Roller Gear Cam / Direct Drive Rotary Table product-01.pdf · GSA TECHNOLOGY CO., LTD. established in 1978, from time to time, our growing of devotion work stable, keeping in mind

DIN EN ISO 9001Zertifikat: 09 100 6905

GSA TECHNOLOGY CO., LTD.

Roller Gear Cam/ Direct DriveRotary Table

GSA TECHNOLOGY CO., LTD.No. 81, Alley 67, Lane 66, Feng-Nan St.Feng-Yuan, Taichung, TaiwanTEL: +886-4-2537 7888FAX: +886-4-2536 8899E-mail:[email protected]

2017 02 23

http://www.gsaplus.com.tw

GSA TECHNOLOGY CO., LTD. established in 1978, from time to time, our growing of devotion work stable, keeping in mind of honesty, faith, profession and innovation, non-stop communication and promotion of critical quality procedure, ensure every products could meet high quality of duration and precision.

Further we display our products at IMTS-Chicago, EMO-Hannover, JIMTOF-Tokyo and TIMTOS-Taipei, and receiving reputation from the customer of the worldwide.

To meet the request of customer, both upgrading the quality of our produces and purchasing new machinery of testing and inspection, collecting update technology to develop value-added products.

The sales & service had been built around the network of worldwide, technical supporting and customer service are connected through our agents and dealers more than 30 countries of the world.

We stay improving and innovating our products as the goal of never ending story, the satisfied of our customer and continuing devotion of our products are what working for the mutual benefits of our customers and members of GSA.

TIMTOS-TaipeiEMO-Hannover

CIMT-BeijingJIMTOF-Tokyo

IMTS-Chicago ELECTRON PANEL-Production management

COM

PAN

Y PR

EFAC

E

1 2 TECHNOLOGY CO., LTD.

Adopting Germany made DMG 5 Axes Turning / Milling / Grinding High-End Mahcine. Machining Job: High Precision Large Size Work-Piece. DIA. within 2,000mm.

Adopting Germany made DMG 5 Axes Milling Machine.Machine Job: Tool-Disc Machining from Roughing to Finish Mahcining.

Displacement - Total Translation Stress - Von Mises Stress - Safety Factor

Featrue:Measure geometric accuracy error for all components.Accuracy: 1.9μ + L/300mm

Featrue:Inspect 2 axes angle accuracy.

Accuracy: ±1 arc sec.

Laser angle testing device.

Featrue:Inspect top flatness of large size rotary table.Accuracy: 0.001 mm/m

SIMULATION & ANALYSIS TECHNOLOGY

3D Measuring Machine from ZEISS Germany

RENISHAW Two Axes CalibratorQ. C. System

Electronic Level Device from Wyler SwitzerlandAdopting 5-Face CNC Double Column Machining Center for Large Size Housing Machining.

Adopting OKUMA MA-60HB HMC fro Housing machining, the parallelism and perpendicularity in boring machining can be reached 0.005mm in between spindle hole and center hole of warm shaft.

Adopting CNC Horizontal Machining Center for Housing and Tool-Disc Maching.

MAC

HIN

ING

FACI

LITI

ES

Q. C

. SYS

TEM


Roller Gear Cam - Rotary Table

RCT-170R

RCT-200R

RCT-250R

RCT-320R

RCT-170R, 200R, 250R, 320R

◎ With Zero-Backlash roller drive technology.

◎ Hith-Speed operation & Lowest indexing cycle time.

◎ High Rigidity and High Durability.

◎ Imported from Japan.

Type of Roller Gear Cam - Rotary TableTable Dia

Motor position at right-side or left-side

MODEL NO : RCT -200 R

ITEM / MODEL RCT-170RTable Dia. (mm/inch) 170Center Height in Vertical (mm / inch) 135Table Height in Horizontal (mm / inch) 189Over all Height in Vertical WithoutMotor Cover (mm / inch) 240

Thru-Hole Dia. (mm)

Width of T-slot (mm) 12H7

Width of Guide Block (mm) 18 h7

Servo Motor Type

MELDAS HF-104T

FANUC α4i / 4000

SIEMENS 1FK7060

HEIDENHAIN QSY116C

Gear Ratio 1:30

Min. Increment (Degree) 0.001°

Max. R.P.M. (rpm) (Motor : 2000 / rpm) 66.6

Pneu. Clamp Force (kg•m) (P:5kg / cm2) 25

Hydro. Clamp Force (kg•m) (P:20kg / cm2) 50

Indexing Accuracy (sec.) 20"

Repeatability (sec.) 4"

Max. Machining Force (kg•m) 25

N.W. (kgs) 65

Max. Load

Vertical W=75 kg

Horizontal W=150 kg

Max. Radial Load

F=800 kg

FxL=45 kg•m

FxL=40 kg•m

RCT-200R200

160

189

265

12H7

18 h7

HF-104T

α4i / 4000

1FK7060

QSY116C

1:40

0.001°

50

25

50

20"

4"

25

80

W=75 kg

W=150 kg

F=800 kg

FxL=45 kg•m

FxL=40 kg•m

RCT-250R250

185

220

320

70 / 70H7 35 / 35H7 35 / 35H7

12H7

18 h7

HF-154T

α8i / 3000

1FK7063

QSY116E

1:40

0.001°

50

45

90

20"

4"

60

120

W=100 kg

W=250 kg

F=1400 kg

FxL=150 kg•m

FxL=100 kg•m

RCT-320R320

210

250

380

145 / 80H7

14H7

18 h7

HF-154T

α8i / 3000

1FK7063

QSY116E

1:60

0.001°

33.3

71

142

20"

4"

80

200

W=150kg

W=350 kg

F=2000 kg

FxL=260 kg•m

FxL=200 kg•m

※

105 115

104470

220

135

240

21518

-00.018

250

0.02

50

170

35 +

35

189

65215

470

105

160

26532

1

18 -00.018

115

0

189

0.02

535

+

35 200

70 + 0.

030

70 + 0.

030

71

3042

320

75

290

25

255

185

130140

560

18 - 00.018

104

12

250

12

220

210

8

80

240

320

23

0

14

+

00.02

5

250

20

+14

5

0

00.03

5

14

110

9

35

170625

260

285

35

170

75

210

380

18 -00.018

104


With Zero-Backlash roller drive technology.

Roller Gear Cam – Swing Head & Build-In Table

Swing Head – Roller Gear Cam drive(For Vertical / Horizontal 5 Axes Machining Center)

Build-In Table – Roller Gear Cam drive

SLR-175

HRC-500

SLR-175, HRC-500

◎




Type of Swing Head – Roller Gear Cam driveCenter Dist. of Roller Gear

MODEL NO : SLR -175

Type of Build-In Table – Roller Gear Cam driveTable Dia

MODEL NO : HRC-500

ITEM / MODEL SLR-175

1FK7101

Center-Hole Dia. (mm) 180

Thru-Hole Dia. (mm)

H7

100H7

Servo Motor Type

250

α22i / 3000iFANUC

SIEMENS

HEIDENHAIN

Unidirectional

Bidirectional

Gear Ratio 1:90

Min. Increment (Degree) 0.001° Min. Increment (Degree) 0.001°


Hydro. Clamp Force (kg•m) (P:35kg / cm

160Max. Machining Force (kg•m)

2)

Tilting Degree -120º~120º


2"

4"

2"

4"

Repeatability (sec.)

Unidirectional

BidirectionalRepeatability (sec.)

N.W. (kgs) (Without Spindle) 300

ITEM / MODEL HRC-500Table Dia. (mm)

Thru-Hole Dia. (mm) 50 x 10deep

Overall Height (mm)

H7

363

Angle Encoder RCN 2390F±5"

Ø600

Servo Motor Type α22i

Gear Ratio 1:150

Hydraulic Source (kg/cm ) 35


2

Max. Radial Moving Torque (kg/cm ) 472

Clamping Torque (kgf•m) 210

Max. Cutting Force (on Clamp) (kgf•m) 210

Max. Driving Torque (kgf•m) 38


Max. Loading (kg) 600

※

1

100 100 100

372

13 x M5x0.8x10100100100 10010045 100 100 10055

18 + 0.0180

7

M 1 : 2

0

30

12

18 + 0.018

30

B DC EA F

375

307140

120°38

3

±0.0

5

19.515

A.B.E.F-

7.5

C-

358

363

±0.05155

D-

119.5

6 x PT1/4

40

408

A B

EF

1350

R350

430

700

600

M100 50100 10050 100

80

140

80

6 x M12x1.75x24

205

140

260

155

80

187

6 x M6x1.0x12

187 187141 216

150

153

55

153

100

40

150

40

100

269

181 68 68

777755

5524 x M10x1.5x20

131.

5

90C20

C25

200

185

5560

5560

216

206

115

4011

550

229

239

200175

245195210

7.5

230

318

270

137

308

100

13.5

113

10

20x83

3 x 5 15 M6x1.0x12

Brake oil inletPT1/4 Sensor Outlet

280

148

100

B-axis Origin

B-axis Limit

Cam box Oil window

Cam box Oil inlet

10

213

411.5 140551.5

385

111.

520

9

208

104

31

125

4 x

260

50 110

150

821.

5

32

163

42.5

150 82

.5

193

82.5

20

5 15 M6x1.0x12

140

6 x 5 15 M6x1.0x12

Cam box Oil outlet1


Roller Gear Cam - CNC Trunnion TableRCTT-350

◎




Type of Roller Gear Cam - CNC Trunnion TableTable Dia

MODEL NO : RCTT-350

ITEM / MODELTable Dia. (mm)

Center Height in Vertical (mm)

Over all Height in Vertical Without Motor Cover (mm)

Thru-Hole Dia. (mm)

Width of T-slot (mm)

Width of Guide Block (mm)

Servo Motor Type

MELDAS

FANUC

SIEMENS

HEIDENHAIN

Gear Ratio

Min. Increment (Degree)

Max. R.P.M. (rpm) (Motor : 2000 / rpm)

Pneu. Clamp Force (kg•m) (P:5kg / cm

Rotating

Tiliting

2

2

)

Pneumatic / Hydraulic Clamping Force (kg•m)

Indexing Accuracy (sec.)

Repeatability (sec.)

Pneumatic / Hydraulic Clamping Force (kg•m)

Indexing Accuracy (sec.)

With Encoder ERN 180

N.W. (kgs)

Max. Load

Vertical

Horizontal

Max. Radial Load

RCTT-350350

410603

100H7

12H7

18 h7

HF-154T

Rotating

α8i

1FK7080

QSY155B

1:72

0.001°

41.6

HF-354S

Tilting

α22i

1FK7101

QSY155F

1:90

0.001°

33.3

-120º~120º

150

20"

4"

30"

30"

200

1060

W=150 kg

W=300 kg

F=1800 kg

FxL=60 kg•m

Max. Working Inertia 43 kg•cm•sec

FxL=50 kg•m

※

J= WD²(8x980)

RCTT-350RS

RCTT-350RB

D

w

217.54288.33

20

717. 79

120° 120°

2

ABC

D

400

200

200

81.5

145

214

320

C

185

380

0.018

185

4.2

18 -0

4-M5xP0.8

200

B C

598.5

1282.5

420

545

245

350

345

325420 273.5139

125

125

221

379

12H7

613

A

217.54288.33

20

A

BC

D

95

145

214

400

200

200

4 x 1/8 PTPCD30

B

613

104

245

350

345

325420139

101

125

420

545

1667

1137.5

12H7

264.560

18 -00.018

717. 79

A

With Zero-Backlash roller drive technology.


Direct Drive

DDR175-50A

DDR175-50A, 210-50A, 210-100A

◎ No mechanical wear resulting in excellent reliability and long lifetimes.

◎ Effecitive gearless assembly.

◎ Dynamic performace is drastically improved.

◎ Eliminting long-time drift, elasticity and backlash.

Type of Direct DriveType of torque motor

A: Nature W: Coolant

MODEL NO : DDR175-50A

Table Diameter

Center Height

Thru-Hole Dia.

Width of T-slot

Width of Guide Block

Pneu. Clamp Force

Hydraulic Clamping Force

Capacity of Workpiece Mass

Max. Tilting Monent

Encoder

Min. Indeing Degree

Indexing Accuracy

Repeatability Accuracy

Cooling Method

Drive Input Voltage (Three-phase)

Rated / Peak Torque

Rated / Max. Speed

N.W.

mm

mm

mm

mm

mm

Nm

Nm

kg

Nm

-

deg.

sec.

sec.

-

Vrms

Nm

rpm

kgs

Ø170 / 200

135

Ø55 H7

12 H7

18 H7

180

N

60

320

HEIDENHAIN - ECA80

0.001º

20"

4"

NATURE

220

47 / 120

120 / 200

68

ITEM / MODEL Unit DDR210-50AØ125

110

Ø20 H7

12 H7

14 H7

97

389

30

120

HEIDENHAIN - ECA80

0.001º

20"

4"

NATURE

220

28 / 83

150 / 250

50

DDR175-50AØ250

160

Ø54 H7

12 H7

18 H7

N

600

130

600

HEIDENHAIN - ECA70

0.001º

20"

4"

NATURE

220

47 / 120

120 / 200

105

DDR210-100A

※

DDR210-50A

DDR210-100A

20 + 0.

021

0

222

115161

0.018

230

110

14 -0

20

276

0

125 12

+ 0.01

8

21

243.5

M8

55 + 0.

030

84

±0.0

1

20

355

265

135

280

130

215

18 + 0.0180

114

2-M8

170

012

+ 0.01

8

28.5

241

7

133

350

84392

160

16018

1606- 14

296

054

42

80 80

280

17

12 + 0.

018

0

38.5

0.03

+

250


DD MATE

◎ Employs a 5.7" TFT-LCD back-lit display.

◎ Vibrant colors, high brightness, power-saving.

◎ Can switch between Chinese-English interfaces; easy to operate.

◎ Includes AC DD system, high precision, fast speed, high torque, closed-circuit control.

◎ MPG hand wheel optional.

Smallest angular division

Feed rate

Input method

Program capacity

Program step capacity

Zeroing

Jump function

Number of cycles

Action delay time

Automatic execution

Program locking

Programming system

0.001

0.000~999.999°

0.1~999.9° /sec.

Keyboard input

15 programs

Mechanical zero/working zero

Jump to subroutine (JUMP)

Each step may have a maximum of 999 cycles

0.1-99.9 sec. delay

Program, jog, zero, and speed are all adjustable

Single step and continuous execution options

Can lock program and parameters

Incremental/absolute value options

Jog method

Origin correction

External start signal

Back clearance adjustment

Display

I/O contacts

Hand wheel magnification

Emergency stop

Power cord

Input power source

Pitch compensation

Each feed action can be set

Can read CNC macro functions

Origin drift compensation settings

Can be automatically operated by M-CODE

Limit angles can be set in parameters

One of two parameter screens is adjustable

Displays current instruction angle and speed

Can change A/B contacts from parameters

Angle can be magnified x1 x10 x100

Overall system stop /can be stopped externally

AC-220 three-phase 50/60 HZ

Two-way compensation

ITEM Explanation ITEM Explanation of keys

Parameter initialization setting method:

Explanation

Programmable angle settings

Acceleration/deceleration adjustment

Input power

Back

Three-phase 220V 50/60H

Motor power cord

I/O line, data decoder feedback line

M-CODE link

RS232 link

90 steps can be input for each group of programs

RS232 interface

Right and left software limits

RS232 communications interface; can be directly controlled from CNC

Number key, used to input programs and parameters.

Pressing this key will immediately return the display to the main screen.

Jog direction.

Start; pressing this key will tell the program to begin execution starting with the current step sequence.

Returns to relative origin.

Returns to machine origin.

Input key.

Emergency stop switch.

Power switch.

Hand wheel socket.

In execution mode, if the index plate is in motion, pressing this key will stop the current program and index plate rotation. If the index plate has stopped, pressing this key will cause the program to execute the step sequence again from 0. After releasing the emergency stop switch, the Stop key must be pressed again in order to release emergency stop status.

When in input program mode, this key will insert a program.

When in input program mode, this key will delete one travel action; the displayed angle will be 0 after pressing and holding this key on the main screen for 3 sec. (used to set relative origin)

Cursor direction.

Page change direction.

Switch page selection key.

Operation code selection key.

In input or parameter mode, the negative / positive sign can be used together with the decimal point and number keys when inputting values.

In input mode, when you want to edit a program, press and hold this key for 2 sec. to enter group select status.

~

1. Current disc angle

2. Current instruction 3. Disc rotation speed

7. Execution speed

9. Current execution status8. Number of times executed

4. Executed step

5. Program instruction

6. Executed angle

Power cord /external cord (protective tube)/ CNC connecting cord

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Step 7

Step 8

Turn on power supply

Press SCR to enter program editing screen

Press number key 2 to input

Press number keys to input 360 (degrees)

Press number keys to input speed

Press number keys to input 4 (separate in 4 equal intervals)

Press the Mode key to return to the execute screen

Press Start to begin operation

Example program (drill four equidistant holes around a circumference (90° separation)) (the program screen is as follows)Press and hold the CLR key for 3 sec. while on the first

page of the parameter I/O screen, which will restore parameters to the factory settings (will generally depend on current status)Press and hold the CLR key for 3 sec. while referring to the first row and first column of the editing screen, which will delete all edited programs.

Type of Direct Drive Rotary Table Use

MODEL NO : DD MATE


Documents

Roller Gear Cam / Direct Drive Rotary Table product-01.pdf · GSA TECHNOLOGY CO., LTD. established in 1978, from time to time, our growing of devotion work stable, keeping in mind