Rosemount 2130 Level Switch Vibrating Fork

Quick Start Guide00825-0100-4130, Rev DA

June 2020

Rosemount™ 2130 Level Switch

Vibrating Fork

ContentsAbout this guide...........................................................................................................................3

Installation................................................................................................................................... 5

Prepare the electrical connections..............................................................................................10

Connect wiring and power up.....................................................................................................26

Configuration.............................................................................................................................30

Operation...................................................................................................................................33

Servicing and troubleshooting................................................................................................... 34

Quick Start Guide June 2020

2 Quick Start Guide

1 About this guide

This Quick Start Guide provides basic guidelines for the Rosemount 2130.Refer to the Rosemount 2130 Reference Manual for more instructions. Themanual and this guide are also available electronically at Emerson.com/Rosemount.

WARNING

Failure to follow safe installation and servicing guidelines could result indeath or serious injury.

• Ensure the level switch is installed by qualified personnel and inaccordance with applicable code of practice.

• Use the level switch only as specified in this manual. Failure to do so mayimpair the protection provided by the level switch.

• The weight of a level switch with a heavy flange and extended fork lengthmay exceed 37 lb. (18 kg). A risk assessment is required before carrying,lifting, and installing the level switch.

Explosions could result in death or serious injury.

• Verify that the operating atmosphere of the level switch is consistentwith the appropriate hazardous locations certifications.

• Before connecting a handheld communicator in an explosiveatmosphere, ensure that the instruments in the loop are installed inaccordance with intrinsically safe or non-incendive field wiring practices.

• In explosion-proof/flameproof and non-Incendive/type n installations, donot remove the housing cover when power is applied to the level switch.

• The housing cover must be fully engaged to meet flameproof/explosion-proof requirements.

Electrical shock could cause death or serious injury.

• Avoid contact with the leads and terminals. High voltage that may bepresent on leads can cause electrical shock.

• Ensure the power to the level switch is off, and the lines to any otherexternal power source are disconnected or not powered while wiring thelevel switch.

• Ensure the wiring is suitable for the electrical current and the insulation issuitable for the voltage, temperature, and environment.

June 2020 Quick Start Guide

Quick Start Guide 3

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WARNING

Process leaks could result in death or serious injury.

• Ensure the level switch is handled carefully. If the process seal isdamaged, gas might escape from the vessel (tank) or pipe.

Any substitution of non-recognized parts may jeopardize safety. Repair (e.g.substitution of components) may also jeopardize safety and is not allowedunder any circumstances.

• Unauthorized changes to the product are strictly prohibited as they mayunintentionally and unpredictably alter performance and jeopardizesafety. Unauthorized changes that interfere with the integrity of thewelds or flanges, such as making additional perforations, compromiseproduct integrity and safety. Equipment ratings and certifications are nolonger valid on any products that have been damaged or modifiedwithout the prior written permission of Emerson. Any continued use ofproduct that has been damaged or modified without the writtenauthorization is at the customer’s sole risk and expense.

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to and/ormisconfiguration of end users’ equipment. This could be intentional orunintentional and needs to be protected against.

Physical security is an important part of any security program andfundamental to protecting your system. Restrict physical access byunauthorized personnel to protect end users’ assets. This is true for allsystems used within the facility.

CAUTION

Hot surfacesThe flange and process seal may be hot at high processtemperatures.

Allow to cool before servicing.


4 Quick Start Guide

2 Installation

2.1 Fork alignment in a pipe installation

Figure 2-1: Correct Fork Alignment for Pipe Installation

OK

OK

AB

AB

A. Tri Clamp process connections have a circular notchB. Threaded process connections have a groove

2.2 Fork alignment in a vessel (tank) installation

Figure 2-2: Correct Fork Alignment for Vessel (Tank) Installation

OKOKOK

AB

C

A. Tri Clamp process connections have a circular notchB. Threaded process connections have a grooveC. Flanged process connections have a circular notch


Quick Start Guide 5

2.3 Mounting the threaded version

2.3.1 Seal and protect the threads

• Use anti-seize paste or PTFE tape according to site procedures.

A gasket may be used as a sealant for BSPP (G) threaded connections.

2.3.2 Threaded vessel (tank) or pipework connection

• Vertical installation.

Tighten using the hexagon only

Gasket for BSPP (G) threaded connection

• Horizontal installation.




6 Quick Start Guide

2.3.3 Threaded flange connection

Procedure

1. Place the customer-supplied flange and gasket on the vessel (tank)nozzle.

Gasket (customer supplied)

2. Tighten the bolts and nuts with sufficient torque for the flange andgasket.

3. Screw the level switch into the flange thread.




Quick Start Guide 7

2.4 Mounting the flanged version

Procedure

1. Lower the level switch into the nozzle.

Gasket (customer supplied)

2. Tighten the bolts and nuts with sufficient torque for the flange andgasket.


8 Quick Start Guide

2.5 Mounting the Tri Clamp version

Procedure

1. Lower the level switch into the flange face.

Seal (supplied with Tri Clamp)

2. Fit the Tri Clamp.


Quick Start Guide 9

3 Prepare the electrical connections

NoteSee the Rosemount 2130 Product Data Sheet for all electrical specifications.

3.1 Cable selectionUse 26–14 AWG (0.13 to 2.5 mm2 wiring. Twisted-pairs and shielded wiringis recommended for environments with high EMI (electromagneticinterference). Two wires can be safely connected to each terminal screw.

3.2 Cable glands/conduitsFor intrinsically safe, explosion-proof/flameproof, and dust-proofinstallations, only use certified cable glands or conduit entry devices.Ordinary location installations can use suitably rated cable glands or conduitentry devices to maintain the Ingress Protection (IP) rating.

Unused conduit entries must always be sealed with a suitably ratedblanking/stopping plug.

NoteDo not run signal wiring in conduit or open trays with power wiring or nearheavy electrical equipment.

3.3 Power supplyThe power supply requirements are dependent on the electronics selected.

• Direct Load electronics: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz).

• PNP electronics: 18 - 60 Vdc

• Standard Relay electronics: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz)

• NAMUR electronics: 8 Vdc

• 8/16 mA electronics: 24 Vdc

• Fault and Alarm Relays: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz)

3.4 Hazardous areasWhen the level switch is installed in hazardous areas (classified locations),local regulations and the conditions-of-use specified in applicablecertificates must be observed. Review the Rosemount 2130 ProductCertifications document for information.


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3.5 Wiring diagrams

CAUTION

• Before use, check the cable glands and blanking plugs are suitably rated.

• Isolate supply before connecting the switch or removing the electronics.

• The Protective Earth (PE) terminal must be connected to an externalearthing system.

3.5.1 Direct load switching electronics cassette

Figure 3-1: Direct Load Switching (Two-wire, Red Label)

1 2 3

1 2

PE(Ground)

I L

Example of external wiring

R

0 V + V

Neutral Live

Fuse2A(T)

3

DPST

Isolate supply before making connections.

R = External load (must be fitted)

U = 20 - 264 V ~ (ac) (50/60 Hz)

IOFF < 4 mA

IL = 20 - 500 mA

U = 20 - 60 V (dc)

IOFF < 4 mA

IL = 20 - 500 mA

= 5 A, 40 ms (inrush)IPK= 5 A, 40 ms (inrush)IPK


Quick Start Guide 11

Table 3-1: Direct Load Functions

Mode: dry on, high level alarm Mode: wet on, low level alarm

1 2

PE(Ground)

IL

R

0 V + VN L

Fuse2A(T)

3

DPST

DU12 V

1 2

PE(Ground)

IL

R

0 V + VN L

Fuse2A(T)

3

DPST

< 4 mA

1 2

PE(Ground)

IL

R

0 V + VN L

Fuse2A(T)

3

DPST

DU12 V

1 2

PE(Ground)

IL

R

0 V + VN L

Fuse2A(T)

3

DPST

< 4 mA

= Load off= Load on



3.5.2 PNP/PLC electronics cassette

Figure 3-2: PNP Output for Load and Direct PLC Switching (Yellow Label)

1

1 2

2 3 4

PE(Ground)


0 VO/P+ V

Fuse2A(T)

3 4


IL (MAX) = 0 - 500 mA

IL (OFF) < 100 mA

IPK = 5 A, 40 ms (inrush)

UOUT(ON) = U - 2.5 Vac (20 °C)

UOUT(ON) = U - 2.75 Vac (-40 to 80 °C)

U = 20 - 60 V (dc)

I < 4 mA + IL



Table 3-2: PNP/PLC Cassette Functions


PLC (positive input)

1 2

PE(Ground)

-I/P

PLC

+

3 4

IL

DU< 3 V

1 2

PE(Ground)

-I/P

PLC

+

3 4

IL

<100 mA

1 2

PE(Ground)

-I/P

PLC

+

3 4

IL

DU< 3 V

1 2

PE(Ground)

-I/P

PLC

+

3 4

IL

<100 mA

PNP dc

1 2

PE(Ground)

-+

3 4

IL

DU< 3 V

Fuse1A(T)

R

1 2

PE(Ground)

-+

3 4

IL

Fuse1A(T)

R

<100 mA

1 2

PE(Ground)

-+

3 4

IL

DU< 3 V

Fuse1A(T)

R

1 2

PE(Ground)

-+

3 4

IL

Fuse1A(T)

R

<100 mA

= Load off= Load on



3.5.3 Relay output electronics cassette (standard version)

Figure 3-3: Relay Output, DPCO (Green Label, Standard Cassette)

1 2 3


1 2

PE(Ground)

0 V + V

N L

Fuse0.5 (T)

3

DPST


U = 20 - 264 V ~ (ac) (50/60 Hz)I < 6 mA

U = 20 - 60 V (dc)I < 6 mA

456789

cos f = 1;L/R = 0 ms

IMAX = 5 A

Resistive loadcos f = 0.4;L/R = 7 ms

IMAX = 3.5 A

UMAX = 250 V UMAX = 250 VPMAX = 1250 VA PMAX = 875 VA

Inductive load

ac: ac:

UMAX = 30 V UMAX = 30 VPMAX = 240 W PMAX = 170 W

dc: dc:

4 5 6

NC C NO

7 8 9

NC C NO

NoteA Double Pole, Single Throw on/off switch must be fitted for safedisconnection of the power supply. Fit the DPST switch as near as possible tothe Rosemount 2130. Keep the DPST switch free of obstructions. Label theDPST switch to indicate it is the supply disconnection device for theRosemount 2130.



Table 3-3: Relay Cassette Functions


NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO



3.5.4 Fault and Alarm Relays (2 x SPCO) electronics cassette

Figure 3-4: Fault and Alarm Relay Outputs (Light Green Label)

1 2 3


1 2

PE(Ground)

0 V + V

N L

Fuse0.5 (T)

3

DPST


U = 20 - 264 V ~ (ac) (50/60 Hz)I < 6 mA

U = 20 - 60 V (dc)I < 6 mA

456789

cos f = 1;L/R = 0 msIMAX = 5 A

Resistive loadcos f = 0.4;L/R = 7 msIMAX = 3.5 A

UMAX = 250 V UMAX = 250 VPMAX = 1250 VA PMAX = 875 VA

Inductive load

ac: ac:

UMAX = 30 V UMAX = 30 VPMAX = 240 W PMAX = 170 W

dc: dc:

4 5 6

NC C NO

7 8 9

NC C NO

(Alarm) (Fault)

NoteA Double Pole, Single Throw on/off switch must be fitted for safedisconnection of the power supply. Fit the DPST switch as near as possible tothe Rosemount 2130. Keep the DPST switch free of obstructions. Label theDPST switch to indicate it is the supply disconnection device for theRosemount 2130.



Table 3-4: Relay Cassette Functions


NC C NO NC C NO

(No alarm) (No fault)

NC C NO NC C NO

(Alarm) (No fault)

NC C NO NC C NO

(No alarm) (No fault)

NC C NO NC C NO

(Alarm) (No fault)



3.5.5 NAMUR electronics cassette

Figure 3-5: NAMUR Output (Light Blue Label)

1

1 2

2


ION = 2.2 - 2.5 mA

IOFF = 0.8 - 1.0 mA

IFAULT < 1.0 mA

+ -A

A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6

Note• This cassette is suitable for Intrinsically Safe (IS) applications and requires

a certified isolating barrier. See the Rosemount 2130 ProductCertifications document for Intrinsically Safe approvals.

• This electronics cassette is also suitable for non-hazardous (safe) areaapplications. It can only be interchanged with the 8/16 mA cassette.

• Do not exceed 8 Vdc.





Table 3-5: NAMUR Cassette Functions


1 2(+)(-)

> 2.2 mA

1 2(+)(-)

< 1.0 mA

1 2(+)(-)

> 2.2 mA

1 2(+)(-)

< 1.0 mA



3.5.6 8/16 mA electronics cassette

Figure 3-6: 8/16 mA Output (Dark Blue Label)

1 2 3


ION = 15 - 17 mA

U = 24 Vdc Nominal

IOFF = 7.5 - 8.5 mA

IFAULT < 3.7 mA

+ -A

PE(Ground)

(+)(-)21 3

A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6

Note• This cassette is suitable for Intrinsically Safe (IS) applications and requires

a certified isolating barrier. See the Rosemount 2130 ProductCertifications document for Intrinsically Safe approvals.

• This electronics cassette is also suitable for non-hazardous (safe) areaapplications. It can only be interchanged with the NAMUR cassette.

• Do not exceed 8 Vdc.





Table 3-6: 8/16 mA Cassette Functions


21 3(+)(-)

> 15 mAPE

(Ground)

21 3(+)(-)

< 8.5 mAPE

(Ground)

21 3(+)(-)

> 15 mAPE

(Ground)

21 3(+)(-)

< 8.5 mAPE

(Ground)

3.5.7 Fault condition detection (self-check mode only)

When a fault condition is detected in the self-check operating mode, theheartbeat LED flashes once every half a second and every third flash ismissed. The output from the level switch will then be as Table 3-7.

NoteSee LED indication for causes of other LED flashing rates.



Table 3-7: Fault Condition Detection (Self-check Mode Only)

Direct load PLC PNP dc

ILR

0 V + VN L

Fuse2A(T)

DPST

< 4 mA

1 2 3

(=Fault)

1 2

-I/P

PLC

+

3 4

IL

< 100 mA

(=Fault)

1 2 3 4

IL

Fuse1A(T)

R

< 100 mA

(=Fault)

(+) (-)

DPCO relay NAMUR 8/16 mA

NC NOCNC NO

(=Fault)

C

1 2

(+)(-)

< 1.0 mA

(=Fault)

< 3.7 mA

(=Fault)

1 2 3

(+)(-)

Fault and alarm (2 x SPCO) relays

Load off

Load on NC NOCNC NO

(=No alarm) (=Fault)

C

Alarm relay Fault relay



3.6 Grounding

Always ground the housing in accordance with national and localelectrical codes.

3.6.1 Grounding using the cable shield

Make sure the instrument cable shield is:

• Trimmed close and insulated from touching the level switch housing.

• Continuously connected throughout the segment.

• Connected to a good earth ground at the power supply end.

Figure 3-7: Signal Cable Shield Grounding at Power Supply End

B

A

CCD

B

A. Trim shield and insulateB. Minimize distanceC. Trim shieldD. Connect shield back to the power supply ground



3.6.2 Grounding the housing of a level switch

Figure 3-8: Ground Screws

A

A. External ground screw



4 Connect wiring and power up

Procedure

1. Verify the power supply is disconnected.

2. Remove the field terminals cover.

In an explosion-proof/flameproof installation, do not remove thelevel switch cover when power is applied to the unit. The cover mustalso not to be removed in extreme environmental conditions.

• Versions of the Rosemount 2130 with explosion-proof/flameproof approvals have a cover-lock to be undone first.

3. Remove the plastic plugs.

4. Pull cables through the cable gland/conduits.

• Cassettes with a single terminal only require one cable.

¾-in. ANPTM20 x 1.5

Identification of thread size and type

(No marking)M20



5. Connect the cable wires (see Wiring diagrams for other cassettes).

6. Ensure proper grounding (see Grounding).

7. Tighten the cable glands.

Apply PTFE tape or other sealant to the threads.

NoteMake sure to arrange the wiring with a drip loop.



8. Plug and seal the unused conduit connection to avoid moisture anddust accumulation inside the housing.

Apply PTFE tape or other sealant to the threads.



9. Attach and tighten the cover.

Make sure the cover is fully engaged.

10. Required for explosion-proof/flameproof installations only:

The cover must be fully engaged to comply with explosion-proofrequirements.

11. Re-lock the cover.

12. Connect the power supply.



5 Configuration

5.1 Set the mode and time delay for the outputAll electronics cassettes have a rotating switch for setting the electricaloutput to be on when the fork is sufficiently dry ("Dry On") or when the fork issufficiently wet ("Wet On").

The electronics uses hysteresis to help prevent constant switching of theoutput due to splashing or intermediate conditions. To further prevent thisconstant switching, the rotating switch also sets a time delay of up to 30seconds before the output changes.

A small cut-out on the rotating switch indicates the present mode and timedelay.

The recommended mode for high level alarm installations is the "Dry On"mode (Figure 5-2). The "Wet On" mode is recommended for low level alarminstallations (Figure 5-3).

NoteThere is a five second delay before changes to the mode and time delaybecome active.

Figure 5-1: Top-down View: Example Cassette Inside Housing

OPERATION MODE

Dry On ModeDryWet

Wet On Mode

DryWet

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

1 2 3

OUT+ -

4

PLC/PNP

Isolate SupplyBefore Removing

A B

A. 'Heartbeat' LEDB. Rotating switch for setting output mode and time delay



Figure 5-2: Typical Settings for High Level Applications

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

A

A. Mode “Dry On” and 1 second time delay

Figure 5-3: Typical Settings for Low Level Applications

Dry On Wet On

Seconds Delay

0.3 0.3

3010

3

3010

131

A

A. Mode “Dry On” and 1 second time delay



5.2 Set the operating modeAll versions of the Rosemount 2130 have two operating modes:

• Normal mode (Red LED)

• Self-check mode (Yellow LED)

NoteFor SIL 2 compliance, self-check mode must be enabled. Review theRosemount 2130 Functional Safety Manual for more SIL information.

Figure 5-4: Selecting Self-check Operating Mode

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

1 second

< 3 seconds

The ‘heartbeat’ LED is yellow when self-check mode is operating (Table 6-2).

Figure 5-5: Selecting Normal Operating Mode

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

Dry On Wet On

Seconds Delay

0.3 0.3

3

3010

1

3

3010

1

1 second

< 3 seconds

The ‘heartbeat’ LED is red when normal mode is operating (Table 6-2).



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6 Operation

6.1 LED indicationTable 6-1: LED Indications (Operating Mode)

LEDcolor

Operatingmodes(1)

Description of mode

Red Normal When the LED is red and flashing, it indicates thatthe Rosemount 2130 may be uncalibrated,successfully calibrated, has an electrical loadproblem, or has an internal PCB fault. See Table 6-2for further information.

Yellow Self-check When the LED is yellow and flashing, it indicates thesame as Normal mode, but also indicates therecould be external damage to forks, corroded forks,or internal sensor damage. See Table 6-2 for furtherinformation.

(1) See Set the operating mode.

Table 6-2: LED Indications (Operating Status)

LED LED flash rate Switch status

Continuous Output state is on

1 every ½ second,and every thirdflash is missing.

External damage to forks, corroded forks, internalwire damage,or internal sensor damage (self-checkmode only(1))

1 every second Output state is off

1 every 2 seconds Uncalibrated

1 every 4 seconds Load fault; load current too high; load short circuit

2 times / second Indication of successful calibration

3 times / second Contact Emerson to report an internal PCB fault isbeing indicated.

Off Problem (e.g. supply)

(1) See Set the operating mode.



7 Servicing and troubleshooting

7.1 Magnetic test pointA magnetic test point is marked on the side of the housing to allow afunctional test of the Rosemount 2130 in the overall system. By touching amagnet to the target, the output from the level switch will change statewhile the magnet is present.

Figure 7-1: Magnetic Test-point Function

TP TP TP

SN

SN

No magnet Magnet

Output off

Output on

Output on

Output off

7.2 Visual inspectionVisually examine the level switch and do not use if it is damaged. Check:

• The housing cover, cable glands, and blanking plugs are fitted securely.

Figure 7-2: Visual Inspection

OK



7.3 Maintenance

Figure 7-3: Maintenance

OK

NoteOnly use a soft type brush for cleaning.

7.4 Spare partsSee the Rosemount 2130 Product Data Sheet for the latest informationabout spare parts.

7.5 Replacement and calibration of cassettesWhen replacing a damaged or faulty electronics cassette, it is necessary tocalibrate the replacement cassette to the operating frequency of the forksensor.

See the Rosemount 2130 Reference Manual or supplied instructions for thereplacement and calibration procedures.



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7.6 TroubleshootingIf there is a malfunction, troubleshoot the problem using Table 7-1.

Table 7-1: Troubleshooting Chart

Fault Symptom or indication Recommended actions

Does not switch LED is not lit, no power. • Check the power supply.

• Check the load on directload switching electronicsmodel.

LED is flashing once persecond.

• Contact Emerson toreport an internal failureis being indicated.

LED is flashing once every twoseconds.

• Contact Emerson toreport an uncalibrateddevice is being indicated.

LED is flashing once every fourseconds.

• Check the electricalinstallation for a load fault(current is too high or ashort-circuit).

Visual inspection found forkdamage.

• Contact Emerson toreport the damage anddiscuss how to get areplacement.

Visual inspection found thickencrustation on the forks.

• Carefully clean the fork(See Maintenance).

There is always a five seconddelay after changing themode or delay.

• This is a normal functionwhen making anychanges to the settings.

Incorrect switching Dry = On, Wet = On is setcorrectly.

• Check wiring connections(see Wiring diagrams ).

Faulty switching Turbulence. • Set a longer switchingtime delay.

Excessive electrical noise. • Suppress the cause of theinterference.

Cassette has been fitted fromanother Rosemount 2130.

• Fit the factory suppliedcassette and thencalibrate. (SeeReplacement andcalibration of cassettes).









*00825-0100-4130*Quick Start Guide

00825-0100-4130, Rev. DAJune 2020

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Documents

Rosemount 2130 Level Switch Vibrating Fork