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Brigden Elevated Tank Safety Inspection & Report
December 3, 2015
Landmark Municipal Services 3091 Harrison Court Burlington, ON CAN L7M 0W4 905.319.7700 Phone 905.319.7706 Fax www.teamlandmark.com
January 29, 2016 Township of St. Clair Public Works Department 1155 Emily Street Mooretown, ON N0N 1M0 Att: Mr. Nova VanderSlagt [email protected] Tel: 519-867-2993 Cell: 519-383-2360
LMS Job # LM5079: Tank Inspection & Report: Brigden Elevated Tank; Potable Water Storage Facility
Dear Nova; A tank inspection was performed at the above mentioned potable water storage facility on December 3, 2015. A thorough inspection of the structure including ladders, landings, handrails and appurtenances was completed. The following tank upgrades were performed: 1) Rescue port base installed beneath top landing Photo 56, 57 2) Supply of tank rescue procedures 3) Removal and replacement of fall arrest system on ladder to tank interior Photo 99, 100
Please find the 2015 Safety Inspection Report enclosed as follows; 1) Elevated Tank Inspection Report Pages 1 – 4
2) Photographic Record of Report Pages 5 - 18 - Photographs are numbered in accordance with the corresponding
numbers throughout the report.
3) Quotation #16018 for all recommended upgrades & repairs.
4) Ontario Ministry of Labour Fixed Rail Ladder (FRL) Fall protection system Alert – May 20, 2014 Should you have any questions or comments regarding the content of this report, please contact us at 905 319 7700. We look forward to the opportunity of further interaction with the Township of St. Clair, and we thank you for your business. Yours sincerely, LANDMARK MUNICIPAL SERVICES
Encl.
Tank Asset Management Plan (TAMP)
The importance of good information and well executed Tank Asset Management is critical, and provides exceptional value.
The absence of well performed Tank Asset Management Plan can have cost implications that far exceed, by an order of magnitude, the investment required for the planning, inspection, preventative maintenance and execution of a Tank Asset Management Program. Over the life of the Township of St. Clair elevated tank asset, improper recommendations and poor management of can cost significantly more than a scenario where the best information is generated and the best practices are executed.
Landmark provides the comprehensive analysis, planning and communication plans that will facilitate the best Tank Asset Management value.
Landmark is best positioned to provide this service to the Township of St. Clair. We are fully invested in world class asset management strategies. We know the product (elevated tank) better than anyone in the world. We invented the Composite Elevated Tank and have designed and constructed most of them. With respect to water storage, we have well developed in-house expertise in planning, design, project management, fabrication, construction, maintenance, operations and water quality. Our coatings capabilities – inspection, system design, application and Quality Management are world class. And we are accustomed to managing high levels of risk effectively for the best financial outcome.
Corporate Profile Summary
Profile:
Landmark is a specialty EPC firm focusing on the water storage industry. Our capabilities include design, build, finance, maintenance and operation.
History:
Landmark established in Canada (1974) and the United States (1985) with principal offices located in Toronto (Burlington, ON), Dallas (Fort Worth, TX) and Chicago (Wheaton, IL). Landmark also operates fabrication facilities at both the Ontario and Texas locations.
Landmark transformed elevated water storage in North America with the introduction of the Composite Elevated Tank (CET), first constructed for the Region of York in 1979 at Mt. Albert. The CET has become the predominate method of elevated tank construction in North America. Within 20 years Landmark moved from innovator to the elevated tank market leader.
Landmark continues to grow in market sectors involving water, energy and the environment by leveraging our core competencies in planning, engineering, cooperative project execution, and client service.
Philosophy:
Landmark’s philosophy is simple: Setting and advocating the highest standards delivered on three fronts:
• Comprehensive attention to detail.
• Dedication to collaborative project execution.
• Providing the best ownership cost.
We deliver on the high standards we set because they are supported by the accessible, accountable and responsible culture we have created and the values that enable it to thrive:
• Our clients and partners are the essence of our business. Their satisfaction provides our opportunities for growth.
• Our employees are the key to long term relationships, which they build by doing things right.
• Our work is the ultimate enduring mark of our organization, and must display excellence in every respect.
3091 Harrison Court, Burlington ON L7M 0W4
Tel: (905 ) 319-7700 Fax: (905) 319-7706
www.teamlandmark.com
Contact
Title
Phone
Cell:
Tank Diameter
Pedestal Diameter
HWL
LWL
Note
Landmark Municipal Services has not performed a design review, an ultrasonic, x-ray, or destructive and/or non-destructive
testing. Comments and recommendations are based on visual inspection only.
Nova VanderSlagt
Dwg's Available See Photo # for
519.383.2360
Inspection Date
TANK DESCRIPTION
Unknown
Dwg's Reviewed 90 ft
Tank Capacity
Constructor
No
Landmark Contract No.
2013
Landmark
Owner
Water / Wastewater Specialist
40'
20'ETS (Landmark Structures)
Tank Type
E L E V A T E D T A N K - S A F E T Y I N S P E C T I O N R E P O R T
180,000 imperial gal
Concrete Elevated Tank
Report Date Inspected By
OWNER / CONTACT
N. McKinnon 21-Dec-15
Grade Elev
125 ft
Last Inspection Date
The Corporation of the Township of St. Clair
LM5079
Inspector
3-Dec-15
Documentation
1972
519.867.2993Project Location
No
Brigden Elevated Water Storage Tank
Address
Year Built
1581 Mill Street
Brigden, ON
Lining System FRP / Epoxy
Coating System Steel Cladding
1
Legend:
Repairs Made During Inspection
99, 100 --
55 - 57 --
-- --
Recommended Repairs
-- 93
-- --
-- --
-- --
89 - 91
89 - 91
85, 86 --
89 --
-- --
-- --
-- --
-- 97
-- 67-72, 77-80
-- 31
-- 83
94 - 96
105 - 108
Thank you for allowing Landmark Municipal Services to assist you in the maintenance of your elevated water storage facility.
To maintain the integrity of your facility we recommend that you schedule your next:
Safety inspection and report
Clean, inspect and report
Remote Inspection & Report (ROV)
Waterproofing system required on tank roof
Please refer to MOL FRL Alert issued May 20, 2014. A Copy of
this alert has been included with the report
Fall arrest system installed on ladder to tank interior
Rescue port base installed at top landing c/w procedures
Wrap insect screen around roof vent
Seal all openings through hatch curb
LADDERS / FALL ARREST SYSTEM ROOF HATCHES
2016
Replace access tube hatch lid
SECURITY
Remove and dispose of rooftop hoist system
Remove cast-in ladder rungs - 10ft from floor surface
T' rail extension required at top of access tube ladder
Surface prep and touch-up top landing and access tube base
OTHER
URGENT! Immediate attention required Separate Report Available
Photo No.
Photo No.Photo No.
Repairs Completed During Inspection
R E P O R T S U M M A R Y
Repairs strongly recommended
Photo No.
2018
--
Surface prep and touch-up ladders and brackets as required
Remove and replace all corroded overflow pipe hardware
RESCUE PORT BASE
2020
VENT / VACUUM RELIEF SYSTEM
Sandblast and repaint access tube (wet side)
*3 yrs after CIR*
2
FENCE & GATES 1-3
HATCH LOCKS 89, 93
OVERFLOW PIPE SCREEN --
LADDER TO VALVE CHAMBER * Condition 10-11
* Fall Arrest System? / Type? 10-11
* Condition of Fall Arrest System 10-11
* Are 'D' Rings Installed? 10
* Entry / Exit Gate Installed? 10
LADDER TO MEZZANINE * Condition 28, 29
* Fall Arrest System? / Type? 28, 29
* Condition of Fall Arrest System 28, 29
* Are 'D' Rings Installed? 28, 29
* Entry / Exit Gate Installed? 28, 29
* Condition 29-59
* Fall Arrest System? / Type? 29-59
* Condition of Fall Arrest System 29-59
* Are 'D' Rings Installed? 58-59
* Entry / Exit Gate Installed? 29, 58-59
* Condition 60, 82-88
* Fall Arrest System? / Type? 82,84,85,86, 89
* Condition of Fall Arrest System 82,84,85,86
* Are 'D' Rings Installed? 89
* Entry / Exit Gate Installed? 60, 88
* Condition 99, 100
* Fall Arrest System? / Type? 99, 100
* Condition of Fall Arrest System 99, 100
* Are 'D' Rings Installed? 98
* Entry / Exit Gate Installed? 99
55-57
91
93, 98
93
--
LOCATION
Surface prep and touch-up ladders and brackets as required
Fair - Minor corrosion
Aluminum TS Rail installed during inspection
Good
Yes - Dismount mast
included with the report.
Yes - Installed during inspection
Yes
Aluminum TS Rail
Good
LADDER TO TANK ROOF (ACCESS
TUBE)
LADDER TO TANK INTERIOR
(FROM ROOF)
LADDER TO INTERMEDIATE
LANDINGS
Good
Yes
N/A
Aluminum TS Rail - Rail Extension Required
Good
Yes - Dismount Mast
YES / NO
Yes
conjunction with the existing FRL system.
Yes
Poor - Heavily corroded
N/A - OVF Discharges below grade
Yes
Aluminum TS Rail
Good
Good
Yes
Alternate fall protection suggestions - Double clip ladder side rails with CSA Certified Double Leg 'Y' Lanyard with shock
pack OR Install 5/8" Safety rope to 'D' rings and use with CSA certified rope grab. Either option should be used in
Aluminum TS Rail
Photo No.
REPAIRS OR MAINTENANCE REQUIRED
Yes
Please contact us should you wish to discuss this item further
REPAIRS OR MAINTENANCE REQUIRED
T' rail extension required at top of access tube ladder
* At Top Landing
Yes
CONDITION
Good
RESCUE PORT BASE
Fair - Minor Corrosion
* At Access Tube Hatch Yes
SECURITY
--
* At Hatch to Tank Interior
Yes
Good
* Are procedures present? Yes
Good
Supply Rescue Procedures
LADDERS / FALL ARREST SYSTEM
Good
Good
Good - Installed during inspection
The Ontario Ministry of Labour issued a Fixed Rail Ladder (FRL) Alert on May 20, 2014. A copy of this Alert has been
REPAIRS OR MAINTENANCE REQUIRED
* At Exterior Tank Ladder Yes
3
VENT TYPE 93
CONDITION OF SCREENS 93
OVERALL CONDITION 93
TYPE OF VACUUM RELIEF 93
ARE PANELS IN TACT, SECURE & WATERTIGHT? --
ACCESS TUBE HATCH * Size 89-91
* Condition 89-91
HATCH TO TANK INTERIOR * Size 98, 99
* Condition 98, 99
LANDINGS * Grating Condition 38,44,53,
* Handrail Condition 38,44,53,74
CHAMBER ROOF HANDRAIL --
ROOF HANDRAIL 92, 93,97,98
--
AIRCRAFT WARNING LIGHTS --
OTHER 92, 97
67-72
31
83
94 - 96
105 - 108
* Waterproofing system required on tank roof
Remove and replace all corroded overflow pipe hardware
Waterproofing system required on tank roof
Sandblast and repaint access tube (wet side)
*Rooftop hoist should not be removed in its entirety
24" diameter
Fair - broken hinges
* Remove cast in ladder rungs 10ft from floor
* Remove and replace corroded overflow hardware
OTHER
Seal all openings through hatch curb
* Top Landing is corroded in areas - surface prep and touch-up
Fair
12" Aluminum Mushroom Vent
Surface prep and touch-up top landing and access tube base
REPAIRS OR MAINTENANCE REQUIRED
VENT / VACUUM RELIEF SYSTEM
Good
Yes
* Access tube (wet side) requires sandblast and repainting
Replacement reqcommended
Good
Wrap insect screen around roof vent
N/A due to intermediate landings
Good
ROOF HATCHES
REPAIRS OR MAINTENANCE REQUIRED
Replace access tube hatch lid
REST SEATS
None / N/A
Fair - fine screen required
32" x 52" Steel Hatch
Remove cast-in ladder rungs - 10ft from floor surface
Fair
N/A
REPAIRS OR MAINTENANCE REQUIRED
Remove and dispose of rooftop hoist system
4
5
7 8
6 5
3 4
2 1
6
16 15
13
11
14
12
10 9
7
24 23
22 21
20 19
18 17
8
2
28
26 25
30
32 31
27
29
Remove Ladder Rungs approx. 3m high to prevent climbing
9
2
36
34 33
38
40 39
35
37
10
2
44
42 41
46
48 47
43
45
11
2
52
50 49
54
56 55
51
53
Rescue Port Base installed during inspection
12
2
60
58 57
62
64 63
59
61
13
66 65
68 67
70 69
72 71
Top Landing Heavily Corroded—Prep & Paint
14
74 73
76 75
78 77
80 79
15
82 81
84 83
86 85
88 87
Touch-up corroded areas within access tube
Remove and replace corroded Overflow pipe hardware
16
90 89
92 91
94 93
96 95
Replace hatch lid with hinged, aluminum cover
Roof waterproofing membrane required
Seal opening around antenna cables. ‘T’ rail extension required
17
98 97
100 99
102 101
104 103
Aluminum TS Rail installed on ladder to tank interior during inspection
Exit / Entry gate installed during inspection
Remove hoist on roof
18
106 105
108 107
110 109
112 111
Surface prep and re-paint access tube
Landmark Municipal Services
3091 Harrison Court Burlington, ON CAN L7M 0W4 905.319.7700 Phone 905.319.7706 Fax
www.teamlandmark.com
January 29, 2016
The Corporation of the Township of St. Clair Public Works Department 1155 Emily Street Mooretown, ON N0N 1MO
Att: Nova VanderSlagt [email protected]
Tel: 519-867-2993Cell: 519-383-2360
Budget Quote #16018: Tank Upgrades & Repairs Brigden Elevated Tank; Potable Water Storage Facility
Landmark Municipal Services is pleased to provide budgetary pricing for the following repairs & upgrades at the above mentioned potable water storage facility:
Ladders / Fall Arrest System 1) Surface prep and touch-up ladder rungs and brackets as required $ 2,500 2) Supply and install a rigid TS Rail Extension at top of tank roof access ladder. $ No Charge*
Vent/Vacuum Relief Upgrades 3) Wrap existing vent system with insect screening $ No Charge*
Roof Hatches 4) Replace access tube hatch lid with new, aluminum, hinged cover $ 2,000 5) Seal all openings through hatch curb $ No Charge*
Other 6) Remove and dispose of material hoist system on tank roof. $ 1,000 7) Surface prep and touch-up top landing and access tube base as required $ 2,500 8) Remove cast-in-place ladder rungs 10ft from floor surface $ 300 9) Remove and replace corroded overflow pipe hardware $ 700 10) Roof Waterproofing System: $ 18,275
- Surface prep concrete roof by power washing with medium pressure (2400 psi), seal any cracks with acrylic caulking then apply acrylic elastomeric water-proofing membrane.
11) Access Tube (Wet Side) Repainting: $ 28,000 - Surface prep wet side of access tube via abrasive blasting to SSPC-SP7 Sweep Blastand re-line with NSF61 approved epoxy according to manufacturer’s guidelines.
*No Charge – Assuming Landmark is on-site to perform other, quoted upgrade work*
HST not included in the above pricing
Print This Page
Fixed Rail Ladder (FRL) Fall Protection System
Issued: May 20, 2014
Content last reviewed: May 2014
Disclaimer: This resource has been prepared to help the workplace parties understand some of their obligations under the Occupational Health and Safety
Act (OHSA) and regulations. It is not legal advice. It is not intended to replace the OHSA or the regulations. FOR FURTHER INFORMATION PLEASE
SEE FULL DISCLAIMER
Hazard summary
A worker descending a vertical ladder on a water tower in 2014 was critically injured after falling five metres while properly using a Class Frontal-Fixed
Rail Ladder (Class FRL) Fall Protection System. A Class FRL Fall Protection System is a type of vertical fall protection using a permanently installed
metal rail anchoring system with an automatic fall arresting device called the "trolley" or "carriage".
The investigation revealed a weakness in the design of some Class FRL Fall Protection Systems, which may not adequately protect workers who fall
backward or who squat and roll backwards into a fall while connected by a body harness to the trolley which slides along the vertical rail. If a worker
leans back, the trolley’s internal braking system can be pulled off the rail, allowing the trolley to slide down the rail. If a worker falls backwards or squats
and rolls backward into a fall (as opposed to falling straight down or inwards towards the ladder) the trolley may not lock, allowing a worker to fall
freely. In the 2014 incident, the worker fell from a water tower ladder as shown in Figure 1.
Figure 1: How the water tower worker fell
A. The worker is descending properly using the fall protection system.
B. The worker bends at the waist.
C. The worker’s legs fold into a squat position while the worker’s hands catch the next rung. The squat position allows the trolley to travel below the
height of the worker’s knees.
D. As the worker begins to roll backward their hands release from rung, and the tension in the trolley connection increases enough to remove all the
slack out of the full body harness and slide the chest D-ring towards the waist.
E. This tension in the connection to the trolley forces the worker into a tight squatting position while rotating around the rung that the worker’s feet
are on.
F. The trolley connection remains in tension as the trolley travels below the rung that the worker’s feet are on.
G. The connection to the trolley, now in tension between the worker’s legs prevents the engagement of the braking mechanism that would stop the
workers motion.
H. The worker, with back to the ladder, continues to fall head first while still attached to the fall protection system.
In 2010, the Ministry of Labour published a similar Alert, Class Frontal Fixed Rail Ladder (FRL) Fall Protection System, Alert #26/0510, after a worker
was injured after falling back, then down 20 metres from a ladder attached to a tower while using a Class FRL Fall Protection System. In 2010, the
investigation determined that the Class FRL Fall Protection System might not adequately protect workers who fall backward in a standing position.
Locations and sectors
Page 1 of 2Alert: Fixed Rail Ladder (FRL) Fall Protection System | Ministry of Labour
6/9/2014http://www.labour.gov.on.ca/english/hs/pubs/alerts/a26.php
Class FRL Fall Protection Systems are used on vertical access ladders which normally do not have a cage, such as the ladders on communication towers,
chimneys and water tanks (towers).
Precautions
Even though a Class FRL Fall Protection System may be currently certified to CSA standards and/or have a CSA standards stamp on the side of the
trolley unit, this should not be interpreted to guarantee worker safety and employers should not rely on such a stamp. Further investigations into the
system are needed to ensure the system protects against a squatting position/rollback fall or a fall backwards.
Class FRL Fall Protection Systems whose design characteristics require the connection between the worker and the trolley to be in tension and where the
trolley remains disengaged regardless of the tension force applied should not be used. Employers must take reasonable precautions to protect workers in
these circumstances. This may include using alternative fall protection or access systems, as appropriate, for the adequate protection of the health and
safety of workers using vertical access ladders.
Employers who own or rent structures which have a Class FRL Fall Protection System installed must ensure that the Class FRL Fall Protection System is
capable of protecting a worker in the case of a squatting position/rollback fall or a fall backwards. The Ministry recommends that employers contact the
manufacturer to ensure that the particular Class FRL Fall Protection System is capable of protecting a worker from any type of fall (including a backward
fall and falling from a squatting position) before it is used.
Note: This Alert replaces the Class FRL Fall Protection System, Alert #26/0510 published in 2010 by the Ministry of Labour.
Resources
For more information contact:
Infrastructure Health and Safety Association
www.ihsa.ca
Or contact the Ministry of Labour Health & Safety Contact Centre toll-free at 1-877-202-0008.
For further reference see also:
Ministry of Labour
Ontario.ca/labour
ServiceOntario e-laws
www.e-laws.gov.on.ca
Remember that while complying with occupational health and safety laws, you are also required to comply with applicable environmental laws.
Please photocopy Ministry of Labour Alerts, distribute them widely and post them where people will see them.
ISSN: 1195-5228
Tweet 7
Page 2 of 2Alert: Fixed Rail Ladder (FRL) Fall Protection System | Ministry of Labour
6/9/2014http://www.labour.gov.on.ca/english/hs/pubs/alerts/a26.php
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