750 Headlight Cavity
Ignition KeyHi/Lo Dual-Beam Lamp
Parking Light
Hi/Lo Dimmer Switch
Ground “masse”
Generator “Charge” Lamp
Ignition On/Off
Contacts
Fuse
18
1 - hi/lo beam lamp A6-32+322 - key3 - fuse4 - ФГ-116 headlight assembly5 - central switch6 - ground wire "mass“7 - high tension wire8 - spark plug tip9 - spark plug А8У10 - high tension wire11 - ignition coil Б2Б (B2B)12 - overall lamp13 - headlight sidecar ПФ-20014 - horn С-37А
Dnepr K-750M, MB-750, K-650 and MB-750M
15 - front sidecar lamp wire16 - connector wires17 - taillight ФП-22018 - "Stop" A6-15 lamp19 - tail light bulb overall A6-320 – sidecar lamp wire21 - lamp switch brake wire22 - license plate illumination wire23 – foot brake-light switch24 – voltage regulator25 - DC generator Г-41426 - portable trouble lamp
(only MB-750 and MB-750M)27 - 47K socket
(only MB-750 and MB-750M)
28 - lead to a power outlet29 - battery ground-wire30 - battery31 - breaker contacts PM-0532 - horn button33 - signal wire34 - ignition advance lever35 - speedometer backlight36 - generator warning lamp A6-0.2537 - shift cable light38 - hi/lo beam dimmer switch39 - parking light A6-2
19
23. Breaker/Distributor(PM-05)
10. Ignition Coil (B2B)
18. Generator(Г-11A)
25. HornButton
12. Horn
17. Voltage Regulator(PP-31A)
16. FootBrake-Light
Switch
29. Hi/Lo BeamSwitch
19. Battery
Dnepr (Днепр) Early K-750 with PM-05 (Manual) Ignition
1 – hi/lo beam lamp beam, 2 – key, 3 – fuse, 4 - lamp, 5 - central switch, 6 - wire “ground", 7 - high voltage wire, 8 – spark
plugs, 9 - high voltage 10 - ignition coil, 11 – sidecar front light, 12 – horn, 13 – sidecar wire, 14 - tail light sidecar, 15 - tail
lamp of motorcycle, 16 – foot brake-light switch, 17 – voltage regulator, 18 – generator, 19 – battery, 20 - low voltage wiring
loom, 21 - battery ground wire, 22 - breaker, 23 - distributor, 24 - high voltage wire, 25 – horn button, 26 - wire signal, 27 -
advance ignition; 28 - cord switch driving and parking light, 29 – hi/lo switch (driving/dipped beam), 30 – “charge” indicator
lamp, 31 - parking light bulb, 32 – speedometer lamp, 33 - connecting jack wires, 34 - sidecar lamp wire, 35 - wire from the
sensor to stop lamp, 36 - wire from the connector to the lamp lighting plate
27. Hi/Lo Beam Lever
1. Hi/Lo Beam Lamp
20
Dnepr (Днепр) K-750, K-750M, MT-12 and Ural (Урал) M-61)
Ignition Coil (B2B)
22. Battery (3MT-6 or 3MT-7)
7. Breaker/Distributor(PM-05)
28. HornButton
15. Generator
(Г-414)
3. Flasher Unit 25. FootBrake-Light
Switch
11. Manual Spark Advance
10. Hi/Lo Beam Lever
1. TurnSignal
Manual Spark-Advance Cable
Dimmer Switch Control Cable
27. Horn
8. Hi/Lo BeamSwitch
21
Dnepr (Днепр) Early K-750, K-750M, MT-12 andUral (Урал) M-52, M-61 and M-72M, M-72K with
Manual Spark Advance PM-05 Breaker/Distributor and B2B Ignition Coil
17. Ignition Coil (B2B)
22. Battery 3T-6 or 3MT-7
Breaker/Distributor(PM-05)
27. Horn
15. Generator (Г-414)
1. Turn Signal Switch
8. Hi/Lo Beam Switch
Hi/Lo BeamLever
Bowden Control Cable to PM-05 Spark Advance
4. Hi/Lo Beam Lamp
Dimmer Switch Control Cable
Flasher Unit
25. Foot Brake-Light
Switch
1 - switch indicators P-201 11 - Shifters Ignition 21 - Lamp A6-15 stop-signals (only in the lamp, or OP-230 OP-246)2 - right front indicator lamp on a motorcycle 12 - fuse 15A 22 - battery 3MT-6 or 3MT-7 3 - flasher PC-419 13 - central switch (on M-72 & K-750 slightly different notation terminals) 23 - right rear indicator lamp on motorcycle-alone 4 - lamp head light headlamp A6-32, 21 or A6-32 +32 14 - bulb illumination A6-2 scale speedometer 24 – Voltage regulator 5 - parking light 15 - generator 25 – Foot Brake-Light Switch 6 - Left direction indicators 16 - control lamp of the generator A6-0.25 26 - headlight rear position lamps 7 – Breaker Points PM-05 17 - ignition coil KM-01 or B-2B 27 - Horn C-35 8 - light switch (located in the housing headlights) 18 - Distributor 28 - Horn button 9 - cable Shifters Ignition 19 - Indices turning right (sidecar) 10 - lever light switch 20 - front position lamp sidecar
22
Dnepr K-750, K-750M and MT-12with Manual PM-05 Distributor/Breaker Points
Distributor/Breaker (PM-05)
Regulator(PP-1)
Hi/Lo BeamLever
Generator(Г-11)
Ignition Coil(KM-01)
Horn
HornButton
Battery
Hi/Lo BeamSwitch
2. Hi/Lo Beam Lamp
23
M-72 / K-750 Wiring Diagram
Generator Г-11
Voltage Regulator
(PP-1)
Ignition Coil(KM-01)
Distributor (PM-01)
Breaker Points(PM-01)
Battery(+ ground)
Hi/Lo Beam SwitchParking Light
(+)(-)
FuseCharge Light
24
Dnepr (Днепр) Early K-750with PP-31A Regulator, PM-05 Breaker/Distributor and B2B Ignition Coil
Regulator(PP-31A)
Battery
Breaker/Distributor(PM-05)
Ignition Coil(B2B)
Generator(Г-11A)
Handlebar Control Switch (P-45)
Horn
Hi/Lo BeamLever
ManualSpark Advance
25
Dnepr (Днепр) Later K-750 and K-750Mwith PP-302 Regulator, PM-05 Breaker/Distributor and B2B Ignition Coil
Breaker/Distributor(PM-05)
Regulator(PP-302)
Generator(Г-414)
Ignition Coil(B2B)
Horn(C-37)
Battery
Handlebar Control Switch(P-45)
Hi/Lo BeamLever
ManualSpark Advance
26
Dnepr (Днепр) Early MB-750 (Military Version of MT-12) (1961)
Battery
VoltageRegulator(PP-302)
IgnitionCoil
(B2B)
Distributor/Breaker(PM-05)
Generator(Г-414)
Horn
(C-37)
Hi/Lo BeamLever
ManualSpark Advance
27
Dnepr (Днепр) Later K-750(with Breaker PM-11A, PP-302 and B201 for Automatic Control of Firing Angle)
Generator(Г-414)
Ignition Coil (B201)
Breaker/Distributor (PM-302)
14. Horn
FootBrake-Light
Switch
Regulator (PP-31A)
Oil-Pressure Sensor(MM-106A)
Battery
Dimmer Switch in Handlebar Control (P-25), No Spark Advance Lever
27. Horn Button
29. Hi/Lo BeamDimmer Switch
28. Signal Wire to Horn(Switch “Grounds” Lead to Energize Horn)
1. Hi/Lo Beam Lamp
28
K-750M with PM-302 (Automatic) Ignition System
22. Generator(Г-414)
9. Ignition Coil (B201)
Breaker/Distributor (PM-302)
12. Horn
20. FootBrake-Light
Switch
Regulator (PP-31A)
Battery26. Horn Button
1. Hi/Lo Beam Lamp
29