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Risk & Reliability Analysis for Autonomous Surface Vehicles Carolina Dopico-Gonzalez, Richard Daltry, Mario P. Brito

Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

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Page 1: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Risk & Reliability Analysis for

Autonomous Surface Vehicles

Carolina Dopico-Gonzalez, Richard Daltry, Mario P. Brito

Page 2: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

1. Introduction

2. Data Collection

3. IEC 61508: SIL calculation

4. Fault Tree Analysis

5. Hazards Sensitivity Analyses

6. Survival Analysis

7. Faults Analysis

8. Conclusions and Further work

Contents

Page 3: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

We design, build and operate unmanned and autonomous surface vehicle systems

Introduction

Page 4: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Introduction

• I joined ASV Global in 2015 through a Knowledge Transfer Partnership (KTP) with the

University of Southampton.

• The objective of the KTP has been to embed innovative risk and reliability management

capability into ASV Global by sharing knowledge with the University. This has complemented

our ongoing commitment to improving the reliability of autonomous systems as well as helping

to define reliability standards in the industry.

• Risk management and system reliability are absolutely key to the successful operation of

autonomous surface vehicles, as it underpins both the safety and probability of mission

success. One of our core business objectives is to achieve market leading reliability in our

product and service offering to the defence, science and offshore energy industries.

Page 5: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Military Product Group: Marine Targets | Mine Countermeasures

Page 6: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Commercial Product Group: Catamarans| Workboats

Page 7: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Synergy between Scientific Method and Industry practice

Introduction

• Safeguarding a good industry practice

• Inform decisions

• Big data management: sensors, operations, testing

• Operational Prediction

• Performance Visualization

• Design Optimization

• Maintenance planning

Standards, Risk & Reliability

• IEC 61508: Safety Critical Systems (SIL)

• Risk: Level of uncertainty in performance (variance, sensitivity, etc.)

• Reliability: Average operational success (failure rate, MTBF, etc.)

Page 8: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Daily Progress Report (DPR)

Data Collection

Page 9: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Fault Recording

Data Collection

Page 10: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

JIRA Fault Reporting and tracking

Data Collection

Page 11: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

IEC 61508: SIL calculation

Mission failure: 𝑆𝐼𝐿𝑖 =𝑀𝑇𝑀𝐹

𝑃 𝐹𝑖 ∗𝑃( 𝑀𝐹 𝐹𝑖)Human fatality: 𝑆𝐼𝐿𝑖 =

𝑀𝑇𝐻𝐹

𝑃 𝐹𝑖 ∗𝑃( 𝐻𝐹 𝐹𝑖)

Repair cost: 𝑆𝐼𝐿𝑖 =𝑀𝑇𝑅𝐶

𝑃 𝐹𝑖 ∗𝑃( 𝑅𝐶 𝐹𝑖)Financial loss: 𝑆𝐼𝐿𝑖 =

𝑀𝑇𝐹𝐿

𝑃 𝐹𝑖 ∗𝑃( 𝐹𝐿 𝐹𝑖)

Page 12: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Fault Tree Analysis

𝑃 = 1 −

𝑖=1

𝑛

(1 − 𝑝𝑖)

𝑃 =

𝑖=1

𝑛

𝑝𝑖

𝑆𝐼𝐿𝑐 =𝑀𝑇𝑀𝐹

𝑃

Page 13: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Hazards Criticality Analysis

Hazards Sensitivity Analyses

• Average Reliability

• Experts’ criticality factor

• Equation level

'Control station radio

modem'

'Vehicle radio modem '

'Communications (camera)'

'Communications (thermal)'

'Environment (light, fog,

rain, etc.)'

'Environment'

'AIS transmitter'

'House batteries'

'Tiller'

'Shaft'

'Couplings'

'12V engine battery'

'A/C fan failure'

'Pump'

'Vents'

'Hoses'

'Hoses'

'Keel cooler'

'Mechanical connectors'

'Nut / bolt'

'Propeller system'

'Engine room fan'

'Valve'

'Filters'

'Air filters'

'In / outlet'

'Pump'

'Rudder'

'Rudder feedback sensor'

'Pump power'

Identify the components that most affect the actual probability of collision: Monitoring?

Redundancy? Mitigation? Supplier?

Page 14: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Hazards Variability Analysis

Hazards Sensitivity Analyses

• Increments of ±10%, ±20%, ±30%, etc.

'Propeller system'

Engine room fan'

'Pump'

'UI (machine

graphics, etc.)'

Identify the components that introduce the highest uncertainty (Risk): Monitoring?

Redundancy? Mitigation? Supplier?

Page 15: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Hazards Stochastic Analysis

Hazards Sensitivity Analyses

• Exponential probability distribution functions

Worst –case scenario: Highest randomness. Compare different solutions.

Page 16: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Performance: Cumulative Distribution Function

Hazards Sensitivity Analyses

Compare different approaches and solutions

Page 17: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Survival to fault

Survival Analysis

Page 18: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Root Cause of fault

Faults Analysis

Page 19: Risk & Reliability Analysis for Autonomous Surface …...We design, build and operate unmanned and autonomous surface vehicle systems Introduction Introduction • I joined ASV Global

Further work: Data Management

Conclusions & further work

• Test data recording

• Sensors data translation

• Web-based data collection and analysis

Two sided analysis

• Fault Tree and Hazards sensitivity analyses for SIL calculation (IEC 61508),

components analysis, design planning, operational and maintenance planning,

solution comparison, decision making, etc.

• Survival plots and fault analyses for performance tracking and refinement of the

values of the Fault Tree Analysis