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8/12/2019 RN Day 1- Part 3 Nodal Analysis Theory(Rev3) http://slidepdf.com/reader/full/rn-day-1-part-3-nodal-analysis-theoryrev3 1/81 Day 1 Page 3.1 Weatherford WellFlo 2011 User Training Course Nodal Analysis Theory Review © 2012 Weatherford. All rights reserved. ay March 12, 2012 Course Contents PVT Basics Inflow Performance Relationship (IPR) Outflow or VLP curves Temperature Model Nodal Analysis Basics: What is Nodal Analysis? Why Nodal Analysis? What is optimization? Optimization approaches The production system © 2012 Weatherford. All rights reserved. ys ems anays s concep Factors affecting system performance Predicting cession of natural flow Liquid loading in gas wells 1

RN Day 1- Part 3 Nodal Analysis Theory(Rev3)

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Page 1: RN Day 1- Part 3 Nodal Analysis Theory(Rev3)

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Day 1 Page 3.1

Weatherford WellFlo 2011 User Training Course

Nodal Analysis Theory Review

© 2012 Weatherford. All rights reserved.

ay

March 12, 2012

Course Contents

• PVT Basics

• Inflow Performance Relationship (IPR)

• Outflow or VLP curves

• Temperature Model

• Nodal Analysis Basics:

– What is Nodal Analysis?

– Why Nodal Analysis?

– What is optimization?

– Optimization approaches

– The production system

© 2012 Weatherford. All rights reserved.

– ys ems anays s concep

– Factors affecting system performance

– Predicting cession of natural flow

– Liquid loading in gas wells

1

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Petroleum Fluid Properties

© 2012 Weatherford. All rights reserved.

Module Contents

– Why is PVT important?

– Key PVT Properties

– PVT Correlations

© 2012 Weatherford. All rights reserved.

3

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Weatherford WellFlo 2011 User Training Course

Introduction to PVT

• What is PVT?

– Pressure – Volume – Temperature

– Pressure and temperature are imposed on thesystem and determine the phase or phases whichexist. The phases which exist are identified by theirspecific volume or densities.

• Why is PVT important?

© 2012 Weatherford. All rights reserved.

• pressure losses in the production system• Sizing of equipment

4

Petroleum Fluid Types

• Black Oil – Initial producing GOR < 2000 scf/STB

– Oil gravity below 45° API

• Volatile Oil – Contains fewer heavy molecules than black oil, and higher shrinkage

– Initial producing GOR between 2000 – 3300 scf/STB

– Oil gravity 40° API and higher

• Gas Condensate: (Retrograde and Wet Gas) – Initially the fluid is totally gas in the reservoir. With decreasing pressure, liquid

condenses from the gas at surface conditions

© 2012 Weatherford. All rights reserved.

– Initial producing GOR is 3300 scf/STB or higher. Or condensate-Gas ratio CGR is5 – 500 STB/MMscf.

– Condensate gravities between 40° and 60° API

• Dry Gas – Fluid is totally gas in the reservoir and no (hydrocarbon) liquid is formed at the

surface conditions either.

5

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Example Phase Diagram for MulticomponentHydrocarbon System

© 2012 Weatherford. All rights reserved.6

Key PVT Properties

• Specific gravity or density: How heavy it is?

• Bubble Point Pressure: When does first gas bubble come

- Applicable for oil and volatile oil systems

- At pressures above bubble point pressure, oil iscalled undersaturated as it can dissolve more gas

• Dew Point Pressure: When does first liquid droplet form?

© 2012 Weatherford. All rights reserved.

– Applicable for condensate and dry gas systems• Solution Gas-Oil Ratio (R s ): How much gas has gone into

solution?

– The quantity of gas dissolved in an oil at reservoirconditions.

7

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Key PVT Properties

• Formation Volume Factor (B): How much has it shrunkbetween reservoir and surface?

– o – o ume o reservo r o requ re o pro uce one arre o oin the stock tank.

– Bw – Volume of reservoir water required to produce one barrel ofwater in the stock tank.

– Bg – Volume of reservoir gas required to produce one scf of gasin the stock tank.

© 2012 Weatherford. All rights reserved.

• Viscosity ( μ): How much resistance does it offer to flow?

• Surface Tension ( σ ): Helpful in flow regime and holdupdetermination. Though effect is small.

• Compressibility (Z): Factor used to determine Gas Bg8

PVT in WellFlo

• Reservoir fluid PVT data must be entered. There is achoice of:

1. Black Oil (with Water-Cut (WCT) and Gas/Oil Ratio (GOR))

2. Volatile Oil (with WCT and GOR).

3. Gas Condensate (with Water/Gas Ratio (WGR) andCondensate/Gas Ratio (CGR))

4. Dry Gas (with Water/Gas Ratio (WGR))

5. Compositional Fluid (C-Components, Plus fraction with pseudocomponents)

© 2012 Weatherford. All rights reserved.

• PVT Correlations are used for the first two fluid types,while Gas Condensate, Volatile Oil and Compositionalsystems are handled by an Equation of State (EoS).

• Computed fluid properties can be tuned to measureddata, if such data is available.

9

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WellFlo: Black oil and dry gas PVT

• Oil: industry standard black oil correlations:

– Pb, Rs: Lasater, Standing, Vazquez-Beggs, Glaso, Petrosky-Farshad, Macar

– Bo: Standing, Vazquez-Beggs, Glaso, Petrosky-Farshad,Macary

– µo: Beal, Chew & Connally, Beggs & Robinson, option for ASTMmethod for dead oil viscosity

– Can be tuned to CCE (Constant Composition Experiment) data

© 2012 Weatherford. All rights reserved.

– z-factor: Standing & Katz (Dranchuk, Purvis & Robinson) – µg: Carr, Kobayashi & Burrows, Lee, Gonzalez & Eakin

– Can be tuned to measured data

10

PVT Correlations Range

© 2012 Weatherford. All rights reserved.11

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Weatherford WellFlo 2011 User Training Course

WellFlo: Condensate PVT and Volatile Oil

• Use of Equation-of-State

– Peng Robinson (PR)

– Soave-Redlich-Kwong (SRK)

• Models condensate with dew point or volatile oil withbubble point

• Tuneable against CCE (Constant CompositionExpansion) data at different P and CGR/GOR:

© 2012 Weatherford. All rights reserved.

- dew point/bubble point - liquid dropout

- relative volume - z-factor

- vapour and liquid viscosities - surface tension

12

Use of PVT Correlations for Predictions

The published correlations are mostly based on regional data:

Standing's California crudes,

etros y an ars a s u o ex co cru es, an

Glaso's North Sea crudes.

Use of these regional correlations is more appropriate for crudes fromthe same basins for which the correlation was derived.

The Vas uez and Be s correlations are based on a ver lar e number

© 2012 Weatherford. All rights reserved.

of samples coming from multiple regions.

Even though one is tempted to use these universal correlations, therange of error for their predictions is, however, typically large due to thescatter involved in using a large number of data sets to generate thesecorrelations.

13

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Use of PVT Correlations for Predictions

• Better approach would be to use field measured data,and tune the most appropriate correlation using the fielddata.

• Tuning PVT properties with field Data will be coveredlater on Day 3 exercise of training course.

© 2012 Weatherford. All rights reserved.14

Constant Composition Expansion (CCE)

• A series of isothermal flash expansions at constant temperature(normally T res ).No fluid is removed from the cell

Sin le

Vapour

Vapour

olume

© 2012 Weatherford. All rights reserved.15

SinglePhase

Phase Liquid

@ Psat

P > Psat P = Psat P < Psat P << Psat

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Constant Volume Depletion (CVD)

• A series of flash expansions at T

• ,cell volume at P sat

a our

Vapour Vapour

© 2012 Weatherford. All rights reserved.16

Vapour Vapour Vapour

Liquid Liquid Liquid Liquid

P sat P1 P1 P2 P2

WellFlo PVT Data Tips

• The Bubble-Point Pressure is calculated at the CheckTemperature for the specified Produced GOR. To checka ainst laborator PVT data the measured GOR of thereservoir oil would normally be entered here.

• Calculations will be performed for 0 ≤ GOR ≤ 200,000scf/STB, although these correlations were rarely

© 2012 Weatherford. All rights reserved.

- .calculated at the Check Pressure and CheckTemperature. If the Check Pressure is below thecalculated Bubble-Point Pressure, the Solution GOR willbe less than the specified Produced GOR.

17

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End Section.

Petroleum Fluid Properties

© 2012 Weatherford. All rights reserved.18

Inflow Performance

© 2012 Weatherford. All rights reserved.

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Module Contents

• Reservoir Drive Mechanisms

• What is Inflow Performance?

• Inflow Performance Relationships

– Straight Line

– Vogel

• Non-Ideal Conditions

© 2012 Weatherford. All rights reserved.

• Well Testing

• Inflow Performance Tuning based on Well Test Data

20

Simple Single-Well System

© 2012 Weatherford. All rights reserved.21

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Well System Pressure Losses

• Reservoir Inflow (kh)IPR

• omp e on er ormance s n

• Tubing Performance

• Surface Equipment Performance

Tubing Performance consists of determining theressure dro enerated b trans ortin a fluid

© 2012 Weatherford. All rights reserved.22

through a pipe or annulus. The pressure vs.depth (or length) profile is called a “pressuretraverse”.

Well Performance

Outflow performance =flowing bottom holepressure as a function offlow rate

© 2012 Weatherford. All rights reserved.23

Inflow performance = flowrate as a function offlowing bottom holepressureQ

P r

P bp

AOF

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Well & Reservoir Inflow Performance

• Types of Reservoir Drive Mechanisms

– Gas cap drive

– Water expansion drive

© 2012 Weatherford. All rights reserved.

– v

– Combination drive

24

Solution Gas Drive

• Gas dissolved in oil

provides “expansion”

energy

• Constant volume

• No water encroachment

• Two phase flowingreservoir below bubble

© 2012 Weatherford. All rights reserved.

point• No gas cap

25

OilOil

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Solution Gas Drive

• PI not linear

• PI declines with de letion

• Formation GOR increaseswith depletion

• Least efficient with ~ 15%recovery

© 2012 Weatherford. All rights reserved.26

Gas Cap Drive

• Gas from solution will formgas cap

• With production gas capincreases providing drive

• Excessive drawdown cancause coning

© 2012 Weatherford. All rights reserved.27

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Gas Cap Drive

• PI usually not linear

• GOR constant exce t near depletion

• ~ 25% recovery

© 2012 Weatherford. All rights reserved.28

Water Drive

• Not constant volume

• Reservoir ressure more constant - expansion ofwater 1 in 2500 per 100 psi

OilOil

© 2012 Weatherford. All rights reserved.29

Water Water

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Water Drive

• PI more constant

• GOR more constant

• Combination of water drive& gas cap expansion

• Often supplemented bywater injection

© 2012 Weatherford. All rights reserved.

• ost e c ent w t up to

50% recovery

30

Compaction Drive

• Energy provided bycollapse of porous medium,expans on o u s

• Common in highly-compressible,unconsolidated reservoirs

• Examples: Heavy oil

© 2012 Weatherford. All rights reserved.

,Venezuela, WesternCanada

31

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Combination Drive

• Combination of two or moreof the following:

– Solution gas drive

– Gas cap drive

– Water drive

– Compaction drive

Example showing combinationof natural water influx and gascap expansion

© 2012 Weatherford. All rights reserved.32

Reservoir Performance Trends

*GOR a strong

© 2012 Weatherford. All rights reserved.33

mechanism

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Ideal Flow Assumptions

• Ideal well• Purely radial flow• Infinite reservoir

• Stabilized flow• Single phase• Above bubble point• Homogeneous & isotropic reservoir • Perforations penetrate throughout reservoir • Reservoir shape•

© 2012 Weatherford. All rights reserved.

• Wellbore clean / uncased

• No skin• Darcy’s law

34

Reservoir Performance

• Darcy LawP 1 P 2

∆P = P 1 – P 2

L

q A

PkAq

© 2012 Weatherford. All rights reserved.

Where

q = volumetric flow rate k = permeability of the porous medium

A= area open to flow ∆P = pressure drop

µ = viscosity L = length

35

L

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Steady State Radial Flow

• Oil reservoir (In oilfield units)

Oil flow rate r e

Productivity Index

r w

hpR

4306.10

ln21

)(00708.0

2w A

oo

wf Roo

r C A

B

p phk q

00708.0 o hk J

© 2012 Weatherford. All rights reserved.

where, C A is the shape factor which depends on the shape of the reservoir and the well position

36

4306.10

ln21

2w A

oo r C A

B

Non-ideal Flow

• Departures from Darcy’s law• Effects at boundaries• • Non homogeneous reservoir • Perforation positions• High velocities• Fluid type / high GOR• Transient behavior

© 2012 Weatherford. All rights reserved.

• Relative permeability effects - oil/water/gas near thewellbore

• Depletion of reservoir • Flow restrictions (skin)

37

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Inflow Performance

• The Inflow Performance Relationship (IPR) describes the abilityof the reservoir to deliver fluid (i.e. rate) for a prescribed pressuredro between reservoir and wellbore drawdown .

• The IPR is a function of the reservoir and the interface(completion) between the reservoir and the tubulars (i.e. skin).The IPR is independent of the tubulars.

© 2012 Weatherford. All rights reserved.

• The IPR is defined as Q vs. P. A number of differently shaped

curves may describe a well’s IPR, depending on the actualphases produced .

38

Inflow Performance Relationship

• IPR is a plot of flow rate vs flowing pressure at the node in consideration. Commonlythe bottom of the well against perforation is considered as the solution node

• IPR for single phase flow

wf R p p J q Inverse of Slope= PI

© 2012 Weatherford. All rights reserved.39

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Straight-Line IPR

Static Reservoir Pressure (Q = 0)

Constant PI (Linear Behavior)

PI = Inverse Slope

© 2012 Weatherford. All rights reserved.40

Maximum Flow Rate, AOF (Pwf = 0)

Inflow Performance Relationship (IPR)

• Relationship between flow rate Q into the wellbore andwellbore flowing pressure P wf

Methods:

– Straight Line Undersaturated oil

© 2012 Weatherford. All rights reserved.

– Back Pressure/Fetkovich/C&n Saturated oil/Dry gas

– Linear Inertial Turbulent (LIT) Dry gas

– Normalised Pseudo Pressure Oil/Gas/Condensate

41

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Origin of PI Single Phase Incompressible Flow

• For a single phase, incompressible fluid, therelationship between well inflow rate and pressuredrawdown can be expressed in the form of Darcy’sequation for radial flow:

PPkh

units field oilin

© 2012 Weatherford. All rights reserved.42

w

eoo

weo

r r BQ

ln.2.141

Productivity Index Concept

• The relationship between the flow rate and the pressuredrawdown, in its most simple form, reduces to a straightline defined as follows:

• The Productivity Index isdefined as PI = -1/J, and

S

r r

B

khQ J

w

e

43ln2.141

P

P res

slope = J

© 2012 Weatherford. All rights reserved.

yields the deliverability of the well in terms of volume/dayper unit of drawdown,bbl/d/psi

43

w

QAOF

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Straight-Line IPR

• Productivity Index (or PI)

wf r q

wf r PPq

PI

© 2012 Weatherford. All rights reserved.44

q = Total Liquid Flow Rate, STB/d

PI = Productivity Index, STB/d/psi

P r = Average Reservoir Pressure, psig

P wf = Flowing Bottomhole Pressure, psig

Example

For a well producing 424 STB/day with an averagereservoir pressure of 2,000 psig, and a flowingbottomhole pressure of 1460 psig, calculate:

1. The productivity index,

2. The producing rate if Pwf is decreased to 1400 psig,

3. The bottomhole pressure that should be obtained inorder to get a flow rate of 500 STB/day, and

© 2012 Weatherford. All rights reserved.

.

45

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Factors Affecting PI

1. Phase Behaviour

2. Relative permeability behaviour

3. Oil Viscosity

4. Oil Formation Volume Factor

© 2012 Weatherford. All rights reserved.46

1. Phase Behaviour

dew point line

bubble point line

2-Phase Regions

© 2012 Weatherford. All rights reserved.47

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2. Relative Permeability

• Defined as the ratio of effective permeability to aparticular fluid (oil,gas or water) to the absolute

ermeabilit of the rock, e. . for oil k ro=ko/k

0.60

0.80

1.00

1.20Kro

Krw

© 2012 Weatherford. All rights reserved.48

0.00

0.20

0.40

0.00 0.24 0.37 0.49 0.61 0.74 1.00

Oil Rel perm Water Rel Perm

3. Oil Viscosity

O i l V i s c o s

i t y

© 2012 Weatherford. All rights reserved.49

P b P i

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4. Oil formation Volume Factor

Bo

© 2012 Weatherford. All rights reserved.50

P b

P i

Inflow Performance Relationship

• IPR for two phase flow

– Vogel IPR

2Single phase

– Fetkovich IPR

max,

8.02.01 R

wf

R

wf

o

o

p

p

p

p

qq

n

wf Ro p pC q 22

ow Two phase flow

InverseSlope= PI

© 2012 Weatherford. All rights reserved.51

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Vogel IPR

Bubble Point Pressure, P b

Static Reservoir Pressure (Q = 0)

Variable PI (Vogel Behavior)

© 2012 Weatherford. All rights reserved.52

Maximum Flow Rate, AOF (Pwf = 0)

Vogel IPR

• For cases where well is producing below bubble pointpressure, IPR can be approximated using Vogel’smethod:

2

max

8.02.01

r

wf

r

wf

P

P

P

P

qq

Where:

© 2012 Weatherford. All rights reserved.53

q = Total Liquid Flow Rate, STB/dq max = Maximum Liquid Rate, STB/d

P r = Average Reservoir Pressure, psig

P wf = Flowing Bottomhole Pressure, psig

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Vogel IPR for Undersaturated Reservoir

Static Reservoir Pressure (Q = 0)

Constant PI (Linear Behavior)

Bubble Point Pressure, P b

Variable PI (Vogel Behavior)

Maximum Flow Rate, AOF (Pwf = 0)

© 2012 Weatherford. All rights reserved.54

bwf wf r PPwhenPPPI q

bwf b

wf

b

wf b B PPwhen

P

P

P

Pqqqq

2

max 8.02.01 or

bwf b

wf

b

wf B PPwhen

P

P

P

PPIxPbqq

2

8.02.018.1

Example

Given Data:

– Pr=3500 psi

– Pb=1800 psi

– S=0

– Test data: Q= 320 stbd at Pwf=2900 psi

Generate an IPR

© 2012 Weatherford. All rights reserved.55

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Solution

© 2012 Weatherford. All rights reserved.56

Skin Effects

Skin effects modelling:• damage,• perforations,• partial penetration,• gravel packs,• fractured wells, and• deviation.

© 2012 Weatherford. All rights reserved.57

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Partial Completion Effects

• Deviation from Pure Radial Flow

• Modelled in the WellFlo as ‘LimitedEntr Skin’

• Partial Completion Effects

© 2012 Weatherford. All rights reserved.58

Negative Skin Effect – Due to Near Wellbore Permeability Improvement

Reasons for Negative Skin

•Deliberate Stimulation

•Acidizing

© 2012 Weatherford. All rights reserved.59

•Fracturing•High Shot Density Perforations

•Well Deviation

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Transient Pressure Testing of Wells

• The pressure analysis of wells essentially concerns thedynamic relation between the producing rate, the BHPand the reservoir ressure in the vicinit of the well under consideration. Knowledge of this relation from field tests,combined with a realistic model for fluid flow in thereservoir rock surrounding the well, allows parameters of the flow system such as permeability to be established byinference.

© 2012 Weatherford. All rights reserved.

• Field tests involve pressure build up followed by pressuredrawdown testing at one or more (stabilised) flow rates.

60

Multi-point Well Testing

• The basic methods used in the multipoint well testing are the‘isochronal’ and ‘flow after flow’ tests.

• The isochronal test involves flowing a well at several rates,interspersed with periods in which the well is shut-in. During the shut-in periods the well is allowed to return to the average pressurecondition. This procedure is repeated for several flow rates.

• The "flow after flow" method consists of flowing a well at a selected

© 2012 Weatherford. All rights reserved.

.process is repeated. Usually tests are run for four different flow ratesand then the well is shut-in.

61

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Well Testing

© 2012 Weatherford. All rights reserved.62

Pressure Build up test Pressure Drawdown test

Pressure buildup is followed by pressure drawdown testsat two or more stabilized rates.

End Section.

Inflow Performance

© 2012 Weatherford. All rights reserved.63

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Outflow Performance

© 2012 Weatherford. All rights reserved.

Module Contents

• What is Outflow Performance?

• Multiphase Flow in Tubulars

• Multiphase Flow in Flowlines

• Multiphase Flow in Chokes

© 2012 Weatherford. All rights reserved.

• Tuning a well model

65

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Outflow Performance

• Total Pressure Losses in System:

p p p pPP

© 2012 Weatherford. All rights reserved.66

Pressure Drop over a pipe segment

Δ Zvout

S stem described b an ener balance ex ressionS stem described b an ener balance ex ression

z p

v in

© 2012 Weatherford. All rights reserved.

Mass energy per unit mass in = energy outMass energy per unit mass in = energy out(+(+ -- exchange with surroundings)exchange with surroundings)

Pressure drop conveniently divided into three terms:Pressure drop conveniently divided into three terms:Gravitational or Hydraulic due to gravity effectsGravitational or Hydraulic due to gravity effectsFrictional, andFrictional, andAccelerationalAccelerational due to change in velocity over segmentdue to change in velocity over segment

67

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Energy Balance Equation

• The three components of the total pressure loss are given by the following equation:

Dv

f dz

vdvgdzdP

2sin=

2

– hydrostatic: gravitational component

– acceleration: expansion/kinetic component

– friction: irreversible heat loss due to work

– vertical: sin horizontal: sin

whilst hydrostatic and acceleration can be determined analytically, friction has to bedetermined from correlations

r caccc yco a

© 2012 Weatherford. All rights reserved.68

Pressure Drop over a pipe segment

dzdP

dzdP

dzdP

dzdP

=

accc fricelectotal

onacce era iric ione eva iono a

dzgvdv

Dgv

f gg

dzdP

2

sin=2

= =

© 2012 Weatherford. All rights reserved.69

, , ,

D = pipe diameter, v = velocity,

f = friction factor, g = gravitational acceleration

gc = gravitational constant.

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For multiphase flow, the pressure loss is given bya similar expression, where “m” represents the

ro erties of the mixture determined b an

Multiphase Flow

averaging technique:

To know the quantities of gas and liquid anywhere

accc

mmm

fric

mmm

ele

mctotal dzg

dvv Dg

v f

gg

dzdP

2

sin=2

© 2012 Weatherford. All rights reserved.

in the production system, it is necessary to

establish the correct PVT behaviour of the fluid.

70

Relative Contribution of three pressure drop components

• In wells and risers:

– Mostly vertical or inclined flow prevails, the elevation

pressure loss.

– Friction component contributes 10 to 20% of totalloss.

– Acceleration is usually negligible. Ignored in most ofthe calculations, unless velocity differential is

© 2012 Weatherford. All rights reserved.

substantial.• In flowlines, friction component contributes most of the

losses.

71

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Relative Contribution of three pressure drop components

NEAR SURFACE

NEAR SANDFACE

GRAVITY

FRICTION

ACCELERATION

© 2012 Weatherford. All rights reserved.72

GRAVITY

FRICTION

ACCELERATION

Mixture Properties

accc

mmm

fric

mmm

ele

mctotal dzg

dvv Dg

v f

gg

dzdP

2

sin=2

• Mixture properties – like density and velocity – in a segment aredetermined by adding liquid and gas properties proportionately to their

)1(

)1(

lgllm

lgllm

H v H vv

H H

© 2012 Weatherford. All rights reserved.

re a ve con en w c s ca e o up eno e y .

• Holdup: fraction of a particular fluid present in an interval of pipe.

73

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Determination of Friction Factors

• Single phase fluid: f = f( /D, N Re ) – two flow regimes: laminar & turbulent

– NRe accounts for density and viscosity

– Moody chart or single phase correlations

• Multiphase fluids

– averaging of phase properties (accurate PVT)

– multiphase flow correlations

• empirical/mechanistic

• complex flow regimes (bubble/slug/froth/mist/annular…)

• need to be tuned/calibrated to observed data

© 2012 Weatherford. All rights reserved.

Friction Component

• Multi-phasefriction factor iscorre a e w atwo-phaseReynolds numberusing Moodydiagram.

© 2012 Weatherford. All rights reserved.75

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Flow Regimes

© 2012 Weatherford. All rights reserved.76

Vertical Flow: Common Flow Regimes

• Gravity Forces and surface tension cause different physical flow patterns in the pipe.

• Determined experimentally

– Bubble liquid fall back

– ug u e coa esce, e c en p s on sp acemen

– Churn very turbulent, large slugs move up and down

– Annular gas coalesces, liquid up pipe wall

– Mist high gas and liquid rates

• Flow Regime Map can be generated

– gas and liquid superficial velocities

– different regimes in the map will have different equations to calculate friction loss and overallpressure gradient

© 2012 Weatherford. All rights reserved.

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Multiphase Flow Regimes

© 2012 Weatherford. All rights reserved.78

Flow Maps

• Dictate flow regime

• Varies between authors

• Required for appropriatecalculation

© 2012 Weatherford. All rights reserved.79

After Beggs and Brill

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Why should we care about flow patterns?

• Class Discussion

– Flow Assurance ???

• Implications on well design

• Flow line design (Flow assurance)

– Artificial Lift design

– Operational considerations

© 2012 Weatherford. All rights reserved.80

Multiphase Flow Models

• Correlations – Type I – No Flow Pattern, No Slip

• Poettmann & Carpenter (1952)• Baxendell and Thomas 1961• Fancher & Brown (1963)

– Type II – No Flow Pattern; Slip is considered• Hagedorn & Brown (1965)

– Type III – Flow Pattern and Slip considered• Duns & Ros (1963)• Orkiszewski (1967)• Govier and Aziz (1972)• Be s & Brill 1973

© 2012 Weatherford. All rights reserved.

• Gray (1978) – Primarily for wet gas well• Mechanistic Models

– Mechanistic (i.e. EPS Mechanistic, Ansari, others) – Proprietary (i.e. Shell, OLGAS, others)

81

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Methods for Calculating Pressure Drop

• Empirical formulae (analytical) – e.g. Hazen Williams, single phase (Moody)

– very large length increments

– cannot handle multiphase

• Pressure drop charts

– Gilbert, Brown…ad nauseam

– initially standard methodology for multiphase

– not comprehensive enough and time consuming

• Computational software packages

– ri orous calculation of ressure radients from multi hase flow correlations

© 2012 Weatherford. All rights reserved.

– comprehensive: equipment, reservoir and fluid properties

– speed

Flowing Pressure Gradients

© 2012 Weatherford. All rights reserved.83

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• Select fixed variables (fluid and completion geometry) – wellhead pressure

– flow rate

Pressure Traverse Calculation

– WOR

– GLR

• Select Temperature model

• Select interval (h) for calculation

• Estimate P for selected interval

• Based on PVT, calculate fluid (oil, gas, water) properties, averaged over the

© 2012 Weatherford. All rights reserved.

interval

• Determine Pressure Gradient – friction: flow correlations/maps-> slip & holdup

– hydrostatic: from averaged densities/holdups

– acceleration: analytical calculations

Pressure Traverse Calculation

• Calculate “h” from gradient

– compare calculated “h” with actual/initial (h)

– if not equal, select new P and iterate again

• If calculated “h” = actual (h), the P is correct

– add P to P1 at top of interval (e.g. wellhead)

– this yields correct pressure at bottom of interval

– this is then starting pressure P2 at top of next interval

• Restart process from top of the next interval using P2 and a new guess forthe next P

• “ ”

© 2012 Weatherford. All rights reserved.

. .

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Effect of Increasing GOR on Tubing Pressure Losses

© 2012 Weatherford. All rights reserved.88

Effect of Increasing Water Cut

© 2012 Weatherford. All rights reserved.89

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Surface and Subsurface Chokes

• Chokes are used

– to maintain a fixed flow rate,

– to protect surface equipment,

– to prevent formation damage, and

– to stabilize the flow.

© 2012 Weatherford. All rights reserved.

• In the field, one usually knows the flow through a choke

and one of the pressures of the choke (i.e., thedownstream or upstream pressure).

92

Multiphase Flow through Chokes

• Most flowing wells have some sort of surface choke to:

– Maintain stable pressure downstream for processingequipment

– Maintain sufficient backpressure to prevent sandentry

– Prevent gas and/or water coning

© 2012 Weatherford. All rights reserved.

– Produce the well/reservoir at the most efficientpossible rate.

93

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Chokes: Flow Process

Fluid entersthe choke

P 1, T 1, H 1, S 1Fluid acceleratesthrough the choke

© 2012 Weatherford. All rights reserved.94

Fluid leaves the chokeP 2(<P 1), T 2, H 2, S 2

Critical Flow Choke Correlations

• Achong , Aussens , Baxendall , Gilbert and Ros ,arecorrelations that are valid only for critical flow

scf/stb.

Subcritical

Critical

F l o w

r a t e

© 2012 Weatherford. All rights reserved.95

Pressure

A ruleA rule- -of of--thumb for critical flow is that thethumb for critical flow is that thePP UpstreamUpstream / /PP DnStreamDnStream is greater than 2.is greater than 2.

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Critical Flow Choke Correlations

• Correlations are based on the general equation:C GLRQ

1

where:

P up is the pressure upstream of the choke

Q 1 is the flow rate of the fluid

Dchoke is the choke inner diameter

Achoke

up D

© 2012 Weatherford. All rights reserved.

, , -

96

Correlation A B C

Gilbert 1.89 10.00 0.546

Baxendall 1.93 9.56 0.546

Achong 1.88 3.82 0.65

Ros 2.00 17.40 0.5

Aussens 1.97 3.89 0.68

Choke Models

• Sachdeva ’s choke correlation is used for Multi-phasefluids and is suitable for both critical and non-criticalflow.

• In the limit of single-phase gas, the Sachdeva modeland gas choke model are identical.

© 2012 Weatherford. All rights reserved.97

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End Section.

Outflow Performance

© 2012 Weatherford. All rights reserved.98

Temperature Modeling

© 2012 Weatherford. All rights reserved.

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Module Contents

• Why temperature modeling is important?

• Temperature modeling

• Tuning calculated temperature model with measured data

© 2012 Weatherford. All rights reserved.100

Why Temperature Modeling Is Important?

• Temperature affects in-situ fluid properties that in turnimpacts pressure loss calculations and dependentequ pmen s z ng cons era ons.

– Effect on in-situ fluid properties

• Oil density decreases w/ temperature

• Solution GOR decreases w/ temperature, … … etc.

– Gas lift valve(s) do not pass design/expected gas quantity or

© 2012 Weatherford. All rights reserved.

.

– ESPs experience higher gas quantity, insufficient cooling formotor may lead to higher failures

101

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Pressure and Temperature profile

© 2012 Weatherford. All rights reserved.102

Well bore temperature prediction

• Profile based on geothermal temperature gradient

– Useful for well start-up consideration. Considerable underestimation

– ,heats up the tubing, casing and well bore.

where TL = Temperature at (measured) depth L

BHT = Bottom hole temperature

gG = Geothermal gradient

θ = deviation angle

sin Lg BHT T G L

© 2012 Weatherford. All rights reserved.

• Linear profile based on (measured) surface and bottomholetemperature

– Rarely well bore temperatures follow this profile. Underestimates.

103

sin L Depth

WHT BHT BHT T L

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Wellbore Two-phase Fluid Energy Balance

J pm

f

dLdp

C dLdH

C dL

dT 1Temperature Gradient as a Function of Enthalpy and Pressure gradients

Zero: assumption no flow-work

cem

cowbto

cas

cicoto

anr cins

to

ins

toinsto

t

titoto

f ti

to

wb

wb f m

t ti

f

cc

k r r r

k r r r

hhr r

k r r r

k r r r

hr r

U

T T q

U r dL

dQ

JdL JdLgvdv

J gg

dLdQ

dLdH

/ln/ln/ln/ln1

2

sin

Enthalpy gradient equation

Heat Transfer gradient

Wellbore Heat Transfer Coefficient:

© 2012 Weatherford. All rights reserved.106

=Temperature of Fluid (tubing) = Depth

= Enthalpy = Mean Heat Capacity of Wellbore fluid= Pressure = Joule-Thompson Coefficient= Heat Transfer = Gravity acceleration= Gravity conversion factor = Mechanical equivalent of heat 778 ft-lb force/BTU= Velocity = Fluid Flow-Work= Inclination Angle from horizontal = radius of (tubing in/out, insulation, casing in/out, wellbore)

= Temperature at Wellbore = Over-all Heat Transfer Coefficient (outside tubing)= Thermal Conductivity (tubing, insulation, casing, cement, formation) = convective Heat transfer coeff. annulus fluid= Convection Heat Transfer Coeff . tubing f luid = radiat ive Heat Transfer Coefficient for annulus

f T pmC H J C

L

pQ g

cg J v f W

r wbT k

tiU

ch

r h f h

Earth

CementAnnulus

Tubing

Radial heat transfer Model

29.02

ln)(

)(

2

sin)(

D

wbti De

wbet

t ti

pmm

pmc J

pmc

e f f

t t f

U r t f k

U k U

U r

C q Awhere

JC gvdv

dLdp

C JC g

g A

T T

dL

dT

© 2012 Weatherford. All rights reserved.107

wb

Tf …Fluid Temperature – function of Depth and time v….Velocity

A … Relaxation distance ….Thermal Diffusivity

Ut … Over-all Heat Transfer Coefficient t….Time producing/Injecting

Uwb … Heat Transfer Coefficient outside casing T e…Earth or Reservoir Temperature

f D(t)… Dimensionless Transient Heat Conduction time function r wb . Wellbore radius

Cpm … Specific heat of fluid mixture q m ..Mass flowrate

C J … Joule-Thompson coefficient k e…Formation (earth) Thermal conductivity

r ti..Radius Inside Tubing J…Mechanical equivalent of heat 778 ft-lb/BTU

g…Gravity acceleration g c..Gravity conversion factor

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Radial heat transfer Model

Once “A” Relaxation distance is calculated,then fluid temperature “T f ” can be

)()1(sin)sin(

'//

),( A Lebh

A LGGet L f eT T e Ag LgT T

Injectionliquid phaseSingles Ramey

e erm ne rom equa ons e ow.

Note: The EQ’s are consideringinjection or production wells.The difference is whenproducing T bh is equal to T r or

© 2012 Weatherford. All rights reserved.108

)1(.)()1)((sin)sin(

'

///),( A L

J A L

ebh A L

G pmc

Get L f edLdp

C AeT T eg JC g

g A LgT T

injectiongas phaseSingles Ramey

Note: For Gas wells the Joule-Thompson effect is consideredin C J term

Te , then one term drops out.

L….Depthg G..Geothermal GradientTbh .Bottom hole temp.

Temperature models in WellFlo

• WellFlo offers four temperature models:

– Manual model

• . .

• No changes with flow conditions

– Calculated model

– Pressure effects are not included

– Rigorous approach based on Ramey and Willhite’s heat losscorrelations

© 2012 Weatherford. All rights reserved.

– Calibrated model -- Recommended

– Same as Calculated model except the relaxation distance is calibratedagainst measured temperature data at a flow rate

– Coupled model

– The most rigorous as takes into account pressure effects

– Joule-Thompson effect is considered109

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End Section.

Temperature Modeling

© 2012 Weatherford. All rights reserved.110

Nodal Analysis

© 2012 Weatherford. All rights reserved.

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Defining Production Optimization

op· ti· mi· za· tion (Ŏ p ΄tə-m ĭ-zā′ sh ən)

n. The procedure or procedures used to make a system or design as effective orfunctional as possible

• Optimization is not maximization of production always!?

© 2012 Weatherford. All rights reserved.112

Solutions for High and Low Producers

HighIdentify infill candidatesMaximize productionMinimize intervention expenseFacilities Constraints

ModerateMaximize productionIdentify infill candidatesMinimize cost per barrelManpower constraints

© 2012 Weatherford. All rights reserved.113

Minimize cost per barrelOPEX/BOEExtend reservoir lifeManpower constraints

Production Rates

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Weatherford WellFlo 2011 User Training Course

Defining Production Optimization

op· ti· mi· za· tion (Ŏ p ΄tə-m ĭ-zā′ sh ən)

n. The procedure or procedures used to make a system or design as effective orfunctional as possible

• Increase Production

– Increase flow rate

– Maximize reservoir production

– Lower mean failure rate

© 2012 Weatherford. All rights reserved.

• Lower Costs

– Reduce down times

– Maximize human resource potential

– Doing more with less

114

© 2012 Weatherford. All rights reserved.115

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© 2012 Weatherford. All rights reserved.116

Optimization Levels

• First level: Individual well performance optimization

– More a question of "maximising" productivity, and notstrictl s eakin an exercise in resource distribution

– Completion, stimulation, artificial lift designs,troubleshooting

• Second Level: Allocation of resources to maximizeproduction from a "group" of wells

© 2012 Weatherford. All rights reserved.

– can take into consideration costs as well as revenuein deciding where to allocate resources.

– lift gas allocation, ESP power distribution

117

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Optimization Levels

• Third Level: Optimizing overall performance of aproduction system

– u u v upossibilities for revenue generation and differentconstraints present in the production system

– System automation through dynamic modelling linkedto SCADA

© 2012 Weatherford. All rights reserved.118

I’ve completed my well. Now what?

• How do I know when I’ll need artificial lift?

• Is my artificial lift system optimized?

• Is my completion optimized?

• Is there room to improve my inflow performance?

• When can I expect my gas well to load up?

• When should I abandon this interval and plug back to a

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different zone?

119

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Harder Questions

• Is the well’s poor performance due to high skin ordecline in local reservoir pressure?

• Will a reduction in Qgi result in a productionincrease?

• If the delivery of one well is enhanced will thiscause a reduction in the delivery of nearby wells?

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Oil and Gas system analysis

• Basic principles

– Inflow to any node

res - = node

– Outflow to any node

P sep + ∆ P (Downstream components) = P node

• Conditions

Flow into a node equals flow out of a node

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Only one temperature can exist at a node

121

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Simple Single-Well System

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The Systems Analysis Concept*

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* Often called NODAL™ Analysis. Mark of Macco-Schlumberger

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The Systems Analysis Concept

1. Select a division point or aNode, and divide productionsystem at this point.

2. Components upstream of anode make Inflow section anddownstream of a node makeOutflow section.

3. Flow into the node equals flowout of the node.

4. Only one pressure can exist at a

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NodeComponents DownstreamSep

NodeComponentsUpstream R

PPPOutflow

PPP Inflow

:

:

124

no e.

Systems Analysis On a Graph

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0

1000

2000

Pres sure, psig

Inflow and Outflow Performance

3000

4000

5000

6000

7000

8000

9000

D e p

t h ,

f e e

t

4200

4400

4600

4800

5000

5200

F B H P

, p s i g

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10000

11000

12000

13000

14000

0 1000 2000 3000 4000 5000

0 1000 2000 3000

Rate, bbls/d

126

“NODAL” Analysis

• Perform pressure drop calculation for a number of different flow rates = generate family of pressure

• Calculate Vertical Lift Performance (VLP) = wellboreflowing pressures for different flow rates against aconstant WHP

• Solve simultaneous equations defined by VLP and

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IPR, giving unique solution at selected “solution”node.

• The intersection of the VLP and IPR curves denotesthe “operating” point of the system.

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Application of Nodal Analysis

• Sizing

– Tubing

– Flowline

– Surface choke or Subsurface safety valve

– Artificial lift equipment

• Completion design (Gravel pack, perforations)

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• Stimulation evaluation

• Surface choke sizing

128

What can Nodal Analysis do for me?

• Predict when well will need artificial lift.

• Predict when gas wells will load up.

• Design artificial lift systems.

• Determine if stimulation will help.

• Determine if completion is optimized.

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• Evaluate impact of facilities upgrades/enhancements.

• Predict abandonment pressure.

129

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What data will I need?

• Completion data

• Deviation data

• PVT data

• Well test data (Q o, Q w, Q g)

• Wellhead pressure

• Wellhead temperature

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• Bottomhole pressure (static and flowing)

• Bottomhole temperature

• IPR data (derived from PTA, openhole logs, etc.)

130

Inflow performance curve

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Outflow performance curve

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System Plot ( Bottomhole node)

Inflow Curve

Outflow Curve

Operating point

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Operating Point

for a given flowrate, drawdown yieldsBHFP much less than required by tubing tolift against WHP: not enough energy

Operating point =stable equilibrium

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,BHFP much greater than required bytubing to lift against WHP: too much energy

134

Do I need artificial lift?

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Sensitivity Analysis

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Performance Curve

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Factors affecting production system

Influx Group

• Reservoir pressure

• Productivity index

Efflux Group• Tubing diameter

– Casing diameter

• Fluid properties

• Formation GOR

• Water cut

• Completion parameters

– Perforation size

• Flow line diameter

• Wellhead pressure

• Separator pressure

• Surface, Sub-surface Chokesize

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– Perforation density

– Stimulation

– Lift gas

• Injection pressure/depth

• Injection gas rate

– ESP Pump size

138

Reservoir Pressure Effect

• Reservoir pressure declines with increased recoverydepending on pressure support mechanism.

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Productivity Index Effect

PI = 2.1 STB/d/psi

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PI = 1.5 = . 5

Formation GOR Effect

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Effect of Water Cut

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Effect of Perforation Density

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Effect of Tubing Diameter

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Effect of wellhead pressure

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Completion Data: A01

• vertical well

• 9 5/8” casin shoe

4 1/2”

9000 ft.

• 4.5” (12.75#) tubing shoe@ 9900 ft.

• 7” liner (29#) mid pointerforations ”

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10,000 ft

148

7”

Operating Point Sensitivities: Production History

• changes in reservoir pressure

– Drops from 4600 psi to 2400 psi

• changes in water cut

– Increases from 50% to 80%

• skin evolution

• changes in GOR

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Reservoir Depletion: Pres = 3600 psig

• no intersection• no operating point

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• w• candidate for artificial

lift

Combined Water Cut and Layer Pressure Analysis

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Combined Water Cut and Layer Pressure Analysis

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Gas Well and Liquid Loading

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Liquid Loading Common Symptoms

• Sharp drop in decline curve

• Onset of liquid slugs at the surface

• Increasing difference between flowing tubing and casingpressures

• Sharp gradient changes in the flowing pressure survey

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154

Sensitivity – Gas Well Unloading

Inflow – Outflow doesnot complete the

picture

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Liquid Loading – Turner Velocity

• Drag from the flowing gas tends to lift water droplet, whilegravitational pull tends to push the droplet downwards.

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Liquid Loading – Turner Velocity

• Terminal velocity of droplet is given by followingexpression:

11

• When as su erficial velocit is less then the terminal

leman1.593...Co

rner 1.912...Tuwhere

)( 21

k

Cosk v

g

glgc

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velocity of droplet, droplets fall and accumulate at thebottom causing the liquid loading.

• Inclination Angle Correction (V’):

157

HorizontalVertical 900

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Gas Well Unloading – When does it begin?

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Sizing tubing to eliminate loading

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End Section.

Nodal Analysis

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