20
210 Redstone Hill Rd Bristol, Connecticut (860)582-8175

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Page 1: Rowley presentation

210 Redstone Hill Rd

Bristol, Connecticut

(860)582-8175

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•Purchased building in 1993 150,000 Sq Ft.

•30,000 Sq Ft. office space Located in Bristol CT USA

•Over 100 Employees ISO Certified

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Sample Parts

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Capabilities

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- Total of 28 Presses, ranging in size from 32 ton to 150 ton!

- OBI and straight side presses

- Material sizes .003” to .187” flat stock up to 16” wide

- Stainless steels, carbon steels, brass, copper and nickel alloys are used

- Press bed capacity up to 60”

Power Press Capabilitiesand Equipment

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- Tapping

- Secondary forming

- Assemblies

- Welding

- High and Low volume production

Power Press Secondary Capabilities

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New Product DevelopmentDesign / Engineering Support and Prototyping

- In house tool

design

- Engineering

support and part

design

assistance

- Solidworks and

Cadkey

software are

used

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New Product DevelopmentTool Fabrication

- In House Tool designers

- 12 experienced toolmakers

- Tooling fabrication done in house

- Blanking dies, progressive dies, four-slide tools and secondary forming tools

- Utilize outside sources for just a few tool fabrication processes

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- Pick and Place units

inspect 100% in line

- Fabrication and packaging

of SMT and some thru hole

components for the PCB

industry

- Custom designed (in

house) and fabricated

automated packaging

machines for high volume

components

Tape and Reel/Reel to Reel

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- Supports tooling fabrication

- Fabricates precision die

components for complex

part geometries

- Produces part blanks for

quick prototype runs

Wire EDM Capabilities

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- Metal stampings

- Wireforms

- Subassemblies

- 50 Nielson, 2 US

Baird’s

- Material sizes: .003” to

.120” thick flat stock

up to 2” wide

- Flexibility to run both

flat coil strip and wire

- Bowl fed components

can be assembled into

final product

Four-slide Capabilities and Equipment

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Spring Production Types

- Compression Springs

- Torsion Springs

- Double Torsion Springs

- Extension Springs

- Wireforming

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Spring Capabilities and Equipment

- 28 Coilers

- 39 Torsion machines

- 18 CNC wire formers

- Wire diameters from

.003”, up to .315”

- Stainless steels,

carbon steels, brass

and copper alloys are

used

- Inline Stress relieving

ovens

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Quality Control Inspection

- Vision System and Comparator

Inspection

- Statistical Process Controls

- 5 inspectors and technicians

- PPAP’s available as requested

- RoHS Compliance

- Capable of detecting banned metal elements below the allowable limits

- Fisherscope XRF used for material analysis to determine chemical composition

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Assemblies

Methods - welding, swedging, press fitting, staking, etc..

Incorporate additional components such as clinch nuts, bushings, posts, inserts and a host of other items in order to enhance the final product.

Small electro-mechanical assemblies can be produced with the following processes:• Staking• Welding• Tapping• Gluing• Brazing

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Custom Tooling

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Lean and Continuous Improvement Culture

KPI Boards

6S Report Card

RSS

Scorecard

Scheduling

Boards

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• Best in Industry pricing • In-House Tool design and fabrication• Continuous Improvement Culture• ISO 9001:2008• State of the art equipment • Broad range of capabilities• High volume production and

Capacity• Prototyping and Engineered

Solutions• 60 year Tradition of Excellence!

Top reasons to Choose Rowley

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