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your reliable partner ROV shackles your reliable partner

ROV shackles - Van Beest B.V. · 2017-02-13 · ROV Shackles Applications ROV shackles are suitable for subsea use and operation by a Remote Operated Vehicle. For the purpose of operating

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your reliable partner

ROV shackles

your reliable partner

your reliable partner

We reserve the right to make amendments on specifications mentioned in this brochure without prior notification.Specifications show general compliance with the various standards and should not be taken to meet all terms of the contract or purchase order.

Chamber of Commerce Rotterdam, Registration Number 23009317VAT Number NL 0091.33.835.B01

©copyright 2016 VAN BEEST B.V., SliedrechtAll Rights Reserved

Dear Customer,

For over 90 years the production of high tensile shackles has

been our core business and competence. The designs and quality

standards of our wire rope- and chain accessories are the result of

requirements put forward by our customers in markets throughout

the world.

In the early days of subsea lifting, special shackles for use by

ROV’s were not available. Companies used standard shackles for

subsea lifting jobs, and the assembly and disassembly of shackle

pins and nuts before or after the lifting operations was a difficult,

time consuming task which was either done by a diver or an ROV.

In order to simplify installations, companies started to modify

standard shackles to facilitate the subsea work. Most of these

modifications are now considered substandard and had a high level

of “home brew”. Later on the manufacturers started to modify

existing products under controlled production conditions.

Van Beest has developed a range of Green Pin® ROV Release and

Retrieve shackles that have some unique characteristics. You will

find more information in this brochure.

We trust this brochure will assist you in serving your customers’

needs. In addition, our skilled salespeople and technicians are

always at your service. Please do not hesitate to contact us for any

question related to sockets, shackles, hooks or other wire rope-

and chain accessories in general.

Kind regards,

Evert van Beuzekom

Vice President Sales & Procurement

VAN BEEST B.V., Manufacturer and Supplier of wire rope- and chain fittings. Registered trade marks ‘Green Pin’ and ‘Excel’

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ApplicationsROV shackles are suitable for subsea use and operation by a Remote Operated Vehicle.For the purpose of operating lifting equipment the Remote Operated Vehicle is fitted with a hydraulically controlled arm to safely release or retrieve heavy equipment under water. ROV lifting equipment is usually brightly coloured or white to assist the operator in identifying the components in poor or artificial light under water.

Based on the purpose of the shackle a certain design can only release a load, only retrieve a load, or theshackle can do both.

RangeVan Beest offers three types of Green Pin® ROV Release shackles and two types of combined Release & Retrieve shackles.

Types of Release shackles:• TheGreen Pin® ROV Release Shackle with spring pins has two spring pins as securing devices. This configuration is strictly for in-line loading and may not be side loaded. This solution is simple and relatively cheap and has the possibility to connect the two safety pins for single grabbing with the ROV.• Ifmultipleslinglegsareused,orifthereisariskforsideloads,aspeciallydesignedlockingclamp

with a securing spring pin should be used. This locking clamp replaces the functionality of a standard nut. Van Beest guarantees full performance, including side loading, for the Green Pin® ROV Release Shackle with locking clamp. Other features include:

- 50% of the original WLL on side loads, same as Green Pin® Standard and Polar shackles. - Pin can rotate freely when secured, so there will be no unintended unlocking of the clamp or wire ropes that get stuck. - Double safety with the possibility to connect them for single grabbing with the ROV.• TheGreen Pin® ROV Spring Release Shackle, which may be used for in-line loading only. This semi automatic ROV shackle has a double safety to prevent accidental release of the load.

However it is possible to connect the safety pins to enable single grabbing by the ROV. This reduces operating time significantly.

Types of Release & Retrieve shackles:• Green Pin® ROV Release & Retrieve shackle with D-handle.This shackle has a handle that can be

manipulated easily by a hydraulically operated ROV arm, without compromising safety. The tapered ending of the pin makes it possible to easily assemble the shackle under water.

• Green Pin® ROV Release & Retrieve shackle with Fishtail-handle. This shackle has the same benefits of the ROV shackle with a D-handle but has a different handle-design.

DesignThe round head on the pin is designed with a groove to attach the pin to the shackle body, so noparts of the shackle will be lost after releasing the load. An eye is mounted to the pin head to attach for example the securing device or a monkey’s fist. ROV shackles carry the same markings as our Green Pin® Polar Shackles. For more information please see our catalogue.

FinishAfter galvanization the ROV shackle body is finished with a white coating for good visibility under poor light conditions, which are typical for subsea work. The pin is painted the characteristic green color.

Instructions for useEvery engineer, company or country has his own conditions/regulations concerning connecting safety pins to wire ropes etc. and attaching loops or monkey’s fists for easy grabbing with an ROV. Therefore it is up to the user to install these. Van Beest will provide fittings on the clamp and shackle pin to facilitate this. An exception is made for the Green Pin® ROV Spring Release Shackle (P-5367). This shackle is assembled with rope slings and monkey’s fist. For sizes starting from WLL 42.5 t up to and including 150 t a special mounting tool (tensioner) is required to assemble the shackle.

Shackles should be inspected before use to ensure that: •allmarkingsarelegible;•thebodyandpinarebothidentifiableasbeingofthesamesize,typeandmake;•thebodyandpinarenotdistortedorundulyworn;•thebodyandpinarefreefromnicks,gouges,cracksandcorrosion;•shacklesmaynotbeheattreatedasthismayaffecttheirWorkingLoadLimit;•nevermodify,repairorreshapeashacklebywelding,heatingorbendingasthiswillaffectthe Working Load Limit.

P-5363

Green Pin® ROV Release Spring Pin Shackles • Material : bow and pin alloy steel, Grade 8, Polar quality, quenched and tempered • Safety Factor : MBL equals 5 x WLL• Finish : body painted white, pin painted green • Temperature Range : -60˚C up to +200˚C

• Certification :: 2.1 2.2 3.1 MTC a CE

• Note : for in-line use only suppliedwithoutwires;designyourownwiringplan

working dia- dia- dia- width width length width length length width dia- weight

load meter meter meter eye inside inside bow bolt meter each

limit bow pin eye

a b c d e f g h i j k

t mm mm mm mm mm mm mm mm mm mm mm kg

6.5 22 25 52 22 36 83 58 144 130 102 5.5 1.7

9.5 28 32 66 28 47 108 75 185 166 131 6.5 3.4

12 32 35 72 32 51 115 83 201 184 147 6.5 4.7

17 38 42 88 38 60 146 99 249 202 175 6.5 8

25 45 50 103 45 74 178 126 300 243 216 8.5 13.6

35 50 57 116 50 83 197 138 334 269 238 8.5 19.1

42.5 57 65 130 57 95 222 160 377 301 274 8.5 28.3

55 65 70 145 65 105 260 180 433 329 310 8.5 38

85 75 83 162 75 127 329 190 527 375 340 8.5 60

Shackle body painted white for excellent visibility under water

Groove for wire rope in pin head to attach pin to shackle body

Possibility to connect the two safety pins for single ROV grabbing

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P-5365

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hacklesGreen Pin® ROV Spring Locking Clamp Shackles • Material : bow and pin alloy steel, Grade 8, Polar quality, quenched and tempered • Safety Factor : MBL equals 6 x WLL for shackles with WLL 120 t and up the MBL equals 5x WLL• Finish : body painted white, pin painted green • Temperature Range : -60˚C up to +200˚C

• Certification :: 2.1 2.2 3.1 MTC a CE

• Note : suppliedwithoutwires;designyourownwiringplan

working dia- dia- dia- width width length width length length width width weight

load meter meter meter eye inside inside bow bolt locking each

limit bow pin eye clamp

a b c d e f g h i j k

t mm mm mm mm mm mm mm mm mm mm mm kg

6.5 22 25 52 22 36 83 58 164 140 102 45 2.27

9.5 28 32 66 28 47 108 75 200 172 131 48 4.25

12 32 35 72 32 51 115 83 213 184 147 48 5.36

17 38 42 88 38 60 146 99 266 209 175 48 9.27

25 45 50 103 45 74 178 126 309 243 216 48 14.62

35 50 57 116 50 83 197 138 350 269 238 48 20.75

42.5 57 65 130 57 95 222 160 377 301 274 48 28.33

55 65 70 145 65 105 260 180 440 329 310 48 41

85 75 83 162 75 127 329 190 527 375 340 48 61

120 95 95 208 91 147 400 238 647 440 428 60 110

150 105 108 238 102 169 410 275 688 490 485 60 160

200 120 130 279 113 179 513 290 838 520 530 60 235

250 130 140 299 118 205 554 305 904 560 565 60 285

Suitable for side loads

Pin can rotate freely

No thread in pin, screwing is not required

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P-5367

Green Pin® ROV Spring Release Shackles • Material : bow and pin alloy steel, Grade 8, Polar quality, quenched and tempered• Safety Factor : MBL equals 5 x WLL • Finish : body painted white, pin painted green • Temperature Range : -40˚C up to +200˚C

• Certification :: 2.1 2.2 3.1 MTC a CE

• Note : for in-line use only this shackle is assembled with rope slings and monkey’s fist for size starting from WLL 42.5 up to and including 150 t a special compression tool (sold separately) is required to assemble the shackle.

working dia- dia- dia- width width length width length length width weight

load meter meter meter eye inside inside bow bolt each

limit bow pin eye

a b c d e f g h i j

t mm mm mm mm mm mm mm mm mm mm kg

12 32 35 72 32 51 115 83 201 291 147 5.24

13.5 35 38 80 35 57 133 92 227 301 162 7

17 38 42 88 38 60 146 99 249 360 175 9.25

25 45 50 103 45 74 178 126 300 370 216 15.5

35 50 57 116 50 83 197 138 334 400 238 20.4

42.5 57 65 130 57 95 222 160 377 460 274 39

55 65 70 145 65 105 260 180 433 490 310 42

85 75 83 162 75 127 329 190 527 587 340 67

120 95 95 208 91 147 399 238 646 687 428 123

150 105 108 238 102 169 410 275 688 727 485 168

Supplied fully assembled

Double safety possible to prevent accidental load release

Single pull release system

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cc

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hacklesCompression Tool for assembling larger ROV spring release shackles • Material : mild steel • Finish : black painted • Note : required for ROV spring release shackle (type P-5367), for sizes WLL 42.5 t and up

• Certification :: 2.1

for diameter diameter width length length height width weight

shackle bow pin closed opened each

WLL position position

a b a b c d e

t mm mm mm mm mm mm mm kg

42.5 57 65

300 1000 1500 225 24 3455 65 70

85 75 83

120 95 95340 1100 1750 285 24 42

150 105 108

In inch

for diameter diameter width length length height width weight

shackle bow pin closed opened each

WLL position position

a b a b c d e

t inch inch inch inch inch inch inch lbs

42.5 2 1/4 2 9/16

11 13/16 39 3/8 59 1/16 8 7/8 15/16 7555 2 1/2 2 3/4

85 3 3 1/4

120 3 3/4 3 3/413 3/8 43 5/16 68 29/32 11 1/4 15/16 92.6

150 4 1/8 4 1/4

Watch the DEMO on our channel

b + c

d

a

e

P-5361D

Green Pin® ROV Release & Retrieve shackle with D-handle • Material : bow and pin alloy steel, Grade 8, Polar quality, quenched and tempered • Safety factor : MBL equals 5 x WLL• Finish : body painted white, pin painted green • Temperature Range : -60˚C up to +200˚C

• Certification :: 2.1 2.2 3.1 MTC a CE

• Note : suppliedwithoutwires;designyourownwiringplan

working dia- dia- dia- width width length width length length width dia- weight

load meter meter meter eye inside inside bow bolt meter each

limit bow pin eye

a b c d e f g h i j k

tons mm mm mm mm mm mm mm mm mm mm mm kg

6.5 22 25 52 22 36 83 58 144 345 102 3.5 1.50

9.5 28 32 66 28 47 108 75 185 381 131 5.5 3.16

12 32 35 72 32 51 115 83 201 393 147 6.5 4.31

17 38 42 88 38 60 146 99 249 417 175 8.5 7.43

25 45 50 103 45 74 178 126 300 464 216 8.5 12.84

35 50 57 111 50 83 197 138 331 484 238 8.5 18.15

42.5 57 65 130 57 95 222 160 377 516 274 7.5 26.29

55 65 70 145 65 105 260 180 433 545 310 7.5 37.60

Easy handling due to D-handle

Double spring pin ensuresextra safety

Tapered pin makes underwater assembly convenient

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P-5361F

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hacklesGreen Pin® ROV Release & Retrieve shackle with Fishtail-handle • Material : bow and pin alloy steel, Grade 8, Polar quality, quenched and tempered• Safety factor : MBL equals 5 x WLL• Finish : body painted white, pin painted green • Temperature Range : -60˚C up to +200˚C

• Certification :: 2.1 2.2 3.1 MTC a CE

• Note : suppliedwithoutwires;designyourownwiringplan

working dia- dia- dia- width width length width length length width dia- weight

load meter meter meter eye inside inside bow bolt meter each

limit bow pin eye

a b c d e f g h i j k

tons mm mm mm mm mm mm mm mm mm mm mm kg

6.5 22 25 52 22 36 83 58 144 419 102 3.5 1.50

9.5 28 32 66 28 47 108 75 185 455 131 5.5 3.16

12 32 35 72 32 51 115 83 201 467 147 6.5 4.31

17 38 42 88 38 60 146 99 249 491 175 8.5 7.43

25 45 50 103 45 74 178 126 300 538 216 8.5 12.84

35 50 57 111 50 83 197 138 331 558 238 8.5 18.15

42.5 57 65 130 57 95 222 160 377 590 274 7.5 26.29

55 65 70 145 65 105 260 180 433 619 310 7.5 37.60

Easy handling due to Fishtail-handle

Double spring pin ensuresextra safety

Tapered pin makes underwater assembly convenient

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your reliable partner

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hackles

Type 2.1 Works certificate to EN 10204 Statement of compliance with the order.

Type 2.2 Works certificate to EN 10204 Statement of compliance with the order, stating the results of non-specific inspection.

Type 3.1 Inspection certificate to EN 10204 Statement of compliance with the order, stating the results of material specific inspection. This includes chemical composition and mechanical properties at component level.

Type MTC a Manufacturer test certificate Statement of compliance with the order, stating the results of proof load testing samples of a production batch. Products are not individually tested.

Type CE CE declaration of conformity CE Declaration of Conformity in accordance with annex IIA of the machine directive 2006/42/EC and the latest amendments.

Certificates

Depending on the type of product and certificate availability for a certain product, below mentioned certificates can be provided.

2.1

2.2

3.1

MTC a

CE

Notes

VAN BEEST B.V.

Head OfficeP.O. Box 573360 AB SliedrechtThe Netherlands

Industrieweg 63361 HJ SliedrechtThe NetherlandsTelephone +31 184 41 33 00Telefax +31 184 41 49 59E-mail [email protected]

VAN BEEST GmbH & Co. KG

Industriestraße 9D-59457 WerlGermanyTelephone +49 2922 97 430Telefax +49 2922 83 289E-mail [email protected]

VAN BEEST FRANCE S.A.S.

Route de Chanier 63250 Celles sur DurolleFranceTelephone +33 (0)4 73 51 89 51Telefax +33 (0)4 73 51 56 15E-mail [email protected]

VAN BEEST USA, L.L.C.

US main office1357 Sheffield Blvd.Houston, Texas 77015USATelephone +1 713 674 57 53Telefax +1 713 674 82 24E-mail [email protected]

Chicago office158 South Pinnacle Drive,Romeoville, IL 60446

Van Beest B.V. Manufacturer and Supplier of wire rope- and chain fittings. Registered trade marks:

www.vanbeest.com

Member of Van Beest International