SPLIT TYPEROOM AIR CONDITIONER

CEILING type (50Hz)

C O N T E N T SSPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . 3REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . 5CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6INDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . . . . 7

. . . . . 9ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0REMOTE CONTROL UNIT CODE SWITCHING

DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 11PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Models Indoor unit Outdoor unit

ABG36TBA3W AOG36TPB3LABG45TBA3W AOG45TPB3LABY36TBA3W AOY36TPB3LABY45TBA3W AOY45TPB3L

1

TYPE Hermetic type, 2 pole, 3-phase, Induction motor

CODE ZR49KCE-TFD ZR61KCE-TFD

REFRIGERANT R407C (g) 2,600 3,500

POWER SOURCE(V) 380 - 415

( /Hz) 3 / 50

RUNNING CURRENT (A)COOLING 6.9 - 6.8 8.2 - 8.4

HEATING 6.5 - 6.3 9.0 - 9.0

INPUT WATTS (kW)COOLING 4.00 - 4.04 4.55 - 4.60

HEATING 3.68 - 3.65 5.05 - 5.05

E.E.R. (kW/kW)COOLING 2.58 - 2.60 2.73 - 2.76

HEATING 2.93 - 3.01 2.77 - 2.83

STARTING CURRENT (A) 49 66

MOISTURE REMOVAL ( /hr) 4.0 5.5

HIGH 1,000 1,100

FAN SPEED (r.p.m.)INDOOR MED 900 1,000

LOW 750 850

OUTDOOR 770 770

AIR FLOWINDOOR

(m /hr)1,660 1,850

OUTDOOR 6,000 5,600

INDOOR UNIT H x W x D (mm)

240 x 1,660 x 700

OUTDOOR UNIT 1,152 x 940 x 370

INDOOR UNIT GROSS / NET (kg)

61 / 48

OUTDOOR UNIT 114 / 100 124 / 110

MAX PIPE LENGTH / HEIGHT (m) 50 / 30

REMOTE CONTROLLER TYPE WIRELESS

S P E C I F I C A T I O N S

TYPE COOLING & HEATING

INDOOR UNIT ABG36TBA3W ABG45TBA3W

ABY36TBA3W ABY45TBA3W

OUTDOOR UNIT AOG36TPB3L AOG45TPB3LAOY36TPB3L AOY45TPB3L

COOLING CAPACITY (kW) 10.3 - 10.5 12.4 - 12.7

HEATING CAPACITY (kW) 10.8 - 11.0 14.0 - 14.3

ELECTRICAL DATA

COMPRESSOR

FAN MOTOR

DIMENSIONS

WEIGHT

2003.07.10 - 1 -

PIPE LENGTH

MODELS

10 m 20 m 30 m 40 m 50 m Additional

(33 ft) (66 ft) (99 ft) (132 ft) (164 ft) refrigerant

2,600 g 2,900 g 3,200 g 3,500 g

(91.9 oz) (102.5 oz) (113.1 oz) (123.7 oz)

3,500 g 3,800 g 4,100 g 4,400 g

(123.7 oz) (134.3 oz) (144.9 oz) (155.5 oz)

30 g/m

(1.06 oz / 3.3 ft)

ABG36TBA3W

ABG45TBA3W

ABY36TBA3W

ABY45TBA3W

FULL CHAREGE AMOUNT (R407C)

MODELSABG36TBA3W ABG45TBA3WABY36TBA3W ABY45TBA3W

AOG36TPB3L AOG45TPB3LAOY36TPB3L AOY45TPB3L

DISCHARGE PRESSURE kg/cm GCOOL 23.0 21.0

HEAT 19.0 23.0

SUCTION PRESSURE kg/cm GCOOL 5.0 5.0

HEAT 4.0 4.0

DISCHARGE TEMP. CCOOL 85 80

HEAT 75 75

REFRIG. PIPE LENGTH m 7.5

DISCHARGE AIR TEMP. CCOOL 12.0 11.5

HEAT 41.0 43.0

INDOOR ENTERING COOLDB/WB C

27.0 / 19.0

AIR TEMP. HEAT 20.0 (15)

OUTDOOR ENTERING COOLDB/WB C

35.0 / 24.0

AIR TEMP. HEAT 7.0 / 6.0

PIPE DIA. SIZELIQUID

mm (inch)9.53 (3/8")

GAS 19.05 (3/4")

CONNECTION METHOD Flare

BETWEENHEIGHT

mMax. 30

PIPE LENGTH Max. 50

RE

FRIG

ER

AN

T C

IRC

UIT

CO

ND

ITIO

NP

IPIN

G

2003.07.10 - 2 -

O U T L I N E A N D D I M E N S I O N S

1,660 240

Unit : mm

700

1,600 130

300

Models : ABG36TBA3WABY36TBA3WABG45TBA3WABY45TBA3W

2003.05.20 - 3 -

Models : AOG36TPB3LAOY36TPB3LAOG45TPB3LAOY45TPB3L

1,15

2

23

370

425

400

650

940

Unit : mm

2003.05.20 - 4 -

R E F R I G E R A N T S Y S T E M D I A G R A M

Refrigerant pipe 19.05mm (3/4")

Refrigerant pipe 9.53mm (3/8")

Chargingvalve

MU

FFLE

R

COMPRESSOR

4-WayValve

ACCUMULATOR

Charging valve

DRYER EXPANSIONVALVE

STRAINER MUFFLER

OUTDOOR UNIT INDOOR UNIT

EVAPORATORCONDENSER

HIGHPRESSURESWITCH

Models : ABG36TBA3W / AOG36TPB3L

Refrigerant pipe 19.05mm (3/4")

Refrigerant pipe 9.53mm (3/8")

: COOL: HEAT

Chargingvalve

MU

FFLE

R

COMPRESSOR

4-WayValve

ACCUMULATOR

Charging valve

DRYER EXPANSIONVALVE

STRAINER MUFFLER

OUTDOOR UNIT INDOOR UNIT

EVAPORATORCONDENSER

HIGHPRESSURESWITCH

ABY36TBA3W / AOY36TPB3L

Models : ABG45TBA3W / AOG45TPB3LABY45TBA3W / AOY45TPB3L

2003.07.10 - 5 -

C I R C U I T D I A G R A M

Models : ABG36TBA3W / AOG36TPB3LABY36TBA3W / AOY36TPB3LABG45TBA3W / AOG45TPB3LABY45TBA3W / AOY45TPB3L

INDOOR UNIT

OUTDOOR UNIT

2003.07.16 - 6 -

GREEN

WHITE

YELLOW

ORANGE

RED

BROWN

BROWN

RED

ORANGE

YELLOW

WHITE

WHITE

WHITE

GRAY

PURPLE

BLUE

BLACK

WHITE

RED

123

2

1

3 5

3

1

123

3 2 1CN1C

N5

CN

16

5

1234

678

CN

13

CO

NT

RO

L B

OA

RD

CN

11C

N10

CN201

DIS

PL

AY

BO

AR

D

GRAY

PURPLE

BLUE

WHITE

YELLOW

ORANGE

BROWN

REDC

N15

1

1 12 2

23

33

4

445

5

5

11 11 12 22

223

332 2

4 45 56 67 78 8

1 1

31 2(N)

BLA

CK

RE

D

WH

ITE

TERMINAL

N LF

ILT

ER

BO

AR

D

WHITE

BLA

CK

12345

Use T 3.15A - 250VFuse on F101

STEP MOTOR( LEFT / RIGHT )

STEP MOTOR( UP / DOWN )

FAN MOTORCAPACITOR

FAN MOTOR

THERMISTOR ( ROOM TEMP. )

THERMISTOR ( PIPE TEMP. )

GR

AY

GR

AY

GRAYGRAY

1 2

BLA

CK

BLA

CK

M

M

FM

+C8100/25V

R7 330<1/4W>

D4D1FL20U

D3MTZJ5.1B

D2D1FL20U

R6 100<1/2W>

C70.047

Q12SC4236

R1 3.3 <5W>

D1D3SB60

+ C5100/450V

R3 100<1/10W>

Q22SC1815

R21.5<2W>

LF101

ELF17N015A

VA101470 <TNR12G>

SA1013600V <DSA>

C1020.22<RE-C>

VA102470 <TNR12G>

F101 3.15A<250V>

FH2 FH1

E101 W103 W104

UL1

015

AW

G16

GR

EE

N

UL1015 AWG20 WHITEFAN CAPACITOR 440V 6uF

WHITE

UL1015 AWG20

CN1-1

CN1-3

CN1-2

B3P5-VH-B-C CH1

C1050.022<YE>

C1060.022<YE>

C1010.22<RE-C>

POWER SUPPLY PCBEZ-001EHSE-P

UL1015 AWG18 WHITE

UL1015 AWG18 RED

UL1015 AWG18BLACK

TM102

N

LTM101

240 V50 Hz

AW

G18

BLA

CK

AW

G18

WH

ITE

F M

FAN MOTOR

UL1015 AWG20 BLACK

UL1015 AWG20 WHITE

UL1015 AWG20 RED

TERMINAL BOARD

321

E

OUTDOOR UNIT

JM5

JM8

CN4B2P3-VH-B-Y

CN5B2P5-VH-B

CN4-1

CN4-2

CN5-4

CN5-5

CN5-6

CN9-5

CN9-4

CN9-3

CN9-2

CN9-1

CN9B5P-SHF-1AA

TEST

CN6-2

CR1RPEL-121204

CN6-1

K4JQ1-12V

5V ZONE CONTROL SWITCHING

ROOM TEMPERATURE CORRECTION[ HEATING OPERATION ]

ROOM TEMPERATURE CORRECTION[ HEATING OPERATION ]

5V

SW1DSS803

NO1

NO3

NO2

R38 1.0K <1/10W>

R39 10K <1/10W>

R40 4.7K <1/10W> R42 1.0K<1/10W>

C300.01<F>

C310.01<F>

R414.7K<1/10W>

R37 10K<1/10W>

C26-C290.01 x 4<F>

EF0EC8384T4

X1

C440.1<F>

5V

R55 10K<1/10>

5V

D12DAN202K C45

0.1<F>

IC8

PST600C

4950 3

2

1

43RESET

X1 X2

58

59 P14

AN4

53P04

4241

40

39

P66

P67

P64

P65

57AN2

P47

13

12

P56 33

11

10

45I NTP1P34

P33

P32

P31

9 P30

15BUZ

P03 47

24

22

P46

P44

44I NTP0

P45

P43

P40

P41

23

21

18

19

20 P4234

35

36

37

38

P57

P60

P61

P62

P63

46P27

P2687

I NTP2

6

5

P25

P24

14 P35 43

P23

P22

16 P37

2

1

P21

P20

28P52

29P53

P54

P55

30

31

52 XT2

5117

32

54

P50 26

AVSS

VSS

VSSI C

27P514863

64

VDDAVDD

AVREF

56

55

AN1

AN0

60

61

62 P17

P16

P15

I C 1uPD78014HCW-034

C321000P<R>

C351000P<R>

+

+

R46 1.0K<1/10W>

R44 1.0K<1/10W>

C3310/25V

C3610/25V

R4310.0K (1%)<1/10W>

R4549.9K (1%)<1/10W>

C340.1<F>

C370.1<F>

5V

C380.01<F>

R50 10K<1/10W>

C50-C531000P x 4<R> 14V IC5 (1/7)

uPA2003GR1 169

7 10

6 11

125

4 139

2 15

3 14

1 16

8IC4 (7/7)uPA2003GR

14V

14V

5V

R53 10K<1/10W>

R5210K<1/10W>

R51 1.0K <1/10W>

C400.01<F>

R54 47 <1/10W>

C431000P<R>

14V

14V

5V

+ C4110/25V

C420.01<F>

14V

C390.1<F>

CN11B5B-XARK-1-A

5V

5V

Q4DTC124EKAR48

10K<1/10W>

R49 1.0K<1/10W>

D0

D1

CK

CS

VCC

NC

NC

GND

IC7BR93LC46RF

R47 390<1/10W>

5V

IC6 (1/7)uPA2003GR

97

8

10

3 14

IC5 (1/7)uPA2003GR 5V

IC6 (1/7)uPA2003GR

C460.01<F>

C470.01<F>

R68 10K<1/10W>

R67 1.0K<1/10W>

R571.0K <1/10W>

R56 1.0K<1/10W>

BZ1

B Z

6 11

5V

R69 1.0K<1/10W>

R70 10K<1/10W>

R71 4.7K<1/10W>

CJ20.01<F>

R724.7K<1/10W>

C490.01<F>

IC5 (3/7)uPA2003GR

IC5 (1/7)uPA2003GR

IC6 (4/7)uPA2003GR

14V

K4

14V

C160.01<F>Q3

DTC124EKA

C170.01<F>

5V

R10 10K<1/10W>

R9 390<1/10W>

CJ10.01<F>

R14 10K<1/10W>

IC5 (1/7)uPA2003GR

NC5VC54

0.01 <F>

C150.1<F>

++++

5V12V14V JM7

C19-C21 0.01 x 3 <F>

IC37805

D7D1FL20U

C14100/25V

C130.1<F>

C121000/25V

C1110/25V

C1010/25V

R810K <1/10W>

+ C91000/25V

PRIMARY SECONDARY

ETS28AS118AHT1

D6D2FL20U

R562K<2W>

C64700P

D51SR139-600

R4330K<1W>

POWER TRANSFORMER

5V R15-R1710K <1/10W> x 3

JM3

JM1

JM2AUTORESTART SWITCHING

CUSTOM CODE SWITCHING

CUSTOM CODE SWITCHING

R18 1.0K <1/10W>

R20 1.0K <1/10W>R19 1.0K <1/10W>

I OG

13 4

1

5

2

3

10

14

18

9710

11 6

12 5

116

14 3

15

13

15

2

4

2

8

12 5

C22 C25 0.01 x 4 <F>

5V R29-R3210K <1/10W> x 4

R33-R361.0K <1/10W> x 4

R25-R281.0K <1/10W> x 4

R21-R2410K <1/10W> x 4

5V

IC6 (1/7)uPA2003GR

VA1 470<TNR10G>

VA3 470<TNR10G>

SSR1G3M-202PL <UTU>

+

-

IC10 HI2002

R58 1.0K<1/10W>

R5910K <1/10W>

CN15B3B-XARK-1-A

CN15-1

CN15-2

CN15-3

F MCN16-3

CN16-1

CN16-2

UL1430 AWG22

CN16B3P-VH-B

FEED BACK

GRAY

PURPLE

BLUE

INDICATOR PCBEZ-097JHSE-D

CN2017P-SCN

MANUAL AUTOSWITCH

SW201EVQ PEE 04R

PHA201OUT

SBX1810 -22

OPERATE

TIMER

LOUVER

R201 330 <1/4W>

R203 330 <1/4W>

R202 330 <1/4W>

D201 SLR-325 RED

D203 SLR-325 ORANGE

D202 SLR-325 GREEN

5V

C2010.1<F>

C20210/25V+

1

2

3

4

8

5

7

6

BROWN BROWN

RED RED

ORANGE ORANGE

YELLOW YELLOW

GRAY GRAY

WHITE WHITE

PURPLE PURPLE

BLUE BLUE

CN13B8B-XASK-1-A

CN13-6

CN13-3

CN13-4

CN13-8

CN13-5

CN13-7

CN13-1

CN13-2

CN11-5CN11-4

CN11-3

CN11-2

CN11-1

UL1430 AWG28

BROWNBROWN

RED RED

ORANGE ORANGE

YELLOW YELLOW

WHITE WHITE

M LOUVER( RIGHT / LEFT )

M LOUVER( UP / DOWN )

UL1430 AWG28

WHITEWHITE

YELLOW YELLOW

ORANGE ORANGE

RED RED

BROWN BROWNCN10-1

CN10-5CN10-4

CN10-3CN10-2

CN10 B5B-XASK-1-A

CN14B4B-XH-AM

HAJEM-A

CN14-1

CN14-2

CN14-3

CN14-4

HEAT EXCHANGER THERMISTOR

ROOM TEMPERATURE THERMISTORCN8

B2B-XAKK-1-ACN7

B2B-XASK-1-ACN8-1 BLACK

CN8-2 BLACK

CN7-2 GRAY

CN7-1 GRAY

CONTROLLER PCB ASSEMBLY (MAIN PCB) EZ-001EHSE-C

I N D O O R P R I N T E D C I R C U I T B O A R D C I R C U I T D I A G R A M

2003.05.20 - 7 -

Models : ABG36TBA3WABY36TBA3WABG45TBA3WABY45TBA3W

O U T D O O R P R I N T E D C I R C U I T B O A R DC I R C U I T D I A G R A M

R82 56K<RS-1W>

D1D1F60 PC1

TLP621(D4)-GB

18

10

14 2

3

1

5

4

8475

1236

VCCD0NCGND

CSSKD1NC

5V

+ ++

C29C30 C31

10/25V x 3

C23 C24C25

CJ2

6

CJ2

8

CJ2

7

1000P <R> x 3X1EF0EC8384T4

(8.38 MHz )2

1 3

49 48X1 X2 35

5V 5V

5V

5V

5V

R10 10K<1/10W>

Q14DTC124EKA

R8 1.0K<1/10W>

C161000P <R>

C151000P <R>

C130.1<F>

5V5V

Q3DTC124EKA

R4 4.7K<1/10W>

C140.01<F>

R7 1.0K<1/10W>

R9 10K<1/10W>

R5 4.7K<1/10W>IC7 HU2001

5V IC27805I O

G

+

14V

C51000/25V

+C810/25V

R4510K<1/10W>

C120.1<F>

D23D1F60D2FL20U

C49 0.01<KH>

C37100/25V

+

SWITCHINGTRANSFORMER

D3

D2D2FL20U

24V

I OG

IC97824

C10100/50V

+C61000/50V

+ R2 10K<1/4W>

T1ETS29AA175AC3 9

5 10

4

1

2

11

8

7

C10.22<RE>

FL1 005A <ELF15N>

C2

0.2

2 <

RE

>

C30.022<YE>

C40.022<YE>

F1 6.3A <250V>

CN7B3P5-VH-B-C

CN1-1

CN1-3

CN1-2

FH2 FH1

VA1 470<TNR12G>

PFC5000 -0502

PFC5000 -0502

VA3470<TNR12G>

VA2 470<TNR12G>

SA13600V<DSA>U

L101

5 A

WG

16

G

RE

EN

E

W1

D14 D3SB60

+ C27 100/450V

R46 3.3<5W>

Q92SC4236

R68330K<2W>

C28 4700P<ECQM>

R8162K<RS-2W>

D191SR139-600

D21 D1FL20U

R69 100<1/10W>

Q102SC1740S

R67

1.5

<R

S-2

W>

5V

+ C47 100/25V

C460.1<F>

C450.1<F>

C480.01<F>

C70.01<F>

R3 4.7K<1/10W> Q8

DTC124EKA R1 4.7K<1/10W>

5V

C36 0.1<F>

R44 10K<1/10W>

12V

K 2

K 1

K 4

K 3

K 7

K 5IC3-7 uPA2003

IC3-5 uPA2003

IC3-3 uPA2003

IC3-4 uPA2003

IC3-6 uPA2003

IC3-1 uPA2003

IC3-2 uPA2003

IC10NM93C46

12V

14131211109

1516

1

2 P41

P40

P57P56P50P51P52P53P54P55

AN6

AN5 36

AN4 37

AN3 38

AN2 39

AN1 403 P42

4 P43

5 P44

6 P45

P33 22

7 P46

21

20

19

P32

P31

P30

RESET 44252423

26 P20

P34P35P36

27 P21

P2228

8

34

52

55

P47

P17

P01

P70

P10 41

29 P23

P71 56

30 P2453P02

31 P25P03 54

51 I NTP0 57P72

58

59

60P75

P74

P73

17334750

VSSAVSSI CVSS

XT2 45

P64 61

P65 62

P66

P67 64

634643423218 VDD

VDDAVREFAVDDXT1

NC

24V

IC4-7 uPA2003

IC4-5 uPA2003

IC4-6 uPA2003

IC4-3 uPA2003

IC4-4 uPA2003

IC4-1 uPA2003

IC4-2 uPA2003

R541.0K <1/10W>

R551.0K <1/10W>

R49 10K<1/10W>

Q52SC2712

Q62SC2712

R50 10K<1/10W>

5V

D7DA226U

R27 10K<1/10W>

R26 1.0K<1/10W>

C42 0.1<F>

5VCJ37

CJ35 0.01 <F>

10K <1/10W> x 4

R47 R51 R52 R76 8

7

6

5

1

2

3

4

R80 1.0K <1/10W>

R77 1.0K <1/10W>

R79 1.0K <1/10W>

R78 1.0K <1/10W>

0.01 <F> x 4

C54 C51 C52 C53

5V

5V

5V

C430.1<F>

D11DAN202K

IC6PST 600C

1

2

3

C440.1<F>

R40 10K<1/10W>

R37 R38 R39 R43

10K <1/10W> x 4

SW1DSS804

R30

R31

R32

R331.0K <1/10W> x 4

1.0k <1/10w> X 3

R11

R12

R13

C41 C40 C39 C38

0.01 <F> x 4

R19

6.6

5K <

1/10

W>

(1%

)

R18

14.

0K <

1/10

W>

(1%

)

R17

38.

3K <

1/10

W>

(1%

)

C17

0.1

<F

>

C19

0.1

<F

>

C18

0.1

<F

>

5V

THERMISTOR

CM9B6B-XAKK-1-A

TEST

CN9-1 BLACK

CN9-6 BROWN

CN9-5 BROWN

CN9-3 BLACK

CN9-2 BLACK

CN9-4 BLACK

TUBE

BLACK

BROWN

GREEN

CN14B5P-SHF-1AA

CN14-1

CN14-5

CN14-4

CN14-3

CN14-2

OU

TD

OO

R T

EM

PE

RAT

UR

E T

HE

RM

ISTO

RR

25=

10.0

0B

25 /

50=

3950

K

PIP

E T

EM

PE

RAT

UR

E T

HE

RM

ISTO

R A

R0=

16.0

5B

0 / 2

5=38

73K

DIS

CH

AR

GE

TE

MP

ER

ATU

RE

TH

ER

MIS

TOR

AR

100=

3.43

B50

/ 10

0=40

12K

CN13-1UL1015 AWG20 BLUE

CN13-2UL1015 AWG20 BLUE

PRESSURE SWITCH APRES. SW A

POWER RELAY A

POWER RELAY A

CN10B3B-XASK-1-A

CN10-1UL1430 AWG24 RED

CN10-3UL1430 AWG24 RED

D6DA226U

CN13B2P-VH-B

EXPANSION VALVE AEV-A

CN11B6B-XASK-1-A

CN11-1 UL1430 AWG24 RED

CN11-6 UL1430 AWG24 WHITE

CN11-5 UL1430 AWG24 YELLOW

CN11-4 UL1430 AWG24 ORANGE

CN11-3 UL1430 AWG24 BLUE

CN11-2 UL1430 AWG24 BROWN

24V

R62 10 <1/4W>

R60 10 <1/4W>

R59 10 <1/4W>

R61 10 <1/4W>

uPD780024ACW -015

I C1

R71 100 <1/2W>

D20D1FL20U

C35 0.047 <ECQB>

D18MTZJ5.1B

R70 330 <1/4W>

INDOORUNIT

TERMINAL

1

2(N)

3

N

T

S

R

E

UL1

015

AW

G20

BLA

CK

UL1

015

AW

G20

RE

D

UL1

015

AW

G20

WH

ITE

UL1

015

AW

G20

PIN

K

UL1

015

AW

G18

WH

ITE

UL1

015

AW

G16

BLU

E

UL1

015

AW

G14

BLA

CK

UL1

015

AW

G18

WH

ITE

UL1

015

AW

G16

GR

AY

UL1

015

AW

G14

RE

DU

L101

5 A

WG

14 W

HIT

E

POWER415 / 380V 50 / 60Hz U

L101

5 A

WG

12G

RE

EN

/ Y

ELL

OW

ELECTROMAGNETICRELAY A

COMPRESSOR A

COMP A

R S T N XE

B12

01-T

ZP

OW

ER

RE

LAY

A

G

2R-1

A-T

UL1

015

AW

G20

BLA

CK

FAN MOTOR 1

FAN MOTOR 2

3.5uF450V

FAN CAPACITOR 2

FAN CAPACITOR 1

3.5uF450V

WHITE

RED

BLUE

BLACK

BLACK

WHITE

RED

BLUE

UL1015 AWG20 YELLOW

UL1015 AWG20 YELLOW

UL1015 AWG20 BLACK

UL1015 AWG20 WHITE

UL1015 AWG20 RED

UL1015 AWG20 BLUE

UL1015 AWG20 YELLOW

UL1015 AWG20 YELLOW

UL1015 AWG20 BLACKUL1015 AWG20 WHITE

UL1015 AWG20 REDUL1015 AWG20 BLUE

CN2B2P3-VH-B-Y

CN16B4P7-VH-B-R

CN3B4P7-VH-B

CN15B2P3-VH-B-Y

CN4179844-1

CN6179844-4

CR5120/0.2

CR2120/0.2

CR1120/0.2

CR4120/0.2

K1JQ1-12V

K2JQ1-12V

K4JQ1-12V

K3JQ1-12V

K7JQ1-12V

K5JQ1-12V

CN16-4

CN16-3

CN16-2CN16-1

CN15-2

CN15-1

CN3-4

CN3-3

CN3-2CN3-1

CN2-2

CN2-1

4WV.A4-WAY VALVE A

BELT HEATER

CN4-2 BLACK

CN4-1 BLACK

UL1015 AWG20 BLACK

BLACK

UL1015 AWG20

R23 1.0K <1/10W>

R36 1.0K <1/10W>

R24 1.0K <1/10W>

R25 1.0K <1/10W>

R34 1.0K <1/10W>

R35 1.0K <1/10W>

LED1 SLR-325 RED

LED3 SLR-325 RED

LED5 SLR-325 RED

LED2 SLR-325 RED

LED6 SLR-325 RED

LED4 SLR-325 RED

CONTROLLER PCB ASSEMBLY (MAIN PCB)

AOY36TPA3L : EZ-0016HUE-CAOY45TPA3L : EZ-0017HUE-C

R58 R57 R56<1/10w> X 3

RELAY CONNECTOR

RELAY CONNECTOR

Models : AOG36TPB3L

AOG45TPB3LAOY45TPB3L

AOY36TPB3L

2003.05.20 - 8 -

2. OUTDOOR UNIT

When the outdoor temperature drops, the outdoor unit's fansmay switch to low speed, or one of the fans may stopintermittently.

ERROR : Reverse cycle only

The LED lamps operate as follows (Table 2) according to theerror contents.

Error contents LED1 LED2 LED3 LED4 LED5 LED6

Signal abnormal

Indoor unit abnormal

Discharge pipetemperature abnormalOutdoor heat exchangertemperature abnormalOutdoor temperature abnormalPower source connection error

EEPROM abnormal

Outdoor high pressureabnormalDischarge pipetemperature abnormal

: 0.5s ON / 0.5s OFF (flash) : OFF

: 0.1s ON / 0.1s OFF (flash) : Indefinite

IC1

CN

14

TES

T

LED

1LE

D2

LED

3

LED

4LE

D5

LED

6

ERROR LED DISPLAY LAYOUT

When the fault is cleared, the LED lamp goes off.However, for discharge pipe temperature abnormal and highpressure abnormal, the LED lamp lights continuously for 24hours, as long as the power is not turned off.

Table 2

Operation can be checked by lighting and flashing of thedisplay section OPERATION, TIMER, and VERTICAL SWINGlamps.Perform judgment in accordance with the following.

TEST RUNNINGWhen the air conditioner is run by pressing the remote controlunit test run button, the OPERATION, TIMER, and VERTICALSWING lamps flash slowly at the same time.

ERROR The OPERATION, TIMER, and VERTICAL SWING lampsoperate as follows (Table 1) according to the error contents.

Table 1

1. INDOOR UNIT

Error display OPERATION TIMER VERTICAL SWING

lamp lamp lamp

Error contents

Indoor EEPROM abnormal

Outdoor EEPROM abnormal

Indoor room temperature sensor open

Indoor room temperature sensor short-circuited

Indoor heat exchanger temperature sensor open

Indoor heat exchanger temperature sensor short-circuited

Float switch operated

Indoor signal abnormal

Outdoor signal abnormal

Indoor fan abnormal

Outdoor power source connection abnormal

Outdoor heat exchanger temperature sensor open

Outdoor heat exchanger temperature sensor short-circuited

Outdoor temperature sensor open

Outdoor temperature sensor short-circuited

Outdoor discharge pipe temperature sensor open

Outdoor discharge pipe temperature sensor short-circuited

Outdoor high pressure abnormal

Outdoor discharge pipe temperature abnormal

O O X

O O O

(2 times) O X

(2 times) O O

(3 times) O X

(3 times) O O

(4 times) O X

(5 times) O X

(5 times) O O

(6 times) O X

O (2 times) X

O (3 times) X

O (3 times) O

O (4 times) X

O (4 times) O

O (5 times) X

O (5 times) O

O (6 times) X

O (7 times) X

O : 0.1s ON / 0.1s OFF (flash) X : OFF

: 0.5s ON / 0.5s OFF (flash)

SWING SWING TIMER

MANUALAUTO

OERATION

VERTICAL SWING lamp (Orange)

TIMER lamp (Green)

OPERATION lamp (Red)

2003.05.20 - 10 -

E R R O R C O N T E N T S

38

2

76

1

38

7

12

38

6

68

4

13

8

73

5

75

21

46

32

9

39

6

86

86

3

16

0

36

1

32

1

22

8

40

7

50

54

08

43

5

43

4

22

958

0

50

6

74

3

24

0

38

3

76

2

28

61

22

40

3

8

17

4

12

6

38

81

64

17

4

18

1

40

3

12

22

86

38

4

56

75

5

22

3

47

2

44

8

74

10

9

37

9

34

5-1

33

8-2

33

8-1

34

5-2

87

6-1

24

0-2

24

0-1

D I S A S S E M B L Y I L L U S T R A T I O N

Models : ABG36TBA3W

ABG45TBA3WABY45TBA3W

ABY36TBA3W

69

2003.07.10 - 11 -

40

7

43

4

43

5

40

8

50

5

50

6

69

87

6-1

Models : ABG36TBA3W

ABG45TBA3WABY45TBA3W

ABY36TBA3W

2003.07.10 - 12 -

38

7

16

0

91

91

91

32

1

38

6

36

1

2003.07.10 - 13 -

Models : ABG36TBA3W

ABG45TBA3WABY45TBA3W

ABY36TBA3W

63

86

8

38

5

76

3

22

7

32

1

38

7

43

6

42

4

68

4

43

8

87

6-2

2003.07.10 - 14 -

Models : ABG36TBA3W

ABG45TBA3WABY45TBA3W

ABY36TBA3W

Models : ABG36TBA3W

ABG45TBA3WABY45TBA3W

ABY36TBA3W

2003.07.10 - 15 -

223

52

7

37

3

9

46

73

46

30

4 5

81

3

80

5

82

2

2

80

3

Models : AOG36TPB3L

AOG45TPB3LAOY45TPB3L

AOY36TPB3L

2003.07.10 - 16 -

33

4

11

1

10

9

29

55

45

41

39

48

81

08

09

40

5

18

80

8

80

6 80

762

0 15

81

9

34

33

44

27

2

21

20

81

6

18

5

35

4

30

0

32

7

91

9

82

1

33

3

57

5

84

2 82

6

73

5

10

7

10

8

12

64

6

26

16

-1

16

-2

33

3-2

79

0-1

65

3-1

82

5

Models : AOG36TPB3LAOY36TPB3L

2003.05.20 - 17 -

33

4

11

1

10

9

29

55

45

41

39

48

81

08

09

40

5

18

80

8

86

2

85

7

62

0

15

81

9

34

3

27

2

21

81

6

18

5

35

4

33

0 91

9

82

5

82

1

33

3

57

5

45

0

82

6

73

5

10

7

10

8 12

64

6

26

16

-1

16

-2

33

3-2

34

4-2

79

0-1

65

3-1

Models : AOG45TPB3LAOY45TPB3L

2003.05.20 - 18 -

880-1

79134

32

182

381

236

628

381

381

628

628

381

407

678918

184-1

815-2

36

2003.07.10 - 19 -

Models : AOG36TPB3L

AOG45TPB3LAOY45TPB3L

AOY36TPB3L

ABG36TBA3WABG45TBA3WABY36TBA3WABY45TBA3W P A R T S L I S T

69 Louver 9359719007 9359719007

8 Air Filter 9359739005 935973900512 Base Assy 9359680000 935968000034 Capacitor (Fan Motor) 9703306068 970330606856 S irocco Fan Assy 9359701002 935970100263 Panel (Front) 9359734000 9359734000

74 Intake Grille 9359738008 935973800891 Hinge 9359699002 9359699002

109 Casing 9359704003 9359704003122 S haft Holder-B 9357921006 9357921006

126 Motor Fixing Table 9359681007 9359681007138 S eparate Wall 9359700005 9359700005146 Evaporator Assy 9364045009 9364045009160 Drain Pan 9359698005 9359698005164 Fan Motor Assy-IN 9360457004 9360457004174 Hanger Bracket 9359742005 9359742005181 Hole Cover 9359691006 9359691006185-1 R ubber Bushing 9357376004 9357376004186 Edge Cover 9361049017 9361049017187 Clamp No.1219 313361271706 313361271706

195 Clamp S KB-100 313361275805 313361275805

227 Badge "GENER AL" 9359735021 9359735021223 Control Box Assy 9359708001 9359708001

227 Badge "FUJ ITS U" ----- -----228 Insulation (Louver) -R 9359721000 9359721000229 Insulation (Louver) -L 9359722007 9359722007234 Thermistor 97032990259703299025236 Controller PCB Assy 9704557391 9704557261240 R emote Control Unit 9371190013 9371190013 9371190013 9371190013240-1 Cover Panel (Pipe)-L 9359690009 9359690009

240-2 Cover Panel (Pipe)-R 9359689003 9359689003253-1 Wire Assy (Connector) 9702321017 9702321017253-2 Wire Assy (Connector) 9702322014 9702322014253-3 Wire Assembly 9702311018 9702311018253-4 Wire Assy (Connector) 9702323011 9702323011253-5 Wire Assy (Connector) 9702319014 9702319014253-6 Wire Assy (Connector) 9702317010 9702317010253-7 Wire Assy (Connector) 9702318017 9702318017

286 S haft Holder Bracket 9359686002 9359686002321 Flap Assy 9359731009 9359731009

329 Coupling Pipe Assy 9364047003 9364047003338-1 Fixture (Motor) 9359702009 9359702009

338-2 Fixture (Motor) -B 9359703006 9359703006345-1 Filter Guide-R 9359692003 9359692003345-2 Filter Guide-L 9359693000 9359693000361 Bushing 9359733003 9359733003379 Hinge Plate (Grill) 9359694007 9359694007380 Locking S pacer KGLS -6S 313209391403 313209391403381-4 Locking S pacer KGPS -6S 0600118075 0600118075382 Cover (Decoration)-R 9359744009 9359744009

383 Cover (Decoration)-L 9359745006 9359745006384 S haft 9359707004 9359707004385 Indicator PCB Assy 9702260019 9702260019386 Panel-Left Assy 9359685005 9359685005387 Panel-R ight Assy 9359683001 9359683001388 J oint Assy 9359706007 9359706007396 R einforcement Metal 9359697008 9359697008403 S haft Holder Fixture 9359687009 9359687009407 R od (Motor) 9359723004 9359723004408 Louver Link 9359726005 9359726005

When you order parts, please make a photocopy of this pageand fill the number of the parts in the "Order" column.INDOOR UNIT

Ref.

No.Description

Ord.

Q'ty

Part No.

ABG45TBA3WABG36TBA3W

9359719007 9359719007

9359739005 93597390059359680000 93596800009703306068 97033060689359701002 93597010029359734000 9359734000

9359738008 93597380089359699002 93596990029359704003 93597040039357921006 9357921006

9359681007 93596810079359700005 93597000059364045009 93640450099359698005 93596980059360457004 93604570049359742005 93597420059359691006 93596910069357376004 93573760049361049017 9361049017313361271706 313361271706

313361275805 313361275805

----- -----9359708001 9359708001

9359735014 93597350149359721000 93597210009359722007 9359722007

970329902597032990259704557391 9704557261

9359690009 9359690009

9359689003 93596890039702321017 97023210179702322014 97023220149702311018 97023110189702323011 97023230119702319014 97023190149702317010 97023170109702318017 9702318017

9359686002 93596860029359731009 9359731009

9364047003 93640470039359702009 9359702009

9359703006 93597030069359692003 93596920039359693000 93596930009359733003 93597330039359694007 9359694007313209391403 3132093914030600118075 06001180759359744009 9359744009

9359745006 93597450069359707004 93597070049702260019 97022600199359685005 93596850059359683001 93596830019359706007 93597060079359697008 93596970089359687009 93596870099359723004 93597230049359726005 9359726005

ABY45TBA3WABY36TBA3W

2003.07.10 - 20 -

424 S ector Gear 9359729006 9359729006434 Louver Base 9359718000 9359718000435 Louver S pring 9359720003 9359720003436 Flap S pring 9359730002 9359730002438 Pinion Gear 9359728009 9359728009448 Control Box-B 9359713005 9359713005472 Control Box-A 9359712008 9359712008505 Louver S topper 9359724001 9359724001506 Louver R od 9359725008 9359725008580 Cover (Top) 9359737001 9359737001

625 Cord Bushing 9359240006 9359240006684 Motor Base 9359727002 9359727002

735 Distributor Assy 9364046006 9364046006743 R emote Control Holder Case 9371190013 9371190013 9371190013 9371190013752 Pipe Fixture Metal 9359688006 9359688006755 Cover (Casing) 9359705000 9359705000761 Cover (S ide)-R 9359740001 9359740001762 Cover (S ide)-L 9359741008 9359741008763 Cover (R eceiver) 9359714002 9359714002815-1 Terminal-3P 9358660027 9358660027

868 PCB Holder 9359736004 9359736004875 Power S upply PCB Assy 9704561060 9704561060 9704561060 9704561060

876-1 S tep Motor-H 9360479013 9360479013876-2 S tep Motor-V 9360307026 9360307026982-1 Cord Clamp-A 9359820017 9359820017982-2 Cord Clamp-B 9359821014 9359821014

9359729006 93597290069359718000 93597180009359720003 93597200039359730002 93597300029359728009 93597280099359713005 93597130059359712008 93597120089359724001 93597240019359725008 93597250089359737001 9359737001

9359240006 93592400069359727002 9359727002

9364046006 9364046006

9359688006 93596880069359705000 93597050009359740001 93597400019359741008 93597410089359714002 93597140029358660027 9358660027

9359736004 9359736004

9360479013 93604790139360307026 93603070269359820017 93598200179359821014 9359821014

When you order parts, please make a photocopy of this pageand fill the number of the parts in the "Order" column.INDOOR UNIT (Continued)

Ref.

No.Description

Ord.

Q'ty

Part No.

ABG45TBA3WABG36TBA3W ABY45TBA3WABY36TBA3W

2003.07.10 - 21 -

ABG36TBA3WABG45TBA3WABY36TBA3WABY45TBA3W

When you order parts, please make a photocopy of this pageand fill the number of the parts in the "Order" column.OUTDOOR UNIT

Ref.

No.Description

Ord.

Q'ty

Part No.

AOG45TPB3LAOG36TPB3L AOY45TPB3LAOY36TPB3L

2 Fan Cover 9352159015 93521590154 Emblem-R ear 313791088308 313791088308 93513550055 Cabinet-A, Painted 9352146015 93521460156 Cabinet-C, Painted 9352149016 93521490169 Cabinet-B, Painted 9352147012 9352147012

12 Base Assy, Painted 9352136016 935213601615 Dryer 9369978043 9369978043 9369978043 936997804316-1 Condenser-A Assy 9368356002 936840900516-2 Condenser-B Assy 9368353001 936853600818 S uction Pipe Assy 9364514000 9364514000

20 Discharge Pipe-A Assy 9368358006 -----21 Discharge Pipe-B Assy 9368347000 936833100926 Compressor Cover-A 9364088006 936408800629 S eparate Wall 9355277013 935527701330 Blower Cover, Painted 9352151019 935215101932 Control Box Metal 9352134012 9352134012

36 Cord Holder Metal 9356934007 935693400739 Propeller Fan Assy 9366378013 936637801341 Fan Motor Assy-Out 9600832028 9600832028

45 Bracket (Motor) Assy 9368108007 9368108007

46 Compressor Assy 9370772012 936737600148 Bracket (Coupler) Assy 9355281010 935528101055 S pecial Nut M8 (For Comp.) 9355091008 9355091008 9355091008 9355091008

34 Capacitor (Fan Motor) 9357965024 9357965024

107 R ubber S eat-A (For Comp.) 9364084008 9364084008108 S leeve-A (For Comp.) 9364085005 9364085005109 Terminal Cover (For Comp.) 9364087009 9364087009111 Terminal Packing 9364086002 9364086002182 Clamp No.149 313361271505 313361271505184-1 Thermo. S pring-A 313728262708 313728262708

185 R ubber Bushing 313005066051 313005066051236 Controller PCB Assy 9704764119 9704764126272 S trainer Assy 9368343002 9368343002300 S uction Pipe-C 9368350000 -----327 S uction Pipe-A 9368348007 -----330 Inlet Pipe (Cond.) -A ---- 9368334000333 Accumulator 93503630189350363018 9350363018333-2 Accumulator (B) 9368463007 9368463007334 S uction Pipe-B 9362557009 9362557009343 S olenoid Coil 9359616108 9359616108

9352159015 93521590159351355005

9352146015 93521460159352149016 93521490169352147012 93521470129352136016 9352136016

9368356002 93684090059368353001 93685360089364514000 9364514000

9368358006 -----9368347000 93683310099364088006 93640880069355277013 93552770139352151019 93521510199352134012 9352134012

9356934007 93569340079366378013 93663780139600832028 9600832028

9368108007 9368108007

9370772012 93673760019355281010 9355281010

9357965024 9357965024

9364084008 93640840089364085005 93640850059364087009 93640870099364086002 9364086002313361271505 313361271505313728262708 313728262708

313005066051 3130050660519704764119 97047641269368343002 93683430029368350000 -----9368348007 -----

----- 93683340009350363018

9368463007 93684630079362557009 93625570099359616108 9359616108

344 4-Way Valve 9353055002 -----344-2 4-Way Valve ----- 9353532008354 Pressure S witch 9703667008 9704045003

9353055002 ---------- 9353532008

9703667008 9704045003

381 Locking S pacer 313209391506 313209391506405 Clamp No.1763 313816345304 313816345304407 Clip (Cable) No.1259 313739340109 313739340109450 Discharge Pipe-A ----- 9368338008527 Protection Net 9352163012 9352163012575 Condensing Pipe-C 9368535001 9368535001620 Inlet Pipe (Cond.) Assy 9368355005 9362532006

628 Locking S pacer 313005446558 313005446558646 Compressor Cover-B 9364089003 9364089003653-1 Bolt (Fan Motor Fixing) 0700156014 0700156014678 Bracket (Thermistor) 313557406106 313557406106734 Cabinet Top Plate 9352161018 9352161018735 Distributor Assy 9368352004 9362533003790-1 Belt Heater-A 9361140066 9361140042791 Magnetic R elay 9900078010 9900078010 9900078010 9900078010803 Cabinet-D, Painted 9352150012 9352150012805 Blower Cover Corner 9352160011 9352160011

313209391506 313209391506313816345304 313816345304313739340109 313739340109

----- 93683380089352163012 93521630129368535001 93685350019368355005 9362532006

313005446558 3130054465589364089003 93640890030700156014 0700156014313557406106 3135574061069352161018 93521610189368352004 93625330039361140066 9361140042

9352150012 93521500129352160011 9352160011

AOG36TPB3L

AOG45TPB3LAOY36TPB3LAOY45TPB3L

2003.07.10 - 22 -

373 Grip 9352157004 9352157004 9352157004 9352157004

When you order parts, please make a photocopy of this pageand fill the number of the parts in the "Order" column.OUTDOOR UNIT (Continued)

Ref.

No.Description

Ord.

Q'ty

Part No.

AOG45TPB3LAOG36TPB3L AOY45TPB3LAOY36TPB3L

806 Cond. Pass Pipe-A Assy 9368351007 -----807 Cond. Pass Pipe-B 9368360009 -----808 Inlet Pipe (Accumulator) -A 9368349004 9368341008809 Ball Valve-A 9371799018 9371799018 9371799018 9371799018810 Ball Valve-B 9371799032 9371799032 9371799032 9371799032

813 Cabinet Hook 9352148002 9352148002815-2 Terminal-8P 9363276022 9363276022816 Wire Clamp Metal 313584219902 313584219902819 Valve-A Coupl. Pipe 9368342005 9368342005

821 J oint Pipe (Valve-B) 9364080000 9368340001822 Fan Cover Fixture-A 9352158018 9352158018825 Expansion Valve Assy 9368364007 9368363000826 Condensing Pipe-B 9368354008 9368335007842 Cond. Pass Pipe-C 9368361006 ------

857 Inlet Pipe (Accumulator) -B ----- 9368333003862 Valve-B Coupl. Pipe ----- 9368332006880-1 Network 97009870179700987017918 Thermistor 9900129019 9900129019 9900129019 9900129019

919 Expansion 9363467017 9363467017 9363467017 9363467017

9700987017

9368351007 -----9368360009 -----9368349004 9368341008

9352148002 93521480029363276022 9363276022313584219902 3135842199029368342005 9368342005

9364080000 93683400019352158018 93521580189368364007 93683630009368354008 93683350079368361006 -----

----- 9368333003----- 9368332006

9700987017

Assy

Valve Coil

2003.07.10 - 23 -

AOG36TPB3L

AOG45TPB3LAOY36TPB3LAOY45TPB3L

Power cap

Auxiliary pipeassembly

Edge cover

Tapping screw

Binder

Putty

Coupler heat insulation

9352173011

9355292016

9352436000

301463040100

313035356905

303020200114

313005074759

313728031005

313013042915

313166024302

Special nut A(large flange)

Special nut B(small flange)

Installationtemplate

Auxiliary pipeassembly

Remotecontrol unit

Battery (penlight)

Remote controlunit holder

Tapping screw( 3 x 12)

Drain hoseinsulation

VT wire

Coupler heat insulator(large)

Coupler heat insulator(small)

Nylon fastener

Name and Shape Q'ty Parts No.ApplicationUse for air conditioner operation 93599113016

(AR-JW1)

INDOOR UNIT ACCESSORIES

For remote control unit2 0600185534

For mounting the remote control unit9305642014

For remote control unit holderinstallation

3 301141533125

Adhesive type 70 x 2301 9360464002

For fixing the drain hose L 280 mm1 313806350303

For indoor side pipe joint (large pipe)2 9350716029

For indoor side pipe joint (small pipe)

4

9352766015

For fixing the coupler heat insulator 9301501001

312300787605

313005446653

For installing indoor unit

For positioning the indoor unit

4 313005446759

For installing indoor unit

1 9360022004

For connecting the piping1 9360463005

Name and Shape Q'ty Parts No.ApplicationFor power cord insulation

1

OUTDOOR UNIT ACCESSORIES

For wiring conduit (gas side)connection (May not be supplied,depending on the model)

1

For wiring conduit installation holeedge protection

1

・For cabinet A and cabinet Dmounting (1)・Spare (1)

2

For power cord binding1

For sealing1

For outdoor side pipe joint1

1

1

2

Pipe (drain)

Flexible tube

Cap (drain)

For outdoor unit drain piping work(Heat & Cool model only))

1

Large4

Small4

1

1

2003.07.10 - 24 -

0305G2299