Roadmap Compressor Data Management by Bernd Schmalhorst

Power Generation 1Date 2006-05-08

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Divisionalnformation Office

Roadmap Compressor Data Management

by Bernd Schmalhorst

Date 2006-05-08 Power Generation 2

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• Data Readiness – Industry situation today

• End result working group / smart dictionary

• Present initiatives worldwide

• ISO approval

• Possible next step(s)

Agenda


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ONE TO ONE E-HANDOVER

INTERCOMMUNITY EXCHANGE EMERGING

MATURING INTERCOMMUNITY EXCHANGE

Time

EXTERNAL PROCESS INTEGRATION

INTERNAL PROCESS INTEGRATION

SUB PROCESS OPTIMIZATION

WORK PROCESS STANDARDIZATION

Today 2-3 Year 5 Year

SMALL CLOSED COMMUNITIES

2-3 Years markInternal Company Standards International Standards

EquipmentSuppliers

PlantOwner

EPCcontractor

ExternalData Readiness Phases

InternalData Readiness Phases

DATA READINESSDATA READINESS

Data Readiness today


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Meta Model ICAAMC Smart DictionaryD

efin

ition

sB

y specialisation, discrim

inators and pictures

Sp

ecifica

tion

s

Taxonomy of

Physical Objects

Taxonomy of

Properties

Assemblies Data Norm Sheets

(Object > Properties)

Component

• Bearing assy

• Radial

• Axial

• Compressor

• Centrifugal

• Seal

• Seal Assy

Centrifigal(Compressor)

• Bearing assy

• Housing

• Pad

• Seal assy

Property

• Distance

• Length

• Diameter

• Inner

• Outer

Bearing assy

• Inner (Diameter)

• Axial

Magnetic (Bearing)

• Currentl

• Voltage

Meta Model ICAAMC Smart DictionaryD

efin

ition

sB

y specialisation, discrim

inators and pictures

Sp

ecifica

tion

s

Taxonomy of

Physical Objects

Taxonomy of

Properties



Component

• Bearing assy

• Radial

• Axial

• Compressor

• Centrifugal

• Seal

• Seal Assy


• Bearing assy

• Housing

• Pad

• Seal assy

Property

• Distance

• Length

• Diameter

• Inner

• Outer

Bearing assy


• Axial

Magnetic (Bearing)

• Currentl

• Voltage

End result working group / smart dictionary


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Diameter of centre ring divided Diameter of centre ring divided by offsetby offset



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Paper Form

(API617)

Digital Formal Form Conform ISO

Input for Applications(Computer Interpretable Data!)

Web FormEasy reading



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Outstanding work on “smart dictionary”Outstanding work on “smart dictionary”

• Review final dictionary on websiteReview final dictionary on website

• Agree terms / namingAgree terms / naming

• Agree propertiesAgree properties

• Complete picturesComplete pictures

• Effort required per company < 40 hoursEffort required per company < 40 hours

• Work is split over the 4 participating companiesWork is split over the 4 participating companies

• Review to be completed end of August 2006Review to be completed end of August 2006

• Dictionary to be completed end of September 2006Dictionary to be completed end of September 2006



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Semantically LevelComputer Interpretability

Data(Document/Model)

Process

Application System

Producttype

Organization

Standard

Working Method orProcedure

CentrifugalCompressor

D1

Pro

cure

me

nt

90%generated

AP

I61

7D

ata

Sh

ee

t

ICAAM

C

Diction

ary

Pre

pa

ratio

nH

an

d o

ver

Da

ta

To

tal L

ifeC

ycle

Dep 2

Department 3W

hole

Company

Lub-Oil

CompressorSystem

30%

Pro

du

ctM

od

el

ERP

Reduce

Complexity

Intelligent

Searching

ISO

1592

6

Com

pany

Diction

ary

API617

Generator

Automatic generation

All legacysystems



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• Europe:Europe:

• EPISTLEEPISTLE

• POSC Caesar (Norway)POSC Caesar (Norway)

• USPI (Netherlands)USPI (Netherlands)

• PISTEP (UK)PISTEP (UK)

• NAMUR / ProlistNAMUR / Prolist

• US:US:

• FIATECHFIATECH

• POSCPOSC

• AsiaAsia

• ECOM (Japan)ECOM (Japan)

• KAIST (Korea)KAIST (Korea)

Present initiatives worldwide


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Companies (more or less) involvedCompanies (more or less) involved

• End usersEnd users

• BPBP • DowDow• Dupont Dupont • Chevron TexacoChevron Texaco• Norsk HydroNorsk Hydro• ShellShell• StatoilStatoil• Total Fina ElfTotal Fina Elf

• ContractorsContractors

• Aker / KvaernerAker / Kvaerner• ABB LummusABB Lummus• BechtelBechtel• FluorFluor• FMCFMC• Foster WheelerFoster Wheeler• HalliburtonHalliburton• JGCJGC

Present initiatives worldwide


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• Technical Committee (TC) 184 is responsible for Industrial Technical Committee (TC) 184 is responsible for Industrial

Automation Systems and IntegrationAutomation Systems and Integration..

• Subcommittee 4 (SC4) is responsible for Industrial data.Subcommittee 4 (SC4) is responsible for Industrial data.

• This includes ISO 15926-4 (Reference Data Library)This includes ISO 15926-4 (Reference Data Library)

• TC184/SC4/WG3/T25TC184/SC4/WG3/T25

• WG3: Product modellingWG3: Product modelling

• T25: Oil / Gas / Process / PowerT25: Oil / Gas / Process / Power

ISO Approval

ICAAMC Board decided to directly go to TC184 / ICAAMC Board decided to directly go to TC184 / SC4 with initial technical specification with SC4 with initial technical specification with involvement of ISO rotating equipment expert.involvement of ISO rotating equipment expert.


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Meta Model ICAAMC Smart Dictionary

Defin

itions

By sp

ecia

lisatio

n,

discrim

ina

tors a

nd

pictu

res

Specifica

tions

Taxonomy of

Physical Objects

Taxonomy of

Properties



Component

• Bearing assy

• Radial

• Axial

• Compressor

• Centrifugal

• Seal

• Seal Assy


• Bearing assy

• Housing

• Pad

• Seal assy

Property

• Distance

• Length

• Diameter

• Inner

• Outer

Bearing assy


• Axial

Magnetic (Bearing)

• Currentl

• Voltage

Meta Model ICAAMC Smart Dictionary

Defin

itions

By sp

ecia

lisatio

n,

discrim

ina

tors a

nd

pictu

res

Specifica

tions

Taxonomy of

Physical Objects

Taxonomy of

Properties



Component

• Bearing assy

• Radial

• Axial

• Compressor

• Centrifugal

• Seal

• Seal Assy


• Bearing assy

• Housing

• Pad

• Seal assy

Property

• Distance

• Length

• Diameter

• Inner

• Outer

Bearing assy


• Axial

Magnetic (Bearing)

• Currentl

• Voltage

eCl@ss

STEPLib

ISO 15926Part 4

ISO TC 118 /ISO 15926

ISO Approval


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Lev

el o

f au

tom

atio

n /

imp

lem

enta

tio

n o

f IS

O s

tan

dar

ds

Time

Documents

Non-standard dataStandardized data

Standard forms / views

Legacy systems get import + export capabilities, data/document integrationElectronic product models replace datasheets (design data)

Electronic data hand-over required acc. to standards (for equipment history records)PDM systems with product models using standard data & relations

PDM systems with product decomposition and data to document relations

Use of standard terminology (classification) in legacy systems (e.g. SAP, PDM, CAD)

1 2 4 5 6 73

Buyers and Suppliers catalogues use product modelling standards

Shell DEP Shell DEP

82.00.10.20-Gen82.00.10.20-Gen

First step First step ICAAMCICAAMC

Next Steps – Possible Roadmap


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POSSIBLE NEXT STEPS PER COMPANY:POSSIBLE NEXT STEPS PER COMPANY:

• Internal projects such as

• API datasheet generator

• Transfer to legacy system (e.g. ERP)

• Knowledge management

• Input to data classification

Next Steps – per Company


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POSSIBLE NEXT STEPS :POSSIBLE NEXT STEPS :

• Joint Industry project initiated by ICAAMC:• Extension with other compressors (gear type and expander)

• Extension with compressor systems (lube oil, seal gas, main process)

• Extension with drivers (Gas Turbine, Steam Turbine)

• Set-up a collaboration team of the industry supply chain (end Set-up a collaboration team of the industry supply chain (end users, EPC contractors, OEM suppliers) with compression users, EPC contractors, OEM suppliers) with compression specialistsspecialists

• Participate (at management level) in global industry alignment Participate (at management level) in global industry alignment on lifecycle data standardization (ref. Wilmington agreement)on lifecycle data standardization (ref. Wilmington agreement)

Next Steps – for ICAAMC group


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My contact details

Siemens AG, PG IIO Information OfficeBernd SchmalhorstWolfgang - Reuter - Platz47053 Duisburg, Germany Tel : +49 203 605 4160Fax: +49 203 605 4112Mobile: +49 162 235 7648Mailto: [email protected]


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Thank you!