RIVETTING PRESS AAP - Agriser continuityRIVETTING PRESS AAP / 100 /200/ 300 11 MACHINE PART LIST Item Description No. / DIN 24 Extension, L=1800/2500 5.010.00.15254 33 Hexagon Bolt

System KUNZELMANN

OPERATING, SERVICE MANUAL

AND MACHINE PART LIST

RIVETTING PRESS AAP100 / 200 / 300

1.Press open for

positioningthe cutter bar

with blades

1.Positioning of the

cutter bar.

2.Positioning of thecutter and bladefor shearing-off

3.Sheared-offblade/rivets

System KUNZELMANN

OPERATING, SERVICE MANUAL AND MACHINE PART LIST

RIVETTING PRESS AAP / 100 / 200 / 300

2

1. 1. DESCRIPTION:The purpose of the Rivetting Press is for shearing-off and rivetting of allcommonly used mowing knife blades.

We kindly request you to read this manual carefully before putting theRivetting Press into operation. Application and handling of the individual operating steps areillustrated with a short description.This manual shall show you the mostimportant operating steps in order toavoid that wrong handling may lead toaccidents.

The manufacturer cannot be heldresponsible for any kind of damage orinjury due to non-observance of thesequence of operation and operatingsteps. Liabilities of recourse are excluded. Keeping this manual carefullyin a safe place ensures the availabilityof a comprehensive reference book forthe user. In case of ordering spare partsplease state the part-numbers as a description of the spare parts and consider the illustration as an assembly guide.

System KUNZELMANN



11

MACHINE PART LISTItem Description No. / DIN24 Extension, L=1800/2500 5.010.00.1525433 Hexagon Bolt M8x55 DIN 93334 Nut M8 DIN 93450 Socket for support legs 5.010.00.1526551 Hexagon Bolt M8x30 DIN 93352 Nut M8 DIN 93455 Support for Extension 5.010.00.1525656 Hexagon Bolt M8x30 DIN 93357 Nut M8 DIN 934

System KUNZELMANN



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MACHINE PART LISTItem DESCRIPTION No.1 Machine Body 5.010.00.151032 Rivetting Plate 5.010.00.150954 Pressure Plate

(insert in rivetting plate) 5.010.00.150657 Hand Lever 5.010.00.150018 Shim 5.010.00.1505611 Stop 5.010.00.1507014 Shear Blade 5.010.00.1516116 Frame 5.010.00.1506117 Joint Bolt, short 5.010.00.1504819 Push-out bolt 5.010.00.1505320 Rivet Header, round, 6 mm 5.010.00.1510221 Joint Bolt, long 5.010.00.1504722 Bolt 5.010.00.1504923 Rivet Header, flat 5.010.00.1506825 Counter Plate 5.010.00.15090

4.Positioning

4.4. Positioning of

cutter barunder push-out

bolt

4.. Position of cut-

ter bar underpush-out bolt -

correct position

5.. Adjustment

screw for stop forcutter bar – shea-

ring level

System KUNZELMANN



3

RemarkAll illustrations, descriptions and data contained in this manual are limited toimportant details and are binding onlyto a certain extent. Messrs. P.Kunzelmann Maschinen und GerätebauGmbH. reserve the right to introducetechnical improvements at any timeand without notice.

2. SAFETY REGULATIONS

The operation of any equipment withmovable parts bears a certain risk.Therefore, the following safety regula-tionsmust be strictly observed:2.1 Never remove protective

cover2.2 Never touch moving parts2.3 Any repairs must be

performed by a specialist2.4 Do not reach into rivetting

or shearing-off position.

3. PREVENTION OF ACCIDENTS

Most accidents occuring during operation, servicing and transport are due to non-observance of the mostsimple basic rules.Therefore, it is important that all per-sons which are related with the use ofthis machine take notice and strictlyobserve the following rules:

7.Adjustment of

stop

8.Adjustment of

shear bladeParallelity ofshear blade

must be obser-ved. Shear

blade is not allo-wed to be in

contact with backof cutter bar

10.Assembly of side

support(shearing level)

11.Assembly of side

support

System KUNZELMANN



4

1. Prior to the adjustment or operation the Machine must be screwed to and firmlyconnected with a stable base or work bench.

2. The help by an assistant (holding the cutter bar) during the shearing-off operation is only allowed after careful introductionand the wearing of gloves. (Danger of cutting)

3. During the shear-off operation it must be observed that metal parts (blade or rivets) breaking away do not hit body, head or hands of the operator. (Wear goggles and protective cloth)

4. Do not get too close to the shear blade (shearing area) with your head.

5. Never put your fingers between knife blade and shear blade.

6. Lever for shearing operation to be pulled with a sensitive touch and a certain safety distance should be maintained. Observe the adjustment and correct position of the shear blade.

7. Children and persons not involved are not allowed in the area of the rivetting press.

8. Any unqualified handling must be avoided.

23.Rivetting Press

with special workbench

24.Rivetting Press

with side support

25.Rivetting Presswith extended

side suppor

25.Einfacher

Transport aufRollen

System KUNZELMANN



9

7. Guarantee

The guarantee period for this equip-ment is 12 months counting from theday of manufacture.The guarantee becomes null and voidin case that the Buyer or User of thisequipment

1. made any alterations or changes on the original equipment.

2. Defects due to wrong handling or operation.

3. Exceeding the permissable capacity.

4. Unqualified use of the equipment and

5. Non-observance of this Instruction Manual.

Marking

Every machine is equipped with arating plate showingManufacturer: Peter KunzelmannMaschinen u. Gerätebau GmbH.D-79235 Vogtsberg-AchkarrenPhone: 07662 / 6998 – Fax 6061Machine No.: 1000 upwardType of machineYear and date of manufactureAchkarren, 01. January 2001

Achkarren, den 01. Januar 2001Maschinen und Gerätebau GmbH

Peter Kunzelmann

21.Actual rivetting.

(heading)

21.Rivetting

completed(Lever upward)

21.Lever in open

position

22.Drawer for tools

and material(Special work

bench)

System KUNZELMANN



8

After completion of these operationsone can check the correct seat of rivetand blade. Seat as well as rivet pres-sing (rivet heading) always depend onthe correct handling and thequalified procedure.

The manufacturer cannot take anyresponsibility with regard to seat andlifetime of individual rivets and therivetting procedure.

12.Assembly

13.

14

System KUNZELMANN



5

4. Shearing-off of worn-out blades

Place the cutter bar with blades bet-ween shearing blade and stop for cutter bar. In order to do this use the hand lever to open the press completely (Illustr. 1 & 2) so that thecutter bar is parallel and in contactwith the stop

By pulling the lever downward theworn-out blade is sheared-off. For theactual shearing-operation power of20-50 kp is required. Care must betaken to the correct adjustment of thestop. (Illustr. 6+7).

Adjustment of the shear-blade (Illustr.8) in relation to the stop must be suchthat the shear-blade can slide overthe cutter-bar (Illustr. 1+2) for shearing-off blade and rivets.The shear-blade is in contact with thebottom of the knife-blade onlyand should not touch the cutter-bar.

Selection and change of shear-bladedepends on the type of knife-bladeto be sheared-off. Observe type andexecution of knife-blade(Illustr. 8+9 and spare parts list).

13.Wing-srew with

fixing-bolt

14.

15Unfastening of

push-out bolt

15Change of push-

out bolt

16.Different inserts

(Header for flat andround-head rivets)

System KUNZELMANN



6

After the shearing-off operation (Illustr. 3) the cutter-barcan be changed to the push-out/rivetting level by hand in order to remove the sheared-off rivets from the knife-bar (Illustr. 4+5).

For better positioning and handlingthe cutter-bar is placed onsupports extending on both sides of the press. Thereby it canbe ensured that the cutter-bar is lying flat. (Illustr. 10 + 11 + 12 and parts list - item 24).

The legs for the side-supports (Parts list – item 55) are adjustablein height to compensate an unevenfloor as the cutter-bar mustbe in a horizontal position.

5. Rivetting of new bladesFor rivetting new blades care must be taken that the cutter-bar isplaced firmly on the side-supports(Illustr. 10, 11 + 12).

17.Flat-head rivet

18.Round-head rivet

19.Rivet Pressing

(rivet inserted)

20.. Rivetting

by pulling leverdown

System KUNZELMANN



7

The inside of the side-supports (side facing the machine) has been constructed in such a way that a change from the shearing-level to therivetting-level can be done withoutproblem. (Illustr. 13 + 14). For fixingand for the sake of security the side-supports must be secured in the boresand with the bolts and nuts providedfor this purpose. (Please also refer tothe drawing with parts list)

Before starting the rivetting operationone must check first which diameter ofrivet and which rivet-header will berequired. The push-out bolt as well asthe rivet-header can easily be changed.(Illustr. 15 + 16 and list of parts)

The rivet head can be flat or round.This depends entirely on the shape ofhead required (Illustr. 17 + 18 and theinstructions of the manufacturer). Forthe actual rivetting operation thecutter-bar is positioned on the rivet-ting-level. The blade with the suitablenew rivets and the cutter-bar are nowmoved to such a position that the rivet-header is exactly in the centreabove the rivet. The length of a rivetmust be such that 3-5 mm are protru-ding in order to press this section to aflat or round head. (Illustr. 17 + 18 + 19+ 20)

Rivet heading is performed by pullingthe hand-lever downward. (Illustr. 21)

Documents

RIVETTING PRESS AAP - Agriser continuityRIVETTING PRESS AAP / 100 /200/ 300 11 MACHINE PART LIST Item Description No. / DIN 24 Extension, L=1800/2500 5.010.00.15254 33 Hexagon Bolt