Rock Anchor Tests in conglomerate

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    BERIS DAM PROJECT

    ROCK ANCHORTESTS

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    ROCK ANCHORS AT

    VARIOUS STRUCTURES

    Structure Anchor dia

    (mm)

    Spacing

    (m)

    Length

    (m)

    Total No. Purpose

    Main Dam Toe - Slab 25 1 4 1084 Provide anchorage of toe

    slab with foundation to

    improve sliding resistance

    and provide support against

    grouting pressure.

    Spillway 32 2.0, 2.5 & 3.0 3.65 1405 Tie concrete lining with rock

    and counteract against uplift

    pressure.

    Intake Tower

    Foundation

    32 3 3.65 25 Improve safety factor

    against buoyancy.

    Diversion Tunnel

    Upstream Portal side

    Wall

    32 2.5 4 3 Tie side wall with rock.

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    ESTIMATED PULL OUT LOAD FOR ROCK ANCHORS

    dia.(ds) Length (L) D = 3 x d Spacing (s)

    (mm) (m) (mm) (m) Single Group

    SPILLWAY Side Channe l Trough Y32 3.65 96 2.0 2948 514 1101 624 370 185

    Transition Portion Y32 3.65 96 2.0 2948 514 1101 624 370 185

    Chute Sta.0+52 to Sta.0+97 Y32 3.65 96 2.0 2948 514 1101 624 370 185

    Y32 3.65 96 2.5 2948 643 1101 624 370 185

    Chute Sta.0+97 to Sta.1+41 Y32 3.65 96 2.5 2948 643 1101 624 370 185

    Flip Bucket Y32 3.65 96 2.0 2948 514 1101 624 370 185

    Y32 3.65 96 3.0 2948 771 1101 624 370 185

    Plunge Pool Y32 3.65 96 2.2 2948 566 1101 624 370 185

    Y32 3.65 96 2.5 2948 643 1101 624 370 185

    Y32 3.65 96 3.0 2948 771 1101 624 370 185

    Subtotal: 1405

    Spillway Bridge 16 Y25 2.50 75 2.0 947 241 589 427 370 185

    INTAKE TOWER Foundation 25 Y32 3.65 96 3.0 2948 771 1101 624 370 185

    MAIN DAM Toe Slab 1084 Y25 4.00 75 1.0 3880 309 942 534 226 113

    U/S PORTAL Side Wall 3 Y32 4.00 96 2.5 3880 772 1206 684 370 185

    Total: 2533

    Ultimate Capacity of Anchors:Anchor Stability of rock

    Single: P = L3 x g x p tan f where; g = 23 kN/m3

    f = 40o

    Group of Anchors : P = L2

    x g . stan f where; g = 23 kN/m3

    f = 40o

    Bond between Cement Grout and Rock P = pDLt where; t = 1000 kPa (Little john ultimate bond stress for Sandstone)

    Bond between Bar and Concrete P = p.ds x L x tb where; tb = 1.70 N/mm2

    Yield failure of bar P = p/4.ds2

    x 460MPa

    Ultimate Pull Out Load , P (kN)

    Cement grout

    and rock

    bar and

    concrete

    Yield failure

    of bar

    Anchor Stability of RockAllowable Pull out

    Capacity with

    ( Fs = 2 ) kN

    3

    STRUCTURE PART OF STRUCTURE

    ANCHOR BAR DETAILNo. of

    Anchors

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    INSTALLATION DETAILS

    Diameter ofdrillhole

    3 times dia of steelbar

    Grout Mix

    Cement W/c ratio

    c/admix ratio

    Admixture(for

    expansion, reduce

    bleeding, prevent

    premature setting)

    Mascrete fly-ash0.45

    0.015

    Intraplast by Sika

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    PULL OUT TEST

    ARRANGEMENT

    500x500x25m

    thk.m.s.PLATE30 TONS JACK

    DIAL GAUGES

    Y32 BAR STOP

    END

    200x400x25m

    thk.m.s.PLATE

    0.6000 0.6000

    0.009

    0.1300.150

    BB

    A

    A

    ANCHOR BAR

    9mm m.s

    STIFFERNER

    2 NOS

    305X165X44.6kg/m

    FILLET WELD

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    PULL OUT TEST

    ARRANGEMENT

    200x400x25mthk.m.s.PLATE SECTION B-B

    65mmX65mm

    m.s ANGLE

    GROUND MOVEMENTREFRENCE MARKER M.S.ANGLE FRAME TO

    SUPPORT DIA.GAUGES

    SECTION A-A

    FILLET WELD

    TO BAR

    ANCHOR BAR

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    ROCK ANCHOR PULLOUT TEST

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    ROCK ANCHOR PULLOUT TEST

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    ROCK ANCHOR PULLOUT TEST

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    ROCK ANCHOR PULLOUT TEST

    Pressure Load

    (psi) (ton) D1(Top) D2(Bottom) Difference 1 2 3 4 5 6 7 8 9 10 111 0 0 0.00 0.00 0.00 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    2 100 3.42 0.00 0.00 0.00 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    3 200 6.84 0.20 0.04 0.16 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    4 300 10.26 0.74 0.37 0.37 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    5 400 13.68 1.65 0.43 1.22 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    6 500 17.1 1.96 0.59 1.37 51.395 51.397 51.403 51.401 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    7 600 20.52 2.29 0.80 1.49 51.396 51.398 51.403 51.402 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    8 700 23.94 2.50 1.05 1.45 51.397 51.398 51.403 51.403 50.378 51.485 51.480 51.479 51.480 50.602 50.5989 800 27.36 2.75 1.29 1.46 51.398 51.398 51.404 51.403 50.378 51.485 51.480 51.479 51.480 50.602 50.598

    10 900 30.78 3.17 1.65 1.52 51.398 51.399 51.404 51.403 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    11 1000 34.2 3.44 1.90 1.54 51.399 51.399 51.405 51.404 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    12 1100 37.62 3.89 2.29 1.60 51.399 51.400 51.406 51.405 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    13 1100 37.62 3.89 2.29 1.60 51.399 51.400 51.406 51.405 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    14 1000 34.2 3.76 2.19 1.57 51.400 51.400 51.406 51.405 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    15 900 30.78 3.76 2.16 1.60 51.399 51.400 51.405 51.405 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    16 800 27.36 3.69 2.12 1.57 51.399 51.400 51.404 51.405 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    17 700 23.94 3.52 2.00 1.52 51.399 51.400 51.404 51.404 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    18 600 20.52 2.27 1.88 0.39 51.399 51.399 51.404 51.403 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    19 500 17.1 2.07 1.62 0.45 51.398 51.399 51.404 51.403 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    20 400 13.68 1.90 1.54 0.36 51.398 51.399 51.404 51.403 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    21 300 10.26 1.57 1.20 0.37 51.398 51.399 51.403 51.402 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    22 200 6.84 1.25 0.94 0.31 51.397 51.398 51.403 51.402 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    23 100 3.42 1.03 0.77 0.26 51.397 51.398 51.403 51.402 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    24 0 0 0.75 0.61 0.14 51.396 51.397 51.403 51.402 50.379 51.485 51.480 51.479 51.480 50.602 50.598

    Reference bench mark: EL + 50.500 m Back Sight : 1.182 m

    LHS 4 RHS

    1

    Date : 10 October 2002

    Dial Gauge Reading (mm) Reduced Level at Reference Points

    Legend: Reference Level Points

    TimeNo.

    BERIS DAM PROJECT -SIK, KEDAH

    SPILLWAY- ROCK ANCHOR INITIAL LOAD TEST

    Location : CH151.50

    9

    6 7

    5

    3

    2

    8

    1011

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    ROCK ANCHOR PULLOUT TEST

    BERIS DAM PROJECT

    Spillway - Rock Anchor Pull Out Test No. 6

    0.00

    0.50

    1.00

    1.50

    2.00

    2.50

    3.00

    3.50

    4.00

    4.50

    0 3.42 6.84 10.26 13.68 17.1 20.52 23.94 27.36 30.78 34.2 37.62 37.62

    Tensile Load (Ton)

    DialGaugeReading(mm

    )

    D1 (Top)

    D2 (Bottom)