RISK C ONTROL M A N A G E M E M E N T P R O C E D U R E Ku boraProduct Description Excavator Series KX Series

Model KX41-3V Serial No. 30709

Attachment/s Revision A

Date 02/06/2006

Date of inspection Location

Inspected by Benjamin Binns /? R+D Manager

Paul Watt I/ / / Senior Divisional Managerill JOTT"*""*'

o- 4. jS •" ' «l* rvoignature •ai'jv*- *~-»_ i-Sn«^a«. f

1 ..Hazard Analysis and Risk Assessment F

HAZARD j RISK SOURCE SAFETY MEASURE j Prob!

Entanglement Tracks SOP, Decals, Travel Alarm, Operating LClearance Zone

Crushing Roll Over, Boom & Tracks Certified ROPS/FOPS and seatbelt, SOP, Decals, UI I Operating Clearance Zone, Travel Alarm and horn

Cutting, Stabbing, Puncturing j I _ _ _

Select unit type with

O SAMPLE UNIT

S PRODUCTION UNIT

Select Risk type with

s Operational

d Maintenance

OCCURANCE 1ability Consequence 1

L S •j

I Prob5 L = l

1 UL-i

^ }

abil tv Scalekelyunlikely

\ I IShearing I Blade (bystanders^ jSOP. Decals. Operating Clearance Zone. UL ^ S I Consequence Scale

Friction I I T S = major injury/fatality| M = minor injury

i i j

Striking Boom, Machine, Twin I Boom Swivel Pedal lockout, Operator control UL SPattern Selection System ' locks, horn, Decals i

! ! I l lElectrical Overhead/Underground SOP, Decals, Dial before you dig, "Look up and I UL S i

\ power I live" I

Slipping, Tripping, Falling Mount/Dismount Hand Rail, Non Slip Mat I

Noise Engine Within regulation sound level L

Manual Handling i [

M

Mii i

M" - " -•" : ; i f

\ I I iOther hazards ! Dust/debris ] PPE I L j M !

KTA OHS HRA Form 001 Version 1 Oct 2005

2. Risk Control

Risk Severity Table

J Probability

Conseguence L UL

Kuboro

S

M

High

Medium

Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.

The control is to be selected from the following hierarchy of controls:

Level 1Level 2

Level 3

Eliminate the hazardMinimize the risk from the hazardIf the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Provide back up controlsProvided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.

Risk Control TableRisk

Entanglement in Tracks

Machine Roll OverIi

Crushing by Boom or[racks

Control Measure ( how / who / time frame)

SOP in manual, Safety Decals, Travel Alarm, Operating Clearance Zone

Certified ROPS/FOPS, SOP

SOP, Safety decals, Operating Clearance Zone, Travel Alarm and horn

Implementation date

2/7/2006

2/7/2006

2/7/2006

Review Date

On Going

On Going

On Going

Shearing from Blade

Striking by Boom orMachine

SOP, Safety decals, Operating Clearance Zone, 2/7/2006

Boom Swivel Pedal lockout, Operator control locks, horn 2/7/2006

On Going

On Going

KTA OHS HRA Form 001 Version 1 Oct 2005

Risk Control Table

K'jboroRisk

Electrocution

Slipping/tipping fromMounting/Dismounting

Engine noise

Eye damages fromjust/debris

- • iControl Measure ( how / who / time frame) Implementation date

SOP, Decals, "Dial before you dig", "Look up and live" 2/7/2006

Hand Rail, Non Slip Mat 2/7/2006

Oompjies to current regulations - 2/7/2006

PPE, SOP ; 2/7/2006

ii

i

Review Date

On Going

On Going

On Going

On Going

3. Review

The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.

KTA OHS HRA Form 001 Version 1 Oct 2005

RISK CONTROL M A N A G E M E M E N T P R O C E D U R E KuboroProduct Description

Model

Attachment/s

Date of inspection

Inspected by

Signature

1 ..Hazard AnalysisHAZARD

Entanglement

Crushing

Cutting, Stabbing_, Puncturing

Shearing

Friction

Striking

Electrical

Slipping, Tripping, Falling

Noise

Manual Handling

Other hazards

Excavator Series KX Series Select unit type with *

KX41-3V Serial No. 30709 O SAMPLE UNIT

Revision A

Date 0-/07P006 ' PRODUCTION UNIT

Location Select Risk type with S

Benjamin Binns tf R+D Manager D Operational

Paul Watt I/ J/^ Senior Divisional Manager•mi i h f f ^ •/ Maintenance

-?i3Jaw~-«^s*>> c.-». j*

and Risk Assessment f OCCURANCE I] RISK SOURCE } SAFETY MEASURE K[ Probability J Consequence |! i i | i

Fan/ Fan Belt j Guards, Decals, SOP (Do not open hood with j UL j S j: engine running) I : !

! ! ! ProbabilitvScaleLoss of hydraulic pressure I SOP (lower boom and blade to ground before UL i S - L = likely

i conducting any maintenance), _ , i __]... < , , ,_ ,; k.j- t~ -| !

i j i ij j . • | s Qonseauerce ScaleI I f S = major irijury/fatality

Hot liquids, Exhaust I SOP, Decals, Exhaust heat shield ! UL j M \ M = minor njury

_Engine Hpqd jJHpqd Support strut UL j M j

• Battery maintenance ', SOP, Battery manufactures maintenance UL M i! ! procedures 'r ~ ~ i ~ "" " ~ " r |

i ! i l lI I !| ! i l l

I Machine Movement j Park on hard level surface, lower boom and j UL j S I) I blade to ground, stop engine and remove keys I I I\ 1 before beginning any maintenance. J_ i i

KTA OHS HRA Form 001 Version 1 Oct 2005

2. Risk Control

Risk Severity Table

1 Probability

Consequencej L

S High Medium

M Medium

Kuboro

Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.

The control is to be selected from the following hierarchy of controls:

Level 1 Eliminate the hazardLevel 2 Minimize the risk from the hazard

If the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicableLevel 3 Provide back up controls

Provided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices [egoperator's manual safe working instructions) and personal protective equipment.

Risk Control TableRisk Control Measure ( how / who / time frame)

!

Fan/ Fan Belt | SOP in manual, Safety Decals, Fan guard

Hydraulic Pressure SOP in manualLoss

Hot liquids SOP in manual, Safety Decals, Exhaust heat shield

Battery Maintenance \ Battery Manufactures maintenance procedure

Machine movement i SOP, Park on hard level surface, lower boom and blade to ground, stop\ engine and remove keys before beginning any maintenance.

KTA OHS HRA Form 001 Version 1 Oct 2005

Implementation date

2/07/2006

2/07/2006

2/07/2006

2/07/2006

2/07/2006

Review Date

On Going

On Going

On Going

On Going

On Going

Control Table

Risk

Engine Hood

KuboroControl

HpodSu§pjortStn.rt_

Implementation[date Review Date

2/07/2006

L_

On Going

3. Review

The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.

KTA OHS HRA Form 001 Version 1 Oct 2005