SAFETY REPORT PT. SP Manufacturing - Batam

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What’s the purpose of safety report…???

� to ensure all employees aware about safety.

� make improvements in accordance to the findings.

� meet government requirements of effort in maintaining occupational health and safety in the workplace (Act. No.1 / 1970)

� form of seriousness of the management in protecting all employees from a work accident.

Audited By : Fahrizal Nasution

1. Stacker (Lifting & transport Equipment).

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�Post / Area : Logistic/Store.

� Hazard Identification :- Stacker turn signal/lamp broken.

� Potential Risk :- collisions.

� Risk Control :- Change/repair.

� Status : Open.� PIC : Wang.� Date Closed : ………?

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2. Stacker (Lifting & transport Equipment).

�Post / Area : Logistic/Store.

� Hazard Identification :- Stacker rearview mirror broken.

� Potential Risk :- bumping into others at store area.

� Risk Control :- Change.

� Status : Open.� PIC : Wang.� Date Closed : ………?

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�Post / Area : Logistic/Store.

� Hazard Identification :- No Fire extinguisher on stacker .

� Potential Risk :- In case of fire in the stacker or area

near stacker .

� Risk Control :- Must be provide / install.

� Status : Open.� PIC : Wang.� Date Closed : ………?

3. No Fire Extinguisher on Stacker.

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4. Height of Boxes Exceeded.

�Post / Area : Logistic/Store.

� Hazard Identification :- On top of rack, boxes over height .

� Potential Risk :- collapse / fall and hit someone

else

� Risk Control :- 1.8M (Safety purpose).

� Status : Open.� PIC : Wang.� Date Closed : ………?

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5. Emergency Exit Door Blocking.

�Post / Area : Logistic/Store.

� Hazard Identification :- Emergency Exit Door still Blocking.

� Potential Risk :- slow evacuation in the event of an emergency.

� Risk Control :- free from objects that obstructs.

� Status : Open.� PIC : Wang.� Date Closed : ………?

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6. Eyewash liquid no make sense.�Post / Area : Eyewash

Station.

� Hazard Identification :- Eyewash liquid production date no

make sense, received 27 October'14, while the production date is November 14th ‘

� Potential Risk :- potentially resulting in pain in

the eyes and skin.

� Risk Control :- Replace and recommend to find

other supplier for the next order since this fatal error.

� Status : Open.� PIC : Lusi / User.� Date Closed : ………?

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7. Auto splice Machine #2 and #4.

�Post / Area : WH Production.

� Hazard Identification :- Auto splice M/C No. 2 and No. 4

protective cover is not installed.

� Potential Risk :- Hand pinched, electrical shock, etc..

� Risk Control :- Install cover

� Status : Open.� PIC : Jaliber/Burhan.� Date Closed : ………?

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8. No Use License (S.I.O) on Badge.

�Post / Area : Logistic / Store.

� Hazard Identification :- Storeman no use license (SIO) on badge

when operate lifting / transport equipment (Stacker)..

� Potential Risk :- used by others store who do not have license (SIO) may cause damage and accidents

� Risk Control :- To all storeman that use stacker

must have license and paired on a badge (license copy).

� Status : Open.� PIC : Wang /Verini.� Date Closed : ………?

S.I.O = SURAT IZIN OPERATOR.

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9. Air receiver Tank (Fastening air outlet loose).

�Post / Area : Compressor Room.

� Hazard Identification :- Fastening "Air Outlet" at air receiver tank loose.

� Potential Risk :- leaks that may cause an explosion.

� Risk Control :- tensioned.

� Status : Open.� PIC : Ayong / Contractor.� Date Closed : ………?

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10. Genset (Flue pipe damage).

�Post / Area : Genset.

� Hazard Identification :- Flue pipe damage.

� Potential Risk :- Leakage emissions, Excess vibration, room temperature is higher potential for a fire or explosion..

� Risk Control :- Change.

� Status : Open.� PIC : Ayong / Burhan.� Date Closed : ………?

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11.Chemical Waste Container (Spill).

�Post / Area : Washing Room.

� Hazard Identification :- Chemical Spillage outside washing room.

� Potential Risk :- environmental damage.

� Risk Control :- Change Container or build water treatment.

� Status : Open.� PIC : Alboin / Verini.� Date Closed : ………?…….To Drain

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12. Residual dust.

�Post / Area : WH Maintenance Room.

� Hazard Identification :- Many residual dust plywood, from

cutting & drilling.

� Potential Risk :- it can lead occupational diseases. (Cough, TBC, etc.)

� Risk Control :- the cutting and drilling are carried out in the area of facility (outside).

� Status : Open.� PIC : Jaliber / Burhan / Ayong.� Date Closed : ………?

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13. Masker is not used properly.

�Post / Area : WH Maintenance Room.

� Hazard Identification :- Some of the operator do not use masker properly.

� Potential Risk :- it can lead occupational diseases. (Cough, TBC, etc.)

� Risk Control :- Masker must be use properly (Control by Leader, S’visor, Manager).

� Status : Open.� PIC : H.O.D related.� Date Closed : TBA.

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14. Exit Door.

�Post / Area : All Emergency Exit door.

� Hazard Identification :- Emergency Exit door, the direction do not open outwards / swing out.

� Potential Risk :- slow evacuation in the event of an emergency.

� Risk Control :- Suggest change the direction (swing out).

� Status : Open.� PIC : Facility.� Date Closed : TBA.

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Others Suggestion for improved to prevent an accidents.

� Genset Emergency Button.

Emergency Button

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Background the potential occurrence ;

When there is a fire or explosion in the genset, it will not be easy to turn off immediately or may not be due to the high risks that can result in an accident on a technician or engineer.

Others Suggestion for improved to prevent an accidents.

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Improvement to be planned ;

Install emergency button as a safety switch at different location especially outdoor gensetroom.

Others Suggestion for improved to prevent an accidents.

Suggest to install in this location.

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