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...a lifetime of reliability and support Rubber Processing Machinery Batch Preformers | Continuous Preformers | Strip Cutters | Rebuilds | Machine Upgrades | Cooling Conveyors barwell Compression Presses | Deflashing Machines | Tyre Retreading | Industrial Drying Ovens | Spares and Service

Rubber Processing Machinery - · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

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Page 1: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

...a lifetime of reliability and support

Rubber Processing Machinery

Batch Preformers | Continuous Preformers | Strip Cutters | Rebuilds | Machine Upgrades | Cooling Conveyors

barwell

Compression Presses | Deflashing Machines | Tyre Retreading | Industrial Drying Ovens | Spares and Service

Page 2: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

barwell

[email protected]

Barwell Global is a leader in the manufacture, design and supply ofhigh quality and multi-application processing machinery for the rubberindustry.

Equipment will improve processors’production accuracy, reduce materialwastage and provide user-friendlyoperation and maintenance.

Barwell also supplies genuine spares,service and technical support.

Supporting multiple industries including:

● Footwear● Automotive● Sports and leisure● Oil and gas● Medical● Aerospace● Construction● Electrical

Supporting rubber processors throughout the world

A simple batch-load method of preforming or extruding rubber preforms, blanks and strips prior to compression moulding.

● Ideal for short to medium production runs or when material or die changes are common

● Combines extrusion, cutting and check weighing in one precise and efficient process

● Batch sizes available from 1-80L

● Standard models have 210 bar / 3500 psi operating (high pressure option is available (350 bar / 5000 psi)

The ECO range of machines provide material and labour savings,and are exceptionally easy to operate and maintain.

A fully automated method of rubberpreforming and extrusion, designedfor long continuous production runsor for profile extrusion requiringgreater dimensional stability.

● Combines a highly advanced screw extruder with gear pump technology

● Facilitates continuous production

● Enables extrusion, cutting and check weighing in one precise and efficient process

● Eliminates the need to pre-heat rubber on a two-roll mill

The Gear Pump is ideal for companiesgearing up for increased business orwho need to produce parts 24 hoursper day.

Download full technical data from our website

Download full technical data from our website

Page 3: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

A safe, low investment, automatedsolution for processors producingsmall batches of rubber strips on aregular basis.

● Quick and automated method of cutting rubber strips up to a maximum width of 535mm and a maximum thickness of 20mm

● Ideal for small production runs with significant cost, time and quality advantages over manual methods of cutting

● Simple to operate PLC and touch display, includes programmable counter function

● Incorporates scales-loop back system for automated accurate production and quick weight adjustment, reducing material wastage

The Strip Cutter is compact andexceptionally easy to operate andmaintain.

Remove the risk associated withbuying a used machine by choosing‘Barwell twentysix’, our newapproved used machine initiative.

● Complete factory rebuild

● Rebuilds comply with all the latestsafety standards

● Available with weigh scale feedback loop for blank weight control

● Supplied with 12 months’ labourbacked warranty

Each machine undergoes a twentysixstage factory rebuild and inspectionand is refurbished using genuineBarwell parts and components.

Customers get a high qualitymachine rebuilt from the originaldesigns, but with modern technologyand additional features added.

Barwell on-site machine upgradepackages for older machines willmodernise the control system,enhance operator safety and ensurefuture component supply in theevent of a machine breakdown.

● Update your control system with modern technology, replacing outdated electronic components

● Increase your production speed with automatic weight control adjustment

● Ensure key machine components are readily available and fully supported

● Enhanced safety features will ensure your machine meets the latest safety standards

Upgrades are available for thefollowing machines: C2, C3, MIDI,MR400, HT3500, HT2000, and thepre-2010 ECO range of preformers.

Download full technical data from our website

Contact us for current stockavailability

Download further information from our website

barwellApproved used machine programme

twentysix (

Page 4: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

...a lifetime of reliability and support

www.barwell.com

A range of low investment and highperformance compression pressesfor rubber component moulding.

● Simple plug and play installation

● Built using high quality electricalcomponents and hydraulics

● Multiple model and featureoptions available

● Incorporates exceptional safetyfeatures to virtually eliminate riskof operator injury

Barwell presses are operator-friendly,fully programmable and are built toconform to the latest Europeansafety standards.

Download full technical data from our website

A versatile and space-saving unit forthe cooling, separation and drying ofhot rubber parts, all in one efficientand continuous operation.

● Cools rubber parts usingvibrational motion

● Process can be enhanced bywater spraying or air blowing

● Save space, time and rejects

● Cooling path of 40m with a footprint of just 1m²

Available in three models for different applications including: solid blanks, preforms, pellets, andalso strips and cord extrusions.

Download full technical data from our website

A high output, automated and costcutting method of deflashing usingcryogenic freezing.

● For the deflashing of rubber, plastic, and metal parts

● Quick and safe, providing a pristine quality finish

● Single person operation

● PLC control allows easy operation

● Available in four capacity sizes

A Freeze Trim will significantly reduce operational costs comparedto traditional methods of deflashing.

It can also be used in conjunctionwith a Spin Trim for further savings.

Download full technical data from our website

Page 5: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

barwellDownload full technical data from our website

The SpinTrim is a simple and cost-effective method of deflashingsmall rubber parts.

● Can be used as a single process operation or as a cost reducing first stage prior to cryogenic deflashing for excessive flash

● Ideal for deflashing small rubber parts with tear trim

● Quick, simple and effective

● Includes operator interface

● Auto feeder option available

An optional take-off waste separatorwill simply sort the required partsfrom the waste material, using oneof 14 different filters, ranging from 6-32mm dia. hole sizes.

A fully automated andenvironmentally-friendly tyre re-treading system with integral in-line screw extruder. It is designedspecifically to provide a high qualityand cost effective method ofrecycling truck tyres.

● All-in-one direct to casing process

● Highly accurate heat and pressure building provides exceptional bond, producing ‘good as new’ reshaped tyres

● No need for cushion gum or adhesive

● Produces a perfect tread application every time regardless of buffed profile

● Damage such as skives and buzz-outs are fully repaired

● Up to 20 tyres an hour of any profile and tread depth

The easy-to-operate control stationallows precise profile and gaugecontrol.

An intuitive energy-saving industrialdrying oven, specifically designedfor the rapid and effective drying ofsanitary and ceramic products, butcan also be used to a providesolution for the pre-heating of rubberbefore processing.

● Significantly reduces product drying time compared to traditional drying methods

● Ensures uniform drying to consistently produce high quality product

● Energy-saving reducing operating costs

● Reduces handling time as well as storage and production space

● A robust, safe & reliable system ofdrying

It will effectively dry in hours whathas traditionally taken days, due tothe very latest and safe microwavetechnology.

Download further information from our website

Download further information from our website

Page 6: Rubber Processing Machinery -  · PDF fileRubber Processing Machinery Batch Preformers ... Oil and gas ... and efficient process

Barwell Global Ltd.

Atria Court, 60 Papworth Business Park, Papworth Everard, Cambridge, CB23 3GY UK

[email protected] +44 (0) 845 224 3541 www.barwell.com

Barwell Global USA

2868 Westway Drive, Unit E, Brunswick, Ohio 44212-5661 USA

[email protected] +1 330 225 9557 www.barwell.com/usa ...a lifetime of reliability and support

barwell

Barwell is committed to provide alifetime of reliability and supportthrough superior machine qualityand expert service and support. As the designer and originalmanufacturer, we are bestpositioned to assist customers toget the best out of their machine.

● Machine specification and application advice

● Technical assistance

● Commissioning and installation

● Training packages

● Preventative maintenance and emergency repair

● Supply of genuine Barwell spares and consumables to ensure optimum performance

Regular servicing is an investmentand will reduce processing time andcost, improve production quality andincrease machine life.

Videos of our machines can beviewed on our website and via ourYouTube channel.

www.youtube.com/user/BarwellGlobalLTD

We can also often test your productsusing one of our demo machines,so you can see how we can saveyou money and improve yourprocess, before you buy.

Our Sales and Support departmentsprovide expert advice on specifyingthe correct machine for the productsyou manufacture and the materialsyou process.

With over 50 years' export experience and sales and serviceagents throughout the world, we ensure we can recommend a machine solution that meets yourneeds and will support it for manyyears to come.

Please visit our website for full details www.barwell.com

Watch our machines in action!