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RITE WAY MFG. WARNINGS RR-900-ST ROCK PICKER
RITE WAY MFG. CO. LTD. P. O. Box 328
Imperial, Saskatchewan Canada, S0G 2J0
PH: (306) 963-2180 Web Site: www.ritewaymfg.com E-mail: [email protected]
MODEL RR-900-ST ROCK PICKER
TABLE OF CONTENTS WARNINGS................................................................................................................................................................................................... 1
SPECIFICATIONS ....................................................................................................................................................................................... 2
OPERATING INSTRUCTIONS ................................................................................................................................................................... 3
PERFECT HITCH ASSEMBLY .................................................................................................................................................................. 6
HITCH POLE PARTS LIST ......................................................................................................................................................................... 7
MAIN FRAME PARTS LIST ....................................................................................................................................................................... 9
BUCKET PARTS LIST ............................................................................................................................................................................... 11
RAKE, BAT AND REEL PARTS LIST ...................................................................................................................................................... 13
BEARING & FRAME PARTS LIST .......................................................................................................................................................... 15
PARKER ELECTRIC SELECTOR MANIFOLD ...................................................................................................................................... 17
SELECTOR MANIFOLD ASSEMBLY ..................................................................................................................................................... 18
HYDRAULIC DRIVE SYSTEM (ORB) ..................................................................................................................................................... 19
RAKE, BUCKET & HITCH HYDRAULICS (ORB) .................................................................................................................................. 20
CTD 812 SERIES HUB BREAKDOWN .................................................................................................................................................... 21
MONARCH 3-1/2 x 8 (35THC08-125) c/w DEPTH CONTROL ............................................................................................................... 22
MONARCH 3-1/2 x 8 (35THC08-125) ....................................................................................................................................................... 23
MONARCH 4 x 30 (40THC30-150) ............................................................................................................................................................ 24
10” SIDE WIND PARKING JACK ............................................................................................................................................................ 25
HOSE CLAMP DETAILS ........................................................................................................................................................................... 26
DECAL LOCATIONS ................................................................................................................................................................................. 27
TORQUE & TENSION SHEET ................................................................................................................................................................. 29
GRADE SPECIFICATIONS ...................................................................................................................................................................... 30
ROLLER CHAIN INFORMATION ........................................................................................................................................................... 31
NOTES ......................................................................................................................................................................................................... 32
Dec 2013
RITE WAY MFG. WARNINGS RR-900-ST ROCK PICKER
1
WARNINGS
1. This machine can kill or injure unless safety precautions are taken and observed.
2. DO NOT Have children operate this equipment.
3. DO NOT Work on this machine while hydraulic lines are under pressure. (Disconnect and bleed
pressure from lines). 4. DO NOT Put any part of your body close to the reel while the reel is in motion and/or under
tension due to being jammed by any object. 5. MAKE SURE That the bat springs are not under tension while working in this machine.
6. DO NOT Allow riders at any time on the machine or on the outside of the tractor.
7. DO NOT Unhook this machine from your tractor unless the bucket is empty.
8. DO NOT Allow bystanders within a 50 foot radius while picking rocks.
9. DO NOT Park this machine on an incline. Always block the wheels.
10. DO NOT Take this machine on the road unless you have done a safety and maintenance check.
Make sure your machine is road worthy and have a suitable safety chain from the
tractor to the main frame of the machine.
11. If you follow the forgoing and standard maintenance and safety practices, this machine should perform
safe and trouble free.
RITE WAY MFG. SPECIFICATIONS RR-900-ST ROCK PICKER
2
SPECIFICATIONS
Model # RR-900ST
Drive Variable Hydraulic Drive
Hydraulic Requirements 12-15 gal/min @ 1200-1500 psi 45-57 l/min @ 8273-1034 KPa
Reel Type 3 Bat
Reel Drive Chain # 80
Length 193” (491 cm.)
Width 126” (320 cm.)
Weight 5200 lbs. (2360 kg.)
Tires 16.5L x 16.1 Tire, Max 24 psi
Rake Width 60” (152.4 cm.)
Reel/Bucket/Hitch Control Electric Over Hydraulics
Minimum Rock Diameter 2.0” (5.1 cm.)
Maximum Rock Diameter 32” (81.3 cm.)
Bucket Capacity 2.6 Cubic Yards
Weight Capacity 8000 lbs. (4500 kg.)
Hydraulic Swing Hitch Optional
RITE WAY MFG. OPERATING INSTRUCTIONS RR-900-ST ROCK PICKER
3
OPERATING INSTRUCTIONS * Always choose a level spot when manually or hydraulically moving the unit
into or out of transport position. Preparation for Picking Rocks 1. Hook rock picker up to tractor. Connect the rotary switch to a 12V power source.
Connect the white wire to the positive and the black wire to the negative. 2. Connect the hydraulic hoses to the tractor:
*Large hoses are for the Reel Motor. *Small hoses are for the Rake/Bucket and hitch. 3. Remove the safety pin and swing the hitch pole into field position, either manually or
hydraulically. The hitch must be swung fully into field position and then pinned into place. For the hydraulic hitch, the cylinder holds the hitch in place. Note: If this isn’t done correctly, the real may contact the hitch.
4. Adjust the Reel RPM to ensure the proper picking speed. Proper RPM for your rotary reel:
- To pick 2” – 6” rocks - 45 RPM - To pick 6” – 12” rocks - 35 RPM - To pick 12” – 16” rocks - 25 RPM - To pick 16” – 24” rocks - Shut off rotary reel. Pick up stone with rake. Lift
approximately half way up, turn on rotary reel to push rocks to the back of the bucket. Reel speed can be varied by adjusting the Flow Control Valve (Figure A. This can be done adjusting the flow controls in the cab of the tractor.
**IF THE REEL IS MOVING TOO FAST, DAMAGE TO THE BATS WILL RESULT. **
FIGURE A FIGURE B 5. Move the 3 position rotary switch to the Rake Position in order to pick stones.
See Figure B. ONLY THOSE ROCKS ON THE SURFACE CAN BE PICKED. IF THE ROCKS ARE DUG UP FROM UNDER THE GROUND, IT WILL CAUSE DAMAGE TO THE UNIT.
RITE WAY MFG. OPERATING INSTRUCTIONS RR-900-ST ROCK PICKER
4
6. To dump the unit, the rake must be fully lowered to the ground. Then, switch over to the
Bucket Position. See Figure B. WARNING: DO NOT ATTEMPT TO DUMP IF RAKE IS IN UPRIGHT POSITION.
7. To use the hydraulic Hitch, flip the rotary switch to the Hitch Position. Use tractor
hydraulics to position hitch in desired position. See Figure B.
8. The actuation switch (Item 12, Page 10) is used to keep the bucket form dumping if the rake is too high. The switch is set to allow flow of the hydraulic system if it is activated by the rake. This allows the bucket to rise for dumping. If this does not occur then the switch must be reset so not to let the bucket rise if the switch isn’t activated. This means the rake must be in the lowest position prior to the bucket going up to dump.
NOTE: After some use the drive chain may stretch. Loosen the nuts and bolts on the motor mount to adjust the chain, there should be 1/2” of deflection, then re-tighten the nuts and bolts.
Bat Spring Placement
FIGURE C
Installation:
The hook of the spring faces towards the bat on one side and faces away
from the bat on the opposite side.
RITE WAY MFG. OPERATING INSTRUCTIONS RR-900-ST ROCK PICKER
5
The Following photos are the grease locations on the RR-900. They are all to
be greased every 8 HOURS
Shock Spring Rake Bearing
Hitch Bucket Brg.
Axle Reel Support Brg.
RITE WAY MFG. OPERATING INSTRUCTIONS RR-900-ST ROCK PICKER
6
3
1
2
4
3/4 X 5 CAPSCREW, NC, Gr.8, PLTD.1530-12654
3/4 STOVER LOCK NUT, NC, Gr.8, PLTD.1526-73123
PPI-208VR CLEVIS - 1-1/4 X 1-3/4 SLOTTED HOLE1423-00142
PERFECT HITCH PP1-237VR1423-00131
DESCRIPTIONQTYPART NUMBERITEM
PERFECT HITCH ASSEMBLY
ITEM # PART # DESCRIPTION
1 423-0013 Perfect Hitch Base PP1-237VR 2 423-0006 Perfect Hitch Clevis Option PP1-208VR Slotted 3 530-7312 ¾” Stover Lock Nut, NC, Gr.8, Pltd. 4 530-1265 ¾” x 5” Capscrew, NC, Gr.8, Pltd.
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
7
HITCH POLE PARTS LIST
21
13
17 22
11
23
2
10
26
20
20
32
15
6
19
25
9
25
18
24
31
30
25
18
20 5 12
3
27
14
87
29
16
14
22
28
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
8
HITCH POLE PARTS LIST
ITEM # PART # DESCRIPTION 1. 030-5989 3-1/2” x 8” Hydraulic SAE Cylinder (3/4” ORB), was 030-5935 2. 110-2517 Hitch Pole Weldment 3. 110-3502r3 Main Frame Weldment 4. 112-0555 Hitch Pole Cylinder Lock Up (Ø1-1/2” Shaft) 5. 123-3210 Hitch Pole Lock Pin Weldment (Ø1-3/4” x 7-1/4” Useable) 6. 265-0006 4” x 1-1/4” x 1/8” UHMV Plastic (White) 7. 316-0302 1/2” ORB M x 3/8” JIC M - Adaptor 8. 319-5723 1/2" ORB M x 3/8” JIC M - 90° Elbow - Restricted 9. 403-0269 Mulcher Tension Spring 10. 407-0003 Shepherd Hook Stand-off - 24” 11. 409-9050 20 000 lbs. Safety Chain Assembly 12. 419-0004 Grease Zerk, 1/4” NF, Straight 13. 423-0012 Standard Perfect Hitch Assembly, Refer to Page 6 for Details 14. 526-0624 3/8” x 3” Capscrew, NC, Gr.5, Pltd. 15. 526-0808 1/2” x 1” Capscrew, NC, Gr. 5, Pltd. 16. 526-0836 1/2” x 4-1/2” Capscrew, NC, Gr. 5, Pltd. 17. 526-1248 3/4” x 6” Capscrew, NC, Gr. 5, Pltd. 18. 526-2026 3/8” x 1-1/2” Capscrew, NC, Gr.5, Pltd. Full Thread, Scotch Grip 19. 526-6103 3/8” Stover Lock Nut, NC, Gr.5, Pltd. 20. 526-6105 1/2” Stover Lock Nut, NC, Gr.5, Pltd. 21. 526-7107 3/4” Stover Lock Nut, NC, Gr.5, Pltd. 22. 526-6109 1” Stover Lock Nut, NC, Gr.5, Pltd. 23. 530-1630 1” x 2” Capscrew, NC, Gr.8, Pltd. 24. 530-1652-5 1” x 6-1/2” Capscrew, NC, Gr.8, Pltd. (cut down to 5”) 25. 550-5206 3/8” Flat Washer, Pltd. 26. 550-5208 1/2” Flat Washer, Pltd. 27. 550-5216 1” Flat Washer, Pltd. 28. 556-0906 3/16” x 1-3/4” Cotter Pin, Pltd. 29. 560-1614 Cylinder Pin, Pltd. Ø1” x 3-1/2” 30. 811-1020 5” Hose Clamp - Bent 31. 811-1021 5” Hose Clamp - Straight 32. 835-1011 Tip & Chain Holder
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
9
MAIN FRAME PARTS LIST
31
33
20
23
35
13
34
2922
3623
20
3
31
33
32 6
15
24
3025
27
12
1720
28
37
38
14
416
1
18
21
19
8
2
26
7
10
11
29
5
9
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
10
MAIN FRAME PARTS LIST
ITEM # PART # DESCRIPTION 1. 020-4041 Axle Stub Plate Weldment 020-4042 Axle Stub Assembly c/wout 812 Spindle (Ø2-1/2” x 14-1/2”) no Hub Assembly 020-4043 Axle Stub Assembly c/w 812 Spindle & Hub Assembly
2. 020-6014 CTD-812-Hub Assembly (SE-17 Seal & Wheel Stud) 3. 030-5986 4” x 30” Hydraulic Cylinder, (3/4 ORB port @ 90°), was 030-5952 4. 060-0034 Serial Number Plate 5. 110-3519 Shock Bolt Weldment 6. 112-2518 Rake Cylinder Lock Up (1-1/2” Ø Shaft) 7. 202-6013 Dust Cap – DC17 (CTD) 8. 203-6039 Ø2-1/2 x 14-1/2 – 812 Spindle, CR 1045 Round, c/w one 9/16” Hole @ 2-3/4” *9. 204-5585 W14C x 16.1 – 8 Bolt Wheel *9. 204-5582 W16C x 16.1 – 8 Bolt Wheel
*10. 205-1192 16.5L x 16.1- 6 Ply Tire (Soft Trac II, valve stem faces out) *10. 205-1200 21.5L x 16.1- 14 Ply Tire (Soft Trac II, valve stem faces out)
020-0128 16.5 x 16.1 – 8 Bolt Tire & Wheel Assembly, Carlisle 020-0122 21.5 x 16.1 - 8 Bolt Tire & Wheel Assembly, Soft Trac II
11. 402-4027 Shock Spring @ 2-3/8 OD x 1-1/2 ID, 7/16 Wire 12. 417-0138 Actuation Switch (Grout # 444421) 13. 419-0004 1/4” Grease Zerk, UNF, Straight
*14. 420-0132 10”, 2000 lbs. Side Wind Jack *14. 420-0141 10”, 5000 lbs. Side Wind Jack 15. 422-0007 3/8” x 3” Hitch Pin 16. 510-0001 1/8 Rivet x 1/8 – 1/4 17. 520-0001 5/32 x 1-7/16” Machine Screw, NF, Gr.5, Pltd. 18. 526-0832 1/2" x 4” Capscrew, NC, Gr.5, Pltd. 19. 526-1018 5/8” x 2-1/4” Capscrew, NC, Gr. 5, Pltd. 20. 526-2026 3/8” x 1-1/2” Capscrew, NC, Gr.5, Pltd. Full Thread, Scotch Grip 21. 526-6105 1/2" Stover Lock Nut, NC, Gr.5, Pltd. 22. 526-6109 1” Stover Lock Nut, NC, Gr. 5, Pltd. 23. 526-6206 3/8” Hex Nut, NC, Gr. 5, Pltd. 24. 526-6210 5/8” Hex Nut, NC, Gr. 5, Pltd. 25. 526-7003 5/32 Nylon Lock Nut, NC, Gr. 5, Pltd. 26. 543-5563 9/16” Wheel Nut, NF, Gr.5, Pltd. 27. 550-5203 3/16” Flat Washer, Pltd. (if required) 28. 550-5206 3/8” Flat Washer, Pltd. 29. 550-5216 1” Flat Washer, Pltd. 30. 551-5010 5/8” Spring Lock Washer, Pltd. 31. 556-0906 3/16” x 1-3/4” Cotter Pin Pltd. 32. 559-1501 Lynch Pin 3/16” x 1-9/16” 33. 560-1614 1”x 3-3/8” Cylinder Pin 34. 806-1512 Shock Bolt Bushing, 1” x 2-1/2” 35. 811-1001 3” Hose Clamp 36. 811-1003 4” Hose Clamp 37. 811-1020 5” Hose Clamp 38. 811-1021 5” Hose Backer Plate
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
11
BUCKET PARTS LIST
1
17
16
14
12
5
18
79
6
15
11
8
10
13
3
24
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
12
BUCKET PARTS LIST
ITEM # PART # DESCRIPTION 1. 030-5986 4” x 30” Hydraulic Cylinder, (3/4 ORB port @ 90°), was 030-5952 2. 110-3502r3 Main Frame Weldment 3. 110-3518r1 Deflector Screen Weldment 4. 110-3542r2 Bucket Weldment (4 x 30 Cyl.) 5. 112-1105 Bucket Bearing Weldment 6. 112-1108r3 Deflector Screen Mount Weldment 7. 419-0004 1/4” Grease Zerk, Straight 8. 526-0814 1/2" x 1-3/4” Capscrew, NC, Gr.5, Pltd. 9. 526-1016 5/8” x 2” Capscrew, NC, Gr. 5, Pltd. 10. 526-6107 3/4” Stover Lock Nut, NC, Gr. 5, Pltd. 11. 526-6208 1/2” Hex Nut, NC, Gr.5, Pltd. 12. 526-6210 5/8” Hex Nut, NC, Gr. 5, Pltd. 13. 550-5312 3/4" Flat Washer, Pltd. 14. 551-5010 5/8” Spring Lock Washer, Pltd. 15. 554-0008 1/2” Fender Flat Washer, Pltd. 16. 556-0906 3/16” x 1-3/4” Cotter Pin Pltd. 17. 560-1614 1”x 3-3/8” Cylinder Pin 18. 805-7607 Bucket Spacer, 2-1/2” OD x .240w CDSM – 1/8 (as req’d.) 19. 424-0001 Slow Moving Vehicle Sign (not shown) 20. 526-0406 1/4” x 3/4” Capscrew, NC, Gr.5, Pltd. (not shown) 21. 526-7104 1/4” Flange Nut, NC, Gr.5, Pltd. (not shown)
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
13
RAKE, BAT AND REEL PARTS LIST
18
30
17
16
27
29
4
10
28
8
20
21
19
2
35
36
22
137
38
15
14
43
34
5
3
2119 23 21
19
79
12
11
6
10
32 33
26
39
4041
42
3110
13
24
44
21
45
25
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
14
RAKE, BAT AND REEL PARTS LIST
ITEM # PART # DESCRIPTION 1. 112-1109 Rock Guard Weldment (36 Tooth) 2. 292-4015 1-3/4” x 4 Bolt Flange Bearing c/w Set Screw & Collar 3. 112-2507 Motor Mount Cast 4. 110-3533r1 Reel Weldment (Bolt Style) 5. 252-1180 80 Q11 x 1-1/4” Sprocket c/w 5/16” Key 6. 809-1019 3/8” x 1/2” x 1” Key 7. 261-6000 1-3/4” Split Tapered Bushing 8. 252-2682 H80 Q36 Tooth Sprocket x 1-3/4” Tapered Hole & 3/8” x 1/4”, 1” Key 9. 263-0636 3/8” x 3/8” x 2-1/4” Key 10. 261-5002 Steel Tension Bushing 1” ID, 1¼” OD x 1” 11. 526-0610 3/8” x 1-1/4” Capscrew, NC, Gr. 5, Pltd. 12. 551-5006 3/8” Spring Lock Washer, Pltd. 13. 263-0500 5/16” x 5/16”x 1-1/4” Key 14. 123-2225 Rake Cylinder Pin Weldment Ø1” x 6” 15. 110-3541r1 Rake Weldment 16. 546-0219 5/8” x 4” Spade Bolt (Eye Bolt) 17. 403-0268 Bat Spring 18. 530-1630 1” x 2” Capscrew, NC, Gr. 8, Pltd. 19. 526-6210 5/8” Hex Nut, NC, Gr. 5, Pltd. 20. 526-1016 5/8” x 2” Capscrew, NC, Gr. 5, Pltd. 21. 551-5010 5/8” Spring Lock Washer, Pltd. 22. 526-1020 5/8” x 2-1/2” Capscrew, NC, Gr. 5, Pltd. 23. 812-1530 Motor Mount Tab 24. 538-0819 1/2” x 2-1/4” Capscrew, NF, Gr. 8, Black. 25. 526-7608 1/2” Stover Lock Nut, NF, GR. 8, Pltd. 26. 558-2057 #9 Hitch Pin, Pltd. 27. 526-6106 5/8” Stover Lock Nut, NC, Gr. 5, Pltd. 28. 262-8021 #80 Chain, 21 Links, 43” 29. 110-3535r3 Bat Weldment 30. 530-1640 1” x 5” Capscrew, NC, Gr. 8, Pltd. (Cut to 3-3/4”)
31.* 526-6109 1” Stover Lock Nut, NC, Pltd. 31.* 526-7416 1” Nylon Jam Hex Lock Nut, NC, Pltd. (Half Section ) 32. 264-8001 1 Chain Link Connector 33. 264-8002 1/2 Chain Link Connector 34. 307-1003 Parker Hydraulic Motor c/w Built in Relief 35. 526-1018 5/8” x 2-1/4” Capscrew, NC, Gr.5, Pltd. 36. 544-0714 7/16” x 1-3/4” Plow Bolt, Gr.5, NC, Pltd. 37. 550-5207 7/16” Flat Washer, Pltd. 38. 526-7007 7/16” Nylon Lock Nut, NC, Gr.5, Pltd. (or 7/16” Stover # 526-6104) 39. 526-0624 3/8” x 3” Capscrew, NC, Gr.5, Pltd. 40. 525-6106 3/8” Jam Nut, NC, Gr.5, Pltd. 41. 550-5206 3/8” BS Flat Washer, Pltd. 42. 526-6103 3/8” Stover Lock Nut, NC, Gr.5, Pltd. 43. 112-1104 Rake Bearing Weldment 44. 533-1017 5/8” x 1” Capscrew, NF, Gr.5, Pltd. 45. 550-5410 5/8” BS Plate Washer, Pltd
.
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
15
BEARING & FRAME PARTS LIST
1
2
3
5
612
8
11
11
19
35
21
21
22
24
26
26
26
34
25
25
29
32
32
33
37
9
7
16
30
1731
10
15
28
18
13
1423
27
19 2536
20
4
32
RITE WAY MFG. ASSEMBLY INSTRUCTIONS RR-900-ST ROCK PICKER
16
BEARING & FRAME PARTS LIST
ITEM # PART # DESCRIPTION
1. 020-4034 Rock Picker Axle Stub Weldment (Bolt In) 2. 110-3502r3 Frame Weldment 3. 110-3519 Shock Bolt Weldment 4. 110-3545 Hose Guard Weldment (12 x 7) 5. 112-1104 Rake Bearing Weldment 6. 112-1105 Bucket Bearing Weldment 7. 310-5010 Flow Control Valve 8. 402-4027 Shock Bolt Compression Spring 9. 310-4038 12 Volt Selector Switch (For Parker Manifold) 10. 417-0138 Actuation Switch 11. 419-0004 ¼” Grease Zerk, NF, Straight 12. 419-0006 ¼” Grease Zerk, NF, 90º 13. 426-0001 Manual Tube 14. 426-0002 Manual Tube Cap 15. 520-0001 6-32 x 1-3/4 Machine Screw, NF, Gr.5, Pltd. 16. 526-0428 1/4” x 2-1/4 Capscrew, NC, Gr.5, Pltd. 17. 526-0508 5/16” x 1 Capscrew, NC, Gr.5, Pltd. 18. 526-0610 3/8” x 1-1/4” Capscrew, NC, Gr.5, Pltd. 19. 526-0613 3/8” 1-1/2” Capscrew, NC, Gr. 5, Pltd. Full Thread 20. 526-0615 3/8” x 1-3/4” Capscrew, NC, Gr.5, Pltd. Full Thread 21. 526-1016 5/8” x 2” Capscrew, NC, Gr. 5, Pltd. 22. 526-1018 5/8” x 2-1/4” Capscrew, NC, Gr. 5, Pltd. 23. 526-6103 3/8” Stover Lock Nut, NC, Gr.5, Pltd. 24. 526-6109 1” Stover Lock Nut, NC, Pltd. 25. 526-6206 3/8” Hex Nut, NC, Pltd. 26. 526-6210 5/8” Hex Nut, NC, Pltd. 27. 526-7003 6-32 Nylon Lock Nut, NF, Gr.5, Pltd. 28. 550-5206 3/8” BS Plate Washer, Pltd. 29. 550-5216 1” BS Plate Washer, Pltd. 30. 551-5004 1/4” Spring Lock Washer, Pltd. 31. 551-5005 5/16” Spring Lock Washer, Pltd. 32. 551-5010 5/8” Spring Lock Washer, Pltd. 33. 556-0906 3/16” x 1-3/4” Cotter Pin, Pltd. 34. 806-1512 Shock Bolt Bushing 1” x 2-1/2” 35. 560-1614 1” x 3-3/8” Cylinder Pin 36. 811-1001 3” Hose Clamp 37. 811-1003 4” Hose Clamp
38. 805-7607 2-1/2” OD x .240w CDSM – 1/8”, Bucket Spacer, refer to page 9 Note: 5/8” spring lock washers & 5/8” hex nuts may be replaced with 5/8” stover lock nuts
RITE WAY MFG. HYDRAULIC INSTRUCTIONS RR-900-ST ROCK PICKER
17
PARKER ELECTRIC SELECTOR MANIFOLD 12-VOLT – 1/2” ORB (1C-3914)
Top View
RITE WAY MFG. HYDRAULIC INSTRUCTIONS RR-900-ST ROCK PICKER
18
PARKER 12-VOLT ELECTRIC SELECTOR MANIFOLD ASSEMBLY
ITEM # PART # DESCRIPTION
1 310-4038 Parker 12-Volt Electric Selector Manifold – 1C3914 2 316-0302 1/2” ORB M x 3/8” JIC M Adaptor 3 319-5710 1/2” ORB M x 3/8” JIC M 90º Elbow 4 319-5729 1/2” ORB M x 3/8” JIC M 45º Elbow
DRIVERS SIDE VIEW
TOP
RAKE
BUCKET
HITCH
REAR VIEW PASSENGER SIDE VIEW
TOP TOP TOP
3
3 2
4
3
45°
1
1
1
RITE WAY MFG. HYDRAULIC INSTRUCTIONS RR-900-ST ROCK PICKER
19
HYDRAULIC DRIVE SYSTEM (ORB)
ITEM # PART # DESCRIPTION 1. 307-1003 Parker Hyd. Motor c/w Built in reliefs (1500/1500)5/8” ORB (TF0280AS030BBBG) 2. 308-0001 Pioneer Tip – 1/2” M Quick Connect, Poppet Type 3. 310-5010 Flow Control Valve #10 ORB (CFQ-A-10) 5/8” ORB Port 4. 312-1745 1/2” Hose (2-Wire) – 1/2” JIC Sw F x 1/2” JIC Sw F – 45” 5. 312-1750 1/2” Hose (2-Wire) – 1/2” JIC Sw F x 1/2” JIC Sw F – 50” 6. 312-1683 1/2” Hose (2-Wire) – 1/2” JIC Sw F x 1/2” NPT M – 183” 7. 316-0308 5/8” ORB M x 1/2” JIC M -Adapter 8. 318-5710 1/2” JIC Sw. F (Run) x 1/2” JIC M(Run & Branch) -Tee 9. 319-5712 5/8” ORB M x 1/2” JIC M - -90º Elbow 10. 319-5720 1/2” JIC Sw. F x 1/2” JIC M -90º Elbow 11. 526-0428 1/4” x 2-1/4” Capscrew, NC, Pltd. (For Flow Control, Not Shown) 12. 551-5004 1/4” Spring Lock Washer, Pltd. (For Flow Control, Not Shown)
RITE WAY MFG. HYDRAULIC INSTRUCTIONS RR-900-ST ROCK PICKER
20
RAKE, BUCKET & HITCH HYDRAULICS (ORB)
ITEM # PART # DESCRIPTION
1. 030-5989 3-1/2” x 8” Hydraulic Cylinder (3/4” ORB) 2. 030-5980 3-1/2” x 8” Hydraulic Cylinder c/w Depth Control (3/4” ORB) 3. 030-5986 4” x 30” Hydraulic Cylinder (3/4” ORB), Ports @ 90º 4. 308-0001 Pioneer Tip – 1/2” M Quick Connect, Poppet Type 5. 310-4038 Parker 12-Volt Electric Selector Manifold – 1/2 ORB (1C-3914) 6. 313-0016 3/8” (2-Wire) – 3/8” JIC Sw.F x 3/8” JIC Sw.F 90º Elbow – 16” 7. 313-0084 3/8” (2-Wire) – 3/8” JIC Sw.F x 3/8” JIC Sw.F 90º Elbow – 84” 8. 313-6566 3/8” Hose (2-Wire) 3/8” JIC Sw.F x ½” NPT M – 166” 9. 313-7825 3/8” Hose,(2-Wire) 3/8” JIC M x 3/8” JIC Sw.F – 25” 10. 313-7845 3/8” Hose (2-Wire) 3/8” JIC M x 3/8” JIC Sw.F – 45” 11. 313-7923 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 23” 12. 313-7925 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 25” 13. 313-7934 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 34” 14. 313-7969 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 95” 15. 313-7991 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 120” 16. 313-7994 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 204” 17. 313-7995 3/8” Hose (2-Wire) 3/8” JIC Sw.F x 3/8” JIC Sw.F – 224” 18. 316-0302 1/2” ORB M x 3/8” JIC M – Adaptor 19. 318-5701 3/8” JIC Tee-2 Solid M (run) x 1 Sw.F (branch) – Tee 20. 319-5710 1/2” ORB M x 3/8” JIC M – 90º Elbow 21. 319-5723 1/2” ORB M x 3/8” JIC M (Restricted) – 90º Elbow
22. 319-5801 3/8” JIC M x 3/8” JIC SwF, Swivel Tube – 90° Elbow 23. 417-0144 Electric Leads c/w 4 Plug Connector & Actuation Plug 24. 417-0130 Control Box, 3-Wire (For Parker Manifold) (Not Shown) 25. 417-0141 Actuation Harness c/w Actuation Switch (Not Shown) 26. 526-0508 5/16” x 1” Capscrew, NC, Pltd. (Not Shown) 27. 551-5005 5/16” Spring Lock Washer, Pltd. (Not Shown) Note: To mount item #5, use (2) 5/16” x 1” Capscrew (item 26), c/w spring lock washer (item 27)
RITE WAY MFG. HUB BREAKDOWN RR-900-ST ROCK PICKER
21
CTD 812 SERIES HUB BREAKDOWN RITE WAY PART NUMBER (SEE ITEM 13*)
CTD 812-1 <Drive in stud & wheel nut
020-6014
CTD 812 & CTD 812-2> Wheel stud only
020-6016, 020-6017
ITEM # PART # DESCRIPTION 1. 203-6039 Spindle 2.* 200-6011 CTD 812-1 Hub (Takes SE17) 2.* 200-6013 CTD 812 Hub (Takes SE17) 2.* 200-6014 CTD 812-2 Hub (Takes SE35) 3. 201-6016 Outer Cup, LM2720 4. 201-6017 Inner Cup, 3720 5. 202-6013 DC17 Dust Cap 6. 290-6013 Outer Bearing, 2790 7. 290-6014 Inner Bearing, 3780 8.* 295-5588 SE35, CR25100 (For CTD 812-2) 8.* 295-6016 SE17 (For CTD 812) 9. 534-7816 1” NF Castle Nut 10. 543-5562 9/16” Wheel Bolt UNF 11. 554-5303 1” Spindle Washer 12. 556-0614 3/16” x 1-3/4” Cotter Pin 13.* 020-6014 CTD 812-1 Hub Assembly 13.* 020-6016 CTD 812 Hub Assembly 13.* 020-6017 CTD 812-2 Hub Assembly 14. 543-5563 9/16” NF Wheel Nut (For CTD 812-1) 15. 543-5564 9/16” NF Wheel Stud (For CTD 812 or CTD 812-2)
RITE WAY MFG. CYLINDER BREAKDOWN RR-900-ST ROCK PICKER
22
MONARCH 3-1/2 x 8 (35THC08-125) c/w DEPTH CONTROL RITE WAY PART NUMBER 030-5980 (3/4” ORB)
ITEM # PART # DESCRIPTION 1. 128271 Nut Hex, 5/8-18 UNF Gr.5 2. 130560 Nut Hex, 1-1/4 Lock Gr.B 3. 148000 Set Screw, 3/8 UNC One Piece c/w Nylon Tip 4. 174136 Thd. Prot. 3/4 - 16 UN ORB Zinc D 5. 174164 Thd. Prot. 3/4 ORB Int. Plastic Caps N Plugs L-8X 5. 186562 Fitting Plug 3/4-16 ORB Socket SAE J514-090109B 6. 190131 Wear Ring 1.37-1.25-0.250 7. 190188 Wear Ring 3.50-3.38-0.250 8. 194016 Seal Zurcon U-Cup RU9 1.25 9. 197066 Seal Zurcon Wynseal 3.50-I
10. 199141 Seal Dual 3.50 11. 199157 Seal Wiper 1.25 WNUC TSS 12. 235005 Pin Kit 1.00 c/w Cotter Pins 13. 258827 Piston 3.50-1.000-TSS-ISO-W 14. 292638 Stroke Control Assembly 1-1/4 Rod 15. 491798 Tube Cylinder 3.50-08.00 16. 492338 Tie Rod 5/8-08 17. 492652 Rod Clevis 1.25-1.00 18. 492676 Clevis Cap 3.50-3/4 ORB-1.00 19. 492700 Rod Cylinder 1.25-08-1.00-1.25-A 20. 494286 Rod Cap 3.50-1.25-3/4 ORB-TS
649216 Repair Kit, 3.50 x 8 – 1.25
13 1510 19
5 16 1 14 344
18 2 7 9 171186
AA
SECTION A-A
10 20
12
RITE WAY MFG. CYLINDER BREAKDOWN RR-900-ST ROCK PICKER
23
MONARCH 3-1/2 x 8 (35THC08-125) RITE WAY PART NUMBER 030-5989 (3/4” ORB)
ITEM # PART # DESCRIPTION 1. 128271 Nut Hex, 5/8-18 UNF Gr.5 2. 130560 Nut Hex, 1-1/4 Lock Gr.B 3. 148000 Set Screw, 3/8 UNC One Piece c/w Nylon Tip 4. 174136 Thd. Prot. 3/4 - 16 UN ORB Zinc D 5. 174164 Thd. Prot. 3/4 ORB Int. Plastic Caps N Plugs L-8X 5. 186562 Fitting Plug 3/4-16 ORB Socket SAE J514-090109B 6. 190131 Wear Ring 1.37-1.25-0.250 7. 190188 Wear Ring 3.50-3.38-0.250 8. 194016 Seal Zurcon U-Cup RU9 1.25 9. 197066 Seal Zurcon Wynseal 3.50-I
10. 199141 Seal Dual 3.50 11. 199157 Seal Wiper 1.25 WNUC TSS 12. 235005 Pin Kit 1.00 c/w Cotter Pins 13. 258827 Piston 3.50-1.000-TSS-ISO-W 14. 491798 Tube Cylinder 3.50-08.00 15. 492338 Tie Rod 5/8-08 16. 492652 Rod Clevis 1.25-1.00 17. 492676 Clevis Cap 3.50-3/4 ORB-1.00 18. 492700 Rod Cylinder 1.25-08-1.00-1.25-A 19. 494286 Rod Cap 3.50-1.25-3/4 ORB-TS
649216 Repair Kit, 3.50 x 8 – 1.25
14
A A092652R1
17 10 13 18 10 19 16
155 4 4 1 3
2
12
7 9 1186
RITE WAY MFG. CYLINDER BREAKDOWN RR-900-ST ROCK PICKER
24
MONARCH 4 x 30 (40THC30-150) RITE WAY PART NUMBER 030-5986 (3/4” ORB PORT @ 90°)
ITEM # PART # DESCRIPTION 1. 128271 Nut Hex, 5/8-18 UNF Gr.5 2. 130560 Nut Hex, 1-1/4 Lock Gr.B 3. 148000 Set Screw, 3/8 UNC One Piece c/w Nylon Tip 4. 174136 Thd. Prot. 3/4 - 16 UN ORB Zinc DC 5. 174164 Thd. Prot. 3/4 ORB Int. Plastic Caps N Plugs L-8X 6. 186562 Fitting Plug 3/4-16 ORB Socket SAE J514-090109B 7. 190123 Wear Ring 1.63-1.50-0.250 8. 190190 Wear Ring 4.00-3.88-0.250 9. 194021 Seal Zurcon U-Cup RU9 1.50
10. 197068 Seal Zurcon Wynseal 4.00-I 11. 199143 Seal Dual 4.00 12. 199159 Seal Wiper 1.50 WNUC TSS 13. 235005 Pin Kit 1.00 c/w Cotter Pins 14. 259057 Piston 4.00-1.00-TSS-ISO-WR 15. 467330 Tube Cylinder 4.00-30.00 16. 492360 Tie Rod 5/8-30 17. 492632 Rod Cylinder 1.50-30-1.00-1.25TL 18. 492652 Rod Clevis 1.25-1.00 19. 492680 Clevis Cap 4.00-3/4 ORB – 1.00 20. 494295 Rod Cap 4.00-1.50-3/4 ORB-TS
649216 Repair Kit, 4.00 x 30 – 1.50
092662R1
13
5
11 14 17 15 11 20
19 2 8 10 1831297
14164
AA
6
RITE WAY MFG. JACK BREAKDOWN RR-900-ST ROCK PICKER
25
10” SIDE WIND PARKING JACK 2000 lbs. RITE WAY PART NUMBER 420-0132
These Parts May not be Available Separately.
ITEM # PART # DESCRIPTION 1. 420-0018 Side Wind Crane Kit 2. 420-0019 Gear Set 3. 420-0020 Hitch Pin c/w Chain 4. 420-0021 Screw Replacement Kit 5. 420-0146 Inner Ram Assembly 6. 526-0424 Capscrew – ¼” x 3” UNC 7. 526-7004 Lock Nut – ¼” UNC 8. 420-0024 Cover 9. 420-0025 Body
RITE WAY MFG. JACK BREAKDOWN RR-900-ST ROCK PICKER
26
HOSE CLAMP DETAILS
RITE WAY MFG. DECAL LOCATIONS RR-900-ST ROCK PICKER
27
DECAL LOCATIONS
5
3
11
12
10
8
6
1
9
14
15
9
14 11 4 1
9
15
14
1
9
ON THE TOP
2
9
13
7
DECALS SHOWN HERE
ARE PLACED ON FRAME
RITE WAY MFG. DECAL LOCATIONS RR-900-ST ROCK PICKER
28
DECAL LOCATION
ITEM # QTY PART# DESCRIPTION
1. 4 060-0009 Amber Reflector - On The Frame
2. 1 060-0011 Caution - Escaping Fluids Hazard....
3. 1 060-0015 Important - Block Wheel Before Unhooking....
4. 2 060-0022 Red Reflector - On The Rear Of The Frame
5. 1 060-0028 Warning – Lower or Block elevated comp….
6. 1 060-0034 Serial Number Plate & Rivet (510-0001)
7. 1 060-0037 Warning - This Machine Can Kill...(Big Yellow)
8. 1 060-0038 Attention - Insure That All Cylinder Shafts....
9. 1 060-0041 Bucket – Rake - Hitch
10. 7 060-0046 Grease Every 8 Hours
11. 2 060-0066 Rite Way Mfg. (Medium Decal, White, 13” x 4”)
12. 1 060-0067 Warning - Check and Tighten Hub And Wheel Bolts
13. 1 060-0068 Warning – Bucket must be completely emptied before….
14. 1 060-0069 Warning - Rotating Part Hazard....
15. 2 060-0072 Rite Way Mfg. (Large Decal, White)- On The Side Of The Bucket
16. 2 060-0086 RR 900ST (Large Decal, White)- On The Side Of The Bucket
SERIAL NUMBER EXAMPLE
MODEL NUMBER: example RR-900-ST Rock Picker Series Year Built SERIAL NUMBER: example 13-1234
Unit Number
RR-900-ST 13-1234
RITE WAY MFG. TORQUE & TENSION SHEET RR-900ST ROCK PICKER
29
TORQUE & TENSION SHEET
RITE WAY MFG. GRADE SPECIFICATIONS RR-900-ST ROCK PICKER
30
GRADE SPECIFICATIONS
RITE WAY MFG. ROLLER CHAIN INFORMATION RR-900-ST ROCK PICKER
31
ROLLER CHAIN INFORMATION
RITE WAY MFG. NOTES RR-900-ST ROCK PICKER
32
NOTES
DETAIL BSCALE 1 / 6
DETAIL ASCALE 1 / 8
B
STOCK NUMBERDESCRIPTIONPART NUMBERQTYITEM AXLE MOUNT105-048221WELDMENTLUG ADAPTER105-048322WASHER, FLAT, 1 - Regular - Type B, GR.5, YELLOW ZINC PLATEDWASHER, INCH, YELLOW ZINC PLATED550-521623 3/16 X 1-3/4 COTTER PIN PLTD556-090624 1 X 3-1/2 CYLINDER PIN C/W COTTER PIN560-161455
A
DATE DRAWN: PART DESCRIPTION: PART NUMBER:27/02/2013 LUG ADAPTER INSTRUCTION
1
2
5
4
INSTRUCTIONS:1. LOCK THE BUCKET IN POSITION SO THE TOP CYLINDER PIN IS LOOSE2. REMOVE CYLINDER PIN 3. MOUNT LUG ADPTER (POS. 2) WITH 1" CYLINDER PIN, WASHER AND COTTER PIN PROVIDED BY RITEWAY IN POSITION SHOWN ON DETAIL B4. MOUNT CYLINDER CLAVIS WITH CYLINDER PIN.5. REPEAT FOR THE SECOND CYLINDER.6. CHANGE AXLE MOUNT WITH ONE PROVIDED BY RITEWAY.
NOTE:AXLE MOUNT POSITION SHOWN ON DETAIL A IS FOR 16.5 TIRE FOR A 21.5 FLOTATION TIRE USE HOLE #2
1
2
1
3
5
4
DETAIL ADETAIL B
AB
DATE DRAWN: PART DESCRIPTION: PART NUMBER:1/26/2013 RR-900-2013 Assembly
1
STEP 1: remove hydraulic motor cover
1
22
STEP 2: un do set screws on rake bearing two sides
DATE DRAWN: PART DESCRIPTION: PART NUMBER:1/26/2013 RR-900-2013 Assembly
2
3
SETP 3: squeeze rake side plate until the shoulder of the bearings bottoms out on each side of the rotating rakeSTEP 4: re tighten set screwsSTEP 5: slide the sprocket on the rotating rake (large sprocket) inward until it is 1/16 inch from the bearing bolts heads
4 5
DATE DRAWN: PART DESCRIPTION: PART NUMBER:1/26/2013 RR-900-2013 Assembly
3
6
STEP 6: remove hydraulic motor mount complete with the motor
7
STEP 7: un do retainer bolt from motor shaftSTEP 8: replace and tighten retainer bolt with thin head 5/8 bolt complete with one 5/8 x 1/16 flat washer and two regular 5/8 lock washers (supplied)STEP 9: un do set screws on motor sprocket. Slide sprocket against flat washer and re tighten set screwsSTEP 10: re install motor and motor mount with bolt head on top and nuts to the inside of the rake
9 10
8
DATE DRAWN: PART DESCRIPTION: PART NUMBER:1/26/2013 RR-900-2013 Assembly
4
12
11
STEP 11: turn hydraulic cylinder stroke control all the way to the topSTEP 12: re install hydraulic motor cover