TURNKEY ROOFING SOLUTIONS

DURASTEEL ROOFS

INDIAS FASTEST GROWING BUILDING SOLUTIONS COMPANYTrusted by people since 1934, Everest is one of Indias fastest growing building solutions companies. Today, our range of ready-to-use products provides solutions for your building needs in roofing, ceilings, walls, floors, cladding and doors across commercial, industrial and residential sectors in over 25 countries. In India, we distribute our products across 1,00,000 villages and 600 cities, through 6 state-of-the-art facilities, 6,000 outlets, 38 sales depots and 14 offices.

We manufacture Pre-Engineered Buildings and Smart Steel Buildings for the industrial and commercial sectors.

Everests rich experience has given it the potential to grasp every nuance of the construction industry while growing constantly to evolve with changing times and needs. We have constructed over 1000 buildings in 27 states and 250 cities covering over 4 crore sqft area including schools, colleges, multi storey buildings, warehouses, cold storages and factories etc. Timely performance, excellent service backup and a faster response time are the reasons that renowned companies like Vodafone, Ericsson, DLF, Walmart, GM, Britannia, Godrej, Ambuja and ACC have trusted only Everest for their project requirements.

An indepth relationship with our customers has given us detailed insights into the solutions that they seek for their projects. That is why Everest has extended its portfolio with the introduction of Turnkey Solutions for its Metal Roofing repertoire. Supported by an exemplary level of research innovation and service support system, Everest Turnkey Roofing Solutions is your one-stop solution from design to installation, with an assurance of leak-proof roofs, for all your metal roofing needs.

Everest Building Solutions. For Strength, Speed and Safety.

Pre-Engineered Buildings

Ceilings & Grid Systems

Smart SteelBuildings

Roofing

Rooflight

Cladding

Drywalls

Access Floors

OFFICE

PLANT

COMPLETE BUILDING SOLUTIONS

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WHY ARE EVEREST TURNKEY SOLUTIONS THE IDEAL CHOICE FOR YOUR METAL ROOFING NEEDS?

An assurance that comes from Everest - a name trusted for over 79 years!

Everest has covered over 1 billion sqm of roof area and still counting...

The highly professional Design/ Detailing team of Everest is equipped with:Domain knowledgeRequisite ExpertiseWide Range Experience

We deliver What We promise - our experience and expertise gives us the edge to understand roofs better than others.

Everest ensures timely delivery through systematic flow of processes.

Equipped with Efficient Planning Tools like MS Projects, SAP (PS Module) for scheduling and Gantt Chat preparation.

Technical and Professional Site team capable of handling BIG sites.

Everest provides adequate flashings and accessories for proper sealing.

Everest ensures dent-free roofing.

Everest confirms water testing before handing over.

Everest Uses Class 3 and Class 4 Fasteners complying to 1000 Hours Salt Spray Test as specified.

Capable of Onsite Roll forming/Crimping to meet any schedule lines. (Standing Seam Profile/ Crimping Machine)

Everest fulfills all statutory compliances:PF/ESI Challans, Wages SheetWork Men Compensation PolicyCAR Policy (where required)BOCW Registration (where applicable)Labour License (where required)

TRUSTED FOR OVER 79 YEARS

COVERED MORE THAN A BILLION SQM OF ROOFING

COMPLETED ERECTION FOR MORE THAN 1,000 BUILDINGS

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Wide experience of over 79 years

ADVANTAGE EVEREST TURNKEY ROOFS OTHER PROVIDERS

GET THE PERFECT 10 ADVANTAGE FROM EVEREST TURNKEY ROOFS!

Timely Deliveries

Economical and Technically Strong Roof Design

Service-Oriented

Stringent checks on Structural Works

Managed by Competent Professional Team

Supervising and Commissioning by Qualified Staff

Execution By Trained and Skilled Workers

Strong Support of Inhouse Teams

Maintenance Facility through AMC Contracts

WHY ARE EVEREST TURNKEY SOLUTIONS THE IDEAL CHOICE FOR YOUR METAL ROOFING NEEDS?

EXPERIENCE & EXPERTISE

ONE-STOP SOLUTION

QUALIFIED PROFESSIONAL TEAM

SPEED, STRENGTH & SAFETY

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1006 (+/- 10mm)251 251 251 251

10 10 2618

2

4

4

38.8 38.8

20 2044 90

1000 (+/- 10mm)1060 (+/- 15mm)

30

6

2.5

200 (+/- 2mm)

30

50 37

25

67 15

Aesthetics: A palette of colours provide you with attractive choices! Durable: Four layers of protective coating ensure high durability.High Tensile Strength: The double-ribbed profile accords it 550 mpa strength, which allows higher spacing of purlins to save steel!Corrosion Resistant: Primer coating on the top offers better resistance to corrosion.Leak Proof: The Anti-Capillary Groove and Return Lap makes the sheets leak proof.High Load Bearing: Two stiffening ribs between the pitch allow better load bearing & section properties.Lightweight: Lighter sheets give you design flexibility with quick installation!Weather Resistant: Equipped for diverse environments & weather conditions.Less Heat Transfer: High reflective value coatings help you save energy & money!

EVEREST DURASTEEL ROOFS

Manufactured with high precision roll forming and component forming machines, Everest DuraSteel Roofs bring you the assurance of quality, reliability & integrity with added aesthetics! Along with high tensile steel, the base metal of Everest DuraSteel Roofs also has a high grade aluminum zinc alloy coating that offers four times higher resistance to corrosion as compared to galvanised coating. Everest DuraSteel Roofs are available in a variety of modern profiles, which makes them ideal for diverse roofing and cladding applications. Offered in five contemporary colours, Everest DuraSteel Roofs are anti-corrosive and weather resistant thereby ensuring that its great looks last you longer!

With a four-layered protection, Everest DuraSteel Roofs give you superior attributes with long-lasting effects!

Finish Coat

Corrosion-resistant Primer Coating

Chromate Coating

Aluzinc Coating

High Tensile Steel Base

AnticapillaryGroove

Full Return Lap

RIB-PROFILEER-32-251 is the new age innovative solution that suits the need of every customer. The depth of 32mm and the Anti Capillary Groove makes it leak proof. Even extreme weather conditions do not affect the performance of these high-quality Everest DuraSteel Roofs! Curved sheets are available from Everest 32-251 profile with the curving done through computerised, PLC-controlled crimping machines. The minimum possible radius of curve is 500mm, minimum start lead is 200mm and minimum end lead is 250mm. The minimum length of the curved position is 785mm, thereby making a minimum length of curved sheet possible at 1235mm. (Notes: Length restriction applied to curved sheets. Curved sheet in high tensile metal is supplied at customers risk.)

ER-30-200 is the strongest profile in its class and is designed to take static as well as dynamic loads. It is especially suited for conditions where there is heavy rain and strong wind movement.

EW-25-250 is a specially-designed lightweight walling profile to meet long span horizontal and vertical applications. Preferred by designers across the world, it is recommended for areas subject to heavy rains and wind pressure movement.

CLADDING PROFILE

ER-32-251 ER-30-200

EW-25-250

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EVEREST ROOFING ACCESSORIES INSULATED ROOFS

Heating or cooling is one of the largest expenses in a building, making it imperative that each building have good thermal insulation that is adapted to its specific usage. To give you an end to end answer, Everest offers Turnkey Solutions for Insulated Roofs. Single or double skin insulated roof and wall cladding represent a major breakthrough in meeting the demand for a versatile high specification system. The cost efficiency achieved makes it a viable proposition for all users who require higher insulation values in terms of energy efficient roofs and walls.

Everest Ridge Caps Everest Corner Trim Everest Crimped Curve Profile Ridge Cap

Everest Rake Trim Everest Crimped Curve Eave

SELF-DRILLING, SELF-TAPPING FASTENERSUse recommended Everest fasteners only. Everest Self-Drilling, Self-Tapping Fasteners are of Grade 3F superior long-lasting quality. These conform to 1000 hours salt spray test. If poor quality fasteners are used, corrosion of its components can get transferred to the sheets and damage them.

This Everest Fastener is appropriate for stitching of sheet to sheet without touching the purlin.Specification: 10-16 x 19mm

Everest Stitching Fastener

Everest Eave Gutter

The Everest Wall Cladding Fastener ensures that the sheets are tightly gripped to walls. Specification: 12-14 x 28mm

Everest Wall Cladding FastenerThe most crucial, Everest Roofing Fastener fixes the sheets to the purlin to hold it down against all loads. Specification: 12-14 x 55mm

Everest Roofing Fastener

Options Available for Insulated Roofing

1. Double skin roof sheet with insulation supported by sub-Girt

Profiled roof sheet is installed on main structural purlins , and then sub-Girts are fixed over it for supporting top layer roof sheet. Insulation blanket is then laid thereon before fixing top layer roof sheets.

2. Single skin roof sheet with insulation supported by GI welded wire mesh with or without sub-Girt

This is the system where only single layer of sheet is installed over GI welded wire mesh, which is fixed over structural purlins. A layer of glass wool insulation with laminated vapour barrier facing downwards is installed between the roof sheets and wire mesh.

Note: Both the systems provide excellent protections against heat during summer apart from its property of acoustic insulation.

Profiled Sheet

Glass Wool Insulation

GI Weld Mesh

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Concrete

Metal Deck Sheet

Purlin

STANDING SEAM PROFILE

The Standing Seam Roofing system has a unique clipping system that combines strength and agility to enable the material to expand and contract under normal circumstances. This ensures that there is no damage to the material, which is fixed to the purlins with special fasteners and the profiled sheets are clipped on to the concealed clips. Interlocking with each other to allow easy alignment of the material, the panels are joined and sealed together by a portable electric seamer.

Known for its aesthetic properties and performance characteristics, standing seam roofing systems offers cost effective construction solution with numerous benefits. The profile has been designed to provide excellent resistance to wind uplift. Manufactured on-site to facilitate the building of roofs using very long sheet lengths, the standing seam roofing system eliminates the need for any end laps and considerably increases the speed of construction.

METAL DECK SHEETS

Steel Deck has a special embossment rolled into the profile creating the highest bond between concrete and the steel floor. The smaller ribs and flutes enhance our products composite action and rigidity. Used in a composite design, Steel Deck performs as a positive rein for cement and a permanent form support, providing savings in concrete and reinforcement steel.

Strength

Steel Deck is produced from galvanised and color coated galvanised steel produced as per IS: 513, IS: 277, IS: 14246, and AS: 1397-G300-Z275. Thickness of the deck can be 0.8mm, 1mm, or 1.2mm.

Material

High Rise BuildingsCommercial/ Recreational Facilities such as Multiplexes, Malls etc. Power Plant BuildingsOffice BuildingsMezzanine Floors in Power Plants, Industrial Buildings & Warehouses

Applications

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EVEREST ROOFLIGHT

Everest Rooflight, another quality product from the house of Everest, is a high quality polycarbonate roofing sheet manufactured using virgin polycarbonate resin through the co-extrusion process. This process and choice of quality raw material ensures uniform thickness, excellent UV resistance, optimum strength and long life of the product. Everest Rooflights high impact strength and impressive physical properties make it an ideal choice to provide natural light and complement the industrial, commercial and agricultural roofing systems.

Everest Rooflight is extremely durable and can easily resist high and low temperatures. Much lighter than glass, these sheets are versatile and can be effectively used in many different ways especially for industrial and commercial uses. It requires minimal maintenance and provides maximum transmission of light. Available in wide range of sizes and thicknesses Everest Roof light is a onetime roofing solution.

Everest Rooflight. O% electricity, 100% light.

TURBO ROOF-VENTS

Industrial Buildings - Heavy engineering, Food & Pharmaceuticals, Textiles, Automobile, Metallurgical etc. Commercial Buildings - Malls, Ware Houses, Sky Light Canopies, Walk ways etc. Domestic Applications Agricultural Applications

Applications

Introducing a wind driven natural Ventilation system with a motive to expels hot, humid and moisture laden air from industrial buildings to give a more comfortable clean working environment replacing summer heat and winter damp with fresh air. Using only the power of wind, Wind Driven Industrial Ventilators silently draw hot, damp and stagnant air from the building, replacing it with clean, fresh air. Without any maintenance costs. It will also extract deadly smoke and fumes from the building, allowing occupants a much better chance of escaping safely.

Warehouses Factories & Workshops Assembly halls Garages

Applications

Turbo Ventilator rotates at a minimum velocity of 5 miles per hourBase Plate is of FRP to match your existing profileTotal nos. of blades: 42 nos. Thickness: 0.46mmSize of Ventilator: 24 inch throat diameter and 30 inch overall diameter

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CEE & ZED PURLINS

CEE and ZED Purlins are secondary members of steel structures which serve as the basic material of construction for fast-track projects. In view of high strength to weight ratio of these sections as compared to normal conventional structural sections, these are becoming very popular in the construction of any steel building and are well accepted by structural consultants and architects all over India

Cost saving of more than 30% as compared to conventional steel structuresLight weight reduces handling and transportation costNo site drilling/cutting requiredQuicker installation

Benefits

C & Z sections are widely used as purlins in construction of steel metal buildings, warehouses, industrial sheds etc.These members can also be used in general engineering industry for various purposes as load bearing or connecting members, sheds as well as in racking and wall framing

Applications

PROJECT GALLERY

Mcnally Bharat Engg. Co. Ltd., Asansol, West Bengal

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PROJECT GALLERY

Britannia Industries, Bihar/ Gujarat/ OdishaEverest Manufacturing Factory, Somnathpur, Odisha Arham Logistics, Maharashtra/ Rajasthan

Vijay Logistics, Haryana/ Maharashtra M. J. Logistic Services Ltd., Palwal, Haryana

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PROJECT GALLERY

Tech Flow Pvt. Ltd., Ahmedabad RISHI FIBC Solutions Plant, Baroda, Gujarat

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PROJECT GALLERY

Ansal Institute of Management & Technology, Lucknow, Uttar Pradesh Ericsson India Pvt. Ltd., Jaipur, Rajasthan

Marine Electricals, Goa John Deere Manufacturing Unit, Patiala, Punjab

Everest Factory, Roorkee

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Presentations in the brochure or any other Everest Industries Limited publications are correct to the best of the knowledge of the company, at the time of preparation. Everest Industries Limited provides this information in an advisory capacity only and reserves the right to change the specifications without prior intimation.

EVEREST INDUSTRIES LIMITED: Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi 110044 India Tel: +91-11-41731951/52 Fax: +91-11-46566370Helpline: 09958037777 I info@everestind.com I www.everestind.com