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www.rosemount.com ¢00825-0100-4001I¤ Quick Installation Guide 00825-0100-4001, Rev DB March 2005 Rosemount 3051 Step 1: Mount the Transmitter Step 2: Consider Housing Rotation Step 3: Set the Jumpers Step 4: Connect the Wiring and Power Up Step 5: Verify Configuration Step 6: Trim the Transmitter Safety Instrumented Systems Requirements Product Certifications Start End Rosemount 3051 Smart Pressure Transmitter

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Page 1: Rosemount 3051 Smart Pressure Transmitter · Quick Installation Guide 00825-0100-4001, Rev DB March 2005 Rosemount 3051 3 STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1

www.rosemount.com

¢00825-0100-4001I¤

Quick Installation Guide00825-0100-4001, Rev DB

March 2005 Rosemount 3051

Step 1: Mount the Transmitter

Step 2: Consider Housing Rotation

Step 3: Set the Jumpers

Step 4: Connect the Wiring and Power Up

Step 5: Verify Configuration

Step 6: Trim the Transmitter

Safety Instrumented Systems Requirements

Product Certifications

Start

End

Rosemount 3051 Smart Pressure Transmitter

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Quick Installation Guide00825-0100-4001, Rev DB

March 2005Rosemount 3051

2

© 2005 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.

Rosemount Inc.8200 Market BoulevardChanhassen, MN USA 55317T (US) (800) 999-9307T (Intnl) (952) 906-8888F (952) 949-7001

Emerson Process Management GmbH & Co. OHGArgelsrieder Feld 382234 WesslingGermanyT 49 (8153) 9390F49 (8153) 939172

Emerson Process Management Asia Pacific Private Limited1 Pandan CrescentSingapore 128461T (65) 6777 8211F (65) 6777 0947/65 6777 0743

Beijing Rosemount Far East Instrument Co., LimitedNo. 6 North Street, Hepingli, Dong Cheng DistrictBeijing 100013, ChinaT (86) (10) 6428 2233F (86) (10) 6422 8586

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount

3051 transmitters. It does not provide instructions for configuration, diagnostics,

maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe

(I.S.) installations. Refer to the 3051 reference manual (document number

00809-0100-4001) for more instruction. This manual is also available electronically on

www.rosemount.com.

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please

review the approvals section of the 3051 reference manual for any restrictions associated

with a safe installation.

• Before connecting a HART-based communicator in an explosive atmosphere, make

sure the instruments in the loop are installed in accordance with intrinsically safe or

non-incendive field wiring practices.

• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers

when power is applied to the unit.

Process leaks may cause harm or result in death.

• To avoid process leaks, only use the o-ring designed to seal with the corresponding

flange adapter.

Electrical shock can result in death or serious injury.

• Avoid contact with the leads and the terminals. High voltage that may be present on

leads can cause electrical shock.

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STEP 1: MOUNT THE TRANSMITTER

Liquid Flow Applications

1. Place taps to the side of the line.2. Mount beside or below the taps.3. Mount the transmitter so that the

drain/vent valves are oriented upward.

Gas Flow Applications

1. Place taps in the top or side of the line.2. Mount beside or above the taps.

Steam Flow Applications

1. Place taps to the side of the line.2. Mount beside or below the taps.3. Fill impulse lines with water.

Flow

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STEP 1 CONTINUED...

Panel Mount(1)

(1) Panel bolts are customer supplied.

Pipe Mount

Coplanar Flange

Traditional Flange

Rosemount 3051T

Rosemount 3051H

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STEP 2: CONSIDER HOUSING ROTATION

To improve field access to wiring or to better view the optional LCD display:

STEP 3: SET THE JUMPERS

If alarm and security jumpers are not installed, the transmitter will operate normally with the

default alarm condition alarm high and the security off.

Figure 1. Transmitter Electronics Board

STEP 4: CONNECT THE WIRING AND POWER UP

Use the following steps to wire the transmitter:

1. Remove the housing cover on the FIELD TERMINALS side.

2. Connect the positive lead to the “+” terminal (PWR/COMM) and the negative lead to the

“–” terminal.

NOTE

Do not connect the powered signal wiring to the test terminals. Power could damage the test

diode in the test connection. Shielded twisted pair cable should be used for best results. Use

24 AWG or larger wire and do not exceed 5,000 feet (1500 meters).

3. Plug and seal unused conduit connections.

4. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower

than the conduit connections and the transmitter housing.

5. Replace the housing cover.

Figure 2 shows wiring connections necessary to power a 3051 and enable communications

with a hand-held HART communicator. For low-power transmitters, refer to the reference

manual.

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If

the desired location cannot be achieved due to thread limit,

rotate the housing counter clockwise to the desired location

(up to 360° from thread limit).

3. Retighten the housing rotation set screw.

Without LCD Display With LCD Display

Housing Rotation Set Screw (9/64-inch)

Security

Alarm

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STEP 4 CONTINUED...

Figure 2. Transmitter Wiring Diagrams (4–20 mA)

Figure 3. Low Power Transmitter Wiring

Installation of the transient protection terminal block does not provide transient protection unless the 3051 case is properly grounded.

Power Supply

The dc power supply should provide power with less than two percent ripple. The total

resistance load is the sum of the resistance of the signal leads and the load resistance of the

controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if

used, must be included. Low power transmitters require a 6–12 Vdc external power supply.

Figure 4. Load Limitation

Maximum Loop Resistance = 43.5 (Power Supply Voltage – 10.5)

The HART communicator requires a minimum loop resistance of 250Ω for communication.

RL≥250ΩCurrentMeter

24 Vdc Supply

Voltmeter

24 Vdc Supply

Voltage (V dc)

Lo

ad

(O

hm

s)

OperatingRegion

10.5 20 30 40 50

42.4

1935

1500

1000

500

0

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STEP 5: VERIFY CONFIGURATION

NOTE:

A check ( ) indicates the basic configuration parameters. At minimum, these parameters

should be verified as part of the configuration and startup procedure.

Table 1. HART Communicator Fast Key Sequence

Function Fast Key Sequence

Alarm and Saturation Levels 1, 4, 2, 7

Analog Output Alarm Type 1, 4, 3, 2, 4

Burst Mode Control 1, 4, 3, 3, 3

Burst Operation 1, 4, 3, 3, 3

Custom Meter Configuration 1, 3, 7, 2

Custom Meter Value 1, 4, 3, 4, 3

Damping 1, 3, 6

Date 1, 3, 4, 1

Descriptor 1, 3, 4, 2

Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1

Disable Local Span/Zero Adjustment 1, 4, 4, 1, 7

Field Device Information 1, 4, 4, 1

Full Trim 1, 2, 3, 3

Keypad Input – Rerange 1, 2, 3, 1, 1

Local Zero and Span Control 1, 4, 4, 1, 7

Loop Test 1, 2, 2

Lower Sensor Trim 1, 2, 3, 3, 2

Message 1, 3, 4, 3

Meter Options 1, 4, 3, 4

Number of Requested Preambles 1, 4, 3, 3, 2

Poll Address 1, 4, 3, 3, 1

Poll a Multidropped Transmitter Left Arrow, 4, 1, 1

Range Values 1, 3, 3

Rerange 1, 2, 3, 1

Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2

Self Test (Transmitter) 1, 2, 1, 1

Sensor Info 1, 4, 4, 2

Sensor Temperature 1, 1, 4

Sensor Trim Points 1, 2, 3, 3, 5

Status 1, 2, 1, 1

Tag 1, 3, 1

Transfer Function (Setting Output Type) 1, 3, 5

Transmitter Security (Write Protect) 1, 3, 4, 4

Trim Analog Output 1, 2, 3, 2

Units (Process Variable) 1, 3, 2

Upper Sensor Trim 1, 2, 3, 3, 3

Zero Trim 1, 2, 3, 3, 1

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STEP 6: TRIM THE TRANSMITTER

NOTE

Transmitters are shipped fully calibrated per request or by the factory default of full scale

(span = upper range limit).

Zero Trim

A zero trim is a single-point adjustment used for compensating mounting position effects.

When performing a zero trim, ensure that the equalizing valve is open and all wet legs are

filled to the correct level.

If zero offset is less than 3% of true zero, follow the “Using the HART Communicator”

instructions below. If zero offset is greater than 3% of true zero, follow the “Using the

Transmitter Zero Adjustment Buttons” instructions below.

Using the HART Communicator

Using the Transmitter Zero Adjustment Buttons

Perform the following steps to perform a rerange using the zero adjustment buttons.

HART Fast Keys Steps

1, 2, 3, 3, 1 1. Equalize or vent the transmitter and connect HART communicator.

2. At the menu, input the HART Fast Key sequence.

3. Follow the commands to perform a zero trim.

1. Loosen the certifications label screw and rotate the

label to expose the zero adjustment buttons.

2. Set the 4 mA point by pressing the zero button for 2

seconds. Verify that the output is 4 mA. A meter will

display ZERO PASS.

Zero Adjustment Buttons

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SAFETY INSTRUMENTED SYSTEMS

The following section applies to 3051C transmitters used in SIS applications.

Installation

No special installation is required in addition to the standard installation practices outlined in

this document. Always ensure a proper seal by installing the electronics housing cover(s) so

that metal contacts metal.

The loop must be designed so the terminal voltage does not drop below 10.5 Vdc when the

transmitter output is 22.5 mA.

Position the security switch to the “ON” position to prevent accidental or deliberate change

of configuration data during normal operation.

Configuration

Use any HART-compliant master to communicate with and verify configuration of the 3051.

User-selected damping will affect the transmitters ability to respond to changes in the

applied process. The damping value + response time must not exceed the loop

requirements.

NOTES

1. Transmitter output is not safety-rated during the following: configuration changes,

multidrop, loop test. Alternative means should be used to ensure process safety during

transmitter configuration and maintenance activities.

2. DCS or safety logic solver must be configured to match transmitter configuration. Figure 5

identifies the two alarm level available and their operation values. Position the alarm switch

to the required HI or LO alarm position.

Figure 5. Alarm Levels

NOTE

Some detected faults are indicated on the analog output at a level above high alarm

regardless of the alarm switch selection.

Rosemount Alarm Level

Namur Alarm Level

(1) Transmitter Failure, hardware alarm in LO position.

(2) Transmitter Failure, hardware alarm in HI position.

Normal Operation

4 mA 20 mA20.8 mA

high saturation

21.75(2)

3.9 mAlow saturation

3.75mA(1)

Normal Operation

4 mA 20 mA20.5 mA

high saturation

22.5(2)

3.8 mAlow saturation

3.6 mA(1)

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Operation and Maintenance

Proof Test and Inspection

The following proof tests are recommended. Proof test results and corrective actions taken

must be documented at www.rosemount.com/safety in the event that an error is found in the

safety functionality.

Use "Table 1: HART Communicator Fast Key Sequence" to perform a Loop Test, Analog

Output Trim, or Sensor Trim. See the 3051 reference manual (00809-0100-4001) for

additional information.

Proof Test 1 (1)

This proof test will detect 59.6% of DU failures not detected by the 3051

automatic diagnostics.

1. Execute the Master Reset command to initiate start-up diagnostics.

2. Enter the milliampere value representing a high alarm state

3. Check the reference meter to verify the mA output corresponds to the entered value.

4. Enter the milliampere value representing a low alarm state

5. Check the reference meter to verify the mA output corresponds to the entered value.

Proof-Test 2 (2)

This proof test, when combined with the Five-year Proof-Test, will detect 94.6% of DU

failures not detected by the 3051 automatic diagnostics.

1. Execute the Master Reset command to initiate start-up diagnostics.

2. Perform a minimum two point sensor calibration check using the 4-20mA range points

as the calibration points.

3. Check the reference mA meter to verify the mA output corresponds to the pressure

input value.

4. If necessary, use one of the “Trim” procedures available in the 3051 reference manual

to calibrate.

NOTE

The user determines the proof-test requirements for impulse piping.

Visual Inspection

Not required.

Special Tools

Not required

Product Repair

All failures detected by the transmitter diagnostics or by the proof-test must be reported.

Feedback can be submitted electronically at www.rosemount.com/safety.

The 3051 is repairable by major component replacement. Follow the instructions in the 3051

reference manual (document number 00809-0100-4001) for additional information.

Reference

Specifications

The 3051 must be operated in accordance to the functional and performance specifications

provided in the 3051 reference manual.

(1) This test will detect approximately 59.6% of possible DU failures in the transmitter.(2) This test will detect approximately 94.6% of possible DU failures in the transmitter.

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Failure Rate Data

The FMEDA report includes failure rates and common cause Beta factor estimates. This

report is available at www.rosemount.com.

3051 Safety Failure Values

Safety accuracy: 0.065%

Safety response time- 100 msec

Product Life

50 years – based on worst case component wear-out mechanisms – not based on wear-out

process wetted materials

PRODUCT CERTIFICATIONS

Approved Manufacturing Locations

Rosemount Inc. — Chanhassen, Minnesota, USA

Fisher-Rosemount GmbH & Co. — Wessling, Germany

Emerson Process Management Asia Pacific Private Limited — Singapore

Beijing Rosemount Far East Instrument Co., Limited – Beijing, China

European Directive Information

The EC declaration of conformity for all applicable European directives for this product can

be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained

by contacting our local sales office.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive.

European Pressure Equipment Directive (PED) (97/23/EC)

3051CA4; 3051CG2, 3, 4, 5; 3051CD2, 3, 4, 5 (also with P9 option); 3051HD2, 3, 4, 5; 3051HG2, 3, 4, 5; 3051PD2, 3; and 3051PG2, 3, 4, 5 Pressure Transmitters

— QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment

All other 3051/3001 Pressure Transmitters

— Sound Engineering Practice

Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold

— Sound Engineering Practice

Electro Magnetic Compatibility (EMC) (89/336/EEC)

All 3051 Pressure Transmitters meet all of the requirements of:

— IECEN61326 and NAMUR NE-21

Ordinary Location Certification for Factory Mutual

As standard, the transmitter has been examined and tested to determine that the design

meets basic electrical, mechanical, and fire protection requirements by FM, a nationally

recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and

Health Administration (OSHA).

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Hazardous Locations Certifications

North American Certifications

FM Approvals

E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for

Class II, Division 1, Groups E, F, and G. Dust-Ignition-Proof for Class III, Division 1.

T5 (Ta = 85 °C), Factory Sealed, Enclosure Type 4x

I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division

1, Groups E, F, and G; Class III, Division 1 when connected per Rosemount drawing

03031-1019 and 00268-0031 (When used with a HART communicator); Non-incendive

for Class I, Division 2, Groups A, B, C, and D.

Temperature Code:T4 (Ta = 40 °C), T3 (Ta = 85 °C), Enclosure Type 4x

For input parameters see control drawing 03031-1019.

Canadian Standards Association (CSA)

E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for

Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2

Groups A, B, C, and D for indoor and outdoor hazardous locations. Enclosure type 4X,

factory sealed

C6 Explosion-Proof and intrinsically safe approval. Intrinsically safe for Class I, Division 1,

Groups A, B, C, and D when connected in accordance with Rosemount drawings

03031-1024. Temperature Code T3C.

Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for

Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2

Groups A, B, C, and D hazardous locations. Enclosure type 4X, factory sealed.

For input parameters see control drawing 03031-1024.

European Certifications

I1 ATEX Intrinsic Safety and Dust

Certification No.: BAS 97ATEX1089X II 1 GD

EEx ia IIC T5 (–60 ≤Ta ≤+40 °C)

EEx ia IIC T4 (–60 ≤Ta ≤+70 °C)

Dust Rating: T80 °C (–20 ≤Ta ≤40 °C) IP66

1180

Special Conditions for Safe Use (X):

When the optional transient protection terminal block is installed, the apparatus is not

capable of withstanding the 500V insulation test required by Clause 6.4.12 of

EN50020:1994. This must be taken into account when installing the apparatus.

Table 2. Input Parameters

Ui = 30V

Ii = 200 mA

Pi = 0.9W

Ci = 0.012 µF

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N1 ATEX Non-incendive/Type n and Dust

Certification No.: BAS 00ATEX3105X II 3 GD

EEx nL IIC T5 (–40 ≤Ta ≤+70 °C)

Ui = 55 Vdc max

Dust rating: T80 °C (–20 ≤Ta ≤40 °C) IP66

Special Conditions for Safe Use (X):

When the optional transient protection terminal block is installed, the apparatus is not

capable of withstanding a 500V r.m.s. test to case. This must be taken into account on

any installation in which it is used, for example by assuring that the supply to the

apparatus is galvanically isolated.

E8 ATEX Flame-Proof and Dust

Certification No.: KEMA 00ATEX2013X II 1/2 GD

EEx d IIC T6 (–50 ≤Ta ≤65 °C)

EEx d IIC T5 (–50 ≤Ta ≤80 °C)

Dust rating T90 °C, IP66

1180

Vmax = 55 V dc

Special Conditions for Safe Use (X):

This device contains a thin wall diaphragm. Installation, maintenance, and use shall

take into account the environmental conditions to which the diaphragm will be

subjected. The manufacturer’s instructions for installation and maintenance shall be

followed in detail to assure safety during its expected lifetime.

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Japanese Certifications

E4 JIS Flame-Proof

Ex d IIC T6

I4 JIS Intrinsic Safety

Ex ia IIC T4

Australian Certifications

I7 SAA Intrinsic Safety

Certification No.: AUS EX 1249X

Ex ia IIC T4 (Tamb = 70 °C)

Ex ia IIC T5 (Tamb = 40 °C)

IP66

When connected per Rosemount drawing 03031-1026

The apparatus may only be used with a passive current limited power source Intrinsic

Safety application. The power source must be such that Po ≤ (Uo * Io) / 4. Modules

using transient protection in the terminal assembly (T1 transient protection models) the

apparatus enclosure is to be electrically bonded to the protective earth. The conductor

used for the connection shall be equivalent to a copper conductor of 4 mm2 minimum

cross-sectional area.

Certificate Description

C15850 3051C/D/1 4–20 mA HART — no meter

C15851 3051C/D/1 4–20 mA HART — with meter

C15852 3051C/D/1 FOUNDATION Fieldbus — no meter

C15853 3051C/D/1 FOUNDATION Fieldbus — with meter

C15854 3051T/G/1 4–20 mA HART, SST, Silicon — no meter

C15855 3051T/G/1 4–20 mA HART, Hast, Silicon — no meter

C15856 3051T/G/1 4–20 mA HART, SST, Silicon — with meter

C15857 3051T/G/1 4–20 mA HART, Hast, Silicon — with meter

C15858 3051T/G/1 FOUNDATION Fieldbus, SST, Silicon — no meter

C15859 3051T/G/1 FOUNDATION Fieldbus, Hast, Silicon — no meter

C15860 3051T/G/1 FOUNDATION Fieldbus, SST, Silicon — with meter

C15861 3051T/G/1 FOUNDATION Fieldbus, Hast, Silicon — with meter

Certificate Description

C16406 3051CD/CG

Table 3. Input Parameters

Ui = 30V

Ii = 200 mA

Ii = 160 mA (output code A with T1)

Pi = 0.9W

Ci = 0.01 µF

Ci = 0.042 µF (output code M)

Li = 10 µH

Li = 1.05 mH (output code A with T1)

Li = 0.75 mH (output code M with T1)

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E7 SAA Explosion-Proof (Flame-Proof)

Certification No.: AUS EX 03.1347X

Ex d IIC T6 (Tamb = 40 °C)

Ex d IIC T5 (Tamb = 80 °C)

DIP T6 (Tamb = 40 °C)

DIP T5 (Tamb = 80 °C)

IP66

Special Conditions for Safe Use (X):

It is a condition of safe use for transmitter enclosures having cable entry thread other

than metric conduit thread that the equipment be utilized with an appropriate certified

thread adaptor.

N7 SAA Type n (Non-sparking)

Certification No.: AUS EX 1249X

Ex n IIC T4 (Tamb = 70 °C)

Ex n IIC T5 (Tamb = 40 °C)

IP66

Special Conditions for Safe Use (X):

Where the equipment is installed such that there is an unused conduit entry, it must be

sealed with a suitable blanking plug to maintain the IP40 degree of protection. Any

blanking plug used with the equipment shall be of a type which requires the use of a

tool to effect its removal. Voltage source shall not exceed 60V ac or 75V dc.

Combinations of Certifications

Stainless steel certification tag is provided when optional approval is specified. Once a

device labeled with multiple approval types is installed, it should not be reinstalled using any

other approval types. Permanently mark the approval label to distinguish it from unused

approval types.

K5 E5 and I5 combination

KB K5 and C6 combination

KD KS, C6, I1, and E8 combination

K6 C6, I1, and E8 combination

K8 E8 and I1 combination

K7 E7, I7, and N7 combination

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