RPM 8 Manual

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  • INSTRUCTION MANUAL FOR

    RPM-8

    Reactive Power Manager

    Relay 8 Stage

  • CONTENTS

    Sl.No. Topic Description Page No.

    1.0 Introduction 1

    2.0 Installation & Wiring 4

    3.0 Settings & Programming 8

    3.2 Menu Structure 11

    4.0 Display & Menu Operations 12

    5.0 RPM-8 Operation 21

    6.0 Alarms in RPM-8 25

    7.0 Technical Specifications 28

    8.0 Warranty 32

    Appendix-1 Guidelines for Cap. Bank selection 33

    Appendix-2 Effect of high rate of load fluctuation 34

  • -1-

    1.0 INTRODUCTION

    Reactive Power Manager Relay (Model RPM-8) is designed for

    automatic control of capacitor banks in 3 phase 4 wire LT distribution

    systems. The relay maintains the system power factor at a set value,

    under fluctuating load conditions, by connecting or disconnecting

    capacitor banks to the 415V bus. The relay employs state of the art

    micro controller design for measurement of reactive power

    compensation required, system power factor, voltage and current. A

    specially formulated optimization program for capacitor bank switching

    ensures accurate power factor control at the set point and hunt free

    operation.

    RPM-8 is designed to control up to 8 capacitor banks. The front panel

    arrangements and other features of the unit are explained in the

    following sections:

    1.1 Non uniform Banks: RPM-8 can accept capacitor banks whose

    values are at random (i.e.) it is not necessary to connect banks in

    ratios of 1: 1: 1: or 1: 2: 2: or 1: 2: 4: etc. The kVAR ratings of the banks can be in any random denomination. It is not necessary

    that the banks should be in multiples of the smallest bank. This

    feature helps in providing maximum kVAR compensation with

    least number of banks (the number banks can go up to 8)

    2

  • -2-

    1.2 Bank Configuration: The user will have facility to enter the

    bank size of each bank (in kVAR) at the time of commissioning.

    Any bank which is not connected will have to be entered as zero

    kVAR. The banks whose values are entered as zero will be

    treated as unconnected banks. The relay will not switch these

    zero value banks in its normal operation. Consequently the time for PF correction will be minimized.

    1.3 Automatic c/k selection: The user need not perform complicated

    mathematics to calculate c/k ratio and set in the relay. The relay

    will do the PF correction without the need for c/k ratio. It

    automatically calculates the threshold kVAR by taking into

    account the bank values already entered. Hence there is no need

    to set the c/k ratio.

    1.4 Accurate display of Power Factor: The unit uses a specially

    designed measurement circuit, which facilitates accurate

    measurement and steady display of PF, even in conditions where

    harmonics are present.

    1.5 Optimization of connected banks: RPM-8 will constantly

    monitor the kVAR compensation required and select the right

    combination of banks to ensure that the plant PF is maintained

    very close or equal to the set value.

    1.6 Hunt Free operation: A unique optimization program for bank

    switching, combined with online monitoring of total reactive

    compensation required as mentioned above, ensures that the relay

    does not hunt at a bank value during load fluctuations. 3

  • -3-

    1.7 Multi parameter Display: RPM-8 has a 4 digits, seven segment,

    super bright LED display on the front panel. The unit shows the

    plant PF as a default display. On demand, the unit can also

    display feeder current, bus voltage, kVAR, settings and bank

    values.

    1.8 Measurement sensitivity of 1%: The unit can continue PF

    correction even when the load current goes up to 1% of the rated

    value. Thus PF correction is ensured even in very low load

    conditions (like in night times or during the initial stages of a

    plant commissioning).

    1.9 Alarms: RPM-8 provides an alarm contact whenever there is an

    abnormality like over voltage, under current, CT polarity reversal, over compensation and under compensation.

    1.10 Design Philosophy: RPM-8 uses a unique combination of two

    powerful, state of the art integrated circuits one for doing analog measurements accurately and the other for doing the peripheral

    functions efficiently. The analog IC carries out the measurement

    of Voltage, current, active energy and apparent energy with the

    accuracy levels required in energy measurement instruments. The

    measured values are transferred to a high memory micro

    controller with built in EEPROM which carries out the peripheral functions like display, switching logic and push button

    access for menu options. Consequently, the circuit has very few

    components, which increases the reliability of the device as a

    whole. 4

  • -4-

    2.0 INSTALLATION & WIRING

    2.1 Preliminary checks: The relay package consists of:

    - 1 no. RPM-8 Relay - 2 nos. mounting clamps - 1 no. Instruction Manual - 1 no. Test certificate

    Check the RPM-8 relay for any damage. If damaged, please

    inform nearest L&T office or dealer. If found OK, follow the

    instructions below for basic functional checks:

    a) Remove the terminal cover from the rear terminal block and Connect 240 V AC supply at terminals 1 & 2.

    b) Switch on the supply voltage. The display will show PFR8, the power factor and then the error code uCrr. The LEDs

    marked Auto and Alarm will glow continuously. All other

    LEDs will remain off.

    If the unit has passed above checks, it is ready for panel

    mounting.

    5

  • -5-

    2.1 MOUNTING ON PANEL:

    RPM-8 relay is designed for flush mounting on any control panel.

    Please refer to the dimensional drawing shown below for

    understanding the overall & cutout dimensions of RPM-8.

    Provide a cut-out of 138mm x 138 mm on the panel. Push the RPM-8

    relay through the cut out and fix the relay to the panel by means of the

    two mounting clamps.

    6

  • -6-

    2.3 WIRING OF RPM-8 RELAY ON PANEL:

    Please refer wiring diagram shown below (the same is affixed on

    top side of the unit). There are 4 groups of connections as

    explained below:

    a) Auxiliary supply to RPM-8: Please connect R phase voltage

    of the capacitor bank panel to terminals 1 & 2 of the unit. Please

    note that it should be 240 V AC 50 Hz supply (Phase to neutral

    voltage). Phase is connected to 1 terminal and neutral is

    connected to the 2 terminal of the unit. RPM-8 uses this supply

    as the auxiliary supply for electronic circuit as well as

    measuring voltage for PF and kVAR computation. 7

  • -7-

    b) CT input to RPM-8: The unit is suitable for connecting to CT secondary of either 1A or 5A rating. Please ensure that the CT

    is on R phase. CT secondary is to be connected as follows:

    1A rating Terminals 8 & 9 5A rating Terminals 7 & 9

    c) Supply to Capacitor Bank contactor coil supply: RPM-8 is meant for connecting up to 8 capacitor banks through external

    contactors. Consequently it provides 8 relay contact outputs.

    - One terminal of all 8 contactor coils is to be connected to neutral of the contactor coil supply.

    - The other terminal of each of the contactor coil has to be connected to RPM-8 terminals 17 to 24 as shown in the

    wiring diagram.

    - The phase supply of contactor coil should be connected to terminal 14 of RPM-8

    d) Alarm Circuit: RPM-8 provides a change over contact at terminals 4, 5, 6.

    this is an 8A rated contact and can be used for energizing a buzzer.

    Note: Please ensure that:

    a) The auxiliary supply is 240 V ac b) The CT is on the same phase as the auxiliary supply c) Earth connection to the relay is provided properly

    8

  • -8-

    The relay terminals are suitable for 2.5 sq.mm lugs. After

    completing the wiring, fix the protective cover back on the terminal

    block with the help of 4 screws.

    3.0 SETTINGS & PROGRAMMING

    3.1 FRONT PANEL OF RPM-8

    As shown in Fig. 1 on page 9, the front panel of RPM-8 has the

    following provisions:

    3.1.1. 4 digit seven segment LED display:

    The on line measured values and various set values will be

    displayed in the seven segment display. The default display is

    the plant PF. All other parameters are to be read by

    manipulating the PBs as explained in Section 4.

    3.1.2 A row of 8 nos. Capacitor bank status LEDs:

    The row of 8 LEDs will indicate Capacitor bank (CB) on / off

    status. Since the relay is meant for connecting up to 8 stages of

    capacitor banks, there are 8 LEDs in a row, each with the bank

    number associated with it.

    If a particular LED is on, the respective CB is switched on. If

    the LED is off, the respective CB is switched off. For example,

    if LED 4 is on, capacitor bank 4 (CB04) is switched on.

    9

  • -9-

    Fig.-1

    10

  • -10-

    3.1.3 A column 5 nos. Plant status Leeds:

    The column of 5 LEDs indicates the plant status.

    Lead LED will be ON during leading PF in the plant.

    Lag LED will be ON during lagging PF in the plant.

    Auto LED will be ON at all times, except when the PBs are pressed for some kind of manual operation. This LED indicates

    that the RPM-8 relay is in auto mode of PF correction.

    Manual LED will come ON whenever the RPM-8 relay is taken in to manual mode of operation.

    Alarm LED will come ON if the plant goes into any of the alarm conditions as explained in Section 6.

    3.1.4 Push buttons (PBs):

    The 4 PBs, marked as Menu, , , and Enter are used to view display parameters, settings in the relay and to change /

    programmed the settings in the relay as is explained in detail in

    Section 4.

    11

  • .-11-

    ....12

  • -12-

    4.0 DISPLAY & MENU OPERATIONS RPM-8 will display plant PF at all times as a default display. The

    user can also view and programme many other parameters as

    explained in following sections.

    4.1.1 Main Menu: Connect auxiliary supply to RPM-8. Press the PBs in the

    sequence shown in the table below and observe the respective

    displays.

    Operation Display

    Press Menu d.dAt

    Press d.SEt

    Press P.SEt

    Press d.dAt

    It can be seen that, when the Menu PB is pressed, it opens up

    three more sub menu options namely:

    a) d.dAt : In this option, RPM-8 displays on line data.

    b) d.SEt : In this option, RPM-8 displays all the parameter Settings.

    c) P.SEt : In this option, user can change the set parameters.

    (Programme settings).

    13

  • -13-

    4.1.2 Online value display - d.dAt menu options: As mentioned earlier, this sub menu helps user to view on line

    values. Following table shows the procedure to view on line

    values:

    Display of measured values

    Operation Display Remarks

    Press Menu d.dAt

    Press Enter volt Displays value of phase to

    neutral voltage of the bus. Press Enter 0246

    Press Enter Cur Displays value of feeder

    Current Press Enter 0127

    Press Enter vAr Displays plant kVAr value

    Press Enter 0056

    Press Enter volt Repeat show

    14

  • -14-

    4.3 Parameter settings display - d.SEt menu options

    This sub menu helps the user to view all settings of various

    feeder parameters as listed below:

    Display of parameter settings

    Operation Display Remarks

    Press Menu d.dAt

    Press d.Set Choose dset option

    Press Enter TrPF Display of

    Target PF Press Enter 00.98

    Press Enter CtSl Display of CT secondary

    rating (1A or 5A) Press Enter 0005

    Press Enter Ctrt Display of feeder

    CT ratio Press Enter 0050

    Press Enter Td Display of interbank

    Switch on delay (sec) Press Enter 0030

    Press Enter Cb01 Display of kVAR

    connected at Bank1 Press Enter 0005

    Press Enter Cb02 Display of kVAR

    connected at Bank2 Press Enter 0010

    Press Enter Cb03 Display of kVAR

    connected at Bank3 Press Enter 0015

    Press Enter Cb04 Display of kVAR

    connected at Bank4 Press Enter 0020

    .15

  • -15-

    Display of parameter settings (contd)

    Operation Display Remarks

    Press Enter Cb05 Display of kVAR

    connected at Bank5 Press Enter 0025

    Press Enter Cb06 Display of kVAR

    connected at Bank6 Press Enter 0030

    Press Enter Cb07 Display of kVAR

    connected at Bank7 Press Enter 0040

    Press Enter Cb08 Display of kVAR

    connected at Bank8 Press Enter 0050

    Press Enter TrPF Repeat show

    4.4 Parameter programming - P.SEt menu option:

    This option helps the user to programme the feeder parameters in

    RPM-8. Once the feeder parameters are entered correctly, the

    RPM-8 will do PF correction automatically, 24 hours a day.

    Before entering into this menu, please keep the following feeder

    related values at hand.

    - the CT ratio - kVAR values of all banks connected at stages 1 to 8

    - recommended time delay in sec. for inter bank switch on - target PF required to be achieved

    Since Programming/changing the set values in the RPM-8 is an

    authorized function, entry into P.Set option is made tricky. Please

    refer table below for entering into PSEt option and do

    programming. 16

  • -16-

    Parameter Programming P.SEt Menu

    Operation Display Remarks

    Press Menu d.dAt

    Press d.Set Choose d.set option

    Press P.Set Choose P.set option

    Press Enter, then , and release Enter

    TrPF Ready to change target

    pF setting

    Press Enter 00.95

    (flash)

    Set value of target PF

    (00.95) will flash

    Press for increase or for decrease of display value trPF

    00.98

    (flash)

    The trPF value is

    changed to 00.98 (will

    remain flashing)

    Press Enter (after

    reaching the desired

    value for trPF

    setting)

    CtSl

    New trPF value is

    registered. Next setting

    CT sec. ready is ready to

    be changed.

    Press Enter 0005

    (flash)

    The set value of CT sec

    (0005) will flash

    Press for increase or for decrease of display value Ctrt

    0001

    (flash)

    The new CtSl value is

    changed to 0001 (1A)

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value of CtSL sec

    setting)

    Ctrt The CtSL value is

    registered. Next setting

    CT ratio is ready to be

    changed

    17

  • -17-

    Parameter Programming (contd)

    Operation Display Remarks

    Press Enter 0250

    (flash)

    The set value of CT ratio

    (0250) will flash

    Press for increase or for decrease of display value Ctrt

    0300

    (flash)

    The new Ctrt value is

    changed to 0300 (will

    remain flashing)

    Press Enter (after

    reaching the desired

    value for Ctrt

    setting)

    Td The Ctrt value is

    registered. Next setting

    Cap. Bank switch on

    time delay is ready to be

    changed

    Press Enter 0035

    (flash)

    The set value of time

    delay (0035) will flash

    Press for increase or for decrease of display value td

    0030

    (flash)

    The new td value is

    changed to 0030 sec

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for td setting)

    Cb01

    The td value is

    registered. Next setting,

    Bank 1 kVAR value is

    ready to be changed.

    Press Enter 0001

    (flash)

    Already set value of

    Bank 1 kVAR (0001)

    will flash

    Press for increase or for decrease of display value Cb01

    0005

    (flash)

    CB01 value is changed to

    0005 kVAR

    (will remain flashing) 18

  • -18-

    Parameter Programming (contd)

    Operation Display Remarks

    Press Enter (after

    reaching the desired

    value for Cb01

    setting)

    Cb02

    The new Cb01 value is

    registered. Next setting,

    Bank 2 kVAR value is

    ready to be changed.

    Press Enter 0003

    (flash)

    Already set value of

    Bank 2 kVAR (0003)

    will flash

    Press for increase or for decrease of display value Cb02

    0010

    (flash)

    CB02 value has been

    changed to 0010 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb02

    setting)

    Cb03

    The new Cb02 value is

    registered. Next setting,

    Bank 3 kVAR value is

    ready to be changed.

    Press Enter 0006

    (flash)

    Already set value of bank

    3 kVAR (0006) will flash

    Press for increase or for decrease of display value Cb03

    0015

    (flash)

    CB03 value has been

    changed to 0015 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb03

    setting)

    Cb04

    The new Cb03 value is

    registered. Next setting,

    Bank 4 kVAR value is

    ready to be changed.

    19

  • -19-

    Parameter Programming (contd)

    Operation Display Remarks

    Press Enter 0008

    (flash)

    Already set value of bank

    4 kVAR (0008) will flash

    Press for increase or for decrease of display value Cb04

    0020

    (flash)

    CB04 value has been

    changed to 0020 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb04

    setting)

    Cb05

    The new Cb04 value is

    registered. Next setting,

    Bank 5 kVAR value is

    ready to be changed.

    Press Enter 0010

    (flash)

    Already set value of bank

    5 kVAR (0010) will flash

    Press for increase or for decrease of display value Cb05

    0025

    (flash)

    CB05 value has been

    changed to 0025 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb05

    setting)

    Cb06

    The new Cb05 value is

    registered. Next setting,

    Bank 6 kVAR value is

    ready to be changed.

    Press Enter 0015

    (flash)

    Already set value of bank

    6 kVAR (0015) will flash

    Press for increase or for decrease of display value Cb06

    0030

    (flash)

    CB06 value has been

    changed to 0030 kVAR

    (will remain flashing) 20

  • -20-

    Parameter Programming (contd)

    Operation Display Remarks

    Press Enter (after

    reaching the desired

    value for Cb06

    setting)

    Cb07

    The new Cb06 value is

    registered. Next setting,

    Bank 7 kVAR value is

    ready to be changed.

    Press Enter 0020

    (flash)

    Already set value of bank

    7 kVAR (0020) will flash

    Press for increase or for decrease of display value Cb07

    0035

    (flash)

    CB07 value has been

    changed to 0035 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb07

    setting)

    Cb08

    The new Cb07 value is

    registered. Next setting,

    Bank 8 kVAR value is

    ready to be changed.

    Press Enter 0025

    (flash)

    Already set value of bank

    8 kVAR (0025) will flash

    Press for increase or for decrease of display value Cb08

    0040

    (flash)

    CB08 value has been

    changed to 0040 kVAR

    (will remain flashing)

    Press Enter (after

    reaching the desired

    value for Cb08

    setting)

    TrPF

    The new Cb08 value is

    registered and the menu

    will return to the first

    parameter, the target PF

    21

  • -21-

    As can be seen, there are a total of 11 parameters to be set

    in the relay RPM-8 for satisfactory PF control.

    5.0 RPM-8 OPERATION Main objective of RPM-8 relay to perform PF control in a LT

    sub-station, by adding or deleting capacitor banks to / from a

    three phase 415V bus.

    RPM-8 can work in two modes - Auto and manual mode.

    5.1.1 Operation in Auto mode: Whenever powered on, RPM-8 goes into auto mode operation by default (since its function is to

    correct power factor automatically). No special activity is

    required to bring the unit to auto mode.

    In this mode, the unit continuously displays the plant PF,

    measures the required kVAR for compensation and carries out

    the power factor correction as per set parameters automatically,

    without any intervention from the operator.

    5.1.2 Operation in Manual mode: In this mode the user can add or delete capacitor banks by pressing the PBs on the front panel of

    the RPM-8. The main purpose of providing this feature is to

    check the wiring of RPM-8 to various banks, while

    commissioning.

    Procedure for manual operation is explained in following table.

    22

  • -22-

    Manual addition of Capacitor banks from RPM-8

    Operation Display Remarks

    Press Menu d.dAt

    Press d.Set Choose dset menu

    Press Enter TrPF Display of target PF

    Press Enter 00.98

    Press Enter CtSL Display of CT Ratio

    Press Enter 0005

    Press Enter Ctrt Display of CT sec. Rating

    Press Enter 0250

    Press Enter Td Display of time bank switching

    time delay Press Enter 0030

    Press Enter Cb01 Display of Bank 1 kVAR value

    Press Enter 0005

    Press 0005 Bank 1 will be switched on.

    Press 0005 Bank 1 will be switched off.

    Press Enter CB02 Display of Bank 2 kVAR

    Press Enter 0010

    Press 0010 Bank 2 will be switched on.

    Press 0010 Bank 2 will be switched off.

    Press Enter CB03 Display of Bank 3 kVAR

    Press Enter 0015

    .23

  • -23-

    Manual addition of Capacitor banks from RPM-8 (Contd.)

    Operation Display Remarks

    Press 0015 Bank 3 will be switched on.

    Press 0015 Bank 3 will be switched off.

    Press Enter CB04 Display of Bank 4 kVAR

    Press Enter 0020

    Press 0020 Bank 4 will be switched on.

    Press 0020 Bank 4 will be switched off.

    Press Enter CB05 Display of Bank 5 kVAR

    Press Enter 0025

    Press 0025 Bank 5 will be switched on.

    Press 0025 Bank 5 will be switched off.

    Press Enter CB06 Display of Bank 6 kVAR

    Press Enter 0030

    Press 0030 Bank 6 will be switched on.

    Press 0030 Bank 6 will be switched off.

    Press Enter CB07 Display of Bank 7 kVAR

    Press Enter 0035

    Press 0035 Bank 7 will be switched on.

    Press 0035 Bank 7 will be switched off.

    Press Enter CB08 Display of Bank 8 kVAR

    Press Enter 0040

    Press 0040 Bank 8 will be switched on.

    Press 0040 Bank 8 will be switched off.

    24

  • -24-

    It should be noted that, RPM-8 goes to manual

    Mode, only when any PB is pressed on the front

    panel. If no PB is pressed for more than 30 sec

    (approx.), the unit returns to Auto mode by itself.

    In manual mode, the unit does not perform any measurement

    or PF correction. The operator is expected to do the PF

    correction by manually adding / deleting the capacitor banks.

    In case it is required to do PF correction in manual mode for

    a long duration, following provisions should be made on the

    PF correction panel.

    a) A pair of dedicated On/Off PBs for each capacitor bank b) An Auto/Manual switch - This switch has to be kept in Auto position when the PF

    correction is to be done automatically by RPM-8. Wiring

    should be such that, the phase supply of all contactor coils

    will be connected to terminal 14 of RPM-8 only if the this

    switch is in auto position.

    - The switch is to be kept in manual position, when capacitor banks are to be added / deleted manually. When in manual

    position, the phase supply of all contactor coils will be

    disconnected to terminal 14 of RPM-8.

    25

  • -25-

    - Thus the RPM-8 will be prevented to do any capacitor bank addition /deletion. However, the operator is free to add /

    delete the capacitor banks by means of the dedicated PBs on

    the main control panel. The RPM-8 will keep indicating the

    PF and guiding the operator as to whether the target PF has

    been reached or not.

    6.0 ALARMS IN RPM-8 RPM-8 is designed to provide alarms under 5 abnormal

    conditions. The alarm will be in the form of a change over

    contact output at terminals 4, 5, 6 and an error code display on

    the front seven segments LED. Following are the details of

    alarms.

    6.1.1 CT polarity reversal ( Ctrv ) : As explained earlier, the RPM-8 needs a 240 V AC input and

    1A/5A CT secondary input for measuring PF and kVAR. Both

    these inputs must be from the same phase in the APFC panel.

    Some times the polarity of S1 & S2 terminals of CT may be

    reversed when connecting the CT input to RPM-8. If this

    happens, the PF calculations will go wrong. RPM-8 has a built in

    check system for detecting CT polarity problem at the

    commissioning stage itself.

    Immediately after power on, with all banks in switched off

    condition, the unit will show Ctrv display if there is a CT

    reversal. At the same time the alarm contact will come on. This

    alarm is indicated only for first 30 second. 26

  • -26-

    If this alarm is observed following must be done:

    a) Switch off the voltage connection b) Short the CT secondary terminals at the terminal strip at

    bottom of the panel

    c) Interchange the CT connection at terminals 9 & 7of RPM-8 d) Power on again and ensure that the alarm is off.

    6.2 Under Current Alarm (Ucrr):

    RPM-8 is designed to work up to a load current level of 1% of

    rated value. Some times this current can go even below 1% - any

    PF correction at this stage may take the plant to leading PF state

    for a long time - which may not be desirable. RPM-8 gives an

    alarm Ucrr under such conditions and all the capacitor banks will be switched off so that plant PF does not go to leading PF

    unnecessarily.

    6.3 Over Compensation alarm ( OCPn ):

    Many times, if the load is small, the PF may go lead even without

    the least capacitor bank on. This is a case of over compensation this will result in pulling down average PF of the plant.

    RPM-8 will give OCPn alarm under such condition

    6.4 Under compensation ( UCPn )

    There can be condition (particularly when the plant is on full

    load) that all 8 banks are switched on but the target PF is not reached.

    27

  • -27-

    This is a clear indication that the capacitor banks, as sized, are

    inadequate for the plant. Under such conditions, RPM-8 will give

    UCPn alarm so that user can re-configure the capacitor bank sizes.

    6.5 Over Voltage alarm ( OvoL ) RPM-8 has a built in over voltage protection at +20% of rated

    voltage (288 V). If the input voltage exceeds the 2885 V point, the RPM-8 will give OvoL alarm. At the same time all banks will

    be switched off so that, the capacitor banks are saved from

    exposure to over voltages.

    28

  • -28-

    7.0 TECHNICAL SPECIFICATIONS OF RPM-8

    Voltage Input 240V AC 15%, 50 Hz, Current Input 5A / 1A from CT secondary

    (Field selectable)

    Rated Frequency 50 Hz 2.5%

    Accuracy of 1% 1digit between 0.7 lag to 0.8 lead

    PF Display other ranges 2% 1digit.

    Accuracy of other 2% digit

    Display Parameter

    Target PF setting 0.7 lags to 0.9 lead

    CT ratio For 1 Amp secondary 1 to 6400

    For 5 Amp secondary 1 to 1280

    Threshold reactive Auto

    Current setting (C/K ratio)

    Bank selection Relay will recognize number of

    Connected banks automatically

    Bank configuration Suitable for non-uniform cap. Banks

    Safety lock out time 30 sec 10%

    Auto / Manual Operation Selectable ..29

  • -29-

    Capacitor bank a) 1 to 250sec in steps of 1 sec

    Switching on delay for switching between two

    different banks

    b) 60 sec for same

    Bank switching

    (Timing Accuracy 10%)

    Operational LEDs for all relays status Indicators LED for `ALARM`

    LED for `AUTO/MANUAL`

    LEDs for Lead / Lag

    Four 7-segment displays for display of

    Plant PF, Current, kVAR, ALARM-Codes,

    capacitor bank values, Target PF, and

    Time delay for switching.

    Power Factor From 1% to 120% of rated current

    Control Range

    Burden < 0.3 VA at CT input at nominal

    voltage

    < 15VA at PT input at nominal voltage

    Out put contacts a) 8 nos. N/O contacts for bank

    contactor switching

    b) 1 N/O for alarm

    30

  • -30-

    Contact rating 250V AC, 5A for bank contactor

    switching, 250V AC, 6A for alarm

    Resistance to As per IEC 255-21-1/2 Class 1

    Vibration &Shocks

    Temperature Operating Temperature 00 to 60

    0 C

    Storage temperature -200 to 70

    0 C

    Case Front Bezel 144 x 144 mm

    Panel Cutout 138 x 138 mm

    Depth 100 mm

    Weight 2 kg approx.

    Electrical Performance specifications:

    a) Insulation As per IEC 60255-5, 2 kV AC, RMS, 50 Hz for one

    minute across independent circuits & 1 kV AC, RMS,

    50 Hz for one minute across open contacts

    b) Impulse withstand 5 kV (CM), 2kV (DM) peak, 1.2/50 micro sec, as per IEC

    60255-5

    31

  • -31-

    c) Surge Immunity As per IEC 61000-4-5, Level 4, 4 kV (CM), 2kV (DM)

    d) Electrical fast Transient As per IEC 60255-22-4, 2 kV, 5 kHz

    e) Conducted Disturbance As per IEC 61000-4-6, Level 3, 10V, 150 kHz to 80 MHz

    f) Electro Static Discharge As per IEC 60255-22-2, air discharge 8 kV

    g) Immunity to voltage Variations, dips and short Interrupts

    As per IEC 61000-4-11, 200 ms

    32

  • -32-

    8.0 WARRANTY

    LARSEN & TOUBRO LIMITED (L&T) warrants that the

    protective Relay model RPM-8 will meet L&Ts published specifications and will be free from defects in workmanship and

    materials for a period of 12 months from the date of shipment.

    L&Ts obligation under this warranty shall be limited to servicing or replacing the defective parts provided that notice of

    such defects and satisfactory proof thereof is given to L&T by

    its customer within the warranty period.

    This warranty does not cover any defect caused by accident,

    misuse, neglect alteration, modification or substitution of any of

    the components or parts or any attempts at internal adjustment by

    unauthorized service personnel.

    Under no circumstances shall L&T be liable for any

    consequential damage, resulting injury, loss or expense, directly

    or indirectly, arising from the use of this product.

    This forgoing warranty is in lieu of all other warranties

    expressed or implied and is the sole and exclusive remedy for

    any claim arising from the defect in the product.

    .33

  • -33-

    Appendix-1

    Guidelines for selection of Capacitor Bank size:

    The RPM-8 relay will continuously evaluate the required kVAR

    compensation and keep adding to the bus- thus bringing the plant PF

    close to the set value. Some times, in operation, RPM-8 may not find

    the closest match for the required kVAR and may stop adding. This

    may result in a PF much less than the set target.

    In order that RPM-8 brings the plant PF closest to target PF, the

    system should have right denomination of capacitor banks as

    required by the load conditions of the plant. To determine, the right

    denomination of bank sizes (8 in total), following approach may be

    followed:

    Plant kVAR requirement

    >100kVAR

    Plant kVAR requirement

    < 100kVAR

    Bank

    no.

    Size (kVAR) Bank no. Size (kVAR)

    1 X 1 X

    2 2X 2 X

    3 3X 3 2X

    4 5X 4 2X

    5 10X 5 3X

    6 20X 6 5X

    7 30X 7 10X

    8 40X 8 15X

    34

  • -34-

    Appendix-2

    Effect of high rate of load fluctuation on PF control:

    RPM-8 corrects PF by adding or deleting the connected capacitor

    banks. As per the requirement of standards for Capacitor banks, the

    banks are switched on / off with a set time delay. This inter bank

    switch on delay is normally of the order of 15 to 30 sec.

    In case the loads are fluctuating faster than this 15 sec, the time delay

    can be reduced to the order of 5 sec. However, whenever the same

    bank is switched on, the delay is preset to 60 sec as required by the

    Standards. It can now be seen that whenever the load fluctuates in

    less than 15 sec period, the switching action of RPM-8 may not

    match with the correction requirements. This is mainly because, the

    load changes before the action of RPM-8 is completed- with the

    result that RPM-8 may not add capacitor at all.

    This will lead to a situation where despite installing RPM-8, there is

    a large gap between the target PF and actual plant PF reached like target PF may be 0.95, actual may be 0.87. It should be noted that

    RPM-8 has brought the plant PF up to 0.87 it is not able to improve because it is not able to add additional capacitors due to rapid

    fluctuations in load. This is particularly true for small plants where

    the total kVAR itself is less than 10 kVAR.

    For such applications it is advisable to have more small value banks-

    like 1 kVAR, 1.5 kVAR etc. Alternately it is better to have individual

    capacitors connected across each load.

  • Manufactured by

    LARSEN & TOUBRO LIMITED,

    KIADB INDUSTRIAL ESTATE,

    HEBBAL, HOOTAGALLY,

    MYSORE 570 018. INDIA.

    Visit us @ www.lntmps.com

    www.lntebg.com

    www.larsentoubro.com

    Reach us @ [email protected]

    Part No. 4D060111 Rev. 4