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Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting1
Undulator System Assembly Plans
Rodd Pope, SLAC
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting2
UNDULATOR CELL ASSEMBLYNEXT CELL UNDULATOR SHOWN FOR CLARITY
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting3
UNDULATOR CELL ASSEMBLYNEXT CELL UNDULATOR SHOWN FOR CLARITY
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting4
Schedule
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting5
Collaboration Roles and Responsibilities(abridged)
ANL – Stephen MiltonDesign the System and Sub-assemblies minus WPM/HLSSupply Designed Sub-assembliesProvide Expertise
SLAC Metrology – Robert RulandDesign and Supply WPM/HLS SystemUndulator Tuning & Quadrupole MeasurementDevelop and Test Fiducialization ProceduresProvide Expertise
SLAC Assembly & Installation – Ben PolingGirder AssemblySystem InstallationMaterial Handling and StorageProvide Expertise
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting6
Undulator Assembly & Installation Supervisor
Ben Poling
Responsibilities include:Material handling and assembly planning and execution
Assembly and QA documentation
Space and personnel resource planning
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting7
Assembly, Install, & Storage Space
B750 – Storage/Assembly
B081 – MMFTuning/Fiducialization
UndulatorTunnel
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting8
Undulator System Girder Assembly
Field Installation
Precise/Vacuum Assembly performed in a control environment
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting9
Girder Assembly Flow
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting10
SLAC Magnetic Measurement FacilityWolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3
Floor plan divided into three functional areasMagnetic Measurements (± 0.1º C)Fiducialization and Assembly (± 1º C)Storage (± 2.5º C)
Assembly Area
Storage and Queuing
LCLS-TN-04-1
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting11
Undulator Magnet Handling Cart
- For Use In MMF
- Out For Quotation
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting12
Installation Cart Concept
-For Undulator Hall Use
- Concept Under Review
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting13
Traversing the BTH East Entrance Maze
UN
DU
LAT
OR
HA
LL
EntranceBT
H
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting14
Material Handling Crate Concept
-For Use In B750 Pit
-Concept Under Review
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting15
Process Travelers
Traveler Drafts Out For ReviewUndulator Tuning & FiducializationGirder AssemblyBFW FiducializationQuadrupole Measurement & FiducializationPedestal AssemblyCAM Assembly
Inventory DatabasePhysical location trackingQuality Assurance data collectionInstallation location mapping
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting16
Next Six Months
Production Control CommunicationGeoff Pile is developing a tool.
Release document transfer process is in place.
Exact Statement of Work content will solidify scope of SLAC work.
WPM mockup operational in B750.
Material handling equipment in place.
50% of Undulators RFI.
Component deliveries beginning.
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting17
Next Six Months (2)
HLS/WPM Final Design Review – 1/07
HLS/WPM Procurements Placed
Girder Assembly and Component FiducializationPlan complete
Tooling designed and ordered
Production Drawings and SOW’s archived at SLAC
Cable Plant Preliminary Design Review Complete – Long Lead Procurement Placed
Pedestal installation Statement of Work out for bid
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting18
End of Presentation
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting19
SHORT BREAK
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting20
SHORT BREAK CROSS SECTIONS
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting21
LONG BREAK
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting22
LONG BREAK CROSS SECTIONS
By Scott Doran, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting23
Girder Assembly
PrerequisiteAll necessary components fiducialized
Stands aligned in all staging areas
Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce
Step 1 Prepare Girder: Mount CAM wedges under girder
Step 2 Component Installation, part 1
roll-away slides, component supports
HLS & WPM components
undulator vacuum chamber
Step 3 Component Installation, part 2
quadrupole, BFW and BPM
Step 4 Wiring / Plumbing
In the Controlled Environment of the MMF Step 1 Optical Alignment
Step 2 CMM
Storage LeCocq, Catherine, October 27-28,
2005, FAC Meeting, Slide 13
Rodd Pope, SLAC
Undulator System Assembly [email protected]
October 12-13, 2006 FAC Meeting24
Component Delivery Schedule
![HELICAL UNDULATOR FOR TEST AT SLAC - CLASSE · helical undulator suitable for this test was described in [6], Fig.1. As the SLAC energy is going to be more likely ~47 GeV, rather](https://img.pdfslide.us/doc/110x75/5ead355b981c1d7e21538c14/helical-undulator-for-test-at-slac-helical-undulator-suitable-for-this-test-was.jpg)
