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RS Series Glasteel ® Reactors

RS Series Glasteel Reactors - Products Home Page · Pfaudler RS Series Introducing the new “standard” in glass-steel reactor design for the chemical process industry. Offering

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RS Series Glasteel® Reactors

4966RS Sales.q 2/13/98 10:59 AM Page 2

Proven, rugged SRW mixer drive.

SRW Mixer Drive

Dual Flight Agitator

Larger manway, including an integral fused sight glass, protection ring, and stainless steel assist.

Fine grain carbon steel for improved low temperature characteristics.

Higher internal and jacket pressure rating.

All legs designed for wind and seismic conditions.

Interchangeable with RA Series reactors.

Patented interference-fit, glass-to-glass

joint locks the Cryo-Lock impeller to the shaft.

Superior corrosion resistance with

Pfaudler Glasteel interior.

Superior fin baffle – extra long

for mixing and temperature sensing

small batches.

More top head nozzles.

Flange mounted baffle provides easy assembly: no stuffing box required.

4966RS Sales.q 2/13/98 11:00 AM Page 3

Pfaudler RS SeriesIntroducing the new “standard” in

glass-steel reactor design for the

chemical process industry.

Offering the same basic features

Pfaudler has provided for decades –

top quality, reliability and ruggedness.

But now with a new series of fea-

tures which are Pfaudler-exclusive

and unmatched in the industry.

Larger ManwaysAll RS Series reactors now have large diametermanways for easier and safer access into thereactor. Also, an integrally fused sight glass (there is no mounting hardware) and stainlesssteel spring assist are now standard.

Higher Pressure RatingsSince many chemical processes today requirehigher pressures, we have increased the internalpressure rating by 25%! All RS Series reactors arerated for 125 psig internal pressure. All jacketsare rated for 100 psig.

Cryo-Lock® Mixing SystemPfaudler’s patented shrink-fit glassed impellers are designed to fit through the manway and areinstalled inside the reactor without having toremove the shaft, drive or motor. Impellers arequickly installed, resulting in significantly reduceddowntime costs.

The standard impeller is the versatile curved blade turbine which promotes excellent blending,gas dispersion, suspension and heat transfer.However, a variety of impeller designs are avail-able to handle every mixing requirement. Pfaudlerwill recommend the optimum configuration foryour specific application.

Fin BaffleThe effectiveness of a baffle is a function of itsshape, size and placement within the reactor. The “fin” is the latest design in glass-lined baffletechnology and offers a flat blade, has a generousoverall width and is oriented toward the vesselwall. This results in a substantial increase in effectiveness over competitive offerings.

In addition, our fin baffle is flange mounted (which eliminates the stuffing box), is easilyinstalled and extendsto within inches of the bottom head. Lowlevel baffling and temperature sensing is now possible.

Top HeadMore process nozzlesare provided, and the large drive accesscover has been elimi-nated. No more largegaskets to shim ornumerous clamps to tighten.

Low TemperaturesMany processes today run at lower temperatures.All shells and heads of the RS Series utilize finegrain carbon steel which have significantlyimproved low temperature characteristics.

Easy InstallationThe RS-Series reactor can replace existing standard RA vessels with minimal piping or support modifications.

Standard and Custom DesignsChoose from a full line of Pfaudler RS-SeriesGlasteel reactors, with models ranging from 300to 15,000 gallons. These configurations can be customized to meet specific design requirements.

Pfaudler RS Series

Why Use a Glasteel ReactorThe specially formulated glass lining, fused

to a steel substrate, is highly corrosion

resistant and chemically inert to nearly all

substances. It is the ideal environment for

processing ultra-pure products.

Its smooth surface resists adherence by

viscous or sticky materials and cleans easily.

Glasteel is strong. Fusing glass to steel

produces a composite material with the

advantages of glass and the strength of

steel. It has a high resistance to impact

and thermally induced stresses.

4966RS Sales.q 2/13/98 11:00 AM Page 4

dimensions (inches)A 33 58B 48 73C 52.25 77.25D 122.625 147.625E 32 51

capacity (gallons)Working 300 500Top Head 63 63Bottom Head 63 63Per Inch of 7.83 7.83Straight SideTo Bottom 20 20of ImpellerTo Top 54 54of ImpellerTo Bottom 42 42of BaffleJacket 75 110

heating area (square feet)Jacket (total) 53 80Bottom Head 17.4 17.4Per Inch of 1.05 1.05Straight Side

weight (pounds)Without 3,550 4,750AccessoriesTotal – 4,800 6,200Including Drive, Agitator, BaffleAdd for Shipment 150 150

design pressure (psig)Internal @ 450˚F 125/FV 125/FVJacket @ 450˚F 100/FV 100/FV

RS48-SeriesRS48-Series

300 gal. 500 gal.

4966RS Sales.q 2/13/98 11:00 AM Page 5

RS60-SeriesRS60-Series

dimensions (inches)A 52 72B 70 90C 74.25 94.25D 147.375 175.625E 33.5 47.5F 47.5 67.5

capacity (gallons)Working 750 1000Top Head 122 122Bottom Head 122 122Per Inch of 12.24 12.24Straight SideTo Bottom 34 34of ImpellerTo Top 98 98of ImpellerTo Bottom 67 67of BaffleJacket 141 171

heating area (square feet)Jacket (total) 96 122Bottom Head 27.1 27.1Per Inch of 1.31 1.31Straight Side

weight (pounds)Without 6,050 7,250AccessoriesTotal – 7,900 9,450Including Drive, Agitator, BaffleAdd for Shipment 200 200

design pressure (psig)Internal @ 450˚F 125/FV 125/FVJacket @ 450˚F 100/FV 100/FV

750 gal. 1000 gal.

4966RS Sales.q 2/13/98 11:00 AM Page 6

RS78-SeriesRS78-Series

dimensions (inches)A 65 84B 87.5 106.5C 92.5 111.5D 179 198E 43 60F 61 81

capacity (gallons)Working 1500 2000Top Head 269 269Bottom Head 269 269Per Inch of 20.69 20.69Straight SideTo Bottom 60 60of ImpellerTo Top 165 165of ImpellerTo Bottom 135 135of BaffleJacket 255 301

heating area (square feet)Jacket (total) 158 191Bottom Head 45.8 45.8Per Inch of 1.70 1.70Straight Side

weight (pounds)Without 11,630 13,380AccessoriesTotal – 14,000 15,900Including Drive, Agitator, BaffleAdd for Shipment 450 450

design pressure (psig)Internal @ 450˚F 125/FV 125/FVJacket @ 450˚F 100/FV 100/FV

1500 gal. 2000 gal.

4966RS Sales.q 2/13/98 11:01 AM Page 7

RS96-SeriesRS96-Series

dimensions (inches)A 77 109B 105.5 137.5C 110.5 142.5D 213.75 251.5E 52.5 72.5F 74.5 102.5

capacity (gallons)Working 3000 4000Top Head 501 501Bottom Head 501 501Per Inch of 31.33 31.33Straight SideTo Bottom 93 93of ImpellerTo Top 320 320of ImpellerTo Bottom 258 258of BaffleJacket 366 453

heating area (square feet)Jacket (total) 236 300Bottom Head 69.4 69.4Per Inch of 2.09 2.09Straight Side

weight (pounds)Without 20,950 26,300AccessoriesTotal – 26,000 30,400Including Drive, Agitator, BaffleAdd for Shipment 900 900

design pressure (psig)Internal @ 450˚F 125/FV 125/FVJacket @ 450˚F 100/FV 100/FV

3000 gal. 4000 gal.

4966RS Sales.q 2/13/98 11:01 AM Page 8

2/98 NOI 3M Mech No. 632

The information contained in this bulletin is believed to be reliable general guidelines for considera-tion of the products and services described herein.The information is general in nature and should not be considered applicable to any specific process orapplication. Pfaudler, Inc.expressly disclaims any warranty, expressed or implied, of fitness for any specific purpose in connection with the infor-mation contained herein.

US Facilities

Pfaudler, Inc.Rochester, New YorkTel: (1 716) 235-1000Fax: (1 716) 423-9644

Glasteel® Parts andServicesRochester, New YorkTel: (1 716) 235-1010Fax: (1 716) 235-7923

Worldwide Facilities

Chemical Reactor Services Ltd.Bolton, EnglandTel: (44 1204) 862-777Fax: (44 1204) 577-484

Bilston, EnglandTel: (44 1902) 353-637Fax: (44 1902) 495-696

GMM PfaudlerKaramsad, IndiaTel: (91 26) 9230367Fax: (91 26) 9231935

Pfaudler-Balfour Ltd.Leven, Fife, ScotlandTel: (44 1333) 423-020Fax: (44 1333) 427-432

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, BrazilTel: (55 122) 326-244Fax: (55 122) 217-562

Pfaudler S.A. de C.V.Mexico City, MexicoTel: (52 5) 355-0100Fax: (52 5) 355-0809

Pfaudler-Werke GmbHSchwetzingen, GermanyTel: (49 620) 2850Fax: (49 620) 222412

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, ChinaTel: (86 512) 534 1622Fax: (86 512) 534 0870

1000 West AvenuePO Box 23600Rochester, NY 14692-3600Tel: 716 235 1000Fax: 716 423 9644www.pfaudler.com

Copyright ©Pfaudler, Inc. 1998A Unit of Robbins & Myers, Inc.All rights reserved

Glasteel® and Cryo-Lock® are registered trademarks of Pfaudler, Inc.

Pfaudler, Inc.Rochester, New York

Glasteel® Parts and ServicesRochester, New York

Pfaudler S.A. de C.V.Mexico City, Mexico

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, Brazil

Pfaudler-Balfour Ltd.Leven, Scotland

Chemical ReactorServices, Ltd.Bolton, EnglandBilston, England

Pfaudler-Werke GmbHSchwetzingen, Germany

GMM PfaudlerKaramsad, India

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, China

SB81-500-2

4966RS Sales.q 2/13/98 10:59 AM Page 1