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R I S K C O N T R O L M A N A G E M E M E N T P R O C E D U R E KuboroProduct Description Excavator
Model
Attachment/s
Date of inspection
Inspected by
Signature
KX91-3S
Series
Serial No.
Revision
Date
Location
Benjamin Binns
Paul Watt
KX Series
A
02/06/2006
R+D Manager
Senior Divisional Manager
Select unit type with s
O SAMPLE UNIT
-/ PRODUCTION UNIT
Select Risk type with
s Operational
[^Maintenance
1..Hazard Analysis and Risk Assessment
HAZARD RISK SOURCE SAFETY MEASUREI
Tracks
: r
OCCURANCE.__..
Entanglement
Crushing
SOP, Decals, Travel Alarm, OperatingClearance Zone
Probability jConsequence
UL s
Roll Over, Boom & Tracks | Certified ROPS/FOPS and seatbelt, SOP, Decals,
I ̂
UL n:Cutting, Stabbing, Puncturing
Shearing
Friction
Striking
Electrical
Noise
KTA OHS HRA Form 001 Version 1 Oct 2005
Blade (bystanders) SOP, Decals, Operating Clearance Zone,
! ~,i i
Boom, Machine, Twin Boom Swivel Pedal lockout, Operator controlPattern Selection System locks, horn
i i iOverhead/Underground SOP, Decals, Dial before you dig, "Look up and
UL
Probability ScaleL = likelyUL= unlikelv
Consequence ScaleS = major injury/fata lit)M = minor injury
UL
UL
ing, Falling Mount/Dismount
Engine
i
ng
Hand Rail, Non Slip Mat
Within regulation sound level
Dust/debris PPE
L
L
M
M
j:
L M
2. Risk Control Kubofo
ConsegiLience
S
M
Risk Severity Table
Probability
L
High
Medium
Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.
The control is to be selected from the following hierarchy of controls:
Level 1Level 2
Level 3
Eliminate the hazardMinimize the risk from the hazardIf the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Provide back up controlsProvided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.
Risk Control TableRisk
Entanglement in Tracks
Machine Roll Over
Crushing by Boom ortracks
Shearing from Blade
Striking by Boom orMachine
Control Measure ( how / who / time frame) ; Implementation date
SOP in manual, Safety Decals, Travel Alarm, Operating Clearance Zone 2/7/2006
Certified ROPS/FOPS, SOP 2/7/2006]
SOP, Safety decals, Operating Clearance Zone, Travel Alarm and horn \ 2/7/2006
SOP, Safety decals, Operating Clearance Zone, 2/7/2006
Boom Swivel Pedal lockout, Operator control locks, horn 2/7/2006
1Review Date
On Going
On Going
On Going
On Going
On Going
KTA OHS HRA Form 001 Version 1 Oct 2005
Risk Control TableRisk
Electrqcution
Slipping/tipping fromMpunting/Dismounting
Engine noise
Eye damages fromdust/debris
Kubofo| Control Measure ( how / who / time frame) Implementation date
SOP, Decals, "Dial before you dig", "Look up and live" 2/7/2006
Hand Rail, Non Slip Mat 2/7/2006I i
Complies to current regulations I 2/7/2006
PPE, SOP ; 2/7/2006
i i1
Rev
On Going
On Going
On Going
On Going
3. Review
The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.
KTA OHS HRA Form 001 Version 1 Oct 2005
R I S K C O N T R O L M A N A G E M E M E N T P R O C E D U R E •<u boraProduct Description Excavator
Model KX91-3S
Attachment/s
Date of inspection
Inspected by
Signature
Series
Serial No.
Revision
Date
Location
Benjamin Binns
Paul Watt .
KX Series
A
02/07/2006
R+D Manager
Senior Divisional Manager
Select unit type with /
n SAMPLE UNIT
S PRODUCTION UNIT
Select Risk type with
n Operational
•S Maintenance
(..Hazard Analysis and Risk Assessment
HAZARD RISK SOURCE SAFETY MEASUREOCCURANCE
Probability \ Consequence
Entanglement
Crushing
Cutting, Stabbing, Puncturing
Shearing
Friction
Striking
Electrical
Fan/ Fan Belt Guards, Decals, SOP (Do not open hood with UL Sengine running)
r "i ' "I \\ Probability Scale
Loss of hydraulic pressure SOP (lower boom and blade to ground before S L ~ likely4 conducting any maintenance} UL= un|fke|v
L ...i J
Hot liquids, Exhaust I SOP, Decals, Exhaust heat shield
Engine & Hydraulic Hood Hood support strut, Lock
Battery maintenance SOP, Battery manufactures maintenanceprocedures
JJ.L
UL
UL
S = majM M = mir
Consequence Scale= major injury/fatality
minor injury
Slipping, Tripping, Falling**?-** .r.r... .« » - - ^ I |— I
Noise
T "T " ' I !^
UL S
Manual Handling
Other hazards Machine Movement
KTA OHS HRA Form 001 Version 1 Oct 2005
Park on hard level surface, lower boom andblade to ground, stop engine and remove keysbefore beginning any maintenance.
2. Risk Control
Risk Severity Table
Ku bora
Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.
The control is to be selected from the following hierarchy of controls:
Level 1 Eliminate the hazardLevel 2 Minimize the risk from the hazard
If the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Level 3 Provide back up controls
Provided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.
Risk Control TableRisk
Fan/ Fan Belt
Hydraulic PressureLoss
Hot liquids
Battery Maintenance
Machine movement
Control Measure ( how / who / time frame)
SOP in manual, Safety Decals, Fan guard
SOP in manual
! SOP in manual, Safety Decals, Exhaust heat shield
BatteixManufactures maintenance procedure
SOP, Park on hard level surface, lower boom and blade to ground, stopengine and remove keys before beginning any maintenance.
Implementation date
2/07/2006
2/07/2006
2/07/2006
2/07/2006
2/07/2006
Review Date
On Going
On Going
On Going
On Going
On Going
KTA OHS HRA Form 001 Version 1 Oct 2005
Engine Hood
Ku boraRisk Contrql Table
Risk Implementation date
Hood Support Strut _ 2/07/2006
Review Date
On Going
3. Review
The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.
KTA OHS HRA Form 001 Version 1 Oct 2005