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S U B S EA I N T E R VEN TI ON
W I L D W E L L C O N T ROL – S U B S EA I N T E RV ENTI ON
Deepwater Decommissioning Workshop 2016
Riserless Subsea P&A
S U B S EA I N T E R VEN TI ON
7 Series
S U B S EA I N T E R VEN TI ON
7 Series
Nominal Bore Size
7.375”
Vessel Requirements
ROV / Heave-compensated
60t crane at depth
4,500 ft2 deck space
(10,000 ft2 including full P&A spread)
Working Depth
10,000fsw (dependent on IWOCS)
Working Pressure
10,000 psi
Temperature
32o-250o F
Regulatory Compliance
API / ISO / NACE / DNV
Service applications
Pumping operations
Wireline
Slickline
Braided Line
E-Line
H2S rated
Advantages/Benefits
Control – DH or EH control systems
Capability – 7.375” internal bore
handles the largest horizontal tree
crown plugs
Safety - Shear & seal up to 3 1/2”
S135 drill pipe with Triple BOP
Flexibility – Modular construction
for
ease of transport, assembly and use
Pressure Control Head
Lubricator Assembly
Well Control Package
S U B S EA I N T E R VEN TI ON
Well Intervention Control System (WICS)
• Subsea Electro/hydraulic controls provided by Oceaneering
• 3 HPUs, 2 GPUs
• Umbilical has three independent/redundant comms lines
• 10,000 ft working depth
• Direct hydraulic control system also available
WICS Schematic
WICS Rendering
S U B S EA I N T E R VEN TI ON
WICS
S U B S EA I N T E R VEN TI ON
WICS
S U B S EA I N T E R VEN TI ON
7 Series Work History
S U B S EA I N T E R VEN TI ON
Water Depth ~1800 ft.
Vertical Subsea Tree (FMC)
Lower Zonal Isolation Achieved
12 Days of Operation
Total of 10 Days of Mob & De-mob
1 Well Campaign in GOM (Q2 2013)
S U B S EA I N T E R VEN TI ON
Water Depth ~2000 ft.
Vertical & Horizontal Subsea Tree (FMC)
Lower Zonal Isolation achieved
30 Days of Operation
Total of 10 Days of Mob & De-mob
2 Well Campaign in GOM (Q4 2013)
S U B S EA I N T E R VEN TI ON
Water Depth 150 – 200ft
Horizontal Subsea Trees (Cameron)
(Crown Plugs Pulled through 7 Series)
Production and Injection Wells
Achieved Full P&A by Hot Tapping the
B annulus
82 Days of Operation
Total of 11 Days for Mob & De-mob
8 Well Campaign in West Africa Q4 2012
S U B S EA I N T E R VEN TI ON
• Methodology
• Tooling
• Qualification Testing
Step 1: Perforation Qualification
Step 2: DeepRange Live Fire SIT
Step 3: Coil Tubing Flow Test
DeepRange
Plug & Abandonment Tool
S U B S EA I N T E R VEN TI ON
What is DeepRange?
• Highly cost effective fully
BSEE APM approved riserless
P&A tooling and methodology
• Re-enter existing subsea
wellbores post TA and fully
P&A the well per BSEE
requirements by isolating
outer annuli
• Perforates and circulates
plugging material into
outer annuli…NOT a
perf and squeeze tool.
• DeepRange system is run in
conjunction with the 7
Series
and is unique to the
industry
• United States Patent
Application,
UK granted, Brazil pending
S U B S EA I N T E R VEN TI ON
Animation of DeepRange
S U B S EA I N T E R VEN TI ON
DeepRange P&A Tooling Schematic
Tool Components
• Isolation Bushing
• Tubing-Conveyed Perf Gun Assembly
• Polished Seal Bore
• Packer Assembly
(functions similarly to tubing hanger)
(sliding sleeve activated TCP guns, pressure fired)
(stab and seals into packer)
(Superior Completions)
S U B S EA I N T E R VEN TI ON
DeepRange Methodology
• Production Casing CIBP is run “open water” and set just below point of initial circulation perforations
• Packer is run “open water”• Packer is set inside production casing
Note: TA completed and tubing hanger with approx. 1,500’ tubing removed open water
S U B S EA I N T E R VEN TI ON
• install 7 Series Intervention System and pressure test system before running perforation charges
• 2 7/8” Tubing Assembly w/ 10’ polished seal bore receptacle assembly is run in hole
• isolation bushing is landed and locked into the 7 Series H4/HC connector inner profile
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Run in hole w/ e-line and fire lower “B” annulus perforations (green) just above CIBP
• Pressure test shoe
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Slide “B” gun sleeve to open• Pressure up 2-7/8” tubing annuli• Fire upper “B” annulus perforating gun (Red)
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Circulate from down line into 2-7/8” tubing, out bottom of packer assembly, into lower perforations, up the “B” annuli, back into the production annuli and diverted back to surface return line via isolation bushing
• Circulate until returns are clean and rates and volumes are known
• Pump dye marker if needed
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Pump “B” annulus binary plug with resin leading cement
• Plug lengths vary by well geometry • Positively displace plug to just above lower
perforations• WOC then pressure test plug as required
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Run in hole w/ e-line and fire “C” annulus perforations through the “B” annulus plug (Red) at point where regulatory compliant plugs lengths are above and below
• “B” plug can be retested if required
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
DeepRange Methodology
• Slide “C” gun sleeve to open• Pressure up 2-7/8” tubing annuli• Fire upper “C” annulus perforating gun (Red)
S U B S EA I N T E R VEN TI ON
DeepRange Methodology
• Circulate from down line into 2-7/8” tubing, out bottom of packer assembly, into lower perforations, up the “C” annuli, back into the production annuli and diverted back to surface return line via isolation bushing
• Circulate until returns are clean and rates and volumes are known
• Pump dye marker if needed
S U B S EA I N T E R VEN TI ON
• Pump minimum 200’ binary plug and leave in balanced condition with production annulus
• WOC then pressure test plug as required
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Pull isolation bushing and lower assembly from packer using ROV running tool
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• Remove 7 Series Intervention system• Set CIBP into production casing and set
above upper perforations
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
• ROV insert flexible jumper from down line into well and pump minimum 150’ surface plug
• Leave well head in place with trash cap or multistring cut and pull as required
DeepRange Methodology
S U B S EA I N T E R VEN TI ON
ISOLATION ASSEMBLY
Internal Diameter Extension Joint ID: 2.99”
Isolation Bushing ID: 3.00”
Upper/Lower End
Connection
3.50” API Buttress Box
2-7/8” CS Hydril Pin
Service Sour Service: NACE MR 0175
Design Compliance API 6A
Working Pressure 5,000psi
Hyd. Working Pressure.
(Nom.)
3,000psi
Design Temperature 40°F
Isolation Bushing
DeepRange P&A Tooling
ROV Running Tool
Isolation Bushing
S U B S EA I N T E R VEN TI ON
PERFORATING ASSEMBLY
Internal Diameter ID: 2.313”
Outer Diameter OD: 6.38”
Upper/Lower End
Connection
2-7/8” CS Hydril Pin
Service Sour Service: NACE MR 0175
Working Pressure 5,000psi
Design Temperature 40°F
Material Class
Perforating Assembly
DeepRange P&A Tooling
S U B S EA I N T E R VEN TI ON
Current Project
DeepRange P&A Tool
S U B S EA I N T E R VEN TI ON
Rig Option…
• Initial survey of
semisubmersible rig was
performed
• Found high levels of
efficiencies
• SIMOPS capable
• Reduction of weather
related NPT
• High MOB
• High fluids/cement
capacities
• Drilling system stays on
board as conventional
option
S U B S EA I N T E R VEN TI ON
CCS (Concentric Circulating System)
• “Pipe in pipe” circulation system
developed as
alternative to utilizing coil tubing down
lines in
ultra-deepwater operations
• Functions as landing string for 7Series
and
well circulation system
• 6-5/8” drill pipe landing string
• 2-7/8” internal tubing string
• Flexible jumpers from bottom
of CCS to well package
S U B S EA I N T E R VEN TI ON
CCS
S U B S EA I N T E R VEN TI ON
Current Project
B & C Annuli#1
#2
B Annulus#1
#2
#3
#4
#5
B, C, & D Annuli#1
Surface Plug Only#1
• Averaging 16 days for full P&A including annular isolation
S U B S EA I N T E R VEN TI ONW E L L C O N T ROL T R A I N I N G C O U R SE
Thanks for your consideration…