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Aristo® Instruction manual 0463 280 201 GB 20140710 Valid for: serial no. 325-xxx-xxxx, 410-xxx-xxxx RoboFeed 3004HW FeedControl 3004HW

RoboFeed 3004HW FeedControl 3004HWpdfmanuals.esab.com/private/Library/InstructionManuals...Aristo® Instruction manual 0463 280 201 GB 20140710 Valid for: serial no. 325-xxx-xxxx,

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  • Aristo®

    Instruction manual

    0463 280 201 GB 20140710 Valid for: serial no. 325-xxx-xxxx, 410-xxx-xxxx

    RoboFeed 3004HWFeedControl 3004HW

  • TABLE OF CONTENTS

    0463 280 201 © ESAB AB 2014

    1 SAFETY ................................................................................................................4

    2 INTRODUCTION ...................................................................................................72.1 Equipment.............................................................................................................7

    3 TECHNICAL DATA ...............................................................................................8

    4 INSTALLATION.....................................................................................................94.1 Terminating resistor.............................................................................................9

    4.2 Example of a robotic welding system ................................................................9

    5 OPERATION .......................................................................................................105.1 Connection and control devices.......................................................................11

    5.2 Restrictions regarding the welding torch connector......................................13

    5.3 Replacing and inserting wire ............................................................................14

    5.4 Changing feed rollers ........................................................................................14

    5.5 Pressure guard ...................................................................................................145.5.1 Adjusting the gas pressure pre-set value for the pressure guard ....................14

    5.6 Wire feed pressure .............................................................................................15

    6 MAINTENANCE ..................................................................................................166.1 Inspection and cleaning ....................................................................................16

    7 ORDERING SPARE PARTS ...............................................................................17

    DIAGRAM ..................................................................................................................18

    WEAR PARTS............................................................................................................22

    ORDERING NUMBERS .............................................................................................24

    ACCESSORIES .........................................................................................................25

    Rights reserved to alter specifications without notice.

  • 1 SAFETY

    0463 280 201 - 4 - © ESAB AB 2014

    1 SAFETYUsers of ESAB equipment have the ultimate responsibility for ensuring that anyone whoworks on or near the equipment observes all the relevant safety precautions. Safetyprecautions must meet the requirements that apply to this type of equipment. The followingrecommendations should be observed in addition to the standard regulations that apply tothe workplace.

    All work must be carried out by trained personnel well-acquainted with the operation of theequipment. Incorrect operation of the equipment may lead to hazardous situations which canresult in injury to the operator and damage to the equipment.

    1. Anyone who uses the equipment must be familiar with:○ its operation○ location of emergency stops○ its function○ relevant safety precautions○ welding and cutting or other applicable operation of the equipment

    2. The operator must ensure that:○ no unauthorised person is stationed within the working area of the equipment when it

    is started up○ no-one is unprotected when the arc is struck or work is started with the equipment

    3. The workplace must:○ be suitable for the purpose○ be free from drafts

    4. Personal safety equipment:○ Always wear recommended personal safety equipment, such as safety glasses,

    flame-proof clothing, safety gloves○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could

    become trapped or cause burns

    5. General precautions:○ Make sure the return cable is connected securely○ Work on high voltage equipment may only be carried out by a qualified

    electrician○ Appropriate fire extinquishing equipment must be clearly marked and close at hand○ Lubrication and maintenance must not be carried out on the equipment during

    operation

  • 1 SAFETY

    0463 280 201 - 5 - © ESAB AB 2014

    WARNING!Arc welding and cutting can be injurious to yourself and others. Take precautionswhen welding and cutting. Ask for your employer's safety practices which shouldbe based on manufacturers' hazard data.

    ELECTRIC SHOCK - Can kill

    • Install and earth the unit in accordance with applicable standards• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

    wet clothing• Insulate yourself from earth and the workpiece• Ensure your working stance is safe

    FUMES AND GASES - Can be dangerous to health

    • Keep your head out of the fumes• Use ventilation, extraction at the arc, or both, to take fumes and gases away

    from your breathing zone and the general area

    ARC RAYS - Can injure eyes and burn skin

    • Protect your eyes and body. Use the correct welding screen and filter lensand wear protective clothing

    • Protect bystanders with suitable screens or curtains

    FIRE HAZARD

    • Sparks (spatter) can cause fire. Make sure therefore that there are noinflammable materials nearby

    NOISE - Excessive noise can damage hearing

    • Protect your ears. Use earmuffs or other hearing protection.• Warn bystanders of the risk

    MALFUNCTION - Call for expert assistance in the event of malfunction.

    Read and understand the instruction manual before installing or operating.

    PROTECT YOURSELF AND OTHERS!

    CAUTION!This product is solely intended for arc welding.

    CAUTION!Read and understand the instruction manual beforeinstalling or operating.

    CAUTION!Class A equipment is not intended for use in residentiallocations where the electrical power is provided by thepublic low-voltage supply system. There may be potentialdifficulties in ensuring electromagnetic compatibility ofclass A equipment in those locations, due to conductedas well as radiated disturbances.

  • 1 SAFETY

    0463 280 201 - 6 - © ESAB AB 2014

    NOTE!Dispose of electronic equipment at the recyclingfacility!

    In observance of European Directive 2012/19/EC onWaste Electrical and Electronic Equipment and itsimplementation in accordance with national law, electricaland/or electronic equipment that has reached the end ofits life must be disposed of at a recycling facility.

    As the person responsible for the equipment, it is yourresponsibility to obtain information on approved collectionstations.

    For further information contact the nearest ESAB dealer.

    ESAB can provide you with all necessary welding protection and accessories.

  • 2 INTRODUCTION

    0463 280 201 - 7 - © ESAB AB 2014

    2 INTRODUCTIONThe RoboFeed 3004HW and FeedControl 3004HW wire feed unit is intended for MIG/MAGwelding with robotic equipment.

    The wire feed unit consists of a drive unit (RoboFeed 3004HW) and a separate electronicunit (FeedControl 3004HW).

    NOTE!The wire feed unit utilizes the robot's safety system to obtain maximuminterference protection.

    ESAB's accessories for the product can be found in the "ACCESSORIES" chapter ofthis manual.

    2.1 EquipmentThe wire feed unit is supplied with an instruction manual and a quick connection forMarathon Pac™ .

  • 3 TECHNICAL DATA

    0463 280 201 - 8 - © ESAB AB 2014

    3 TECHNICAL DATARoboFeed 3004HW FeedControl 3004HW

    Power supply - 42 V 50 - 60 HzPower requirement - 378 VAMotor voltage 60 VDC PWM (Pulse Width

    Modulation)-

    Motor current Imax 8.0 A 8.0 A

    Wire feed speed 0.8 - 30.0 m/min -Torch connection EURO -Wire dimension- Steel (Fe) 0.8 - 1.6 mm -- Stainless steel (Ss) 0.8 - 1.6 mm -- Aluminum (Al) 1.0 - 1.6 mm -- Cored wire (FCW) 0.8 - 1.6 mm -Operating temperature -10 to +40°C -10 to +40°CTransport temperature -20 to +55°C -20 to +55°CWeight 5.4 kg 4.9 kgDimensions (l × b × h) 251 × 182 × 221 mm 330 × 118 × 320 mmShielding gas Gases for MIG/MAG welding Gases for MIG/MAG welding- max pressure 0.5 Mpa (5 bar) 0.5 Mpa (5 bar)Coolant - ESAB's ready-mixed coolant- max pressure - 0.5 Mpa (5 bar)Maximum permissible load at- 60% duty cycle 500 A 500 A- 100% duty cycle 280 A 280 AEnclosure class IP2X IP2X

    Duty cycleThe duty cycle refers to the time as a percentage of a ten-minute period that you can weld orcut at a certain load without overloading. The duty cycle is valid for 40°C / 104°F.

    Enclosure classThe IP code indicates the enclosure class, i. e. the degree of protection against penetrationby solid objects or water.

    Equipment marked IP2X is intended for indoor use.CoolantIt is very important to use the ESAB ready-mixed coolant! If other coolants are used theequipment could be damaged or in worst case the chassis could become live. You can findthe ordering number of ESAB's ready-mixed coolant in the "ACCESSORIES" chapter of theinstruction manual.

  • 4 INSTALLATION

    0463 280 201 - 9 - © ESAB AB 2014

    4 INSTALLATIONThe installation must be carried out by a professional.

    WARNING!When welding in an environment with increased electrical danger, only powersources intended for this environment may be used. These power sources aremarked with the symbol .

    4.1 Terminating resistorThe ends of the CAN bus must be fitted with terminatingresistors to avoid communication interference.

    The terminating resistor is delivered with the power source.

    One end of the CAN bus is at the control panel (U82), whichhas an integral terminating resistor.

    The other end is at the FeedControl and must be fitted with theterminating resistor, as shown on the right.

    If U82 is used together with W82, the terminal resistor in theW82 must be disconnected, see the instruction manual for theW82.

    4.2 Example of a robotic welding systemNOTE!A mounting kit and a cable kit are required for mounting to a robot, please contactyour local ESAB dealer for more information.

  • 5 OPERATION

    0463 280 201 - 10 - © ESAB AB 2014

    5 OPERATIONGeneral safety regulations for handling the equipment can be found in the "SAFETY"chapter of this manual. Read it through before you start using the equipment!

    WARNING!Assure that the side panels are closed during operation.

    WARNING!Rotating parts can cause injury, take great care.

  • 5 OPERATION

    0463 280 201 - 11 - © ESAB AB 2014

    5.1 Connection and control devicesRoboFeed 3004HW

    1. Outlet for connection to the drive unit fromthe electronic unit

    5. Rating plate

    2. Connection for shielding gas, in 6. Push button for inching3. Connection for the welding cable or the

    return cable.7. Push button for gas purging

    4. Connection for welding torch (EURO) 8. Quick connector Marathon Pac™

  • 5 OPERATION

    0463 280 201 - 12 - © ESAB AB 2014

    FeedControl 3004HW

    Shows serial no. 325-xxx-xxxx: Shows serial no. 410-xxx-xxxx:

    1. White indicating lamp – Power supply ON 9. Rating plate2. Connection from electronic unit to drive

    unit - pulse signal encoder10.Connection for terminating resistor or

    forwarding to next wire feed unit3. Connection from electronic unit to drive

    unit - 42V power11. Connection for control cable from power

    source4. Connection for spatter removal air, out 12.Connection for shielding gas, in5. Connection for coolant to welding torch,

    BLUE13.Connection for spatter removal air, in

    6. Connection for welding current from driveunit (OKC)

    14.Connection for coolant from power source(cooling unit), BLUE

    7. Connection for coolant from welding torch,RED

    15.Connection for welding current from powersource (OKC)

    8. Connection for shielding gas, out 16.Connection for coolant to power source(cooling unit), RED

    Symbol and function explanations

    Inlet spatter removal air

    Shielding gas

    Outlet spatter removal air

    Used for spray-cleaning the contact tip on the welding torch.

    Gas purging

    Gas purging is used when measuring the gas flow or to flush any air or moisturefrom the gas hoses before welding starts. Gas purging occurs for as long as thebutton is held depressed and occurs without voltage or wire feed starting.

  • 5 OPERATION

    0463 280 201 - 13 - © ESAB AB 2014

    Wire inching

    Wire inching is used when one needs to feed wire without welding voltage beingapplied. The wire is fed as long as the button is depressed.

    Shielding gas out

    5.2 Restrictions regarding the welding torch connector

    Nozzle ordering no. A0469 837 880, 0469 837 882 3.5 ±0.10469 837 881 (Aluminum) 3.0 ±0.1

    Dimensions for ESAB EURO connector Recommended dimensions mating parts

  • 5 OPERATION

    0463 280 201 - 14 - © ESAB AB 2014

    5.3 Replacing and inserting wire• Open the side panel.• Disconnect the pressure sensor by folding it backwards, the pressure rollers slide up.• Straighten out the new wire 10-20 cm. File off any burrs and sharp edges from the end

    of the wire before inserting it into the wire feed unit.• Make sure that the wire goes properly into the feed roller's track and into the outflow

    nozzle or wire guide.• Secure the pressure sensor.• Close the side panel.

    WARNING!Risk of crushing when replacing the wire bobbin! Do not use safety gloves wheninserting the welding wire between the feed rollers.

    5.4 Changing feed rollers1. Open the side panel.2. Disconnect the pressure sensor (A) by folding it

    backwards.The pressure rollers slide up.

    3. Disconnect the pressure rollers (B) by turning the axle (C)1/4 turn clockwise and pulling out the axle.The pressure rollers disconnect.

    4. Disconnect the feed rollers (D) by unscrewing the nuts (E)and pulling out the rollers.

    Install the new feed rollers, by repeating the above-mentionedsteps in the reverse order.

    5.5 Pressure guard

    The pressure guard interrupts the ongoing welding process if the gas flow drops below5.0 l/min (approximately 0.2 bar pressure). When this occurs, an error message is displayedvia the control unit.

    5.5.1 Adjusting the gas pressure pre-set value for the pressure guardThis instruction applies to pressure guard with ordering no.0465 490 001.

    1. Connect a gas flow meter (ordering no. 0155 716 880) in serieswith the welding torch.

    2. Open the gas to the preferred flow.3. Connect a multimeter over the pressure guard.4. Turn the adjusting screw on the pressure guard until you reach

    the break point.5. Repeat the test if needed.6. After having set the correct pre-set value, fasten the adjusting

    screw using thread locker (Loctite 243 or equivalent).

  • 5 OPERATION

    0463 280 201 - 15 - © ESAB AB 2014

    5.6 Wire feed pressure

    Figure A Figure BStart by making sure that the wire moves smoothly through the wire guide. Then set thepressure of the wire feeder's pressure rollers. It is important that the pressure is not toohigh.

    To check that the feed pressure is set correctly, you can feed out the wire against aninsulated object, e.g. a piece of wood.

    When you hold the welding torch approximately 5 mm from the piece of wood (figure A) thefeed rollers should slip.

    If you hold the welding torch approximately 50 mm from the piece of wood, the wire shouldbe fed out and bend (figure B).

  • 6 MAINTENANCE

    0463 280 201 - 16 - © ESAB AB 2014

    6 MAINTENANCENOTE!Regular maintenance is important for safe, reliable operation.

    CAUTION!All warranty undertakings from the supplier cease to apply if the customerattempts any work to rectify any faults in the product during the warranty period.

    6.1 Inspection and cleaningWire feed unit

    Check regularly that the wire feed unit is not clogged with dirt.

    • Cleaning and replacement of the wire feed unit mechanism's worn parts should takeplace at regular intervals in order to achieve trouble-free wire feed. Note that ifpre-tensioning is set too hard, this can result in abnormal wear on the pressure roller,feed roller and wire guide.

    Welding torch

    • The wear parts of the welding torch should be cleaned and replaced at regular intervalsin order to achieve trouble-free wire feed. Blow the wire guide clean regularly and cleanthe contact tip.

  • 7 ORDERING SPARE PARTS

    0463 280 201 - 17 - © ESAB AB 2014

    7 ORDERING SPARE PARTSCAUTION!Repair and electrical work should be performed by an authorised ESAB servicetechnician. Use only ESAB original spare and wear parts.

    RoboFeed 3004HW is designed and tested in accordance with the international andEuropean standards IEC/EN 60974-5 and IEC/EN 60974-10. It is the obligation of theservice unit which has carried out the service or repair work to make sure that theproduct still conforms to the said standard.

    Spare parts may be ordered through your nearest ESAB dealer, see the back cover of thisdocument. When ordering, please state product type, serial number, designation and sparepart number in accordance with the spare parts list. This facilitates dispatch and ensurescorrect delivery.

  • DIAGRAM

    0463 280 201 - 18 - © ESAB AB 2014

    DIAGRAMRoboFeed 3004HW & FeedControl 3004HW, valid for serial no. 325-xxx-xxxx

  • DIAGRAM

    0463 280 201 - 19 - © ESAB AB 2014

  • DIAGRAM

    0463 280 201 - 20 - © ESAB AB 2014

    RoboFeed 3004HW & FeedControl 3004HW, valid for serial no. 410-xxx-xxxx

  • DIAGRAM

    0463 280 201 - 21 - © ESAB AB 2014

  • WEAR PARTS

    0463 280 201 - 22 - © ESAB AB 2014

    WEAR PARTSItem Ordering no. Denomination Wire type Wire dimensionsHJ 1 0455 072 002 Intermediate nozzle Fe, Ss & cored

    0456 615 001 Intermediate nozzle AlHJ 2 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6–1.6 mm

    0469 837 881 Outlet nozzle Al Ø 2.0 mm plastic for 0.8–1.6 mm0469 837 882 Outlet nozzle Fe, Ss & cored Ø 3.4 mm steel for 1.6–2.4 mm

    HJ 3 0191 496 114 KeyHJ 4 0215 701 007 Locking washerHJ 5a 0459 440 001 Motor gear euro,

    drive gear

    Item Orderingnumber

    Denomination Wiretype

    Wire dimen-sions (mm)

    Groovetype

    Rollermarkings

    HJ5b

    0459 052 001 Feed/pressure rollers Fe, Ss& cored

    Ø 0.6 & 0.8 V 0.6 & 0.8 S2

    0459 052 002 Feed/pressure rollers Fe, Ss& cored

    Ø 0.8 & 1.0 V 0.8 & 1.2 S2

    0459 052 003 Feed/pressure rollers Fe, Ss& cored

    Ø 0.9/1.0 & 1.2 V 1.0 & 1.2 S2

    0459 052 013 Feed/pressure rollers Fe, Ss& cored

    Ø 1.4 & 1.6 V 1.4 & 1.6 S2

    0458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 V-knurled

    1.0 & 1.2 R2

    0458 825 002 Feed/pressure rollers Cored Ø 1.2 & 1.4 V-knurled

    1.2 & 1.4 R2

    0458 825 003 Feed/pressure rollers Cored Ø 1.6 V-knurled

    1.6 & 2.0 R2

    0458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 U 0.8 & 1.0 A20458 824 002 Feed/pressure rollers Al Ø 1.0 & 1.2 U 1.0 & 1.2 A20458 824 003 Feed/pressure rollers Al Ø 1.2 & 1.6 U 1.2 & 1.6 A20458 874 002 Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 &

    1.2 A2Only use pressure and feed rollers marked A2, R2 or S2.The rollers are marked with wire

    dimension in mm, some are also marked with inch.

    Item Ordering no. Denomination NotesHJ 6 Washer Ø 16/5x1HJ 7 Screw M4x12HJ 8 Screw M6x12HJ 9 Washer Ø 16/8.4x1.5HJ 10 0469 838 001 CoverHJ 11 0458 722 880 Axle and NutHJ 12 0459 441 880 Gear adapter

    0455 053 881 Gear adapter Heavy duty with needle bearing

  • WEAR PARTS

    0463 280 201 - 23 - © ESAB AB 2014

    Item Ordering no. Denomination NotesHJ 13 0465 129 001 Inlet nozzle Ø 3 mm for 0.6–1.6 mm Fe, Ss, Al and cored wireHJ 14 0458 999 001 ShaftHJ 15 F102 440 880 Quick connector For Marathon Pac™

    Welding with aluminium wire

    In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wireMUST be used, It is recommended to use 3 m long welding torch for aluminium wire,equipped with appropriate wear parts.

  • ORDERING NUMBERS

    0463 280 201 - 24 - © ESAB AB 2014

    ORDERING NUMBERS

    Ordering no. Denomination Type0465 040 880

    0461 080 881

    0465 113 880

    0459 839 070

    Drive unit

    Feed Box

    Cable and Bracket unit

    Spare parts list

    Aristo® RoboFeed 3004HW

    Aristo® FeedControl 3004HW

    Aristo® RoboFeed 3004HW

    Aristo® RoboFeed 3004HW &Aristo® FeedControl 3004HW

    Technical documentation is available on the Internet at www.esab.com

  • ACCESSORIES

    0463 280 201 - 25 - © ESAB AB 2014

    ACCESSORIESF102 440 880 Quick connector

    MarathonPac™

    0465 720 002 ESAB's ready mixed coolant(10 l)

  • ESAB subsidiaries and representative offices

    www.esab.com

    EuropeAUSTRIAESAB Ges.m.b.HVienna-LiesingTel: +43 1 888 25 11Fax: +43 1 888 25 11 85

    BELGIUMS.A. ESAB N.V.Heist-op-den-BergTel: +32 15 25 79 30Fax: +32 15 25 79 44

    BULGARIAESAB Kft Representative OfficeSofiaTel: +359 2 974 42 88Fax: +359 2 974 42 88

    THE CZECH REPUBLICESAB VAMBERK s.r.o.VamberkTel: +420 2 819 40 885Fax: +420 2 819 40 120

    DENMARKAktieselskabet ESABHerlevTel: +45 36 30 01 11Fax: +45 36 30 40 03

    FINLANDESAB OyHelsinkiTel: +358 9 547 761Fax: +358 9 547 77 71

    GREAT BRITAINESAB Group (UK) LtdWaltham CrossTel: +44 1992 76 85 15Fax: +44 1992 71 58 03

    ESAB Automation LtdAndoverTel: +44 1264 33 22 33Fax: +44 1264 33 20 74

    FRANCEESAB France S.A.Cergy PontoiseTel: +33 1 30 75 55 00Fax: +33 1 30 75 55 24

    GERMANYESAB GmbHSolingenTel: +49 212 298 0Fax: +49 212 298 218

    HUNGARYESAB KftBudapestTel: +36 1 20 44 182Fax: +36 1 20 44 186

    ITALYESAB Saldatura S.p.A.Bareggio (Mi)Tel: +39 02 97 96 8.1Fax: +39 02 97 96 87 01

    THE NETHERLANDSESAB Nederland B.V.AmersfoortTel: +31 33 422 35 55Fax: +31 33 422 35 44

    NORWAYAS ESABLarvikTel: +47 33 12 10 00Fax: +47 33 11 52 03

    POLANDESAB Sp.zo.o.KatowiceTel: +48 32 351 11 00Fax: +48 32 351 11 20

    PORTUGALESAB LdaLisbonTel: +351 8 310 960Fax: +351 1 859 1277

    ROMANIAESAB Romania Trading SRLBucharestTel: +40 316 900 600Fax: +40 316 900 601

    RUSSIALLC ESABMoscowTel: +7 (495) 663 20 08Fax: +7 (495) 663 20 09

    SLOVAKIAESAB Slovakia s.r.o.BratislavaTel: +421 7 44 88 24 26Fax: +421 7 44 88 87 41

    SPAINESAB Ibérica S.A.Alcalá de Henares (MADRID)Tel: +34 91 878 3600Fax: +34 91 802 3461

    SWEDENESAB Sverige ABGothenburgTel: +46 31 50 95 00Fax: +46 31 50 92 22

    ESAB International ABGothenburgTel: +46 31 50 90 00Fax: +46 31 50 93 60

    SWITZERLANDESAB AGDietikonTel: +41 1 741 25 25Fax: +41 1 740 30 55

    UKRAINEESAB Ukraine LLCKievTel: +38 (044) 501 23 24Fax: +38 (044) 575 21 88

    North and South AmericaARGENTINACONARCOBuenos AiresTel: +54 11 4 753 4039Fax: +54 11 4 753 6313

    BRAZILESAB S.A.Contagem-MGTel: +55 31 2191 4333Fax: +55 31 2191 4440

    CANADAESAB Group Canada Inc.Missisauga, OntarioTel: +1 905 670 02 20Fax: +1 905 670 48 79

    MEXICOESAB Mexico S.A.MonterreyTel: +52 8 350 5959Fax: +52 8 350 7554

    USAESAB Welding & CuttingProductsFlorence, SCTel: +1 843 669 44 11Fax: +1 843 664 57 48

    Asia/PacificAUSTRALIAESAB South PacificArcherfield BC QLD 4108Tel: +61 1300 372 228Fax: +61 7 3711 2328

    CHINAShanghai ESAB A/PShanghaiTel: +86 21 2326 3000Fax: +86 21 6566 6622

    INDIAESAB India LtdCalcuttaTel: +91 33 478 45 17Fax: +91 33 468 18 80

    INDONESIAP.T. ESABindo PratamaJakartaTel: +62 21 460 0188Fax: +62 21 461 2929

    JAPANESAB JapanTokyoTel: +81 45 670 7073Fax: +81 45 670 7001

    MALAYSIAESAB (Malaysia) Snd BhdUSJTel: +603 8023 7835Fax: +603 8023 0225

    SINGAPOREESAB Asia/Pacific Pte LtdSingaporeTel: +65 6861 43 22Fax: +65 6861 31 95

    SOUTH KOREAESAB SeAH CorporationKyungnamTel: +82 55 269 8170Fax: +82 55 289 8864

    UNITED ARAB EMIRATESESAB Middle East FZEDubaiTel: +971 4 887 21 11Fax: +971 4 887 22 63

    AfricaEGYPTESAB EgyptDokki-CairoTel: +20 2 390 96 69Fax: +20 2 393 32 13

    SOUTH AFRICAESAB Africa Welding & CuttingLtdDurbanvill 7570 - Cape TownTel: +27 (0)21 975 8924

    DistributorsFor addresses and phonenumbers to our distributors inother countries, please visit ourhome page

    www.esab.com

    Table of contents1 SAFETY2 INTRODUCTION2.1 Equipment

    3 TECHNICAL DATA4 INSTALLATION4.1 Terminating resistor4.2 Example of a robotic welding system

    5 OPERATION5.1 Connection and control devices5.2 Restrictions regarding the welding torch connector5.3 Replacing and inserting wire5.4 Changing feed rollers5.5 Pressure guard5.5.1 Adjusting the gas pressure pre-set value for the pressure guard

    5.6 Wire feed pressure

    6 MAINTENANCE6.1 Inspection and cleaning

    7 ORDERING SPARE PARTSDiagramWEAR PARTSOrdering numbersACCESSORIES