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Replacement procedure Kit

I n t r o d u c t i o n

Where used • Century Elix - RiOs™ systems• RiOs-DI® 3 UV systems• Milli-Q® Integral systems• Elix and Elix Advantage systems• Milli-Q Direct systems• Elix Essential UV systems

In the shippingb o x

• 6W UV lamp• Pair of gloves

Tools needed • Torx-10 screwdriver (MilJi-Q, Elix/EIix Advantage systems)• Torx-15 screwdriver (Essential Elix UV systems)• Torx-20 screwdriver (Century systems, RiOs-DI systems)• Flat head screwdriver (Century system)

Accidental exposure to ultraviolet light can cause damage to the eyes and skin.

H a z a r d

The UV Lamp contains metallic Mercury.Please dispose of the used UV Lamp in a manner that is environmentally safe.

When handling the UV Lamp, it is very important to keep the UV Lampperfectly vertical at all times that it is being moved into or out of the housing.This will avoid the possibility of breaking the UV Lamp.

AA t t e n t i o n

AA t t e n t i o n

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Mm w

Century Elix - RiOs systems

Message The message shown on the system's display is "EXCHANGE UV LAMP". Thisdisplayed message is shown along with flashing yellow LED (Service LED).

Replacing the Follow the steps below to replace the UV lamp.UV Lamp

Step A c t i o n

1 Place the Elix or RiOs System into STANDBY Mode. Power off thesystem. Remove the Power Cord.

2 Remove the Front Panel Assembly.

3 T h e U V L a m p i s l o c a t e d i n s i d e . - ? r p > ; \ ,R e a c h i n s i d e a n d r e m o v e i t . / 'Disconnect the UV Ballast Wire tdy i2?&T==jjr̂ ̂ JJjSet from the UV Lamp.

4 Install the new UV Lamp. Be sure to wear the gloves that areprovided with the replacement UV Lamp. Try to avoid gettingfingerprints on the replacement UV Lamp.

5 Install the new UV Lamp back into the housing inside the system.6 Place the Front Panel Assembly back into place.7 Connect the Power Cord. Tum on the power switch. Place the

system back into OPERATE Mode.

N o t e

The used UV Lamp should be recycled. It contains mercury and canbe normally recycled at a location that accepts fluorescent lightb u l b s .

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MCentury Elix - RiOs systems, continued

Follow the steps below to reset the UV Lamp timer.

ActionEnter the Field Service Software. Contact Millipore for assistance ifnecessary.While you see the SERVICE RESET UV LAMP screen on the LCD,press the MEASURE and CLEANING Keypad Buttons at the sameexact time. The text "OK" appears.R e s u l tThe UV Lamp Timer is now reset to 0 DAYS.Escape the Field Service Software. And enter the Customer ServiceSoftware.In SERVICE LIFETIME, press OPERATE/STANDBY to see theU V A G E .• Verify that the UV AGE is 0 DAYS.

• Verify that the message "EXCHANGE UV LAMP" is gone also.

The information in this document is meant to be used by a Quaufied Millipore Service RepresentativeP F 0 8 1 6 8 _ R e v . 5 - 0 1 / 2 0 1 2 L A B W A T E R I N S E R T 3 / 9

RiOs-DI 3 UV systems

Messagedisplayed The message shown on the Main Display is: the red UV Lamp Alarm Hi is

blinking. This message is shown when the UV Timer has reached 0 days.

Replacing the See the Maintenance section in the User Manual for more details.UV Lamp

Step A c t i o n I l l u s t r a t i o n

1 Open the front cover.

| l2 Unplug the electrical cord. H3 Remove the SmartPak.

4 Detach the Velcro^ belt.

5 Pull the UV housing out.

Contimied on next page

The information in this document is meant to be used by a Qualified Millipore Service RepresentativeP F 0 8 1 6 8 R E V . 5 - 0 1 / 2 0 1 2 L A B W A T E R I N S E R T 4 / 9

MRiOs-DI 3 UV systems, continued

Replacing theUV Lamp(continued)

Resetting theUV LampTimer (C04)

Step A c t i o n

Pull the UV Lamp.

Unplug the electrical cable.

I l l u s t r a t i o n

Replace the UV Lamp by a new one.

Follow the steps below to reset the UV Lamp timer.

Step A c t i o n Keypada c t i o n

Display

1 Press the Main andButtons together to enter themenu. The Display will showC O l .

I I2 Press the Main Button 3

times. The Display will showC04 and "0" days left on theU V T i m e r . 1 • 1

3 P r e s s t h e a n d B u t t o n s ■ m ■together. This will reset theUV Timer to 500 (days). TheDisplay will exit the menu. 1 1

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MMilli-Q Integral, Milli-Q Direct and Elix/Elix Advantage systems

Message The message shown on the bottom line of the main display: REPLACE UV 254d isp layed NM LAMP IN XX DAYS o r REPLACE UV 254 NM LAMP.

This message is shown along with yellow LED and ̂9 + ̂1 are blinking onthe Q-POD" or E-POD™ display.

Before you Perform the steps below before replacing the UV Lamp,begin

Step A c t i o n

1 Place the water system in Standby Mode.2 Depressurize the water system.3 Unplug the power cable.4 Remove the right side cover.

Replacing the Follow the steps below to replace the UV Lamp.U V 2 5 4 n m

Step A c t i o n

1 • Locate the UV Lamp and its cable.• Pull the UV Lamp slightly out from its

housing.2 • Disconnect the UV lamp connector.

• Remove the UV Lamp.

3 Install the new UV Lamp.Be sure to wear the gloves that are providedwith the replacement UV Lamp.Avoid getting fingerprints on the replacementUV Lamp.

4 • Install the new UV Lamp back into thehousing inside the system.

• Plug in the UV Lamp connector.

5 Screw back the right side cover.6 Plug in the power cord.

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MMilli-Q Integral, Milli-Q Direct and Elix/Elix Advantage systems,C o n t i n u e d

Registering theUV lamp timer

Follow the system screens. Start in Standby Mode.

Pj-ggg ISTfiNDBY MENU '

0S T R N O B V

0 3 J u l 2 0 0 7 2 2 * 4 7

E EReady ■»

W S T fl L L U U 2 5 d L f W

S a n i t i s e / C l e a n ■*

SuttabiTtty Tests.anyvaye •*lanayer fleiio •*

P r e s s

0I N S T F I L L U y 2 S 4 L f t M P

This procedure should beperforned by a MHIipoTetrairted service enyineer.P r e s s ■* t o c o n t i n u e o r « •

t o e x i t .

P r e s s

0M f t l N T E N f t N C E

InstaP Proyard 4ins taP new RO ■*

Instal UU 254 Lanp -»nstal UU 18S Lanp «n s t a l O u a n t u n ■ *

nstal Bie UU Lanp *I n s t a l O - P O D P * 1 ■»

P r e s s

0N S T fl L L U U 2 S 4 L A M P

The lUipore trainedservice enyineer confirnsJU 2S4 nn Lanpinstallation by pressingP r e s s ♦ t o e x i t .

W S T fl L L U U 2 5 4 L R K P

UU 254 nn Lanpuistalatlon is registered," t e x t n a i n t c n a n c c i n 7 3 0

days.' r e s s e t o e x i t .

P r e s s

0

P r e s s

Press 3 times on 0

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MElix Essential UV systems

Message The message shown on the system's display is:displayed Er:24 - Replace UV lamp 254 nm: (he UV lamp is exhausted.

This message is shown along with a yellow backscreen LCD.

Replacing theUV Lamp

'ollow the steps below to replace the UV lamp:Step A c t i o n

Place the water system in Standbym o d e .

Dcprcssurize the water system.

Unplug the power cable

Remove the system right side cover,locate the UV Lamp:

Disconnect the UV lamp connectorand remove the UV Lamp.

Install the new UV Lamp back intothe housing inside the system.

Plug in the UV Lamp connector.A t t e n t i o n :• Be sure to wear the gloves that

are provided with thereplacement UV Lamp.

• Avoid getting fingerprints onthe replacement UV Lamp.

Screw back the right side cover.

I l l u s t r a t i o n / C o m m e n t

From Ready mode, press once© to go to Standby mode.

Unplug the power cord fromthe power supply.

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Elix Essential UV systems, continued

After the UV lamp installation, the UV lamp timer needs to be resettled.

The UV Lamp lifetime can be resettled from Milltrack software into theMaintenance tab as shown on the following picture:(Refer to the Millitrack SOP document to reset the UV Lamp timer this way)

M A I N T E N A N C E I N F O R M A T I O N

I n s t a l l P r o g a r d N a m e P R O G A R D T S 2Install Progard Catalogue Number PR0G0T0S2Instal l Progard Lot Number F1AA07442I n s t a l l P r o g a r d D a t e 2 9 / 0 3 / 2 0 1 1Ins ta l l Po l i she r Name Q-GARD-T1Install Polisher Catalogue Number Q-GARDT1X1Install Polisher Lot Number LOTNXXXXI n s t a l l P o l i s h e r D a t e 3 0 / 0 5 / 2 0 1 1I n s t a l l F i n a l F i l t e r N a m e N o F i l t e rI n s t a l l F i n a l F i l t e r D a t e 3 0 / 0 5 / 2 0 1 1

I ns ta l l UV 254 nm Lamp Da te 25 /05 /2011 IInstall Distribution Pump Date 25/05/2011D i s t r i b u t i o n P u m p R e m a i n i n g L i f e T i m e 1 8 0 0 0 h o u r ( s )

Follow the steps below to reset the UV Lamp timer fi-om the system interface:Action

Power on the system.Wait until the system reaches thestandby mode.When the system is in Standby, pressthe right arrow on the keypad button.Press the right arrow button until youreach the LF:02 screen.

(It corresponds to LiFetime for theUVlamp)Validate by pressing the checkboxkeypad button for 3 seconds.The system goes in operational mode.Confirm that the alarm disappeared.

I l l u s t r a t i o n

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