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Victaulic Company of AmericaPhone: 1-800-PICK-VIC (1-800-742-5842)Fax: 610-250-8817e-mail:[email protected]
Victaulic Company of CanadaPhone: 905-884-7444Fax: 905-884-9774e-mail: [email protected]
Victaulic America LatinaPhone: 610-559-3300Fax: 610-559-3608e-mail: [email protected]
Victaulic Asia PacificPhone: 86-21-58855151Fax: 86-21-58851298e-mail: [email protected]
Victaulic EuropePhone: 32-9-381-1500Fax: 32-9-380-4438e-mail: [email protected]
VICTAULIC® IS AN ISO 9001 CERTIFIED COMPANY
RP-268/269
2583 Rev.B 2/05 ® Registered Trademark of Victaulic © Copyright 2005 Victaulic Printed in U.S.A. SKU #WCAS-67NJQH RPO0268000
RP-268/269
REPAIR PARTS FORVE268/269 Roll Grooving Tool
PARTS ORDERING INFORMATIONWhen ordering parts, the following information is necessary for the Victaulic Tool Company topromptly process the order and send the correct part(s).
1. Tool Model Number. VE2682. Tool Serial Number.
The Serial Number (found on the side of the tool).3. Quantity, Item Number, Part Number, Description.
Example: (1), 15, R-067-274-PNT, Switch Guard.4. Where to send the part(s).
Company Name. Address5. To whose attention to send the part(s).
Person’s Name.6. Purchase Order Number
Parts may be ordered from the nearest Victaulic Sales Office. Consult Victaulic Tool Company forthe nearest Victaulic Sales Office.
R
2
SEEVIEW B–B
SEE VIEW A–A
SEE VIEW C–C
08D
08A
08E
08B
08F
08G
201918
2417
08
241716232221
09
06
147146
02
06A
15
242617
14
13
2517
11
07
12
10
04A
04
04D Inside door
04C
01
04B Inside door
03
89
27 28 29
30 31 32
05
55
08C
Item # Part # Qty. Description
01 R-004-274-PNT 1 Frame02 N-S30-012-014 28 #12–24 x 0.88 Hex Washer Head Self Drill Screw03 R-006-274-PNT 1 Guard04 R-007-274-PNT 1 Front Door **
04A N-M07-000-001 1 Latch04B R-024-268-LBL 1 VE268 Operating Specifications Label04C R-055-260-LBL 1 Victaulic Logo Label04D R-090-424-LAB 1 Electrical Danger Label05 R-008-274-PNT 1 Side Panel, RH06 R-009-274-PNT 1 Side Panel, LH **
06A R-025-268-LBL 1 Electrical Panel Label07 R-010-274-PNT 1 Front Panel08 R-011-274-PNT 1 Top Enclosure **
08A R-009-424-LBL 1 “C” Diameter Label08B-268 R-023-268-LBL 1 VE268 Series Label08B-269 R-023-269-LBL 1 VE269 Series Label
08C R-010-416-LAB 1 Standard Wall Thickness Label08D R-070-260-VE0 1 “C” Diameter Reference Label for Copper08E R-031-272-LAB 1 Instruction Warning Label08F R-064-268-LBL 1 Tightening Direction Label08G R-020-260-LBL 1 Pressure Setting Label09 R-012-260-PNT 1 Rear Enclosure10 R-013-274-PNT 1 Plywood Floor11 R-020-274-PNT 1 Ball Valve Mounting Bracket
12-268 N-E01-000-025 1 3HP Motor
12-269 N-E01-000-001 1 3HP Motor (Export)13 R-039-272-0FS 1 Guard Setting Pad Assembly14 N-M07-000-005 1 S-Hook15 R-067-274-PNT 1 Switch Guard
16 N-W01-040-000 8
1
/
4
" Flat Washer, Plated
17 N-W03-040-000 24
1
/
4
" Helical Lock Washer, Plated
18 N-S06-010-010 8 #10–24UNC x 0.63 Lg. Pan Hd. Cap Screw, Pltd.19 N-W03-010-000 12 #10 Helical Lock Washer, Plated20 N-N01-010-000 8 #10–24UNC Hex Nut, Plated
21 N-S01-080-204 4
1
/
2
–13UNC x 2.25 Lg. Hex Head Cap Screw, Pltd.
22 N-W01-080-000 4
1
/
2
" Flat Washer, Plated
23 N-N16-080-000 4
1
/
2
–13UNC Nylok Locking Hex Nut
24 N-S06-040-012 14
1
/
4
–20UNC x 0.75 Lg. Pan Hd. Phillips Screw, Pltd.
25 N-S01-040-008 2
1
/
4
–20UNC x 0.50 Lg. Hex Head Cap Screw, Pltd.
26 N-N01-040-000 5
1
/
4
–20UNC Hex Nut, Plated
27 R-902-272-L03 1 2 - 3
1
/
2
" Lower Roll for Steel Pipe
28 R-904-272-L06 1 4 - 6" Lower Roll for Steel Pipe29 R-908-272-L12 1 8 - 12" Lower Roll for Steel Pipe
30 R-9A0-268-U02 1 Upper Roll Cover/Guard Assembly,
3
/
4
" - 1
1
/
2
" Steel Pipe (Optional)
31 R-9A2-268-U06 1 Upper Roll Cover/Guard Assembly, 2" - 6" Steel Pipe32 R-9A8-268-U12 1 Upper Roll Cover/Guard Assembly, 8" - 12" Steel Pipe33 R-512-260-VE0 1 Lower Roll Removal Tool (not shown)
** Indicates additional items required and/or recommended when ordering.
Item # Part # Qty. Description
3
41
4238
39
4240
3417 37 16 17 24
3554
16 17 24
16 17
26 24
36
19 46
5150
5352
494544
454443
VIEW C–C
484544
474544
VIEW B–B
VIEW A–A
Item # Part # Qty. Description
34 N-S03-040-008 4
1
/
4
–20UNC x 0.50" Lg. Socket Head Cap Screw, Blk. Ox.
35 N-M09-000-002 14" Chain36 N-M03-000-003 1 Spring37 R-015-274-VE0 1 Gear Reducer Assembly38 N-M10-000-021 1 Chain Coupling39 N-M10-000-022 1 Chain40 N-M10-000-020 1 Chain Coupling41 R-012-414-PNT 1 Coupling Guard
42 N-K02-004-112 2 Square Key,
1
/
4
" x 1.75 Lg.
43 N-S02-060-100 2
3
/
8
–16UNC x 1" Lg. Hex Head Cap Screw, Plated
44 N-W03-060-000 10
3
/
8
" Helical Lock Washer, Plated
45 N-W01-060-000 10
3
/
8
" Flat Washer, Plated
46 N-S03-010-008 4 #10–24UNC x 0.50 Lg. Sock. Hd. Cap Screw, Blk. Ox.
47 N-S03-060-200 4
3
/
8
–16UNC x 2.00 Lg. Sock. Hd. Cap Screw, Blk. Ox.
48 N-S03-060-104 2
3
/
8
–16UNC x 1.25 Lg. Sock. Hd. Cap Screw, Blk. Ox.
49 N-S02-060-200 2
3
/
8
–16UNC x 2.00 Lg. Hex Hd. Cap Screw, Grd. 8, Plated
50 R-058-274-MCH As Req’d Shim - .005 Thk.51 R-059-274-MCH As Req’d Shim - .007 Thk.52 R-060-274-MCH As Req’d Shim - .020 Thk.53 R-061-274-MCH As Req’d Shim - .040 Thk.54 R-062-274-PNT 1 Manifold Mounting Plate
** Indicates additional items required and/or recommended when ordering.
Item # Part # Qty. Description
4
Item # Part # Qty. Description30 R-9A0-268-U02 1 Upper Roll Cover/Guard Assembly
30A R-500-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label30E * R-900-268-U01 1 3/4" - 11/2" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing35G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
³⁄₄-1¹⁄₂
30C
30A30D
30F
30E
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR ³⁄₄ - 1¹⁄₂" STEEL PIPE
(Item 30)
30C
30D31E
30F
30B31A
30H
30G30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" STEEL PIPE
(Item 31)
CLOCKWISE
PIPE ROTATION
ONLY
2-6
Item # Part # Qty. Description31 R-9A2-268-U06 1 Upper Roll Cover/Guard Assembly
31A R-510-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label31E * R-902-272-U06 1 2" - 6" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring35H N-T03-000-022 1 Snap Ring
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
8-12
30C
30D32E
30F
30B32A
30H
30G30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" STEEL PIPE
(Item 32)
Item # Part # Qty. Description32 R-9A8-268-U12 1 Upper Roll Cover/Guard Assembly
32A R-520-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label32E * R-908-272-U12 1 8" - 12" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring
* Not a saleable item – assembly must be ordered.
5
56E
57D
56D
79
83
82818084
69 69A70
58 68
67
66
71
5656A
65
64
57C
74
59
60
57
6362
7372
57B
57A
75
76
58A
61
Item # Part # Qty. Description
55 R-100-268-VE0 1 Tool Head Assembly
56 R-002-272-0FS 1 Body **
56A R-034-272-LAB 1 Depth Stop Adjustment Direction Label
56B N-B02-275-002 1 Needle Bearing
56C N-T03-000-015 1 Snap Ring
56D R-069-272-LAB 1 Name Plate
56E N-M01-000-002 1 Straight Grease Fitting,
1
/
8
" NPT
57 R-003-268-MCH 1 Arm **
57A N-B04-156-002 1 Inner Race
57B N-T03-000-017 1 Snap Ring
57C N-P11-006-100 2 Groove Pin
57D N-M01-000-001 1 65° Grease Fitting,
1
/
8
" NPT
58 N-H01-000-008 1 Hydraulic Cylinder **
58A R-033-274-LBL 1 Roll Warning Label
59 N-S80-060-008 1
3
/
8
– 16 UNC x .50 Lg. Brass Tip Set Screw
60 R-012-272-0FS 1 Cylinder Adapter
61 R-013-272-0FS 2 Link – Cylinder to Arm
62 N-S05-100-110 4 .625 x 1.63 Lg. Hex Socket Head Shoulder Screw per ANSI/ASME B18.3, Blk. Ox.
63 N-N08-080-000 4
1
/
2
– 13 UNC Heavy Hex Nylon Insert Locking Nut
64 R-116-268-PLT 2 Link - Depth Adjuster to Arm
65 R-017-272-0FS 1 Depth Adjuster Shaft
66 R-018-272-0FS 1 Depth Adjuster Lock
67 R-019-272-0FS 1 Depth Adjuster
68 R-020-272-0FS 2 Pipe Size Indicator Calibrator
69 R-021-272-0FS 1 Pipe Size Indicator Barrel **
69A R-122-268-LBL 1 PIpe Size Groove Depth Label
70 N-S95-040-000 1 Collar with Set Screw
71 N-M03-000-015 1 Spring
72 R-025-272-0FS 1 Guide Washer
73 R-019-226-MCH 1 .625 x 1.00 Lg. Socket Hd. Shoulder Screw, Blk. Ox.
74 N-S05-160-014 1 1.00 x .875 Lg. Socket Hd. Shoulder Screw, Blk. Ox.
75 R-030-272-0FS 1 Upper Roll Guard Cover Screw
76 N-M04-000-004 1 Steel Hand Knob
** Indicates additional items required and/or recommended when ordering.
Item # Part # Qty. Description
6
Item # Part # Qty. Description
77 R-129-268-MCH 1 Main Shaft 78 N-B01-157-002 1 40mm ID x 90mm OD x 36.5mm Wide Bearing79 N-T03-000-018 1 Snap Ring
80 N-S01-040-010 4
1
/
4
– 20 UNC x .63 Lg. Hex Head Screw, Pltd.
81 N-W06-120-000 1
3
/
4
" ID SAE High Strength Flat Washer, Pltd.
82 N-N01-120-000 1
3
/
4
– 10 UNC Hex Nut, Grade 5, Pltd.
83 N-N03-120-000 1
3
/
4
– 10 UNC Hex Jam Nut, Pltd.
84 R-028-272-0FS 1 Back Cover Plate
56B
56C84
79 80 17
818283
MAIN SHAFT WITH SQUARE DRIVE ARBOR ASSEMBLY
78
77
7
2" - 12" Pipe Arbor Assembly with Square Drive(Item 88)
Shaft Collar Assembly(Item 85)
86A86B 86C
85A85C
85B
435
86
87A 86B85
86C
86D
87
88
³⁄₄" Pipe Arbor Assembly(Item 86)
1" & 1¹⁄₂" Pipe Arbor Assembly(Item 87)
86D
85
88B
88A
88E88C
88D
Item # Part Qty. Description
SHAFT COLLAR ASSEMBLY85A R-171-268-MCH 1 Shaft Collar – Top85B R-172-268-MCH 1 Shaft Collar – Bottom
85C N-S03-006-006 2 #6–32 UNC x
3
/
8
" Lg. SHCS, Blk. Ox.
3
/
4
" PIPE ARBOR ASSEMBLY
85 R-173-268-ASY 1 Shaft Collar Assembly **
86 R-9A0-268-L01 1
3
/
4
" Arbor Assembly **
86A R-975-268-L75 1 VE268/VE270FSD
3
/
4
" Lower Roll
86B R-900-268-A02 1 VE268/VE270FSD Lower Roll Adapter86C N-M30-000-005 2 Washer, Flat, Special, 0.031 Thk. x 0.750 Bore86D N-B03-750-001 1 Needle Thrust Bearing, 0.750 Bore
1" & 1
1
/
2
" PIPE ARBOR ASSEMBLY
85 R-173-268-ASY 1 Shaft Collar Assembly **
87 R-9A1-268-L02 1 1" & 1
1
/
2
" Arbor Assembly **
87A R-901-268-L02 1 VE268/270FSD 1" & 1
1
/
2
" Lower Roll
86B R-900-268-A02 1 VE268/270FSD Lower Roll Adapter86C N-M30-000-005 2 Washer, Flat, Special, 0.031 Thk. x 0.750 Bore86D N-B03-750-001 1 Needle Thrust Bearing, 0.750 Bore
2" - 12" PIPE ARBOR ASSEMBLY WITH SQUARE DRIVE88 R-190-268-VE0 1 VE268/VE270FSD 2" - 12" Arbor Assembly ** ***
88A R-195-268-MCH 1 VE268/VE270FSD Arbor 2" - 12" Pipe88B R-192-268-MCH 1 VE268/VE270FSD Taper Roll Retaining Stud88C N-B05-050-001 2 Washer, Flat, Special, 0.031 Thk. x 0.500 Bore88D N-B03-050-001 1 Needle Thrust Bearing 0.500 Bore88E N-M13-000-002 1 Split Shaft Collar
** Indicates additional items required and/or recommended when ordering.*** Indicates optional part number. R-195-268-KIT includes Item 88 plus 2" – 3", 4" – 6" and 8" – 12" lower rolls.
Item # Part Qty. Description
8
Item # Part # Qty. Description
89 R-400-274-VE0 1 StabIlizer Assembly90 R-401-272-0FS 1 Stabilizer Body91 R-402-416-PLT 1 Stabilizer Guide Nut92 R-403-416-PLT 1 Stabilizer Guide93 R-404-416-MAC 1 Stabilizer Wheel Shaft94 R-405-272-0FS 1 Stabilizer Adjustment Screw95 R-406-416-MAC 1 Stabilizer Handwheel96 R-407-416-PNT 1 Stabilizer Wheel Guard97 N-M04-000-004 1 Stabilizer Locking Handle Assembly98 N-M05-000-004 1 4" x 2" Polyurethane Wheel99 N-B05-037-002 2 Thrust Washer
100 N-B05-075-004 2 Thrust Washer
101 N-S05-080-012 2
1
/
2
" Dia. x 0.75 Lg. Socket Head Shoulder Bolt, Blk. Ox.
102 N-N02-080-000 1
1
/
2
– 20UNF Hex Nut, Pltd.
103 N-P01-004-208 1 Roll Pin,
1
/
4
" x 2.5" Lg.
104 N-P01-002-102 1 Roll Pin,
1
/
8
" x 1.125" Lg.
92
91
90 101
94
97
SECTION A–A SECTION B–B
90
92
97
91
94
90
97
98
96
99
104
95
97
90
10392
100
98
100
96
102
93
B
B
A
A
9
Item # Part # Qty. Description
105 R-200-274-VE0 1 Hydraulic Assembly106 R-201-274-VE0 1 Hose Assembly, Manifold–Cylinder
107 ** R-003-274-MCH 1 Pump Drive Coupling
107A N-S90-040-008 1
1
/
4
–20UNC x
1
/
2
" Lg. Dog Point Set Screw
107B – As Req’d Loctite #271108 R-205-274-VE0 1 Hose Assembly, Pump–Manifold109 R-206-274-VE0 1 Tubing Detail, Manifold–Ball Valve110 R-207-274-VE0 1 Tubing Detail, Ball Valve–Manifold111 R-209-274-MCH 1 Manifold112 R-201-260-PNT 1 Tank113 – 6 qt. Hydraulic Oil114 N-H07-000-001 1 Breather115 N-H04-000-004 1 See Note #1116 N-H01-000-001 1 Pump117 N-H04-000-007 1 Ball Valve118 N-H04-000-030 2 Relief Valve119 N-H04-000-003 1 Check Valve120 N-H08-000-002 1 Return Line Filter121 N-S03-010-200 4 #10–24UNC x 2" Lg. Socket Head Cap Screw, Blk. Ox.
** Indicates additional items required and/or recommended when ordering.
NOTES:1. Item 115 on 220/440 Volt 3 phase tool to be Vickers #DG4V-3-2A-W-B-10 or Rexroth #4WE6-D51/W120-60 ND.
SECTION A–A
SECTION B–B
107A 107B
107 119
127
125 139132
124
123
106
136
116
123
124
114 108
Drain Port
112 113
133
138
135
126
120
126
137
HYDRAULIC SCHEMATIC
4-WaySolenoid Valve
Manifold
Black/GraySetting PressureRelief Valve2800 PSI
Filter Bypass15 PSI
Filter10 Micron
Drain
Pump
Tank
Check Valve15 PSI
Cracking Pressure
Air BleedPort
Flow Control Valve
HydraulicCylinder
(RAM)
Ball Valve(Pressure Setting)
Red SettingPressureRelief Valve3450 PSI
10
Item # Part # Qty. Description
122 N-H12-006-002 4 90° Elbow
123 N-H14-004-001 2
1
/
4
" Female Branch Tee
124 N-H16-004-001 2
1
/
4
" Hex Head Plug
125 N-H11-006-006 1 Red. Hex Nipple126 N-H12-006-003 2 90° Elbow127 N-H16-010-001 1 Plug128 N-H14-006-002 1 Male Run Tee129 N-H11-006-001 1 Connector130 N-H12-004-002 1 90° Elbow131 N-H12-004-011 1 Male Elbow132 N-H11-004-010 1 Red. Hex Nipple133 R-232-274-GSK 1 Hydraulic Reservoir Gasket134 – As Req’d Ribbon Dope135 N-H16-006-001 1 Hex Head Plug136 R-238-274-VE0 1 Hose Assembly, Tank - Pump Inlet137 R-239-274-VE0 1 Tubing Detail, Manifold–Filter138 R-240-274-VE0 1 Tubing Detail, Filter–Tank139 N-H04-000-012 1 Flow Control Valve
122
122
108
117
109
110
131
122
136
128
115
118
130
121
111
106
122
118
129
11
VE268 – CURRENT ELECTRICAL ASSEMBLY
ELECTRICAL SCHEMATIC
Item # Part # Qty. Description
140 R-300-274-VE0 1 VE268 Electrical Assembly141 N-E03-000-002 1 Footswitch
141A N-E06-000-001 1 Connector
141B – 1 Plug,
1
/
2
"
142 N-E02-000-028 1 Switch143 N-E02-000-008 1 Switch144 N-E11-000-002 1 Magnetic Starter145 N-E10-000-001 1 Transformer146 R-336-274-MCH 1 Main Enclosure Panel147 R-338-274-VE0 Ref. Electrical Box148 – 1 Fuse, Primary, Low Peak
VIEW C-CVIEW C-C
H1H1 H2H2 H3H3 H4H4
H1H1 H4H4
BLA
CK F
ROM
SO
L.BL
ACK
FRO
M S
OL.
147
144
143
142
146
148
142
UPDOWN
GREEN
BLACK3
WHITE4
3
5
4
FAR SIDE(Solenoid)
(Footswitch)
GREEN
2WHITEWHITE
BLACK
5
WHITE
VIEW C–C
T1
T2
T3
Solenoid Valve fromHydraulic Assembly
GREEN
H1 H2 H3 H4
L1 L2 L3
H4 H1
T1 T2
T1
T2
T3
T3
L1L1
CB
L2L2 L3
L3
GN
D
GN
D
GN
D
GN
D
2 2
2 2
GN
D
GN
D
GN
D
GN
D
RED
3
BUSS BUSS
PhaseImbalance
11.513.5F.L.A.
Class20
20
9.57.5
6.5
BLAC
K
BLAC
KBL
ACK
BLAC
K
BLAC
K FR
OM S
OL.
BLAC
K
BLAC
K
BLAC
K
X2 X1XF
REDT1
T3WHITE
BLACK
T2
FOOT SWITCH L1
L2
L3
C
RED
GREEN FR
OM SOL.
NEAR SIDE
C
145
141A
141B
141
TRANSFORMER CONNECTIONS
MSFootSwitch
SPDTToggleSwitch
NormalOperation
O.L.
5 3
Jog
2 AmpFuseSecondary
PrimaryFuse
1 Amp @ 220V¹⁄₂ Amp @ 460V
4
Sol. Valve(4) Way
110V 1ÿ 60HzControl Valve
2X2 X1
1
H4 H2 H3 H1H1 H3 H2 H4
H1 H3 H2 H4
150 VA.See PrimaryHook-up 230/460V
3ÿ 60 HzSupply
GE #CR306B Remote Reset Module Settings
INCOMING POWER REQUIREMENTS230 or 460 Volt 3 Phase 60 Hz8.8 Amp Full Load @ 230 Volts4.4 Amp Full Load @ 460 VoltsIncoming power must be shortcircuit protected by breaker or fuse.
220V230V240V
440V460V480V
L1 L2
L1 L2
T1
T2
T3
L1
L2
L3
T1
T2
T3
L1
L2
L3
F.L.A. Overload
Phase Imbalance
230V460V
11.5 Amps6.5 Amps
2020
**
Class
T1
T2
MS
M3HP
*CR306B motor starter features fixed imbalance protection
12
VE269 – CURRENT ELECTRICAL ASSEMBLY
ELECTRICAL SCHEMATIC
Item # Part # Qty. Description
141 N-E03-000-002 1 Footswitch141A N-E06-000-001 1 Connector
141B – 1 Plug,
1
/
2
"
142 N-E02-000-028 1 Switch143 N-E02-000-008 1 Switch144 N-E11-000-002 1 Magnetic Starter146 R-336-274-MCH 1 Main Enclosure Panel147 R-338-274-VE0 Ref. Electrical Box148 – 1 Fuse, Primary, Low Peak149 R-300-269-VE0 1 VE269 Electrical Assembly150 N-E10-000-002 1 Shielded Transformer
VIEW C-CVIEW C-C
H1H1 H2H2 H3H3 H4H4
H1H1 H4H4
BLA
CK F
ROM
SO
L.BL
ACK
FRO
M S
OL.
147
144
143
142
146
148
142
UPDOWN
GREEN
BLACK3
WHITE4
3
5
4
FAR SIDE(Solenoid)
(Footswitch)
GREEN
2WHITEWHITE
BLACK
5
WHITE
VIEW C–C
T1
T2
T3
Solenoid Valve fromHydraulic Assembly
GREEN
H1 H2 H3 H4
L1 L2 L3
H4 H1
T1 T2
T1
T2
T3
T3
L1L1
CB
L2L2 L3
L3
GN
D
GN
D
GN
D
GN
D
2 2
2 2
GN
D
GN
D
GN
D
GN
D
RED
3
BUSS BUSS
PhaseImbalance
11.513.5F.L.A.
Class20
20
9.57.5
6.5
BLAC
K
BLAC
KBL
ACK
BLAC
K
BLAC
K FR
OM S
OL.
BLAC
K
BLAC
K
BLAC
K
X2 X1XF
REDT1
T3WHITE
BLACK
T2
FOOT SWITCH L1
L2
L3
C
RED
GREEN FR
OM SOL.
NEAR SIDE
C
150
141A
141B
141
MSFootSwitch
SPDTToggleSwitch
NormalOperation
O.L.
5 3
Jog
Interlock
Circuit Breaker
4
Sol. Valve(4) Way
110V 1ÿ 50/60HzControl Valve
2 1X2 X1
1
H4
H2150 VA.See PrimaryHook-up 380/400V
3ÿ 50 HzSupply
GE #CR306B Remote Reset Module Settings
INCOMING POWER REQUIREMENTS380 Volt 3 Phase 50 Hz6.5 Amp Full Load @ 380 Volts5.7 Amp (1.15 S.F) 380V @ 50 HzIncoming power must be shortcircuit protected by breaker or fuse.
TRANSFORMER CONNECTIONS
380V
277V
95V115V
208V
X3 X1
X2
T1
T2
T3
L1
L2
L3
T1
T2
T3
L1
L2
L3
F.L.A. Overload
Phase Imbalance
380V 6.5 Amps 20 20Class
T1
T2
MS
M3HP
H1
H3 H1
13
VE268 – PREVIOUS ELECTRICAL ASSEMBLY
ELECTRICAL SCHEMATIC
311
304
310
309
UPDOWN
6¹⁄₂ Ft.
3¹⁄₂ Ft.
GREEN
BLACK3
WHITE4
3
5
4
FAR SIDE
WHITE
GREEN
2WHITEWHITE
BLACK
5WHITE
6 Ft.
VIEW C–C
T1
T2
T3
Solenoid Valve fromHydraulic Assembly
GREEN
H1 H2 H3 H4
L1 L2 L3
H4 H1
WHITE
RED
T1 T2
T1
T2
T3
T3
RED
RED
2
2
3
3
3
1
3
RED
RED
BLAC
K
BLAC
K
BLAC
KRED
WHI
TE
WHI
TE F
ROM
FOO
T SW
ITCH
BLAC
K FR
OM S
OL.
BLAC
K
BLAC
K
BLAC
K
X2 X1
2 1
REDT1
T3WHITE
BLACK
T2
FOOT SWITCH L1
L2
L3
C
RED
BLAC
KW
HITE
BLACK FROM
FOOT SWITCH
NEAR SIDE
GREEN FROM VALVE
GREEN
GREEN FROMFOOT SWITCH
C
309
8 Ft.305B
305B
303B
303B
307B
306B
308
302
Item # Part # Qty. Description
302 N-E03-000-002 1 Footswitch303B N-E02-000-028 1 Switch304 N-E02-000-008 1 Switch
305B – 11
1
/
2
ft. Line Cord
306B N-E11-000-002 1 Magnetic Starter307B N-E11-000-011 3 Heater308 N-E10-000-005 1 Transformer
309 – 12
1
/
2
ft. Line Cord, #16/3 Type 50 Neoprene
310 N-E13-000-014 1 Fuse Buss311 R-338-274-VE0 Ref. Electrical Box (See Main Assembly)
MSFootSwitch
SPDTToggleSwitch
NormalOperation
O.L.
5 3
Jog
3 AmpFuse
4
Sol. Valve(4) Way
110V 1∅ 60HzControl Valve
2X2 X1
1
H4 H2 H3 H1H1 H3 H2 H4
H1 H3 H2 H4
150 VA.See PrimaryHook-up 7.30/460V
3∅ 60 HzSupply
INCOMING POWER REQUIREMENTS230 or 460 Volt 3 Phase 60 Hz8.8 Amp Full Load @ 230 Volts4.4 Amp Full Load @ 460 VoltsIncoming power must be shortcircuit protected by breaker or fuse.
B 15.5 @ 230VB 6.9 @ 460VThermal Units
220V230V240V
440V460V480V
L1 L2
L1 L2T1
T2
T3
L1
L2
L3
T1
T2
T3
L1
L2
L3
T1
T2
MS
M3HP
14
VE269 PREVIOUS ELECTRICAL ASSEMBLY
ELECTRIC SCHEMATIC
318
314
321
317
313
319
316UPDOWN
6¹⁄₂ Ft.
GREEN
BLACK3
WHITE4
3
5
4
FAR SIDE
WHITE
WHITE FROM SOL.
GREEN
2WHITEWHITE
BLACK
5WHITE
6 Ft.
VIEW C–C
T1
T2
T3
Solenoid Valve fromHydraulic Assembly
GREEN
GREEN FROMINCOMING POWER
H1 H2 H3 H4
L1 L2 L3
WHITE
RED
T1 T2
T1
T2
T3
T3
RED
2
2
3
3
3
1
RED
RED
BLAC
KBL
ACK
BLAC
K
RED
WHI
TE
WHI
TE F
ROM
FOO
T SW
ITCH
BLAC
K FR
OM S
OL.
BLAC
K
BLAC
K
BLAC
K
X2 X1
2 1
REDT1
T3WHITE
BLACK
T2
FOOT SWITCH
L1
L2
L3
C
RED
BLAC
K
BLACK FROM
FOOT SWITCH
NEAR SIDE
GREEN FROM VALVE
GREEN
GREEN FROMFOOT SWITCH
C
317
322
322
320
312
Item # Part # Qty. Description
312 N-E03-000-002 1 Footswitch313 N-E02-000-028 1 Switch314 N-E02-000-008 1 Switch315 R-090-424-LAB 1 Electrical Danger Label (Not Shown)316 N-E11-000-002 1 Magnetic Starter
317 – 12
1
/
2
ft. Line Cord, #16/3 Type 50 Neoprene
318 R-338-274-VE0 Ref. Electrical Box319 N-E11-000-007 3 Heater320 N-E10-000-007 1 Transformer321 N-E15-000-005 1 Circuit Breaker322 N-E90-000-013 1 Transformer Guard
TRANSFORMER CONNECTIONS
O.L. NORMALOPERATION
FOOTSWITCH
CIRCUIT BREAKER
INTERLOCK
SPDTTOGGLESWITCH
JOGSOL. VALVE(4) WAY
110V 1∅ 50/60 HZCONTROL VALVE
12X2 X1
4
MS
H3 H1150 VA.SEE PRIMARYHOOK-UP M
3HP
T1
T2
T3
L1
L2
L3
T1
T2
T3
L1
L2
L3
B 9.1 @ 380/400VTHERMAL UNITS
35
380/400V3∅ 50 HZSUPPLY
MST1
T2
H1 H4
INCOMING POWER REQUIREMENTS380 Volt 3 Phase 50 Hz5.1 Amp Full Load @ 380 Volts5.7 Amp (1.15 S.F.) 380 Volt @ 50 HzIncoming power must be shortcircuit protected by breaker or fuse.
H2
X2
X1X3
380V
277V
95V
208V
115V
15
ADDITIONAL ROLL SETS
Item # Part # Qty. Description151 R-XA2-268-U06 1 Upper Roll Cover/Guard Assembly31A R-510-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label151E * R-X02-272-U06 1 2" - 6" Upper Roll for Stainless Steel Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring
159J R-X02-272-L03 1 2 - 31/2" Lower Roll for Stainless Steel Pipe (not shown)
159K R-X04-272-L06 1 4 - 6" Lower Roll for Stainless Steel Pipe (not shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
2-6
30C
31A
30D
151E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" SCHEDULE 5S/10S
STAINLESS STEEL PIPE(Item 151)
Item # Part # Qty. Description152 R-XA8-268-U12 1 Upper Roll Cover/Guard Assembly32A R-520-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label152E * R-X08-272-U12 1 8" - 12" Upper Roll for Stainless Steel Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring
160J R-X08-272-L12 1 8 - 12" Lower Roll for Stainless Steel Pipe (not shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
8-12
30C
32A
30D
152E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" SCHEDULE 5S/10S
STAINLESS STEEL PIPE(Item 152)
16
Item # Part # Qty. Description153 R-ZA2-268-U03 1 Upper Roll Cover/Guard Assembly
153A R-Z00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label153E * R-Z02-272-U03 1 2" - 31/2" Upper Roll for EndSeal® Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring153J R-Z02-272-L03 1 2" - 31/2" Lower Roll for EndSeal Pipe (Not Shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
2-3¹⁄₂E.S.
30C
153A 30D
153E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 3¹⁄₂" ENDSEAL PIPE
(Item 153)
Item # Part # Qty. Description154 R-ZA4-268-U06 1 Upper Roll Cover/Guard Assembly
154A R-Z10-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label154E * R-Z04-272-U06 1 4" - 6" Upper Roll for EndSeal Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring154J R-Z04-272-L06 1 4" - 6" Lower Roll for EndSeal Pipe (Not Shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
4-6E.S.
30C
154A
30D
154E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 4 - 6" ENDSEAL PIPE
(Item 154)
Item # Part # Qty. Description155 R-ZA8-268-U12 1 Upper Roll Cover/Guard Assembly
155A R-Z20-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label155E * R-Z08-272-U12 1 8" - 12" Upper Roll for EndSeal Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring155J R-Z08-272-L12 1 8" - 12" Lower Roll for EndSeal Pipe (Not Shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
8-12E.S.
30C
155A
30D
155E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" ENDSEAL PIPE
(Item 155)
17
Item # Part # Qty. Description156 R-RE1-268-U06 1 Upper Roll Cover/Guard Assembly
156A R-R00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label156E * R-RE1-272-U06 1 Upper Roll for Copper Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring156J R-RE1-272-L06 1 Lower Roll for Copper Pipe (Not Shown)156K R-157-272-LBL 1 Roll Guard Cover Label (Export)
* Not a saleable item – assembly must be ordered.
30C
156A
30D
156E
30F
30B
30H
30G
30C
156K
UPPER ROLL COVER/GUARD ASSEMBLYFOR 50,8-152,4 mm AUSTRALIAN,
50-159 mm BRITISH/DINCOPPER PIPE
(Item 156)
CLOCKWISE
PIPE ROTATION
ONLY
BRITISH & DIN 50-159 mmAUSTRALIAN 50,8-152,4 mm
COPPER
Item # Part # Qty. Description157 R-RA2-268-U08 1 Upper Roll Cover/Guard Assembly
157A R-R00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label157E * R-R02-272-U08 1 2" - 8" Upper Roll for Copper Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring157J R-R02-272-L06 1 2 - 6" Lower Roll for Copper Pipe (Not Shown)157K R-R08-272-L08 1 8" Lower Roll for Copper Pipe (Not Shown)
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
2-8COPPER
30C
157A
30D
157E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 8" COPPER PIPE
(Item 157)
Item # Part # Qty. Description158 R-PA2-268-U06 1 Upper Roll Cover/Guard Assembly
158A R-530-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring
30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.
30D R-040-416-LAB 1 Pipe Rotation Label158E * R-P02-272-U06 1 2" - 6" Upper Roll for Plastic Pipe
30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring
* Not a saleable item – assembly must be ordered.
CLOCKWISE
PIPE ROTATION
ONLY
2-6PVC/ALUM
30C
158A
30D
158E
30F
30B
30H
30G
30C
UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" PLASTIC PIPE
(Item 158)
18
Victaulic Companies
www.victaulic.com
WORLD HEADQUARTERSCUSTOMER CARE CENTER Phone: 1-800-PICK-VIC (1-800-742-5842)
FAX: 610/923-3090 P.O. Box 31 • Easton, PA 18044-0031
4901 Kesslersville Road • Easton, PA 18040 USAPhone: 610/559-3300 • Fax: 610/250-8817e-mail: [email protected]
VICTAULIC TOOL COMPANY VICTAULIC CONSTRUCTION PIPING SERVICES DIV.P.O. Box 31 • Easton, PA 18044-0031 1818 Vultee Street • Allentown, PA 18103
Phone: 610/559-3300 • Fax: 610/923-3090 Phone: 610/559-3488 • Fax: 610/923-3170e-mail: [email protected] e-mail: [email protected]
Victaulic Around the WorldVICTAULIC COMPANY OF AMERICA
P.O. Box 31 • Easton, PA 18044-0031Phone: 610/559-3300 • Fax: 610/250-8817
e-mail: [email protected]
VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE123 Newkirk Road • Richmond Hill, ON L4C 3G5 Prijkelstraat 36 • 9810 Nazareth, Belgium
Phone: 905/884-7444 • Fax: 905/884-9774 Phone: 32-9-381-15-00 • Fax: 32-9-380-44-38e-mail: [email protected] e-mail: [email protected]
VICTAULIC AMERICA LATINA VICTAULIC ASIA-PACIFICP.O. Box 31 • Easton, PA USA 18044-0031 Room 707, No. 600 Min Sheng Road
Pudong, Shanghai 200135, ChinaPhone: 86-21-58855151 • Fax: 86-21-58851298
4901 Kesslersville Road • Easton, PA USA 18040Phone: 610/559-3300 • Fax: 610/559-3608
e-mail: [email protected] e-mail: [email protected]
R
Victaulic® Factory Representatives and Distributor Stocks WorldwideVictaulic reserves the right to change product specifications, designs and standard equipment without notice and without obligation.