Roll - Thomasnet

Leading-Edge Technology• Unwinding & Winding • Auto-Splicers & Core Transfers• Coating

(Fixed Frame or Cartridge)• Laminating

(Wet, Dry, or Thermal Bond)• Drying

(Roll Support, Belt, or Air Flotation)• Curing

(UV, E-Beam)• Auxiliary Systems Integration

(In-Line Coat Weight Measurement, Solvent Recovery & Distillation, Thermal Oxidizers, Closed Loop Coating Delivery, Corona Treatment, and Web Cleaners)

• Clean & Dry Room Configurations• Drives & Controls• Installation & Start Up

Pre-Engineered Solutions (TecMaster, LabMaster and MCL)• System Options Configurable to

your Process• Rapid Delivery• Economical to Install

Specialized Solutions• Battery and Battery Separators• Reverse Osmosis Membranes• Window Film• Tape and Label• Vinyl Casting• Foil Lamination• Medical Device & Pharmaceutical• Don’t see your solution?

Please call (262) 253-3333.

Custom Solutions• Proven technology configured to

your unique process requirements• Stand-alone components and

complete lines

Engineered & Built To Meet Your Unique Specifications

Process Development Parts & Service Contact

TestInstall

BuildService

Design

Rollwith Faustel

Coating • LaminatingWinding • Drying • Controls

W194 N11301 McCormick Dr.Germantown, WI 53022

(262) 253-3333 www.faustel.com

[email protected]

Tongan Industrial AreaXiamen City, 361100 China

86-592-7360378www.faustel.com.cn

The 24-hour Technical Support Line is staffed with engineering specialists who have access to drawings, PLC programs, and vendor information to provide a quick response and minimize your downtime.

The In-House Technology Center is available for product development. It incorporates all well-known drying and curing technologies as well as a wide variety of coating, laminating, and winding capabilities.

Test • Adjust • Prove

We Help You Succeed Technical Support Line

(262) 253-3333

(262) [email protected]

TECHNOLOGY CENTER

W194N11301 McCormick Dr., Germantown, WI 54935

www.Faustel.com

Geared Speed Range 10-2,000 FPM (3-600 m/min) Web Width Range 6″-24″ (150 mm-600 mm) Flotation/Idler Dryer 60′ (18.3 m) with 6 zones Convection Air Temp. 600° F (315° C) maximum Core Sizes 3” & 6” (76 mm & 150 mm) Etched Cylinders Tri-Helical & Channeled

Corona Treatment 30-46 Dynes Inert UV Dryer Nitrogen purged 3 x 150-600 watts/inch Post Cure UV Dryer 3 x 150-600 watts/inch Electron Beam 80 kV-150 kV; 3,940 Mrad ft/min (1,200 Mrad m/min) Cross-Web Uniformity ±7.5% Chilled Backing Drum

SLOT DIEUNSUPPORTED

KNIFE OVER ROLL

S

SLOT DIESUPPORTED

R/S

LEVELON

SS

5 ROLL DIFFERENTIAL

S

R

R

SR/S

DIP & SQUEEZE

R

S

S

FLEXIBLE BLADE

S

S

4 ROLL DIFFERENTIAL

S

R

S

R

COMMA ROLL

SS

HOTMELT

SS

R

3 ROLL PAN REVERSE ROLL

SS

R

REVERSE ROLL3 ROLL NIP

S S

R

Coating Methods

METERING ROD(SINGLE OR DUAL)

E

OFFSET APPLICATORFORWARD GRAVURE

S

R

E

DIRECT APPLICATORFORWARD GRAVURE

R

E

POLISHING BAR

E

R

OFFSET APPLICATORREVERSE GRAVURE

E

R

S

REVERSE GRAVUREDIRECT APPLICATOR

R

E

REVERSE3 ROLL DIFFERENTIAL

S

R

R

3 ROLL FLEXOIN REGISTER

PC

E

S

REVERSE GRAVUREPRESSURIZED

R

E

MICRO GRAVURE

E

OFFSET PANFORWARD GRAVURE

R

E

R

REVERSE GRAVUREPAN

E

Unwind

Purged UV

Unwind

Coater

CoronaTreater

Unwind

Vacuum Roll

RewindE-Beam Rewind

60 Ft. 6 Zone Dryer

Steam Moisturizer

Chill RollsPerfectStart Transfer Laminator

UVPost Cure

Unwind/Rewind

Slitter Beta GaugeVacuum Roll

Auxilary Unwind

Ebeam Lam. Nip

CoronaTreaters

Technology Center Pilot Coating Line

SLOT DIEUNSUPPORTED

KNIFE OVER ROLL

S

SLOT DIESUPPORTED

R/S

LEVELON

SS

5 ROLL DIFFERENTIAL

S

R

R

SR/S

4 ROLL DIFFERENTIAL

S

R

S

R

COMMA ROLL

SS

REVERSE ROLL3 ROLL NIP

S S

R

Coating Methods

METERING ROD(SINGLE OR DUAL)

E

DIRECT APPLICATORFORWARD GRAVURE

R

E

POLISHING BAR

E

R

REVERSE GRAVUREDIRECT APPLICATOR

R

E

REVERSE GRAVUREPRESSURIZED

R

E

MICRO GRAVURE

E

OFFSET PANFORWARD GRAVURE

R

E

R

REVERSE GRAVUREPAN

E

DIP & SQUEEZE

R

S

S

FLEXIBLE BLADE

S

S

HOTMELT

SS

R

3 ROLL PAN REVERSE ROLL

SS

R

OFFSET APPLICATORFORWARD GRAVURE

S

R

E

OFFSET APPLICATORREVERSE GRAVURE

E

R

S

REVERSE3 ROLL DIFFERENTIAL

S

R

R

3 ROLL FLEXOIN REGISTER

PC

E

S

Coating Methods600 mm Coating Line Specifications

Whatever your need is for product or process development assistance, Faustel’s 60 years of experience in innovative converting equipment design and manufacturing provide a solid foundation to help you with your next project. Our Process Development & Technology Center is designed to be an extension of your business, allowing critical development projects to move ahead without affecting your production equipment. The reasons for a trial can be something simple, such as testing a new adhesive formulation, or selecting a gravure roll based on coat weight. Sometimes, the objective can be more complex, such as defining an entirely new coating process, or sizing a convection dryer. Whatever the goal may be, Faustel’s state of the art facility is ready to serve your converting development needs.

Our approach starts simply with a review of your objectives and discussion of any previous development work. From there, we mutually establish a trial plan that fits your needs and then schedule the trial. Our customers are strongly encouraged to attend the trial and provide interactive feedback to evaluate and modify the variables as the trial progresses. Upon completion of the trial, you receive a complete set of samples and detailed data for each run, along with a report summarizing the machine set-up and results. Additionally, some customers request full sample rolls which we are happy to provide.

Other opportunities for trial work include the evaluation of materials for suitability with automatic transfers and rewinding, defining process specifications for thermal laminating, and establishing required energy levels for curing using UV or electron beam systems. Additionally we partner with coating suppliers to provide a platform for large scale evaluation of coating performance in real-world applications. From a single day trial to successive days occurring incrementally over many months, Faustel is able to adapt to your needs and provide you with a single resource to assist you as your project progresses.

Leveraging our Experience to Improve Your Product

TECHNOLOGYCENTER

iPad

SCAN ForInformation

RESEARCH & DEVELOPMENT

The Faustel Technology Center is a

resource for customers looking for

solutions in web handling, con-

verting, coating, laminating, and

winding. Whether you are trying

to improve an existing process, or

are beginning with a new product

concept, Faustel partners with our

customers from development all

the way through commercialization.

Our in-house process expertise in-

tensifies your development resourc-

es, accelerating your success and

return on investment.

OUR FACILITY

Faustel’s state of the art facility

includes a 300 mm (12”) LabMas-

ter Pilot Line and a 600 mm (24”)

high speed Pilot Line, both capable

It’s Time to Trial that Idea You’ve Been Kicking Around

of aqueous, 100% solids and sol-

vent-based coating using a wide va-

riety of methods including slot die,

comma roll, knife over roll, gravure,

and hot-melt coating. The main

pilot line is configurable for more

than 40 coating methods, and is

designed to leverage all well-known

drying and curing technologies as

well as a wide variety of laminat-

ing, and winding capabilities. The

strategic placement of four unwinds

and three rewinds allows for a wide

variety of web paths, offering nu-

merous combinations of coating and

laminating process configurations.

The key to our line is its flexibility,

which allows customers to closely

emulate processes used on their

existing production lines.

EQUIPMENT TRIALS

Test our innovative coating and

laminating equipment before you

buy. The Faustel Technology Center

showcases the latest in technology,

equipment and hands-on experi-

ence. Run your product on the same

equipment you are considering for

your facility.

Faustel’s Process Development & Technology Center is a modern process and product development facility available to customers interested in pursuing R&D without affecting ongoing production resources.











Please call (262) 253-3333.



complete lines



TestInstall

BuildService

Design

Rollwith Faustel




[email protected]







(262) 253-3333

The Technology Center’s LabMaster Pilot Line is ideally suited for R&D and narrow web production.

The Technology Center’s TecMaster is an ideal choice for small-scale

laboratory and R&D work.











Please call (262) 253-3333.



complete lines



TestInstall

BuildService

Design

Rollwith Faustel




[email protected]







(262) 253-3333

Documents

Roll - Thomasnet