Ring-spinning machine G 33 Programming.pdf

Instruction G3305e4

Ring-spinning machine G 33

Programming

Program version V 3.000 V 2.000 V1.18(SCU) (DCU) (BTRI)

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Index to contents

1. Installation and commissioning of G33 software . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.1. SCU processor module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.2. Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. General information about the menu system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1. Key-operated switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2. Selecting screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3. Description of programming keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.4. Messages displayed at start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.5. Selecting basic screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.6. Data screen components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.7. Testing control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3. Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. Mimic panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6. Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7. Safety circuit with pilz-type module K20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158. Comissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168.1. First operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168.2. Cold start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168.3. Starting up after a warm start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

9. Altering values in a data screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10. Menu screen and data screens PASSWORD (00) . . . . . . . . . . . . . . . . . . . . . . . . . 1810.1. Password after a cold start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

11. Menu and data screens for PRODUCTION Actual value (10) . . . . . . . . . . . . . . . . . . . 21

12. Menu and data screens for PRODUCTION Setting Speed (11) . . . . . . . . . . . . . . . . . . 2312.1. Speed curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2512.2. Ring rail position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

13. Menu and data screens for PRODUCTION Setting Ring Rails (12) . . . . . . . . . . . . . . . . 26

14. Menu and data screens for PRODUCTION On-line Help (13) . . . . . . . . . . . . . . . . . . . 29

15. Menu and data screens for INFORMATION General (30) . . . . . . . . . . . . . . . . . . . . . 31

16. Menu and data screens for INFORMATION Logs - Statistics (31) . . . . . . . . . . . . . . . . . 32

17. Menu and data screens for SET-UP VALUES General (40) . . . . . . . . . . . . . . . . . . . . 3217.1. Unit change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3317.2. Switching languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

18. Menu and data screens for SET-UP VALUES Configuration (41) . . . . . . . . . . . . . . . . . 35

19. Menu and data screens for SHIFT SCHEDULE (50) . . . . . . . . . . . . . . . . . . . . . . . 37

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20. Menu and data screens for TESTS Standard Machine (71) . . . . . . . . . . . . . . . . . . . . 38

21. Menu and data screens for TESTS ROBOdoff - SERVOdisc (72) . . . . . . . . . . . . . . . . . 40

22. Menu and data screens for TESTS Input - Output (73) . . . . . . . . . . . . . . . . . . . . . . 41

23. Menu screen and data screens TEST cold start - warm start (74) . . . . . . . . . . . . . . . . . 42

24. Clearing messages, malfunctions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 4324.1. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4324.2. Malfunctions after emergency shutdown or power cut . . . . . . . . . . . . . . . . . . . . . . . 4524.3. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

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1. Installation and commissioning of G33 software

+ Configuration of control system SCU G3306

The 2 EPROMs on the control system and the 2flash memories on the control unit must matchand are therefore normally changed at the sametime.

1.1. SCU processor module

The EPROMs of the machine control system are onthis module. They contain the operating system andthe utilities program.

+ Installation G3306

Key1 = CPU module2 = Label on the EPROM3 = Type of machine4 = Software release designation5 = Software slot designation6 = Drawing number7 = CPU system (control)8 = Checksum

1.2. Control unit

A wrongly mounted flash EPROM (corner!) isdestroyed!Installation of the flash memory DCU-OS (operatingsystem) and DCU-APP (application)+ Installation G3306

Attention!

Attention!

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2. General information about the menu system

2.1. Key-operated switch

Key-operated switchNever leave the key in the switch. This prevents anyunwanted interventions (data changes). The key canonly be removed in automatic position.

Automat

Interventions by machine operator areauthorised.

Most of the data can be viewed but notchanged.

Alter data

(The machine can be in operation)

Interventions by authorised persons are al-lowed.

Maintenance

(The machine must be idle)

Configuration, maintenance jobs and test.

Interventions by authorised persons are al-lowed.

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2.2. Selecting screens

+ Description of programming keys Each program has MENU screen and data

screens. The number of MENU screens depends on the

type of machine. The number of data screens also depends on the

type of machine

The description in sub-sections 3 to 7 applies to alltypes of RIETER machines. The illustration below isfor information.

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2.3. Description of programming keys

Forward from MENU screen to MENU screen(10...70)

Backwards from MENU screen to MENUscreen(70...10)

Forward from one data screen to another(10...10.1...10.2...)

Backwards from one data screen to another(10.2...10.1...10...)

Enter key. Save changed or selected va-lues.

Increase variable values or select defaultvalue.Clear malfunction.

Reduce variable values or select defaultvalue.Clear malfunction.

2.4. Messages displayed at start-up

These are system messages which always appearin english at start-up.

Possibly the message 404 Test safety dircuit willappear for 1 to 2 sec.

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2.5. Selecting basic screens

When the control unit is started up the basic screen1 appears in the language installed.

Another basic screen can be selected by pressingthe or keys.

The current spindle speed is displayed. The current delivery is displayed The efficiency of the programmed time basis is

displayed.

The current ROBOdoff set position is displayed. The current ROBOdoff actual position is dis-

played. The current ROBOdoff step is displayed.

Machine efficiency = machine availability(rolling efficiency, time base 2, 4, 8 h). Data screen40.4

1 Spindle speed Delivery Efficiency

18000 U/min 20,2 m/min 88,6 %

2 ROBOdoff Set position 3Actual position 3Step 1

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2.6. Data screen components

Key:1 = Page no. (MENU screen, data screen)2 = Lines of text3 = Variable values4 = Current value as calculated

2.7. Testing control unit

To test whether the LEDs and keys of the control unitare functioning properly, proceed as follows: Turn on the main switch and hold down 2 of the

following keys simultaneously (T8, T9, T10, T11,T12, T13, T14).

The test starts.RAM_Test: Main >OK Video >OKROM_Test OK

The LEDs on the control panel are activated indi-vidually.

The LEDs on the control panel are activated toge-ther.

After running the LED test the following wordsappear:- Key = 1 h (hexadecimal)

(epending on key position: 1, 2 or 4)- Static = 0h

(keys STOP, START (2 together))- Matrix = 0h

(the number is shown when the key is struck)

Turn off the main switch.

Spindles Set spindle speedActual spindle speed

without rear bottom roller

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3. Control unit

Key:5 = Mimic panel6 = Display panel7 = Control panel

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4. Mimic panel

Key:5 = Mimic panelL1 = Control readyL2 = Automatic modeL3 = WarningL4 = MalfunctionL5 = MaintenanceL6 = Travelling cleanerL7 = Malfunction, control L8 = Malfunction, suction L9 = Emergency shut-down cordL10 = Cord LHL11 = Malfunction in spinning process, headstockL12 = Malfunction in spinning process, tailstockL13 = Emergency shut-down actuatedL14 = Malfunction, safety switch, bottomL15 = Malfunction, ROBOdoff not in neutral positionL16 = Malfunction safety switch, topL17 = Malfunction, ROBOdoff not swung inL18 = Malfunction, press tubes onL19 = Malfunction, SERVOdisc

L20 = Malfunction, Link loading beltL21 = Malfunction, Link unloading beltL22 = Malfunction, ROBOload or LinkL23 = Malfunction, tube monitoring LinkL24 = Malfunction, spindle driveL30 = Cord RHL39 = Gripper disengaged LHL40 = Gripper disengaged RH

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5. Control panel

Key:L25 = Travelling cleanerL26 = Speed reductionL27 = ROBOdoffL28 = SERVOdiscL29 = Auxiliary function activeL31 = Active shift no. 1 L32 = Active shift no. 2L33 = Active shift no. 3L34 = Active shift no. 4L35 = Active shift no. 5L36 = Active shift no. 6L37 = Active shift no. 7L38 = Active shift no. 8

T8 = STOP buttonT9 = Select functionT10 = Upwards movementT11 = Downwards movementT12 = Outwards movement or CWT13 = Inwards movement or CCWT14 = START buttonT15 = Safety switch (invisible)T16 = START buttonT17 = Select shiftT19 = Button to activate auxiliary function60 = Key-operated switchT20 = Switch position AUTOMATIC modeT21 = Switch position INPUT modeT22 = Switch position MAINTENANCE modeCW (UZ) = Clockwise CCW (GUZ) = Counter-clockwise

6. Display panel

Key:6 = Textual display panelT1 = MENU screen backT2 = DATA screen backT3 = DATA screen forwardsT4 = MENU screen forwardsT5 = Minus key (decrease value)T6 = Plus key (increase value)T7 = ENTER (save changes)T18 = Select language (all languages saved with

yes are available)

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7. Safety circuit with pilz-type module K20

The safety circuit is actuated either by the EMER-GENCY SHUTDOWN button and the two cord swit-ches (S20, S21) or by a software emergency shut-down.

Pressing the emergency shutdown button or pul-ling the cord (S20 and/or S21) throws the safetyrelay (K20) out of its self-locking position. Thepilz-type module prevents the machine fromstarting up independently after the emergencyshutdown button or cord switch has been relea-sed.The machine performs the emergency stop proce-dure in two stages. First, the frequency inverter(U1 spindle drive) is disabled. The frequency in-verter starts to decelerate the machine as quicklyas possible to zero revs. This process is comple-ted after max. 20 seconds (20) and the pilz-typemodule then switches off all the contactors be-tween the motors and frequency inverters (settingon module (20)). This ensures that no drive is ableto rotate any more. If the emergency shutdownbutton and/or the cords (S20/S21) are releasedand the two START buttons (T14) or the acknow-ledgement button (T6) are pressed, the safetyrelay (K20) returns with K27 to its selflocking po-sition and at the same time the safety circuit istested. To actually start up the machine, actua-te the two START buttons (T14) a second time.

The safety circuit is tested by running the Testsafety circuit every time the machine is switchedon, before every doffing procedure, after an emer-gency shutdown has been acknowledged (emer-gency shutdown button, cord (S20, S21) or soft-ware emergency shutdown).

On the front of the pilz-type module (K20) thereare some LEDs which indicate the current machinestatus.

The LED combinations and their signification are asfollows:

Key:

1 = normal operation operating

2 = emergency shutdown actuated module time 20 sec. countdown

3 = emergency shutdown status

4 = emergency shutdown cleared, error not yet acknowledged on control panel

n = LED lights upo = LED does not light up20 = Time setting

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8. Comissioning

8.1. First operation

After installing a new program (EPROM), the ope-rator follows step by step instrucions for the coldstart program displayed on the control panel.

The ring-spinning frame cannot be started upuntil all the data screens have been processed. Itis highly advisable to overwrite the default valuesby the required data.

8.2. Cold start

Procedure: Turn off the main switch. Remove the battery of the SCU control If necessary install the new program (SCU and

operation) Turn on the main switch Wait for the SCU control to start and check the

LED on the base printed circuit of the SCU control.+ Instruction G3306

Insert the battery of the SCU control. Put the key-operated switch to . Only forwards using key is possible. Enter all the data in order. The data screens can

be worked through backwards as long as the datainput has not yet been terminated by the basicscreen.

Work through all the data screens. Automatic se-quence. (40.2, 40.1, 40.3, 41.1, 41.2, 41.3, 41.6,41.7, 41.8, 41.9, 11.1, 11.2, 11.3, 11.4, 12.5, 11.5,11.6, 12.1, 12.2, 12.3, 12.4, 12.6, 12.7, 12.8, 12.9)= basic screen

The initialisation is now complete.

After every cold start, the textile laboratorymust check the yarn values, as incorrect pro-gramming may lead to the production of faultyyarn.

Incorrectly entered data can now be corrected.

Other data corrections are now possible in all datascreens provided the key is in input position andthe password protection is open.

The ring-spinning machine can now be put into ope-ration in MAINTENANCE or AUTOMATIC operatingmodes.

Make a note of all the data entered at a cold start.The machine card (sample on last page of thisInstruction manual) must be kept constantly up-to-date on every ring-spinning machine and for everyyarn.

The current machine card is kept in the pocket ofthe electrics cubicle on each ring-spinning machine.

Performing a cold start The ring rails are in cops change position (71.3). The ROBOdoff is in basic position. The SERVOdisc is in doffing position.

(or later MAINTENANCE forwards)MAINTENANCE Data screen 74.1

Select Cold start with/withoutSelect Restart yes. ENTER.

Display: No communication The diode (L3) s is red (cold start in progress)If unlit: (this may take a few seconds)AUTOMATICDisplay: 244 Check panel text 0 or 7

acknowledge with +Display: Cold start INPUT Check all data screens and

correct (13.6)Display: Standard screenAUTOMATIC acknowledge the messages with +STARTDisplay: Check panel data /8

Acknowledge with +START Start spinning

3 COLD START Key switch after input

Attention!

Attention!

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8.3. Starting up after a warm start

The machine parameters are stored in the batterybuffered data area of the control and are loaded backinto the work area of the CPU when there is a warmstart.

The machine is ready for operation after controlrun-up is finished.

9. Altering values in a data screen

Key:3 = Variable values

Key position:AUTOMATIC All MENU and DATA screens can be viewed.

No values can be changed.

The keys can be used to selectthe required DATA screen.

INPUT (insert the key and turn ) In this data screen you can use the key to

direct the cursor > to the value to be changed.

This value can be changed using the or key.The changed value is indicated by >

10. Menu screen and data screens PASSWORD (00)

As an additional protection against unintentional datachanges there is a password for data screens 11.1and 11.2, 13.3, 13.4 and 13.5.

To access password protection, the key switch mustbe in the INPUT position en enter the password.

View: AUTOMATIC, INPUT, MAINTENANCE

To access the blocked parameters, proceed as fol-lows:

To enter the password:Enter the password using the , and keys. Any number of attempts is possible.

To check the password:To check the password, press ENTER to put thecursor onto the 3rd line. Use the or key tochange to Check. Confirm by pressing the key.

When the correct password is entered the displaychanges to:

If an incorrect password is entered the display chan-ges to:

To activate password protectionThere are 3 possibilities for preventing access to theparameters: incorrect password turn key switch wait 5 minutes

Enter: INPUT

Input Check Change

00.1 Enter passwordPassword >

password protection ON0 00000

Input

00 PASSWORD

00.1 Enter passwordPassword

> password protection OFFCheck0 00000

00.1 Incorrect passwordPassword

> password protection ONCheck0 00000

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To change the password:There are 6 steps necessary to change the pass-word. If password protection is already deactivated(message at bottom right: Password protectionOFF) you can start at step 3.

1.) Enter the old (still valid) password using the , and keys. Any number of attempts is possible.

2) To check the password, put the cursor on the3rd line and either: move from Input to Check in the display. ENTER.

If the wrong password is entered the following displayappears:

Either start again at step 1or move from Input to Change and confirm with .

When the correct password is entered the follo-wing display appears:

Continue with step 3.

If an incorrect password is entered the followingdisplay appears and you must go back to step 1.

3) Enter the new password using the , and keys. Any number of attempts is possible.

4) To change the password, move the cursor tothe 3rd line and go from Input to Change.Confirm with the key. 2nd line = Enter new password again.


> password protection OFF

00.1 Incorrect passwordPassword

password protection ON

0 00000

Input0 00000

Check

00.1 Enter new passwordPassword

> password protection OFF0 00000

Input


password protection ONInput0 00000

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If the password protection is deactivated: the following prompt appears in the 1st line: Enter

the new password once again. Continue with step 5.

If the password protection is activated: the following prompt appears in the 1st line: Incor-

rect password Go back to step 1.

5) Enter the new password using the , and keys. Any number of attempts is possible.

6) To change the password definitively move thecursor to the 3rd line and go from Input to Change. Confirm with the key.

If the same new password was entered again in step 5: the following message appears in the 1

st line:

Password changed. This means that the newpassword is valid at once.

If the password entered the 2nd time in step 5 wasnot the same, then: the message incorrect password appears in the

1st line . Go back to step 1.

10.1. Password after a cold start

After a cold start with data reset, the password is0 0 0 0 0 0.

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11. Menu and data screens for PRODUCTION Actual value (10)


Current shift default 1Min./Max. value: 1 - 8Production default 0.00 kmMin./Max. value: 0.00 - 99999.99Efficiency default 100.0%Min./Max. value: 0.0 - 100.0%

Last shift default 1 2 3 4Option: 1 2 3 4 or 5 6 7 8 with orProduction default 000kg/lbsMin./Max. value: 000 - 9999999Efficiency default 100.0%Min./Max. value: 0.0 - 100.0%

Total shifts default 1 2 3 4Option: 1 2 3 4 or 5 6 7 8 with orProduction default 000 kg/lbsMin./Max. value: 0 - 99999.99

Enter: INPUT (change values)

Efficiency: Duration of production with doffing sin-ce shift began, divided by produced time (minusmachine downtimes).

Choice: km/kg or hank/lbs. Unit 40.3Efficiency: Production duration with doffing since be-ginning of shift divided by produced time (minusmachine downtimes).

Choice: km/kg or hank/lbs. Unit 40.3

10 Production actual values

10.1 Current shift 1Production 12345,67 kgEfficiency 98,6 %

10.2 Last shiftsProduction 000 000 000 000 kgEfficiency 100,0 100,0 100,0 100,0 %

1 2 3 4

10.3 Total shiftsProduction 000 000 000 000 kg

1 2 3 4

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Machine production default: 0 kgMin./Max. value: 0 - 99999.99Machine efficiency default: 100.0%Min./Max. value: 0.0 - 100.0 %Delete default noOption: no, yes

Reset machine production default: noOption: no, yesDate of the last shift: ...display

Production of total shift default: noOption: delete shift no, yes

Choice: km/kg or hank/lbs. Unit 40.3

Machine efficiency = machine availability (rolling ef-ficiency, time base 2, 4, 8 h).

1 - yes, 2 - yes, 3 - yes, 4 - yes, 5 - yes, 6 - yes,7 - yes, 8 - yes

10.5 Delete production total (menu 10.3)of all shiftslast deleted : 19.02.97

no

10.6 Delete production total (menu 10.3)of the shift 0,01 kg1-no

10.4 Machine production 0 kgMachine efficiency 100 %delete 19.02.97 no

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12. Menu and data screens for PRODUCTION Setting Speed (11)


Yarn count default: 40.0 NeMin./Max. value: 3.0 - 410Total draft default: 40.00Min./Max. value: 5,00...120,00Break draft default: 1.19Min./Max. value: 1.04 - 1.60

Twist default: 9 T/mMin./Max. value: 10...6300Twist coefficient default: 1 a/mMin./Max. value: calculatedCorrection twist contraction default: 5.0%Min./Max. value: 0.0 - 15.0%

The set % twist contraction raises the total draftentered.This setting does not affect the total draftdisplayed.

Speed at spinning start up default: 85%Min./Max. value: 60% - bottom speed

Spin-out speed calculatedSpindle slip correction default: 0.0%Min./Max. value: 0.0 - 6.0%

Enter: INPUT (11.1 and 11.2 with password)

Current yarn count (for calculating production rate)

Current total draft (without twist contraction)

G0002 (Mechanical setting, not electronic)

So that the machine does not start up without data input.Current yarn twist

Current twist coefficient

Standard setting:tricot = 5%, weft = 7%, warp = 9%The delivery measured at the front bottom rollercorresponds to 100% = display.In the shift counter the delivery measured at the frontbottom roller is stored minus the twist contraction(shorter thread).

Standard setting: Ne 50 = 80...86%

With spindle tape Habasit W8 = 0%This setting affects the speed of the spindle drivemotor and the pulley shaft. The spindle speed mea-sured with a stroboscope should correspond to thedisplay. The display is rounded off to 100 nSp.

11 Production Setting speed

11.1 Yarn count NeTotal draftBreak draft

40,0

1,1940,00

11.2 Twist T/mTwist coefficient a/mCorrection twist contraction %

9

5,0

1

11.3 Speed at spinning start up %Spin-out speed rpmSpindle slip correction %

85

0,0

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Bottom speed default: 90%Min./Max. value: Speed at spinning start up.100%RR-position default: 46.0 mmValue 42.0...56.0 mmAverage spindle speed calculated

Top speed default: 14000 U/minMin./max. value: 3000...30000

1st RR position top speed default: 100.0 mmMin./max. value: 100.0 ... 152.0 mm2nd RR position top speed default: 172.0 mmMin./max. value: 101.0 ... cops full

Start suction unit default: beforeOpo: before, after

Delay drafting arrangement after intermed. STOP default: 0,3 sec.Min./max. value: 0,0...2,9 sec.Delay drafting arrangement after cops change default: 0,6 sec.Min./max. value: 0,0...2,9 sec.

Standard setting: Ne 50 = 80...86%

Standard setting: Ne 20 = 42...56 mm

Display

The maximum rated spindle speed will be found inthe spinning schedule and should be chosen accor-ding to the material being processed and the ringtravellers used,

From these various end-break counts (spread overthe entire cops formation) you can determine themost suitable position for the 1st and 2nd top spindlespeed. Standard: 1st top speed = 40 ... 80 ... cops full -2mmsetting 2nd top speed = cops full -1 ... 20 mm

The vacuum is built up befor the spindle start-up istriggered by Start suction. This suppresses theformation of lap during the spindle start.

Standard setting: 0,3...0,5 sec.

Standard setting: 0,3...0,8 sec.

11.6 Start suction unitDelay drafting arrangement after intermed. STOP sDelay drafting arrangement after cops change s

before spindle start0.3

11.4 Bottom speed % of max.RR position mmAverage spindle speed rpm

9046,0 0

11.5 Top speed rpm1st RR position top speed mm2nd RR position top speed mm

14000

172,0

100,0

0.6

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12.1. Speed curve

Key:1 = Spindle speed (%)2 = Spinning start-up speed (%)3 = Bottom spindle speed (% and mm)4 = RR position 1st top speed 100% (mm)5 = RR position 2nd top speed 100% (mm

6 = Spinning out speed 95%8 = Ring rail lift cop base (spinning ring x 0.9)9 = Ring rail lift (spinning ring x 1.15)10 = Ring rail height

12.2. Ring rail position

Key:1 = Spinning tube length (e.g. 200 mm)2 = Limit switch at bottom (S27)

(clamping crown open, S27 not acknowledged)3 = Nipping thread at RR-position (open)5 = Cops change in RR position6 = Spinning start-up RR position

7 = START spindle in RR position8 = Snarl lift reversal point9 = Lock out travelling cleaner in RR position11 = Cops full in RR position12 = Top bunch at RR position13 = Limit switch at top (S26)

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13. Menu and data screens for PRODUCTION Setting Ring Rails (12)


Spinning start-up RR position default: 10 mmMin./Max. value: 2 - 30 mmShape cops base default: mediumOption: flat, medium, roundRR position absolute (display)Value: -10.0 to 260.00 mm

Start spindle in RR position default: 70.0 mmMin./Max. value: 10.0 - 100.00 mmStart spindle after cops change default: downwardsOption: downwards, upwards

BR positionSnarl lift reversal point default: 80 mmMin./Max. value: 10.0...120.0 mmSnarl lift switchover point default: 38.9 mmMin./Max. value: 14.0 - 38.9 mm

Enter: INPUT

Standard setting: 6...11 mm. Must be less than the copschange position data sreeen 12.5Standard setting: medium

If the ring rail position is less than 0 the minus sign isindicated by the number 9, e.g. 905 = -5 mm)

Standard setting: 70...50 mm

Standard setting: downwards movement = 10...30 mmafter reversal point(on upwards movement = 2...20 mm before reversal point)

Standard setting: 80...50 mm

This is the point of switching over from rapid down-wards movement of the ring rails to the normal ringrail spinning movement. It affects the end-breaks atspinning start-up.The positions snarl lift reversal point (12.3),start spindle at RR position(12.2), and snarllift reversal point (12.3) affect the end-breaks atspinning start-up. Choose the positions so that the thread windings ofthe 1st downwards motion are covered by the follo-wing normal RR movement.

12.3 RR positionSnarl lift reversal point mm

mm80,038,9

12 Production Setting ring rails

12.1 Spinning start-up RR position mmShape cops baseRR position absolute

10.0medium

12.2 Start spindle in RR position mmStart spindle after cops change

70.0downwards

0.0

Programming

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Snarl lift RR speed upwards default:35 mm/secMin./Max. value: 10 - 50 mm/sSpeed downwards default: 35 mm/secMin./Max. value: 10 - 50 mm/s

Lock out cleaner at RR position default 179 mmMin./Max. value: 100 - 250 mm

Cops full at RR position default 187 mmMin./Max. value: 100 - 250 mmCops change at RR position default 5 mmMin./Max. value: 5 - 30 mm

Top bunch default: noMin./Max. value: no, yesTop bunch at RR position default: 190 mmMin./Max. value: copy cops full...copy tube lengthLength of top bunch default: 244 mmMin./max value: 100 to 422 mm

Number of back windings default: 2.5 bWMin./Max. value: 1.0 - 5.0 bW

Length of nipping thread default: 0.5 turns

Min./Max. value: 0.1 - 2.5 turns

Underwindings per RR pulse default: 5 mmMin./Max. value: 10 - 0 mm

Standard setting: 35 mm/sec

Valor indicativo: 35 mm/segIf double ballooning occurs raise value to maximum50 mm/sec.

Standard setting: 5 50 mm less than cops full.The travelling cleaner must be in the parkedposition before cops full.Standard setting : 5 8 mm before tube end

Standard setting: 5 6 mm above tube seatThis value must be less than the spinning start-upposition, Data screen 12.1

If no = cops full +1 mm

Standard setting: : 5 ... 8 mm before Tube end

Always enter sufficient length of top bunch otherwisethe number of end-breaks at spin-out will increase.

Standard setting: Cotton 2.0 bwBlends 1.5 bw

Standard setting: 0,5...0,8 turns(Never more than 1 turn effective)(Option DIL switch S2/ON results in max. 10.0turns) + G3306

Standard setting: -5...-6 turns

12.5 Lock out cleaner at RR position mmCops full at RR position mmCops change at RR position mm

12.6 Top bunchTop bunch at RR position mmLength of top bunch mm

12.7 Number of back windings bwLength of nipping thread turnsUnderwindings per RR pulse mm

179,0

5,0

187,0

no

422190,0

2,5

5,0

0,5

12.4 Snarl lift RR speedUpwards mm/secDownwards mm/sec35,0

35,0

Programming

09.2001 - en G3305e4 27

Height RR pulse default: 1.15Min./Max. value: 1.00 - 1.25Cops weight default: 38.0 gMin./Max. value: 10.0 - 300.0 gLength per RR pulse default: automaticMin./Max. value: 3.0 - 7.0 mEach time the yarn count (11.1) changes, thelength of the ring rail cycle is automatically adjusted.The automatically adjusted ring rail cycle can becorrected manually to the desired value.

Back winding RR speed default: calculatedRing rails position brake motor default: 105 mmMin./Max. value: 0 - 250 mm

Cops diameter top default: 0%Min./max. value: -18 to +18%%

Standard setting: 1,15(is a factor and does not mean grams)

Stand. sett:Ne 7...30 / Nm 12...50 = 3,4...4,0 mNe 30...50 / Nm 50...85 = 4,4...4,7 mNe 40...80 / Nm 70...135 = 5,2...5,6 m

Standard setting: defaultThe setting of this value affects the spinning start-upprocedure. The end-breaks at cops change may beaffected. This value is calculated on the basis of thetube length as entered.

Cop formation resembling a cylindrical shape. Press the minus key (T5) to reduce the value.

The cops get thinner at the top. Press the plus key (T6) to increase the value.

The cops get thicker at the top.

Target is: Cops diameter at top 0.5 to 1.0 mm less than

at the thickest point. Cops diameter max. with

coarser = Ne 30 = spinning ring minus 2.5 to 3.5 mm

finer = Ne 32 = spinning ring minus 2.0 to 2.5 mm.

12.9 Back winding RR speeddownwards mm/secRing rails position brake motor mm105,0

12.8 Height RR pulse ring diameter xCops weight gLength per RR pulse m

1,15

4,638,0

12.10Cops diameter top %0

Programming

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14. Menu and data screens for PRODUCTION On-line Help (13)


Premature spin-out default: noOption: no, yesManual speed reduction default: 10%Min./Max. value: 0 - 30%Speed reduction time default: 10 minMin. / max. value 0...20 minData screen 13.2 Setting ON / OFF + G3306(DIL switch S2/3 Off = data screen 13.2 is not dis-played)

Start traveller running-in programme default: noOptions: no, yesTraveller running-in duration default: 4.0 hMin. / max. value 0.0...50.0 hDecreasing speed default: 5 %Min. / max. value 0...20 %Data screen 13.3 with protected password

Spinning-out speed adjustment default: 100%Min./max. value: 50% ... 200%Wait for spindles to come to a standstillin RR pos. 0" display

Enter: INPUT (13.3, 13.4 and 13.5 with password)

Only enter if ring-spinning frame is producing

Standard setting: 8...12%

Yes in the key position AUTOMATIC(can be selected without key)Programming with key

Standard setting: 5 10%

The settings in data screen 13.3 affect the copschange-end breaks. Setting: Clamping crown closed and another 1 ... 5turns of the spindle = 0.1...0.6 sec.Note:The spin-out speed adaptation affects the threadlength between the clamping crown and the ringtraveller. (TITAN 104 to 106%, ORBIT and ZENITH100%). The thread length between the clampingcrown and the ring traveller should be such that thethread running diagonally to the spinning ring duringcops change does not get trapped underneath thespinning tube.

13 Production On-line Help

13.1 Premature spin-outManual speed reduction %Speed reduction duration min

no1010

13.2 Start traveller running-in programTraveller running-in time hReduction of speed %

no4.05

13.3 Spinning-out speed adjustment %Wait for spindles to come to a standstill in RR pos. 0"

1000,0 s

Programming

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Data screen 13.4 with password protection.Twist adjustement during the stopping process

default: 100 %Min./max.-value: 50...200 %Pre-turn spindles default: yesOptions: yes, noWait for spindle standstill at RR pos. 0

default: yesOptions: yes, noData screen 13.5 with password protection.

Lower delivery roller start-delayed activeDefault: noSelection: yes, noThe time specified is 0.5 secBraking intermiediate stop Default: normalMin. / max. value normal, fast

Data screen 13.6 with password protection andDIL switch S2/2, Setting ON/OFF + G3306

Direction o rotation of spindles Default: inactivSelection: inactive, S, ZStop ROBOdoff at step 25 Default: noSelection: yes, no

Data screen 13.7 with password protection andDIL switch S2/6, Setting ON/OFF + G3306

Acceleration of spindles Default: 4.5 sec.Min. / max. value 3.8...6.0 sec.

Caution: Where the set yarn count (data screen11.1) and the twist (data screen 11.2) are correc-ted by more than 5%, the twist adaptation is resetto 100%!

Standard setting: yes

The cops change position is approached only whenthe spindles are at a standstill.

Start delay is active yes following turn mainswitch On and Reduce drafting system pressure.During a short machine STOP (e.g. doffing), thedrafting system delay is not activated.

If fast breaking is selected, the motors brake im-mediately, in the same way as during anEMERGNCY STOP.

If data screen 13.5 is inactive, the direction of rotationof the spindle is Z (not optional).In the case of yarns that are difficult to detach (e.g.elastic core yarn) select yes so that the ROBOdoffstops at step 25 and the yarn can be cut with scissors.

This setting affects the end-breaks at start-up aftercops change.Standard setting:Ne 36 160 Time: 4.5 3.8 secNe 36 5.5 Time: 4.5 6.0 sec

13.4 Yarn twist adjustment during spin-out %Pre-turn spindlesWait for spindle-stop at RR-pos. 0

100

yes

yes

13.5 Lower delivery roller: start delay active 0.5 sec.Braking intermediate stop

no

normal

13.6 Direction o rotation of spindlesStop ROBOdoff at step 25

inactivno

13.7 Acceleration of spindles 4.5 s

Programming

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15. Menu and data screens for INFORMATION General (30)


Time and date = setting in data screen 40.1

Record of type of machineSetting ON/OFF + G3306, DIL switch S2/1Program version SCU displayProgram version DCU displayProgram version BTRI display

Enter: no possibility

Machine programUser programOperating system controls

30 Information General

30.2 Time Data

17:00 10.12.97

30.3 Ring-spinning machine : G33Program version : V3.000 V2.000 V1.18

(SCU) (DCU) (BTRI)

Programming

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16. Menu and data screens for INFORMATION Logs - Statistics (31)


Malfunction code default: 1 or last malfunction code selected

Min./Max. value.:: 1...100X = additional notes

Enter: INPUT

Select the log number required by selecting or .

17. Menu and data screens for SET-UP VALUES General (40)


Time system default: 24hMin./Max. value: 12 h, 24hHour default: 17Min./Max. value: 0 - 23Minute default: 34Min./Max. value: 0 - 59Day default: 6Min./Max. value: 1 - 31Month default: 9Min./Max. value: 1 - 12Year default: 1997Min./Max. value: 1980 - 2020

Enter: INPUT

31 Information Logs - Statistics

31.1 Log no 10.12.1997 17:111002217 Temp. draft motors tailstock F60/F611

X

40.1 Time systemTime :Date . . Monday

1712

2905 1997

24h

40 SET-UP VALUES General

Programming

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Language options default: all activeOption: 12

Yarn count unit default: NeMin./Max. value: Ne, Nm, TexUnit of measurement default: metricMin./Max. value: metric, imperialUnit of measurement default: units of lengthOption: units of length, units of weight

English is always active

17.1. Unit change-over

Ne Nm Tex metr. imperial Length Weight GB1Speed

GB1Delivery

10.xProduction

11.1Yarn count

11.2Twist

11.2Coefficient

rpm y/min lbs tex tpi a e

rpm y/min hank tex tpi a m

rpm m/min kg tex T/m a e

rpm m/min km tex T/m a m

rpm y/min lbs Nm tpi a e

rpm y/min hank Nm tpi a m

rpm m/min kg Nm T/m a e

rpm m/min km Nm T/m a m

rpm y/min lbs Ne tpi a e

rpm y/min hank Ne tpi a m

rpm m/min kg Ne T/m a e

rpm m/min km Ne T/m a m

40.2 Italien Greek RussianGerman Spanish Turkish ChineseFrench Portuguese Czeck Japanese

onon

onon

ononon

ononon

on

40.3 Yarn count unitUnit of measurementProduction in units of length

metricNe

Programming

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17.2. Switching languages

Continuation Menu screen and data screen SETTINGS general (40)Time basis Machine efficiency

default: 8 h Option : 2 h, 4 h, 8 h

Select standard overview screen default: machine

Option: machine, ROBOdoff

40.4 Time basis Machine efficiency h8

40.5 Select standard overview screenMachine

LanguageGB1Speed

GB1Deliverymetr.

GB1Deliveryimperial

11.2Twistmetr.

11.2Twistimperial

11.xSpeed

12.7Back-windings

12.7Lengthofnippingthread

71.1Speed

de U/min m/min y/min U/m tpi U/min HW U U/min

en rpm m/min y/min T/m tpi rpm BW T rpm

fr tpm m/min y/min t/m tpi tpm AR T tpm

it g/min m/min y/min U/m tpi g/min AP U g/min

sp RPM m/min y/min t/m tpi RPM EP R RPM

tr D/dak m/dak y/dak T/m tpi D/dak KS T D/dak

pt R/min m/min y/min R/m tpi R/min ET R R/min

gr P/LEP M/LEP G/LEP PER/M TPI P/LEP PP PER P/LEP

fl rpm m/min y/min t/m tpi rpm OW T rpm

cn * m/min y/min T/m tpi * * * *

Programming

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Documents

Ring-spinning machine G 33 Programming.pdf