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SUBSEA INTERVENTION WILD WELL CONTROL – SUBSEA INTERVENTION Deepwater Decommissioning Workshop 2016 Riserless Subsea P&A

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Page 1: Riserless Subsea P&A - ddwgom2015.weebly.comddwgom2015.weebly.com/uploads/6/5/8/1/65813501/2.30pm_-_martial... · BSEE APM approved riserless ... •Packer Assembly (functions similarly

S U B S EA I N T E R VEN TI ON

W I L D W E L L C O N T ROL – S U B S EA I N T E RV ENTI ON

Deepwater Decommissioning Workshop 2016

Riserless Subsea P&A

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S U B S EA I N T E R VEN TI ON

7 Series

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7 Series

Nominal Bore Size

7.375”

Vessel Requirements

ROV / Heave-compensated

60t crane at depth

4,500 ft2 deck space

(10,000 ft2 including full P&A spread)

Working Depth

10,000fsw (dependent on IWOCS)

Working Pressure

10,000 psi

Temperature

32o-250o F

Regulatory Compliance

API / ISO / NACE / DNV

Service applications

Pumping operations

Wireline

Slickline

Braided Line

E-Line

H2S rated

Advantages/Benefits

Control – DH or EH control systems

Capability – 7.375” internal bore

handles the largest horizontal tree

crown plugs

Safety - Shear & seal up to 3 1/2”

S135 drill pipe with Triple BOP

Flexibility – Modular construction

for

ease of transport, assembly and use

Pressure Control Head

Lubricator Assembly

Well Control Package

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S U B S EA I N T E R VEN TI ON

Well Intervention Control System (WICS)

• Subsea Electro/hydraulic controls provided by Oceaneering

• 3 HPUs, 2 GPUs

• Umbilical has three independent/redundant comms lines

• 10,000 ft working depth

• Direct hydraulic control system also available

WICS Schematic

WICS Rendering

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S U B S EA I N T E R VEN TI ON

WICS

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S U B S EA I N T E R VEN TI ON

WICS

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S U B S EA I N T E R VEN TI ON

7 Series Work History

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Water Depth ~1800 ft.

Vertical Subsea Tree (FMC)

Lower Zonal Isolation Achieved

12 Days of Operation

Total of 10 Days of Mob & De-mob

1 Well Campaign in GOM (Q2 2013)

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Water Depth ~2000 ft.

Vertical & Horizontal Subsea Tree (FMC)

Lower Zonal Isolation achieved

30 Days of Operation

Total of 10 Days of Mob & De-mob

2 Well Campaign in GOM (Q4 2013)

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Water Depth 150 – 200ft

Horizontal Subsea Trees (Cameron)

(Crown Plugs Pulled through 7 Series)

Production and Injection Wells

Achieved Full P&A by Hot Tapping the

B annulus

82 Days of Operation

Total of 11 Days for Mob & De-mob

8 Well Campaign in West Africa Q4 2012

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• Methodology

• Tooling

• Qualification Testing

Step 1: Perforation Qualification

Step 2: DeepRange Live Fire SIT

Step 3: Coil Tubing Flow Test

DeepRange

Plug & Abandonment Tool

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S U B S EA I N T E R VEN TI ON

What is DeepRange?

• Highly cost effective fully

BSEE APM approved riserless

P&A tooling and methodology

• Re-enter existing subsea

wellbores post TA and fully

P&A the well per BSEE

requirements by isolating

outer annuli

• Perforates and circulates

plugging material into

outer annuli…NOT a

perf and squeeze tool.

• DeepRange system is run in

conjunction with the 7

Series

and is unique to the

industry

• United States Patent

Application,

UK granted, Brazil pending

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Animation of DeepRange

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S U B S EA I N T E R VEN TI ON

DeepRange P&A Tooling Schematic

Tool Components

• Isolation Bushing

• Tubing-Conveyed Perf Gun Assembly

• Polished Seal Bore

• Packer Assembly

(functions similarly to tubing hanger)

(sliding sleeve activated TCP guns, pressure fired)

(stab and seals into packer)

(Superior Completions)

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S U B S EA I N T E R VEN TI ON

DeepRange Methodology

• Production Casing CIBP is run “open water” and set just below point of initial circulation perforations

• Packer is run “open water”• Packer is set inside production casing

Note: TA completed and tubing hanger with approx. 1,500’ tubing removed open water

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S U B S EA I N T E R VEN TI ON

• install 7 Series Intervention System and pressure test system before running perforation charges

• 2 7/8” Tubing Assembly w/ 10’ polished seal bore receptacle assembly is run in hole

• isolation bushing is landed and locked into the 7 Series H4/HC connector inner profile

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Run in hole w/ e-line and fire lower “B” annulus perforations (green) just above CIBP

• Pressure test shoe

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Slide “B” gun sleeve to open• Pressure up 2-7/8” tubing annuli• Fire upper “B” annulus perforating gun (Red)

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Circulate from down line into 2-7/8” tubing, out bottom of packer assembly, into lower perforations, up the “B” annuli, back into the production annuli and diverted back to surface return line via isolation bushing

• Circulate until returns are clean and rates and volumes are known

• Pump dye marker if needed

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Pump “B” annulus binary plug with resin leading cement

• Plug lengths vary by well geometry • Positively displace plug to just above lower

perforations• WOC then pressure test plug as required

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Run in hole w/ e-line and fire “C” annulus perforations through the “B” annulus plug (Red) at point where regulatory compliant plugs lengths are above and below

• “B” plug can be retested if required

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

DeepRange Methodology

• Slide “C” gun sleeve to open• Pressure up 2-7/8” tubing annuli• Fire upper “C” annulus perforating gun (Red)

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S U B S EA I N T E R VEN TI ON

DeepRange Methodology

• Circulate from down line into 2-7/8” tubing, out bottom of packer assembly, into lower perforations, up the “C” annuli, back into the production annuli and diverted back to surface return line via isolation bushing

• Circulate until returns are clean and rates and volumes are known

• Pump dye marker if needed

Page 24: Riserless Subsea P&A - ddwgom2015.weebly.comddwgom2015.weebly.com/uploads/6/5/8/1/65813501/2.30pm_-_martial... · BSEE APM approved riserless ... •Packer Assembly (functions similarly

S U B S EA I N T E R VEN TI ON

• Pump minimum 200’ binary plug and leave in balanced condition with production annulus

• WOC then pressure test plug as required

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Pull isolation bushing and lower assembly from packer using ROV running tool

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• Remove 7 Series Intervention system• Set CIBP into production casing and set

above upper perforations

DeepRange Methodology

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S U B S EA I N T E R VEN TI ON

• ROV insert flexible jumper from down line into well and pump minimum 150’ surface plug

• Leave well head in place with trash cap or multistring cut and pull as required

DeepRange Methodology

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ISOLATION ASSEMBLY

Internal Diameter Extension Joint ID: 2.99”

Isolation Bushing ID: 3.00”

Upper/Lower End

Connection

3.50” API Buttress Box

2-7/8” CS Hydril Pin

Service Sour Service: NACE MR 0175

Design Compliance API 6A

Working Pressure 5,000psi

Hyd. Working Pressure.

(Nom.)

3,000psi

Design Temperature 40°F

Isolation Bushing

DeepRange P&A Tooling

ROV Running Tool

Isolation Bushing

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PERFORATING ASSEMBLY

Internal Diameter ID: 2.313”

Outer Diameter OD: 6.38”

Upper/Lower End

Connection

2-7/8” CS Hydril Pin

Service Sour Service: NACE MR 0175

Working Pressure 5,000psi

Design Temperature 40°F

Material Class

Perforating Assembly

DeepRange P&A Tooling

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S U B S EA I N T E R VEN TI ON

Current Project

DeepRange P&A Tool

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Rig Option…

• Initial survey of

semisubmersible rig was

performed

• Found high levels of

efficiencies

• SIMOPS capable

• Reduction of weather

related NPT

• High MOB

• High fluids/cement

capacities

• Drilling system stays on

board as conventional

option

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CCS (Concentric Circulating System)

• “Pipe in pipe” circulation system

developed as

alternative to utilizing coil tubing down

lines in

ultra-deepwater operations

• Functions as landing string for 7Series

and

well circulation system

• 6-5/8” drill pipe landing string

• 2-7/8” internal tubing string

• Flexible jumpers from bottom

of CCS to well package

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S U B S EA I N T E R VEN TI ON

CCS

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Current Project

B & C Annuli#1

#2

B Annulus#1

#2

#3

#4

#5

B, C, & D Annuli#1

Surface Plug Only#1

• Averaging 16 days for full P&A including annular isolation

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S U B S EA I N T E R VEN TI ONW E L L C O N T ROL T R A I N I N G C O U R SE

Thanks for your consideration…