48
Visit website www.schulzamerica.com INSTRUCTION MANUAL SRP 3015 SRP 3020 SRP 3030 SRP 3050 Serial nº ___________ Model nº ___________ ROTARY SCREW COMPRESSOR 14001 9001 QUALITY SYSTEM CERTIFIED ENVIRONMENTAL MANAGEMENT SYSTEM

RO INS Y S TRUCTI - schulzproducts.comschulzproducts.com/wp-content/uploads/2018/05/025.0593-0-SRP-3015... · arranty on your SCHULZ compressor will only be effective following the

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Vis

it website

ww

w.s

chulz

am

eric

a.c

om

INSTR

UCTIO

N M

AN

UA

L

SR

P 3

01

5 S

RP

30

20

SR

P 3

03

0 S

RP

30

50

Se

rial n

___________

Mo

de

ln

___________

RO

TA

RY S

CR

EW

CO

MP

RESSO

R

14

00

19

00

1

QU

ALIT

YS

YS

TE

M C

ER

TIF

IED

EN

VIR

ON

ME

NTA

LM

AN

AG

EM

EN

TS

YS

TE

M

Intro

du

ctio

n

Co

mp

resso

r Insp

ectio

n

Use

Safe

ty

Tech

nic

al D

ata

Main

Co

mp

on

en

ts

Insta

llatio

n

Wo

rkin

g P

rincip

les

Instru

men

t Pan

el

Co

ntro

l Syste

m

Co

ntro

l Mo

de

Tech

nic

al D

eliv

ery

Sta

rt Pro

ced

ure

Sto

p P

roced

ure

Pre

ven

tive M

ain

ten

an

ce

Main

ten

an

ce P

arts

of M

ain

ten

an

ce P

arts

/Mate

rials

Oil C

on

su

mp

tion

Co

rrectiv

e M

ain

ten

an

ce

Tro

ub

lesh

oo

ting

Tip

s

Serv

ice L

og

Tech

nic

al D

eliv

ery

Lo

g

Dis

po

sal

Warra

nty

Term

s

En

viro

nm

en

tal G

uid

an

ce a

nd

Reco

men

datio

ns

1112357

23

25

26

27

27

27

28

28

34

35

35

35

35

39

41

43

44

IN

DE

XIN

DE

X

AT

TE

NT

ION

Th

e W

arra

nty

on

yo

ur S

CH

ULZ

co

mp

resso

r will o

nly

be e

ffectiv

e fo

llow

ing

the

receip

t of th

e w

arra

nty

reg

istra

tion

form

co

mp

lete

d b

y a

SC

HU

LZ

Au

tho

rized

-

Tech

nic

al/D

istrib

uto

r.

See W

arra

nty

Reg

istra

tion

Fo

rm (P

ag

e 4

1).

SC

HU

LZ

OF

AM

ER

ICA

, Inc.

Th

is In

stru

ctio

n M

an

ual c

on

tain

s im

po

rtan

t use, in

sta

llatio

n, m

ain

ten

an

ce a

nd

safe

ty in

form

atio

n a

nd

sh

ou

ld a

lways b

e a

vaila

ble

to th

e m

ach

inery

op

era

tor. To

pre

ven

t pers

on

al in

jurie

s o

r mate

rial d

am

ag

e to

yo

ur ro

tary

scre

w c

om

pre

sso

r,

alw

ays fa

milia

rize y

ou

rself w

ith th

e c

on

ten

ts o

f this

man

ual b

efo

re o

pera

ting

or

main

tain

ing

yo

ur e

qu

ipm

en

t.

!IM

PO

RTA

NT

En

clo

se

d D

ocu

me

nt:

Hid

rosta

tic Te

st S

heet/In

stru

ctio

n E

lectric

Mo

tor

!IM

PO

RTA

NT

Use o

nly

SC

HU

LZ

orig

inal p

arts

for y

ou

r rota

ry s

cre

w c

om

pre

sso

r main

ten

an

ce.

Th

ese a

re a

vaila

ble

thro

ug

h y

ou

r SC

HU

LZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

r.

See ta

ble

6 (p

ag

e 3

5).

Instru

ctio

nM

an

ual

PL

EA

SE

RE

AD

TH

ISM

AN

UA

LC

AR

EF

UL

LY.

Warra

nty

SC

HU

LZ

LU

BE

SH

46

Re

pairs

Inq

uirie

s

Insta

llatio

n

Itwillh

elp

yo

ug

uid

eyo

uin

the

insta

llatio

n,u

se

an

dm

ain

ten

an

ce

ofy

ou

req

uip

men

t.

Ifyo

uen

co

un

ter

aq

uestio

nth

atis

no

tan

sw

ere

db

yth

em

an

ual,

ple

ase

feelfre

eto

co

nta

ctyo

ur

neare

stS

CH

ULZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

rfo

rassis

tan

ce.

Tom

ain

tain

the

SC

HU

LZ

warra

nty

an

dto

en

su

reyo

ur

eq

uip

men

t'ssafe

op

era

tion

,th

eexclu

siv

eu

se

of

SC

HU

LZ

orig

inalp

arts

an

do

illu

bric

an

tisre

qu

ired

.

An

yre

pairs

mu

st

be

mad

eb

yS

CH

ULZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

r.F

ollo

win

gan

yre

pair

or

main

ten

an

ce,

make

the

ap

pro

pria

tean

no

tatio

ns

inth

eeq

uip

men

tServ

ice

Lo

gsu

pp

lied

inth

ism

an

ual(p

ag

e3

9).

Wh

en

ad

dre

ssin

gq

uestio

ns

toth

eS

CH

ULZ

serv

ice

cen

ter,

ple

ase

refe

rto

the

mo

delan

dseria

ln

um

bers

ofyo

ur

mach

ine.T

hey

can

be

fou

nd

on

the

air

en

dan

din

sid

eth

eele

ctric

alc

on

trolc

ab

inet.

Itis

the

en

du

ser's

resp

on

sib

ilityto

insta

ll,in

sp

ect,

main

tain

,o

pera

tean

dp

rovid

esp

ecific

do

cu

men

tatio

nfo

rth

e

co

mp

resso

ran

dair/o

ilreceiv

eras

req

uire

db

yap

plic

ab

lefe

dera

l,sta

tean

dlo

calle

gis

latio

n

WELCO

ME T

O T

HE W

OR

LD

OF S

CH

ULZ T

ECH

NO

LO

GY

WELCO

ME T

O T

HE W

OR

LD

OF S

CH

ULZ T

ECH

NO

LO

GY

INSTR

UCTIO

N M

AN

UA

L

SCR

EW

AIR

CO

MP

RESSO

R

INTR

OD

UCTIO

NIN

TR

OD

UCTIO

N

1

CO

MP

RESSO

R IN

SP

ECTIO

NCO

MP

RESSO

R IN

SP

ECTIO

N

Imm

ed

iate

lyin

sp

ect

yo

ur

co

mp

resso

rfo

rb

oth

ob

vio

us

an

du

nseen

freig

ht

dam

ag

e.

Rep

ort

this

toth

efre

igh

t

co

mp

an

yim

med

iate

ly!

Rep

air

an

yfre

igh

tdam

ag

eb

efo

reo

pera

ting

the

air

co

mp

resso

r.

SR

P 3

01

5 S

RP

30

20

SR

P 3

03

0 S

RP

30

50

Co

ng

ratu

latio

ns

on

yo

urp

urc

hase

ofa

SC

HU

LZ

qu

ality

pro

du

ct.

Aco

mp

an

yw

itha

Qu

ality

Syste

mce

rtified

:e

nviro

nm

en

talm

an

ag

em

en

tsyste

m:

Th

ed

esig

n,in

sp

ectio

nan

dm

an

ufa

ctu

ring

ofyo

ur

SC

HU

LZ

rece

ive

ris

acco

rdin

gto

AS

ME

,S

ectio

nV

III,D

iv.

1.

SC

HU

LZ

pro

du

cts

ble

nd

hig

hte

ch

no

log

yw

ithe

asy

use

.

IS

O9

00

1

Sco

pe

of

su

pp

ly-

de

sig

n,

de

ve

lop

me

nt

an

dm

an

ufa

ctu

reo

fair

co

mp

resso

rsan

dp

ressu

reve

sse

lsfo

r

co

mp

resse

dair

-Jo

inville

sp

lan

t-B

razil.

IS

O1

40

01

USE

USE

SC

HU

LZ

air

co

mp

resso

rsare

desig

ned

for

the

co

mp

ressio

no

fatm

osp

heric

air

on

lyan

dw

ithin

the

pre

ssu

re

para

mete

rsin

dic

ate

din

the

SC

HU

LZ

litera

ture

.

RO

TA

RY S

CR

EW

CO

MP

RESSO

R

SA

FETY

SA

FETY

Imp

rop

erin

sta

llatio

no

rim

pro

pe

ru

se

ofth

ise

qu

ipm

en

tcan

resu

ltin

pe

rso

nalin

jury

an

dm

ate

riald

am

ag

e.

Ino

rde

rto

avo

idin

jury

ord

am

ag

e,p

lease

ad

he

reto

the

follo

win

gre

co

mm

en

datio

ns:

1.

2. T

his

eq

uip

men

tpre

sen

tsth

efo

llow

ing

hazard

s:

-extre

mely

ho

tparts

,en

erg

ized

ele

ctric

alc

om

po

nen

ts,c

om

pre

ssed

air

parts

an

dm

ovin

gp

arts

;

-th

eco

mp

resso

rh

as

hig

han

dd

an

gero

us

vo

ltag

ein

the

mo

tor,

the

sta

rteran

dco

ntro

lbo

x.A

llinsta

llatio

ns

mu

st

be

inacco

rdan

ce

with

reco

gn

ized

ele

ctric

al

pro

ced

ure

.B

efo

rew

ork

ing

on

the

ele

ctric

al

syste

m,

en

su

reth

atth

esyste

ms

po

werh

as

been

sh

uto

ffby

use

ofa

man

uald

isco

nn

ects

witc

h.A

circ

uitb

reakero

r

fuse

sw

itch

mu

st

be

pro

vid

ed

inth

eele

ctric

al

su

pp

lylin

eto

be

co

nn

ecte

dto

the

co

mp

resso

r.T

he

pre

para

tion

wo

rkfo

rin

sta

llatio

no

fthis

un

itm

ustb

ed

on

ein

su

itab

leg

rou

nd

s,m

ain

ten

an

ce

cle

ara

nce

an

d

ligh

ting

arre

sto

rsfo

ralle

lectric

alc

om

po

nen

ts.

-turn

so

no

ro

ffau

tom

atic

ally

rela

tive

tosyste

mp

ressu

reo

ractu

atio

no

fthe

therm

alp

rote

ctio

nele

men

ts;

-may

cau

se

mech

an

icalo

rele

ctric

alin

terfe

ren

ce

inn

earb

yeq

uip

men

t;

-insta

llatio

nm

ustb

ep

rote

cte

dfro

maccess

by

un

au

tho

rized

pers

on

s,c

hild

ren

oran

imals

;

-o

pera

tean

dm

ain

tain

this

eq

uip

men

tw

ithap

pro

pria

tesu

perv

isio

nan

dap

pro

pria

teu

se

of

pers

on

al

pro

tectiv

eeq

uip

men

t;

-un

itmu

stb

ein

sta

lled

an

do

pera

ted

inw

ellv

en

tilate

dare

as

with

pro

tectio

nfro

mele

men

ts;

Neveratte

mp

ttoexceed

the

maxim

um

op

era

ting

pre

ssu

rein

dic

ate

do

nth

eco

mp

resso

r.

Do

no

tatte

mp

tmain

ten

an

ce

befo

red

isco

nn

ectin

gth

eele

ctric

alp

ow

ersu

pp

ly.

Do

no

tad

justth

esafe

tyvalv

ean

dp

ressu

resw

itch

.Th

ey

are

perm

an

en

tlyad

juste

datth

efa

cto

ry.

Do

no

tatte

mp

tto

rep

air

or

air/o

ilreceiv

er.

Certific

atio

nan

do

pera

tion

receiv

er

may

be

ad

vers

ely

affe

cte

d.

Co

nsu

ltyo

urS

CH

ULZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

r.

Neverru

nth

eair/o

ilreceiv

erab

ove

the

maxim

um

pre

ssu

rein

dic

ate

din

itsid

en

tificatio

nta

g.

Air

co

mp

ressin

gis

ah

eat

gen

era

ting

pro

cess.

Su

rfaces

an

dp

arts

are

su

bje

ct

toh

igh

tem

pera

ture

s,

there

fore

,toavo

idb

urn

s,b

ecare

fulw

hen

han

dlin

gth

em

.

Befo

reco

nn

ectin

gth

eco

mp

resso

rre

-faste

nin

go

fthe

ele

ctric

alc

on

ectio

n.

Keep

the

refrig

era

tion

air

inle

talw

ays

cle

an

,top

reven

tthe

pro

pelle

rfro

msu

ckin

gre

main

s(ite

m1

6,F

igu

res

3u

p

to6

,pag

es

5an

d6

).

Neveru

se

so

lven

ttocle

an

the

co

mp

resso

r'sin

tern

al/e

xte

rnalp

arts

.Use

neu

trald

ete

rgen

t.

Neveractiv

ate

the

safe

tyvalv

eifth

eco

mp

resso

ris

op

era

ting

/pre

ssu

rized

,toavo

idb

urn

s.

Avo

idth

eaccu

mu

latio

no

fso

lven

ts,

pain

tso

ro

ther

ch

em

icals

that

can

cau

se

exp

losio

nris

ks,

or

co

mp

resso

r

dam

ag

e.

Do

no

tcarry

ou

tm

ain

ten

an

ce

job

sw

ithth

eco

mp

resso

ro

n.

Fo

rsafe

tyre

aso

ns,

pre

ss

the

em

erg

en

cy

bu

tton

(Fig

ure

s2

5to

27

,pag

e2

5)lo

cate

din

the

instru

men

tpan

el.

Ifth

eeq

uip

men

tsh

ow

san

yirre

gu

laritie

s,

sto

pits

op

era

tion

imm

ed

iate

lyan

dg

et

into

uch

with

the

neare

st

SC

HU

LZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

r.

3.

4.

5.

6.

7.

8.

9.

Th

eco

mp

resse

dair

wo

uld

co

nta

ind

am

ag

es

co

nta

min

an

tsto

the

hu

man

,an

imal,

am

bie

nt

or

no

uris

hin

gh

ealth

,am

on

go

the

rs.

Th

eco

mp

resse

dair

mu

st

be

treate

dw

ithad

juste

dfilte

rs,

as

req

uis

iteo

fits

ap

plic

atio

nan

du

se

.

10.

11.

12.

13.

14.

15.

8

16. T

he

en

du

se

rm

ust

have

an

ew

insp

ectio

nin

the

air/o

ilre

ce

ive

rcarrie

do

ut

afte

r5

ye

ars

from

the

man

ufa

ctu

ring

date

sh

ow

nin

itsid

en

tificatio

nta

g.

Th

isin

sp

ectio

nm

ust

be

mad

ean

dap

pro

ve

db

yan

au

tho

rize

de

ng

ine

er

(skille

dp

rofe

ssio

nal),

acco

rdin

gto

local

tech

nic

al

no

rms.

We

reco

mm

en

dth

e

rep

lace

me

nto

fth

ere

ce

ive

rfo

ra

ne

wo

ne

eve

ryte

nye

ars

.

Ge

tm

ore

info

rmatio

nab

ou

tit

at

Sch

ulz

Au

tho

rize

d-

Tech

nic

al/D

istrib

uto

ro

rth

efa

cto

ry(s

ale

s@

sch

ulz

am

eric

a.c

om

).

WA

RN

ING

Ke

ep

the

se

Instru

ctio

ns

2

SR

P 3

015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

TECH

NIC

AL D

ATA

TECH

NIC

AL D

ATA

AIR

DE

LIV

ER

Y

AIR

DE

LIV

ER

Y

WO

RK

ING

PR

ES

SU

RE

WO

RK

ING

PR

ES

SU

RE

cfm

cfm

hp

/ kW

hp

/ kW

hp

/ kW

hp

/ kW

RP

M - F

req

ue

ncy (H

z)

RP

M - F

req

ue

ncy (H

z)

RP

M

RP

M

Vca

Vca

CO

NT

RO

LV

OLT

AG

E

CO

NT

RO

LV

OLT

AG

E

Allo

we

d a

mb

ien

t tem

pe

ratu

re

Allo

we

d a

mb

ien

t tem

pe

ratu

re

Dis

ch

arg

e a

ir tem

pe

ratu

re

Dis

ch

arg

e a

ir tem

pe

ratu

re

Air in

take

dim

en

sio

n (in

ch

)

Air in

take

dim

en

sio

n (in

ch

)

Air o

utle

t dim

en

sio

n (in

ch

)

Air o

utle

t dim

en

sio

n (in

ch

)

Ca

p (g

al)

Ca

p (g

al)

De

no

min

atio

n

De

no

min

atio

n

Kg

/lb

Kg

/lb

ININ barg

/psig

ba

rg/p

sig

l/min

l/min

Sta

rt Mo

de

Sta

rt Mo

de

Vo

ltag

e (V

)

Vo

ltag

e (V

)

Vo

ltag

e (V

)

Vo

ltag

e (V

)

23

0

23

0

29

00

0.1

4 / 0

.19

23

0

23

0

35

60

Ma

le ro

tor

Ma

le ro

tor

MA

IN M

OT

OR

MA

IN M

OT

OR

FA

NS

MO

TO

R

FA

NS

MO

TO

R

OIL

LU

BR

ICA

NT

OIL

LU

BR

ICA

NT

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3/4

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HU

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15

TECH

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TECH

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FIG

UR

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FIG

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E 2

* Dim

en

sio

ns (in

).

L

H

W

E

Mo

de

ls

SR

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SR

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SR

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SR

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49

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FIG

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FIG

UR

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11

24

15

5

9

1

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

Afte

rco

ole

r

Cab

inet

Min

imu

m p

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e

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let v

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oto

r)

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ctric

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tor

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r

Air e

nd

Co

ntro

l pan

el

Instru

men

t pan

el (F

igu

res 2

5 u

p to

27

, pag

e 2

5)

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

Th

erm

osta

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e

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nsio

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r

Co

olin

g a

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ty v

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t air o

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FIG

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2511

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3

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3678

9

19

1

13

52

14

12

1020

2122

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

Afte

rco

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r

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inet

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imu

m p

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oto

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ctric

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r

Air e

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ntro

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el

Instru

men

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el (F

igu

res 2

5 u

p to

27

, pag

e 2

5)

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

Th

erm

osta

tic v

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e

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nsio

mete

r

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t

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ty v

alv

e

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er

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t air o

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t

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g

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t

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x w

ith fa

n

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f valv

e

RO

TA

RY S

CR

EW

CO

MP

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6

1.

Lo

catio

n:

2.1

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on

otin

sta

llthe

co

mp

resso

rin

ch

em

ically

hazard

ou

sare

as.

2.

Po

sitio

n

3.M

ou

ntin

g

4.E

lectric

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ctio

n

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evo

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gin

gn

ee

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ple

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ifth

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nd

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co

mp

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er.

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se

para

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no

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ble

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eck

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eth

er

the

en

erg

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pp

lyan

dm

ain

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uit

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ake

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sta

nd

avo

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elo

ad

incre

ase

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Th

efra

me

ofth

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ou

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rou

nd

ed

ap

pro

pria

tely.

AB

Co

ntro

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ltag

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els

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ac.

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llth

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vere

d,

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ven

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st

gases,

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yo

ther

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es

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nta

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atio

n.

Th

ep

resen

ce

of

co

nta

min

an

tsin

the

air

(du

st,

fibers

,etc

.)m

ay

cau

se

pre

matu

re

ob

stru

ctio

nto

the

air

filter

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dth

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r-co

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r(p

lease

see

ch

ap

ter

on

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ven

tive

Main

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an

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ag

es

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an

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ms

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d).

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em

ical

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may

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hth

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oil,

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g

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lem

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dd

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ish

ed

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ality.F

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llatio

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ate

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tfilte

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can

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pu

rch

ased

an

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sta

lled

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on

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pric

ean

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availa

bility

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um

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ded

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bie

nt

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pera

ture

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ho

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fan

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rm

ust

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vid

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ition

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insta

llatio

no

fah

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du

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mth

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r's

co

olin

gair

ou

tlet

may

be

insta

lled

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are

sh

ou

ldb

eta

ken

toin

su

reth

at

NO

AIR

FLO

WR

ES

TR

ICT

ION

iscre

ate

d.

Co

nn

ectio

nto

the

co

mp

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mu

st

als

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mp

lish

ed

insu

ch

am

an

ner

as

toin

su

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of

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an

ce.

(Co

nsu

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for

assis

tan

ce

an

dre

co

mm

en

datio

ns).

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ce

co

mp

resso

ra

min

imu

md

ista

nce

as

Fig

ure

2,p

ag

e4

from

an

yw

allo

ro

bsta

cle

tofa

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tead

eq

uate

air

flow

an

d

ease

ofm

ain

ten

an

ce.

Rem

ove

co

mp

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mp

alle

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ting

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levelco

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or.

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tn

ecessary

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llan

ti-

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ratio

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orto

an

ch

orth

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me

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the

au

tho

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tech

nic

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ssis

tan

ce

orth

en

eare

stS

ch

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er

su

pp

lyit

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ns

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llow

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ipp

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su

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sed

ele

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ian

toevalu

ate

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wer

su

pp

lyan

din

sta

llap

pro

pria

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ctric

al

co

nn

ectio

ns

foryo

urair

co

mp

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r.

Yo

urco

mp

resso

rm

ustb

ein

sta

lled

inacco

rdan

ce

with

fed

era

lsta

tean

dlo

cale

lectric

alc

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es.

Wirin

gm

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ap

pro

pria

tely

toacco

mm

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ate

in-ru

sh

cu

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tan

dd

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nce

top

ow

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pp

ly(S

ee

Tab

le3

,pag

e

20

).

Afu

sed

dis

co

nn

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ed

dela

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ses)s

ho

uld

be

insta

lled

nearth

eco

mp

resso

r(s

ee

Tab

le2

).

Th

eele

ctric

alp

ow

ersu

pp

lysh

ou

ldn

oth

ave

avo

ltag

evaria

tion

gre

ate

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an

1

0%

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Th

evo

ltag

ed

rop

cau

sed

by

the

mo

tor's

sta

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sh

ou

ldn

ote

xceed

10

%.

Th

em

oto

rsta

rterco

nfig

ura

tion

inclu

des

ath

erm

alo

verlo

ad

rela

yfo

rth

ep

rote

ctio

no

fthe

co

mp

resso

ran

dfa

nm

oto

rs.

Fig

ure

s7

to1

8,

pag

es

8to

19

,sh

ow

sth

ep

ow

er

an

dco

mm

an

dele

ctric

circ

uit

an

dth

eco

ntro

lp

an

ella

yo

ut

for

all

co

mp

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rsm

od

els

.On

pag

e2

0th

ere

are

so

me

gu

idelin

es

an

dd

iag

ram

san

dfo

rth

ecap

acito

rsin

sta

llatio

n

SC

HU

LZ

Au

tho

rized

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nic

al/D

istrib

uto

r

SC

HU

LZ

Au

tho

rized

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nic

al/D

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su

pp

lies

co

mp

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no

min

al

vo

ltag

ein

dic

ate

din

the

sta

rtsw

itch

cab

inet.

00

Toc

han

ge

the

co

mp

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rvo

ltag

e:

Term

inal

blo

ck

po

we

rsu

pp

ly:

INSTA

LLA

TIO

NIN

STA

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N

AT

TE

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SR

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100 A

50 A

125 A

63 A

200 A

100 A

2000 A

100 A

MO

DEL

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460 V

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7

IMP

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050

In: 40,6A TO 230VIn: 20,3A TO 460V

In: 45,0A TO 208V

COMMAND TRANSFORMER CONNECTIONS FOR OTHER VOLTAGES

3 ~

T1

24V/75VA

230V/200VA

T1

24V/75VA

230V/200VA

M

230V/200VA

24V/75VA

T1

INPUT VOLTAGE = 230V

INPUT VOLTAGE= 208V

F1

F2

K1

INPUT VOLTAGE = 460V

6

A

B

C

54

D

E

F

654

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32

D

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1

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K1

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22 23

B1

22

KA2 21

KT2

A2

A1

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X1 VS2

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A1

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(NF)

XS1.2 X1.3

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A1 VS1

A2

A1

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(NF)

X1.1X1.5

44

43

KA2

23

24

K1

31

18

KA2 32

16

33

34

K1

KT1

A2

A1

A2

KA2

A1

A1

TERM

A2

A2

KA1

A1

X2AMH4

X1KT3

A2

A1

XS1.4

14 16

13 15

KA2 Kt1

15

18

16

KP1

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14

16

13

15

KA1

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12

11

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NA

T X1.8C

44

43

KA1

XS2.2

1

230V F3K1

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53

54

K1

XS2.1

XS2.2

HD

PR

MR

P2 P1

10

FIG

UR

E 9

LA

YO

UT

CO

MP

ON

EN

TS

SR

P3

01

5 - D

IRE

CT

STA

RT

ER

INSTA

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RO

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654321

B B

C C

D D

E E

F

A A

21 543

F

6

CABLES 7 e 8.

CABLES 1, 2, 3, 4, 5, 6 e 9.

CAW04 13E CAW04 13E

KA2

K1

KA1

KT1/2/3

T1

F1 F2 F3

X1

X2

KP1

-- --- -

- - --

GALVANAZED STEEL PLATE 455 x 230 mm

DESCRIPTION

3 POLES CONTACTOR 24V 60Hz TYPE: CWM50.22

TAG

PANEL

KA2

K1

AUXILIARY CONTACTOR 24V 60Hz TYPE: CAW04.22KA1

X1 COMMAND CONNECTORS

AUXILIARY CONTACTOR 24V 60Hz TYPE: CAW04.22

TIMER RELAY 24V 60Hz TYPE: RTW RE.01-30

KT2

KT1/KT3

TIMER RELAY 24V 60Hz TYPE: RTW RE.01-1800

T1 TRAFO. MONO.200+75VA PRIM.208/230/460V-SEC.24/230V

DELAYED GLASS FUSES 4AF1/2

F3 DELAYED GLASS FUSES 2A

KP1 THERMIC RELAY PROTECTION FOR PTC TYPE: RPW 24VCA PTC

XS1 SINDAL CONNECTOR 5p In: 25A - 250V

XS2 SINDAL CONNECTOR 4p In: 25A - 250V

XS3 SINDAL CONNECTOR 2p In: 25A - 250V

X2 POWER CONNECTORS

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

11

FIG

UR

E 1

0

PO

WE

R C

IRC

UIT

SR

P 3

02

0 - D

IRE

CT

STA

RT

ER

6

A

B

C

54

D

E

F

654

321

A

B

C

32

D

E

1

F In: 66,2A TO 208V

In: 30,0A TO 460VIn: 59,9A TO 230V

TO COMMAND CIRCUIT

TO COMMAND CIRCUIT

COMMAND TRANSFORMER CONNECTIONS FOR OTHER VOLTAGES

M

3

T1

~

T1

K1

INPUT VOLTAGE = 460V

INPUT VOLTAGE = 230V

T1

F1

F2

INPUT VOLTAGE = 208V

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

12

FIG

UR

E 1

1

CO

MM

AN

D C

IRC

UIT

SR

P 3

02

0 - D

IRE

CT

STA

RT

ER

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

F

1

E

D D

C C

B

A

1

2 3 4 5 6

2 3 4 5 6

1

42 2

1

4

33

34K1

31

1518

KA2

KT3

32

16

X1.2

VS1

A2

A1

X1.1

24V

22

XS1.4

X2BRH4

X1

14

13K1

X2VDH2

X1

A2

K1

A1

23

B1

XS1.0

XS1.2

KT2

A2

A1

44

43KA2

22

KA2 21

VS2

A2

A1

X1.4

(NF)

X1.3

(NF)

23

24K1

14

16

2

13

15

1

KA1

KT2

F3 4

12

11

B1

24V

FROM POWER CIRCUIT

FR

OM

PO

WE

R C

IRC

UIT

A2

KA1

A1A1

TERM

A2X2AZH3

X1

XS1.3

X2VMH5

X1

XS1.5

A2

KA2KP1A1 KT1

A2

A1

X1.8

X1.7

KP1 15

16

18

14 16

13 15KA2 KT1

2

1S2

XS1.1

X2AMH1

X1KT3

A2

A1

44

43KA1

T

X1.5NA

X1.6C 2

1S1

43

44K1

XS2.2

XS2.1

MR

HD

PR

P2 P1

E

B

A

F

FIG

UR

E 1

2

LA

YO

UT

CO

MP

ON

EN

TS

SR

P3

02

0 - D

IRE

CT

STA

RT

ER

S

13

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

F

1

E E

D D

C C

B B

A A

1

2 3 4 5 6

F

2 3 4 5 6

KT1

K1

KT3KT2

KA1

CAW04 13E

KA2

CAW04 13E

T1

F2

X1

F1

CABLES 1, 2, 3, 4, 5, 6

CABLES 7 e 8

KP1

CWM50

-- --- -

- - --

TRAFO. MONO.75VA PRIM.208/230/460V-SEC.24V

TIMER RELAY 24V 60Hz TYPE: RTW RE.01-1800

TIMER RELAY 24V 60Hz TYPE: RTW RE.01-30

COMMAND CONNECTORS

AUXILIARY CONTACTOR 24V 60Hz TYPE: CAW04.22

3 POLES CONTACTOR 24V 60Hz TYPE: CWM80.22

GALVANAZED STEEL PLATE 455 x 230 mm

KT2

PANEL

X1

T1

KT1/KT3

KA1/KA2

K1

TAG DESCRIPTION

DELAYED GLASS FUSES 4AF2

KP1 THERMIC PROTECTION RELAY FOR PTC

XS1 SINDAL CONNECTOR 25A 250V - 6p

XS2 SINDAL CONNECTOR 25A 250V - 2p

F1 DELAYED GLASS FUSES 2A

FIG

UR

E 1

3

PO

WE

R C

IRC

UIT

SR

P 3

03

0 - D

IRE

CT

STA

RT

ER

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

654

654

32

32

RSFF 230VCA

In: 0,44A

T1

T1

COMMAND TRANSFORMER CONNECTIONS FOR OTHER VOLTAGES

~3

M2

R

R

K2K1

230v

230v

230v

F2

F1

T2

FT1

S

S

T

T

INPUT VOLTAGE = 208V

INPUT VOLTAGE = 230V

TO COMMAND CIRCUIT

TO COMMAND CIRCUIT

INPUT VOLTAGE = 460V

24V

T1F3

F3

F3

M1

3 ~

In: 95,3A TO 208V

In: 43,1A TO 460VIn: 86,1A TO 230V

1

A

B

C

D

E

1

F

A

B

C

D

E

F

14

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

FIG

UR

E 1

4

CO

MM

AN

D C

IRC

UIT

SR

P 3

03

0 - D

IRE

CT

STA

RT

ER

15

F

E E

D D

C C

B B

A A

1 2 3 4 5 6

F

1 2 3 4 5 6

442

1

2

1

44

43

KA2

23

24

K1

33

34

K1

B1

23

24V

22

X2BR

H4X1

XS1.4

XS1.0

A2

K1

A1

X2VD

H2X1

XS1.2

KT2

A2

A1

14

16

13

15

K1

KT2

X1.4

VS2

A2

A1

X1.3

(NF)

X1.2

VS1

A2

A1

(NF)

X1.1

22

KA2

KT3

21

31

KA2 32

16

15

18

11

14

13

KA1

12

B1

24V

X1.9

2

1S2

14

13

KA2

A2

KA1

A1A1

TERM

A2X2VM

H5X1

XS1.5XS1.3

X2AZ

H3X1

A2

KA2

A1 KT1

A2

A1

X1.10

X2AM

H1X1

KT3

A2

A1

XS1.1

44

43

KA1

KT1

MR

HD

PR

43

44

K1

T

2

1S1

X1.8

X1.7

XS2.2

XS2.1

X1.6

VS3

A2

A1

(NA)

X1.5

54

53

K1

A2

K2

A1

64

63

K1

95

96

FT1

98 18 16

18

16

97 15 15

15

NA

C

FT1 KP1

KP1

KSFFP2 P1

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

FIG

UR

E 1

5

LA

YO

UT

CO

MP

ON

EN

TS

SR

P3

03

0 - D

IRE

CT

STA

RT

ER

16

A A

B B

C C

D D

E E

F F

654321

654321

TRAFO. MONO.75VA PRIM.208/230/460V-SEC.24V

TIMER RELAY 24V 50/60Hz TYPE: RTW RE.01-1800

TIMER RELAY 24V 50/60Hz TYPE: RTW RE.01-30

COMMAND CONNECTORS

AUXILIARY CONTACTOR 24V 60Hz TYPE: CAW04.22

3 POLES CONTACTOR 24V 60Hz TYPE: CWM105.22

GALVANIZED STEEL PLATE 530x267mm

KT2

PANEL

X1

T1

KT1/KT3

KA1/KA2

K1

TAG DESCRIPTION

F1 DELAYED GLASS FUSES 2A

F2 DELAYED GLASS FUSES 4A

XS1

XS2

SINDAL CONNECTOR In: 25A 250V 6p

SINDAL CONNECTOR In: 25A 250V 2p

KP1

KSFF

THERMIC RELAY PROTECTION FOR PTC - 24VCA

FAULT AND SEQUENCE PHASE RELAY 230VCA

K2 3 POLES CONTACTOR 24V 60Hz TYPE: CW07.10

T2 AUTOTRAFO. TRIF. 200VA PRIM.208/230/460V-SEC.230V

F3

K2

DELAYED GLASS FUSES 6A

3 POLES CONTACTOR 24V 60Hz TYPE: CW07.10

THERMIC RELAY RW27.D - BAND: 0,4...0,63AFT1

KT1

K1

KT3

KT2

KA1KA2

T1

56 3 24 1

CONECTAR

3 - 4

2 - 5

3 - 6

1 - 4

1 - 4

460V

208V

230V

1 - 6

230V1 - 5

24V1 - 6

PRIM. CONECTAR SEC.LIG.

10 789

7 - 8

9 - 10

LIG.

CABLES 1, 2, 3, 4, 5, 6

CABLES 7 e 8.

KP1

KSFF

T2

K2

X1

X0

F1, 2, 3

FT1

20A

A214/22

-- --- -

- - --

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

FIG

UR

E 1

6

PO

WE

R C

IRC

UIT

SR

P 3

05

0 - D

ELT

A / S

AR

T S

TA

RT

ER

17

6

A

B

C

54

D

E

F

654

321

A

B

C

32

D

E

1

F

COMPRESSOR MOTOR

"M1"

FANS COMPRESSOR

KSFF 230VCA

Ft2

3F - 208/230/460V

R TTSS

In: 158,2A PARA 208V

In: 143,1A PARA 230VIn: 71,6A PARA 460V

T1

T1 F3

F3

U1V1 W1 U2 W2 V2 U WV

In: 3,6A

M1

3 PEM2

3PE

K1

2 4 6

51 3

K5

2 4 6

51 3

K3

2 4 6

51 3

K2

2 4 6

51 3R S T

T1

T2

230v

230v

230v

F3

F1

F2

INPUT VOLTAGE = 208V

INPUT VOLTAGE = 230V

INPUT VOLTAGE = 460V

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

FIG

UR

E 1

7

CO

MM

AN

D C

IRC

UIT

SR

P 3

05

0 - D

ELT

A / S

TA

R S

TA

RT

ER

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

18

1 2 3 4 5 6

F

E E

D D

C C

B B

A A

1 2 3 4 5 6

F

B1

B1

K4

KP1

K1

KT1KT2 K3 K1

a1

a2

KT3K4 a1

a2

a1 K6

a2

K5KT1 a1

a2

a1 KT2

a2

K2

KT2

K3

K3a1 K1a1

a2 a2

K2a1 a1

a2 a2

K2

21

22

13

14

28 26

25

13

1414

13

22

21

15

1816

16 15

43

23

24

44

16

15

95

96

1816

15

21 22

1112

FT298

97

14

13

K4

44

43

K6

K6

13

14

43 44

K1

53 54

54

53

1

24

1

42

1 2

1

2

X1.1

X1.2

X1.3

X1.4

X1.5

X1.6

X1.10

X1.9

X1.7

X1.8K6

22

21

44

43

K1

43

44K3

15

18

VM AM

P3

XS1.3

AZ BR

XS1.2

VD

XS1.4

P1

P2

P4

a1KP1

a2

24V

TE/TR

H5

TE

/TR

H1

KT3 S1

VS2

H4

S2

H2

VS1

K2

VS3

K1

(NA)

(NF) (NA)

H3

KS

FF

34

33

K1

XS2.1

XS2.2

HD

PR

MR

FIG

UR

E 1

8

LA

YO

UT

CO

MP

ON

EN

TS

SR

P3

05

0 - D

ELT

A / S

TA

R S

TA

RT

ER

19

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N1 2 3 4 5 6

F

E E

D D

C C

B B

A A

1 2 3 4 5 6

F

FAULT AND SEQUENCE PHASE RELAY 230V

DELAYED GLASS FUSES 4A

3 POLES CONTACTOR 24V 60Hz TYPE: CW07.10

AUXILIARY CONTACTOR 24V 60Hz TYPE: CAW 04.22

TIMER RELAY 24V 50/60Hz TYPE: RTW RE.01-1800Seg 24Vca

TIMER RELAY 24V 50/60Hz TYPE: RTW RE.02-30Seg 24Vca

TIMER RELAY 24V 50/60Hz TYPE: RTW ET.02-30Seg 24Vca

THERMIC RELAY RW27.D - BAND: 2,8...4A

COMMAND CONECTORS

3 POLES CONTACTOR 24V 60Hz TYPE: CWM65.00

3 POLES CONTACTOR 24V 60Hz TYPE: CWM95.11

DESCRIPTION

PLACA MONT. EM CHAPA DE AO ZINCADA 560 x 430mm

KT2

KT3

KT1

FT2

X1

KSFF

K4/6

F1/F2

K5

K1-K2

PANEL

TAG

K3

T2 AUTOTRAFO 1,6KVA 208/230/460 - 230V

T1 TRANSF. MONOF. COMANDO 250VA 208/230/460 - 24V

F3 DELAYED GLASS FUSES 6A

X0 POWER CONNECTORS

KP1 THERMIC PROTECTION RELAY FOR PTC - 24VCA

KP1

KSFF

T2

T1

87

7 - 8

LIG.

24V

SEC. CONECTAR

54 6

CONECTAR

1 - 4

1 - 4

3 - 4

2 - 5

3 - 6

208V

PRIM.

230V

460V

21

1 - 5

LIG.

1 - 6

1 - 6

3

K5K4

F1, 2X

1

X0

K6KT1/2/3

CABLES 1, 2, 3, 4, 5, 6

FT2

K3

"B"

K2 K1

CABLE 11

CABLE 7

CABLES 9, 10

20A

A214/22

--

-- --- -

TA

BLE

3 - O

RIE

NTA

TIO

N T

AB

LE

FO

R C

OP

PE

R C

AB

LE

S

Maxim

un D

istances for V

oltage D

rop 5

% (m

eters)

mm

A

1,0

1,5

2,5

4,0

6,0

10

16

25

35

50

70

95

120

510

15

76

38

110

55

37

183

92

61

293

147

98

431

216

144

733

367

244

1122

561

374

1719

859

573

2292

1146

764

3014

1507

1005

4074

2037

1358

5238

2619

1528

6286

3143

2095

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

120

140

160

180

200

220

240

46

73

59

108

86

72

62

183

147

122

105

92

81

73

281

224

187

160

140

125

112

102

94

86

430

344

286

246

215

191

172

156

143

132

123

115

107

101

95

573

458

382

327

286

255

229

208

191

176

164

153

143

135

127

121

115

753

603

502

431

377

335

301

274

251

232

215

201

188

177

167

159

151

126

1019

815

679

582

509

453

407

370

340

313

291

272

255

240

226

214

204

170

146

127

1310

1048

873

748

655

582

524

476

437

403

374

349

327

308

291

276

218

187

164

146

131

1571

1257

1048

898

786

698

629

571

524

484

449

419

392

370

349

331

314

262

224

196

175

157

143

131

510

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

150

200

250

300

350

400

450

6411

206

137

103

82

69

59

51

10

661

330

220

165

132

110

94

83

73

66

60

16

991

495

330

248

198

165

142

124

110

99

90

83

76

71

66

25

1447

724

482

362

289

241

207

181

161

145

132

12

1111

103

96

90

85

80

76

72

35

1864

932

621

466

373

311

266

233

207

186

169

15

5143

133

124

117

110

104

98

93

77

99

74

118

89

136

102

81

153

115

92

76

167

125

100

83

71

188

141

113

94

81

71

210

157

126

105

90

79

70

mm

A

50

2316

1158

772

579

463

386

331

289

257

232

211

19

3178

165

154

145

136

129

122

116

70

2973

1486

991

743

595

495

425

372

330

297

270

24

8229

212

198

186

175

165

156

149

95

3548

1774

1183

887

710

591

507

444

394

355

323

29

6273

253

237

222

209

197

187

177

120

4074

2037

1358

1019

815

679

582

509

453

407

370

34

0313

291

272

255

240

226

214

204

150

4583

2292

1528

1146

917

764

655

573

509

458

417

38

2353

327

306

286

270

255

241

229

185

5000

2500

1667

1250

1000

833

714

625

556

500

455

41

7385

357

333

313

294

278

263

250

240

5641

2821

1880

1410

1128

940

806

705

627

564

513

47

0434

403

376

353

332

313

297

282

300

6286

3143

2095

1571

1257

1048

898

786

698

629

571

52

4484

449

419

393

370

349

331

314

Exam

ple: M

oto

rs curren

t 35

A (2

20

V) -

cable sectio

n m

aximu

n d

istance fo

un

d 2

66

meters.

35

mm

BU

ILT

INB

UR

RIE

DC

HU

TE

WA

YS

TO

INS

TA

LLW

AL

LS

PO

LE

S

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

Maxim

un D

istances for V

oltage D

rop 5

% (m

eters)

BU

ILT

INC

HU

TE

WA

YS

TO

INS

TA

LL

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

20

INS

TA

LLA

TIO

NO

FC

AP

AC

ITO

RS

Ara

tion

ala

nd

eco

no

mic

way

too

bta

inth

en

ecessary

reactiv

een

erg

yfo

ryo

urco

mp

resso

r'sp

rop

ero

pera

tion

isth

e

insta

llatio

no

fcap

acito

rsn

extto

it.

Th

ecap

acito

rsin

sta

llatio

n,h

ow

ever,

mu

stb

ep

reced

ed

by

op

era

tion

alm

easu

res

thatre

du

ce

the

reactiv

een

erg

y

necessity,a

sth

esw

itch

ing

offo

fmo

tors

oro

therid

lein

du

ctiv

elo

ad

s.

Th

ead

van

tag

eo

fthe

po

werfa

cto

rco

rrectio

nis

am

ean

ing

fulv

olta

ge

imp

rovem

en

t.

CA

RE

SD

UR

ING

INS

TA

LLA

TIO

NO

FC

AP

AC

ITO

RS

-Avo

idsu

nexp

osu

reo

rin

sta

llatio

nn

earh

igh

tem

pera

ture

eq

uip

men

t;

-Do

no

tblo

ck

cab

inets

'air

inle

tan

do

utle

t;

-Lo

catio

ns

mu

stb

ep

rote

cte

dag

ain

sts

usp

en

ded

so

lidan

dliq

uid

mate

rials

(du

st,o

il,etc

);

-Avo

idcap

acito

rin

sta

llatio

ns

nextto

the

ceilin

g(h

eat);

-Avo

idcap

acito

rin

sta

llatio

ns

nextto

no

nlin

earlo

ad

s.

PR

OT

EC

TIO

NA

GA

INS

TS

HO

RT

CIR

CU

ITS

Desig

nfu

ses

acco

rdin

gto

eq

uatio

n:In

x1

.65

NO

TE

:"In"c

ap

acito

r'sp

late

datu

m

Use

the

co

mm

erc

ialv

alu

eo

fimm

ed

iate

lysu

perio

rre

tard

ed

typ

efu

se.

Use

co

nd

ucto

rso

ver-d

esig

ned

in1

.43

times

the

cap

acito

r'sn

om

inal

cu

rren

tan

dta

ke

into

co

nsid

era

tion

oth

ercrite

riasu

ch

as:th

ew

ay

toin

sta

ll,am

bie

ntte

mp

era

ture

,etc

.

Th

ein

sta

llatio

no

fcap

acito

rsto

co

rrectth

ep

ow

erfa

cto

rsh

allb

em

ad

eb

ya

certifie

dp

rofe

ssio

nal.

See

inth

eD

iag

ram

san

db

ello

w,th

ep

rop

erw

ay

toco

nn

ectth

ecap

acito

rsd

urin

gth

ein

sta

llatio

no

fyo

ur

co

mp

resso

r.

Po

we

rF

acto

rC

orre

ctio

n

Insta

llatio

nlo

catio

n:

Fu

se

s:

Co

nd

ucto

rs:

NO

TE

:

AB

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

FIG

UR

E 1

9

FIG

UR

E 2

0

Dia

gra

m- Y

/ De

lta S

tart

A

Dia

gra

m- D

irect S

tart

B

11

122

2

16

24

35

M3~

K1

K2

K3

33

344

4

55

566

6

F4

F5

F6

C1

1

21

3

M3~

2

K1

F4

F5

F6

C1

34

56

21

5. A

ird

istrib

utio

n

Ab

allv

alv

eis

su

pp

lied

with

the

co

mp

resso

rfo

rco

nn

ectio

nto

the

air

dis

tribu

tion

netw

ork

.Tom

axim

ize

air

deliv

ery

top

oin

t(s)o

fuse,a

ird

istrib

utio

np

ipin

gd

iam

ete

rsh

ou

ldb

en

osm

alle

rth

an

the

air

ou

tletd

iam

ete

r.

Do

no

tuse

air

line

filters

orre

gu

lato

rsw

ho

se

po

rtsare

sm

alle

rth

an

the

air

pip

ing

dia

mete

r.In

sm

alle

rsyste

ms

itis

reco

mm

en

ded

that

an

air

receiv

er

(co

nd

en

sed

sep

ara

tor)

be

insta

lled

.It

sh

ou

ldh

ave

am

inim

um

sto

rag

e

cap

acity

thatis

eq

ualto

org

reate

rth

an

1/5

ofth

ecap

acity

(ing

allo

ns/lite

rsp

erm

inu

tes)o

fthe

co

mp

resso

r.

Insta

lling

an

air

receiv

er

inth

ism

an

ner

wills

ign

ifican

tlyre

du

ce

the

inte

rvalo

fth

ed

em

an

dflu

ctu

atio

ns

with

inth

e

co

ntro

lsyste

mo

fthe

co

mp

resso

r.

IfS

RP

3,0

00

serie

sco

mp

resso

rsare

pro

perly

siz

ed

for

afa

cility,

the

insta

llatio

no

fa

receiv

er

isn

ot

necessary.

Ho

wever,a

go

od

co

mp

ressed

air

netw

ork

desig

nalw

ays

inclu

des

the

insta

llatio

no

fare

ceiv

erin

ord

erto

cu

sh

ion

co

ntro

lfluctu

atio

ns

cau

sed

by

erra

ticair

co

nsu

mp

tion

,gath

erco

nd

en

sed

wate

ran

dto

main

tain

an

ad

eq

uate

air

su

pp

lyd

urin

gco

nsu

mp

tion

peaks.

We

reco

mm

en

dth

at

the

insta

llatio

n,

at

the

co

mp

resso

r'so

utle

t,in

clu

de

an

au

xilia

ryair

ou

tlet

with

ah

ose

an

d

no

zzle

tocle

an

the

co

ole

ran

do

therta

sks

wh

ich

may

req

uire

the

use

oflo

calc

om

pre

ssed

air.

Fo

rm

ore

info

rmatio

nan

dg

uid

an

ce

inth

ed

esig

no

fyo

ur

air

dis

tribu

tion

syste

m,p

lease

co

nsu

ltyo

ur

.

th

SC

HU

LZ

Au

tho

rized

-Tech

nic

al/D

istrib

uto

r

Tom

ain

tain

co

mp

ressed

air

qu

ality,

do

no

tlo

cate

co

nd

en

sed

sep

ara

tor,

filters

orre

frigera

ted

dry

ers

invic

inity

of

co

olin

gair

exh

au

sts

tream

(See

Fig

ure

21

).

FIG

UR

E 2

1 - C

OM

PR

ES

SO

RS

TYP

ICA

L IN

STA

LLA

TIO

N W

ITH

AT

TA

CH

ME

NTS

FO

R C

OM

PR

ES

SE

D A

IR T

RE

ATM

EN

T.

No

te: In

sta

llatio

n e

xp

en

se

s a

nd

acce

sso

ries a

re th

e c

usto

me

rs

resp

on

sab

ility.

IMP

OR

TA

NT

INSTA

LLA

TIO

NIN

STA

LLA

TIO

N

1.

2.

3.

4.

SC

REW

CO

MP

RES

OR

CO

ND

EN

SED

SEP

AR

ATO

RP

S 1

6 E

LEC

TR

ON

IC D

RA

INC

OA

LES

CEN

T P

RE-FILT

ER

5.

6.

7.

8.

AIR

DR

YER

BY

REFR

IGER

ATIO

NC

OA

LES

CEN

T P

OS

T-FILTER

AC

TIV

ATED

CH

AR

CO

AL FILT

ER

(BY

AD

SO

RP

TIO

N)

HO

SE/ E

XP

AN

DA

BLE JO

INT

CO

MM

ON

IND

US

TR

IAL

AIR

CL

EA

N A

ND

DR

YIN

DU

ST

RIA

L A

IRP

RE

-FILTE

RE

D A

ND

DR

YIN

DU

ST

RIA

L A

IR

18

28

3

4

5

67

Netw

ork

Air q

uality

acco

rdin

g to

ISO

8573.1

No

rm C

lass 1

.4.1

RE

MA

RK

.: Fo

r oth

ers

co

nfig

ura

tion

s,

ple

ase

co

nsu

lt the

facto

ry.

No

te:

Ca

rry o

ut th

e o

the

r co

mp

on

en

tsm

ain

ten

an

ce

, acco

rdin

g to

the

irin

stru

ctio

n m

an

ua

ls.

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

22

FIG

UR

E 2

2 - A

IR E

ND

FIG

UR

E 2

3 - A

IR/O

IL F

LO

W

1.A

ire

nd

.1

Th

em

ain

parts

ofa

air

en

dare

:

Un

it'sb

od

y

Two

scre

wro

tors

,an

d,o

pera

ting

on

ballb

earin

gs

on

bo

dy

,ad

isch

arg

efla

ng

ean

da

ballb

earin

gco

ver

.

Th

ed

rivin

gsh

aftis

reta

ined

by

aseal

.

23

14

6

5

10

11

13

3

14

4

1 - 2

5

867

12

9

14

5

6

3

2

WO

RK

ING

PR

INCIP

LES

WO

RK

ING

PR

INCIP

LES

23

2.A

irF

low

(Fig

ure

23,p

ag

e23)

13

2

45

6

7

8

12

Wh

en

the

mo

toris

sta

rted

,po

weris

tran

sm

itted

toth

eair

en

db

yp

ulle

ys

an

db

elts

.

Th

ero

tatio

no

fthe

scre

ws

cre

ate

sa

vacu

um

an

dth

eair

pro

du

ctio

ncycle

beg

ins

wh

en

su

ctio

no

ccu

rs.

Th

e[a

tmo

sp

heric

]air

flow

sth

rou

gh

filter

(item

)an

den

ters

inth

eair

en

d(ite

m)

[rad

ially

]th

rou

gh

the

ho

les

locate

din

the

inle

tco

ntro

lvalv

e(ite

m).

Air

co

mp

ressio

n[a

xia

l]is

acco

mp

lish

ed

as

air

isfo

rced

betw

een

the

lob

es

ofth

escre

ws

(roto

rs)an

dth

eair

en

dh

ou

sin

g.A

iris

then

forc

ed

thro

ug

hth

ed

isch

arg

ep

ort.

Du

ring

this

sta

rtseq

uen

ce,th

eair

en

dis

lub

ricate

db

yre

sid

ualo

il.(See

oilflo

wd

escrip

tion

).

Air

su

ctio

nth

rou

gh

the

partia

llyo

pen

ed

inle

tco

ntro

lvalv

ed

oes

no

tre

qu

ireth

efu

llpo

wer

ofth

em

oto

r.In

itiala

ir

co

mp

ressio

nats

tart-u

p(m

inim

alp

ressu

re)an

dth

em

inim

um

pre

ssu

revalv

efa

cilita

teth

era

pid

pre

ssu

rizatio

no

f

the

air/o

ilreceiv

er(ite

m)cau

sin

g,b

yp

ositiv

ep

ressu

re,th

eflo

wo

flub

rican

t(item

)in

toth

eair

en

d.

At

the

dis

ch

arg

eo

fth

eu

nit,

the

co

mp

ressed

air,

mix

ed

with

lub

rican

to

il,is

intro

du

ced

tan

gen

tially

an

dat

hig

h

velo

city

into

the

receiv

er.

Here

,th

ecen

trifug

alfo

rce

sep

ara

tes

the

[den

ser]

oilfro

mth

eair.

Du

eto

itsd

en

sity,

the

oils

ettle

sto

the

bo

ttom

ofth

ere

ceiv

er.

Th

eco

mp

ressed

air

an

dre

sid

ualo

ilthen

passes

thro

ug

hth

esep

ara

tor

ele

men

t(ite

m).

Du

eto

the

sele

ctiv

ely

restric

tive

natu

reo

fthe

filterin

gm

ed

iath

eair

flow

sfre

ely

thro

ug

hth

eele

men

tan

dth

eo

illoses

itsvelo

city

an

dfa

lls

toth

eb

otto

mo

fthe

air-o

ilsep

ara

tor(ite

m).

With

the

inle

tco

ntro

lvalv

eto

tally

op

en

an

dth

eair

bein

gco

mp

ressed

atfu

llcap

acity,th

ep

ressu

rein

the

receiv

er

rises

rap

idly

an

do

verc

om

es

the

sp

ring

ten

sio

nw

hic

hm

ain

tain

sclo

su

reo

fth

em

inim

um

pre

ssu

revalv

e(ite

m)

an

dth

eair

passes

thro

ug

hth

eafte

r-co

ole

r(ite

m)an

din

toth

eco

mp

ressed

air

netw

ork

.

Ina

few

seco

nd

sth

ein

tern

alp

ressu

reo

fthe

receiv

erris

es

to1

.7to

3.4

bar(2

5to

50

psig

),th

em

oto

ris

op

era

ting

atits

'no

min

alro

tatio

nan

dth

eair

can

be

intro

du

ced

an

dco

mp

ressed

atfu

llcap

acity

with

the

inle

tco

ntro

lvalv

e

(item

)co

mp

lete

lyo

pen

.F

or

co

mp

resso

rsw

ithsta

rting

meth

od

sta

r-delta

,it

isat

this

po

int

that

the

sta

r-delta

sta

rting

syste

min

trod

uces

fullv

olta

ge

toth

eele

ctric

mo

tor.

2

Th

em

inim

um

pre

ssu

revalv

eh

as

the

follo

win

gfu

nctio

ns:

A.

B.

C.

3.

OilF

low

(Fig

ure

23,p

ag

e23)

4

10

11

10

Op

era

tes

as

ach

eck

valv

e,p

reven

ting

netw

ork

air

from

re-e

nte

ring

toth

eair-o

ilreceiv

ero

fthe

co

mp

resso

r

wh

en

itiso

fform

od

ula

ted

;

Main

tain

sm

inim

um

pre

ssu

reo

fab

ou

t3.4

bar(5

0p

sig

)to

en

su

read

eq

uate

lub

ricatio

n;

Main

tain

sm

inim

um

pre

ssu

reto

pre

ven

tinap

pro

pria

teo

ilco

nsu

mp

tion

rate

.

Th

ere

isa

resid

ual

qu

an

tityo

fo

ilp

resen

tin

the

air

en

d.

Th

isre

sid

ual

oil

pro

vid

es

lub

ricatio

nfo

rth

efirs

tfe

w

seco

nd

s.O

nce

the

co

mp

resso

rsta

rtsan

dp

ressu

reo

faro

un

d2

.0b

ar(3

0p

sig

)is

ach

ieved

inth

eair-o

ilreceiv

er,

the

po

sitiv

ep

ressu

re(ite

m)fo

rces

oilin

toth

eair

en

dth

ere

by

insu

ring

lub

ricatio

n.

Du

ring

the

firstfe

wm

inu

tes

ofo

pera

tion

the

oilw

illno

tb

eh

eate

dto

itsid

ealw

ork

ing

tem

pera

ture

(80

to9

0C

or

17

6to

19

4F

).Ino

rderto

rap

idly

ach

ieve

the

desire

dte

mp

era

ture

,the

oilc

ircu

ithas

ath

erm

osta

ticvalv

e(ite

m)

with

two

circ

ula

tion

rou

tes.

Belo

w8

0C

or

17

6F,

the

oil

flow

sin

toth

eco

mp

ressin

gu

nit

thro

ug

han

oil

by-p

ass

(item

).T

he

therm

osta

tic

valv

e(ite

m)p

reven

tso

ilflow

thro

ug

hth

eo

ilco

ole

r.

Th

eo

ilwarm

su

pq

uic

kly

from

the

heato

fco

mp

ressio

nan

dvery

qu

ickly

reach

es

the

idealo

pera

ting

tem

pera

ture

.

0

0

00

FIG

UR

E 2

4 - A

IR E

ND

WO

RK

ING

WO

RK

ING

PR

INCIP

LES

WO

RK

ING

PR

INCIP

LES

RO

TA

RY S

CR

EW

CO

MP

RESSO

RS

RP

3015 -

SR

P 3

020 -

SR

P 3

030 -

SR

P 3

050

24

At8

0C

or1

76

Fth

eth

erm

ale

lem

en

texp

an

ds,d

isp

lacin

gth

ep

isto

nin

sid

eth

evalv

eth

atp

rog

ressiv

ely

the

oilb

y-p

ass

an

dallo

ws

oilflo

wth

rou

gh

the

oilc

oo

ler(ite

m).

Inad

ditio

nto

rap

idw

arm

ing

ofth

eo

ilth

eth

erm

osta

ticvalv

ep

reven

tso

ilco

olin

gto

tem

pera

ture

sb

elo

w8

0C

or

17

6F.

By

reg

ula

ting

oilflo

wth

rou

gh

the

co

ole

ran

dth

eb

y-p

ass,th

evalv

een

su

res

thatallth

eo

ilinje

cte

din

toth

e

air

en

dis

atth

eid

ealw

ork

ing

tem

pera

ture

.T

his

red

uces

the

co

nd

en

satio

no

fw

ate

rvap

or

inth

esep

ara

tor

an

d

receiv

erw

hic

hm

ain

tain

sth

eq

uality

ofth

eo

ilan

dre