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Roof Insulation Installation Guide TOPROCK ® DD, MULTIFIX TOPROCK ® DD Plus

Roof Insulation Installation Guide

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Page 1: Roof Insulation Installation Guide

Roof Insulation Installation GuideTOPROCK® DD, MULTIFIX™ TOPROCK® DD Plus

Page 2: Roof Insulation Installation Guide

3

6

Fastening Patterns

8

5

7

9Adhesive Patterns

Over Existing Roof

Above Insulation Layer

To The Roof Deck

Recommended Tips

Roof Insulation Installation Guide1

Page 3: Roof Insulation Installation Guide

ROCKWOOL TOPROCK® DD is a dual-density thermal insulation board with a high-density upper layer which can act as an insulating cover board over ROCKWOOL TOPROCK and other roof insulation types.

ROCKWOOL TOPROCK® DD helps protect roof enclosure systems by providing increased fire resistance, sound absorbency and dimensional stability when installed over other roof insulating materials.

TOPROCK® DD is an unfaced board surface that is used as a base thermal insulation layer or as an thermal insulation cover board layer in mechanically fastened roof systems.

TOPROCK® DD Plus is a bitumen coated dual-density thermal insulation roof board that is used as an thermal insulation cover board for torch applied, or hot-mopped systems , or approved cold applied systems.

ROCKWOOL MULTIFIX™ is a dual-density thermal insulation roof board with a mineral coated glass fiber facing that allows for it to be used as a thermal insulation cover board for torch applied, hot-mopped, cold applied and/or self-adhered roof systems.

TOPROCK® DD and MULTIFIX series insulation boards protect the roof, reduces energy usage and increases ROI. By selecting the correct product for your roof system, you can reduce the potential for issues or complaints.

For more information on these products, tested systems or ROCKWOOL, email us at [email protected] or call 1-877-823-9790.

ROCKWOOL TOPROCK® DD Insulation Boards

Product Base Layer Mech. Fastened Torched Hot Mopped Cold Applied Self Adhered

TOPROCK® DD • •

MULTIFIX™ • • • •

TOPROCK® DD Plus • •

ROCKWOOL Group2

Page 4: Roof Insulation Installation Guide

Serrated knives or reciprocating “serrated” blades to be used to create cleaner cuts and reduce waste and dust on the jobsite.

When product is stored outdoors, the plastic shroud must be slit and the insulation protected by a waterproof, breathable covering such as a tarpaulin.

Recommended Tips for Installation

ROCKWOOL Group3

Page 5: Roof Insulation Installation Guide

Secure insulation boards with appropriate washers and fasteners spaced to ROCKWOOL requirements. Tighter fasteners flush with insulation facer

Place the boards together, by butting board edges tightly together. Do not kick or damage the sides of the boards.

ROCKWOOL Group4

Page 6: Roof Insulation Installation Guide

TOPROCK® DDAsphalt or AdhesiveBase SheetAir/Vapor BarrierStructural Concrete Deck

Air/Vapor BarrierTOPROCK® DD

Structural Concrete Deck

Mechanical Fastener

Mechanical Fastener

TOPROCK® DD

Steel Roof DeckAir/Vapor Barrier

Recommendations for Attaching ROCKWOOL Roof Boards

To The Roof Deck

When installing multiple layers of insulation, good roofing practice recommends staggering the joints a minimum of 6”.

Secure the ROCKWOOL TOPROCK® DD series of insulation roof boards with appropriate fasteners and/or adhesive to meet performance requirements and minimum code requirements according to your jurisdiction. Follow adhesive manufacturer’s recommendations

for installation methods. See page 9-11 for ROCKWOOL recommended fastening patterns.

Always clean and prepare the working surface before starting work. Ensure all materials meet the performance requirements according to design and your local building jurisdiction.

Note: Install only as much insulation as can be covered by a complete roof membrane in the same day. Do not leave insulation exposed to the weather.

ROCKWOOL Group5

Page 7: Roof Insulation Installation Guide

Air/Vapor Barrier

Mechanical Fastener

Approved RoofInsulation

TOPROCK® DD

Structural Concrete Deck

Asphalt or AdhesiveApproved Roof Insulation

TOPROCK® DD

Structural Concrete Deck

Asphalt or Adhesive

Asphalt or AdhesiveAir/Vapor Barrier

Air/Vapor Barrier

Mechanical Fastener

Approved Roof Insulation

TOPROCK® DD

Steel Roof Deck

Asphalt or Adhesive

Mechanical Fastener

Approved Roof Insulation

TOPROCK® DD

Air/Vapor BarrierSteel Roof Deck

Recommendations for Attaching ROCKWOOL Roof Boards

Above Insulation Layer

When installing multiple layers of insulation, good roofing practice recommends staggering the joints a minimum of 6”.

Secure the ROCKWOOL TOPROCK® DD series of insulation roof boards with appropriate fasteners and/or adhesive to meet performance requirements and minimum code requirements according to your jurisdiction. Follow adhesive manufacturer’s recommendations

for installation methods. See page 9-11 for ROCKWOOL recommended fastening patterns.

Always clean and prepare the working surface before starting work. Ensure all materials meet the performance requirements according to design and your local building jurisdiction.

Note: Install only as much insulation as can be covered by a complete roof membrane in the same day. Do not leave insulation exposed to the weather.

ROCKWOOL Group6

Page 8: Roof Insulation Installation Guide

Recommendations for Attaching ROCKWOOL Roof Boards

Above Existing Roof System

Mechanical Fastener

Existing Roof System

ROCKWOOL Roof Insulation

Existing Roof Deck

Existing Roof Membrane

Air/Vapor Barrier

Existing Roof Insulation

ROCKWOOL Roof Insulation

Existing Roof Deck

Existing Roof MembraneAsphalt or Adhesive

Air/Vapor Barrier

Existing Roof Insulation

ROCKWOOL Roof Insulation

Existing Roof Deck

Asphalt or Adhesive

Air/Vapor Barrier

When installing multiple layers of insulation, good roofing practice recommends staggering the joints a minimum of 6”.

Secure the ROCKWOOL TOPROCK® DD series of insulation roof boards with appropriate fasteners and/or adhesive to meet performance requirements and minimum code requirements according to your jurisdiction. Follow adhesive manufacturer’s recommendations for installation methods. See page

9-11 for ROCKWOOL recommended fastening patterns. Always clean and prepare the working surface before starting work. Ensure all materials meet the performance requirements according to design and your local building jurisdiction.

Note: Install only as much insulation as can be covered by a complete roof membrane in the same day. Do not leave insulation exposed to the weather.

ROCKWOOL Group7

Page 9: Roof Insulation Installation Guide

Recommendations for Attaching ROCKWOOL Roof Boards

Fastening Patterns

4’ 2’

1’

1’

4’

2’1’ 1’

4 FASTENERS PER BOARD

4’

2’

2’

1’-6”

1’-6”

6”

6”

4’

1’-6”1’-6” 6”6”

8 FASTENERS PER BOARD

4’

1’

1’

2’ 3’

6”

6”

4’

1’-6”1’-6” 6”6”

6 FASTENERS PER BOARD

4’ 1’

1’

1’

6”

6”

4’

1’ 1’ 1’ 6”6”

16 FASTENERS PER BOARD

ROCKWOOL Group8

Page 10: Roof Insulation Installation Guide

Recommendations for Attaching ROCKWOOL Roof Boards

Adhesive Patterns – 4 beads

When installing multiple layers of insulation, it is recommended to run the beads of adhesive perpendicular to the preceding layer of adhesive.

Always follow design recommendations to meet wind uplift requirements. Follow adhesive manufacturer guidelines for attachment methods and safety guidelines.

Disclaimed and Limitation of Liability: The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of the installer or end user. Although the information contained herein, including ROCKWOOL product descriptions, is believed to be correct at the time of publication, accuracy cannot be guaranteed and results may vary depending on the particular design and/or application.

ROCKWOOL Group9

Page 11: Roof Insulation Installation Guide

Recommendations for Attaching ROCKWOOL Roof Boards

Adhesive Patterns – 11 beads

When installing multiple layers of insulation, it is recommended to run the beads of adhesive perpendicular to the preceding layer of adhesive.

Always follow design recommendations to meet wind uplift requirements. Follow adhesive manufacturer guidelines for attachment methods and safety guidelines.

Disclaimed and Limitation of Liability: The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of the installer or end user. Although the information contained herein, including ROCKWOOL product descriptions, is believed to be correct at the time of publication, accuracy cannot be guaranteed and results may vary depending on the particular design and/or application.

ROCKWOOL Group10

Page 12: Roof Insulation Installation Guide

ROCKWOOL 8024 Esquesing Line Milton, ON L9T 6W3 Tel: 1 800 265 6878

rockwool.com

At the ROCKWOOL Group, we are committed to enriching the lives of everyone who comes into contact with our solutions. Our expertise is perfectly suited to tackle many of today’s biggest sustainability and development challenges, from energy consumption and noise pollution to fire resilience, water scarcity and flooding. Our range of products reflects the diversity of the world’s needs, while supporting our stakeholders in reducing their own carbon footprint.

Stone wool is a versatile material and forms the basis of all our businesses. With approx. 11,000 passionate colleagues in 39 countries, we are the world leader in stone wool solutions, from building insulation to acoustic ceilings, external cladding systems to horticultural solutions, engineered fibres for industrial use to insulation for the process industry and marine & offshore.

AFB®, CAVITYROCK®, COMFORTBATT®, CONROCK®, CURTAINROCK®, ROCKBOARD®, TOPROCK®, MONOBOARD®, ROCKWOOL are registered trademarks of the ROCKWOOL Group in USA and ROXUL Inc. in Canada.

ROCKWOOL™, COMFORTBOARD™, FABROCK™, ROXUL SAFE™, ROCKWOOL PLUS™, and AFB evo™ are trademarks of the ROCKWOOL Group in USA and ROXUL Inc. in Canada.

SAFE’n’SOUND® is a registered trademark used under license by Masonite Inc.

Publ

icat

ion

date

-edi

tion:

01/

2018