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Brigden Elevated Tank Safety Inspecon & Report December 3, 2015

rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

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Page 1: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

Brigden Elevated Tank Safety Inspection & Report

December 3, 2015

Page 2: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

Landmark Municipal Services 3091 Harrison Court Burlington, ON CAN L7M 0W4 905.319.7700 Phone 905.319.7706 Fax www.teamlandmark.com

January 29, 2016 Township of St. Clair Public Works Department 1155 Emily Street Mooretown, ON N0N 1M0 Att: Mr. Nova VanderSlagt [email protected] Tel: 519-867-2993 Cell: 519-383-2360

LMS Job # LM5079: Tank Inspection & Report: Brigden Elevated Tank; Potable Water Storage Facility

Dear Nova; A tank inspection was performed at the above mentioned potable water storage facility on December 3, 2015. A thorough inspection of the structure including ladders, landings, handrails and appurtenances was completed. The following tank upgrades were performed: 1) Rescue port base installed beneath top landing Photo 56, 57 2) Supply of tank rescue procedures 3) Removal and replacement of fall arrest system on ladder to tank interior Photo 99, 100

Please find the 2015 Safety Inspection Report enclosed as follows; 1) Elevated Tank Inspection Report Pages 1 – 4

2) Photographic Record of Report Pages 5 - 18 - Photographs are numbered in accordance with the corresponding

numbers throughout the report.

3) Quotation #16018 for all recommended upgrades & repairs.

4) Ontario Ministry of Labour Fixed Rail Ladder (FRL) Fall protection system Alert – May 20, 2014 Should you have any questions or comments regarding the content of this report, please contact us at 905 319 7700. We look forward to the opportunity of further interaction with the Township of St. Clair, and we thank you for your business. Yours sincerely, LANDMARK MUNICIPAL SERVICES

Encl.

Page 3: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

Tank Asset Management Plan (TAMP)

The importance of good information and well executed Tank Asset Management is critical, and provides exceptional value.

The absence of well performed Tank Asset Management Plan can have cost implications that far exceed, by an order of magnitude, the investment required for the planning, inspection, preventative maintenance and execution of a Tank Asset Management Program. Over the life of the Township of St. Clair elevated tank asset, improper recommendations and poor management of can cost significantly more than a scenario where the best information is generated and the best practices are executed.

Landmark provides the comprehensive analysis, planning and communication plans that will facilitate the best Tank Asset Management value.

Landmark is best positioned to provide this service to the Township of St. Clair. We are fully invested in world class asset management strategies. We know the product (elevated tank) better than anyone in the world. We invented the Composite Elevated Tank and have designed and constructed most of them. With respect to water storage, we have well developed in-house expertise in planning, design, project management, fabrication, construction, maintenance, operations and water quality. Our coatings capabilities – inspection, system design, application and Quality Management are world class. And we are accustomed to managing high levels of risk effectively for the best financial outcome.

Corporate Profile Summary

Profile:

Landmark is a specialty EPC firm focusing on the water storage industry. Our capabilities include design, build, finance, maintenance and operation.

History:

Landmark established in Canada (1974) and the United States (1985) with principal offices located in Toronto (Burlington, ON), Dallas (Fort Worth, TX) and Chicago (Wheaton, IL). Landmark also operates fabrication facilities at both the Ontario and Texas locations.

Landmark transformed elevated water storage in North America with the introduction of the Composite Elevated Tank (CET), first constructed for the Region of York in 1979 at Mt. Albert. The CET has become the predominate method of elevated tank construction in North America. Within 20 years Landmark moved from innovator to the elevated tank market leader.

Landmark continues to grow in market sectors involving water, energy and the environment by leveraging our core competencies in planning, engineering, cooperative project execution, and client service.

Philosophy:

Landmark’s philosophy is simple: Setting and advocating the highest standards delivered on three fronts:

• Comprehensive attention to detail.

• Dedication to collaborative project execution.

• Providing the best ownership cost.

We deliver on the high standards we set because they are supported by the accessible, accountable and responsible culture we have created and the values that enable it to thrive:

• Our clients and partners are the essence of our business. Their satisfaction provides our opportunities for growth.

• Our employees are the key to long term relationships, which they build by doing things right.

• Our work is the ultimate enduring mark of our organization, and must display excellence in every respect.

Page 4: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

3091 Harrison Court, Burlington ON L7M 0W4

Tel: (905 ) 319-7700 Fax: (905) 319-7706

www.teamlandmark.com

Contact

Title

Phone

Cell:

Email

Tank Diameter

Pedestal Diameter

HWL

LWL

Note

Landmark Municipal Services has not performed a design review, an ultrasonic, x-ray, or destructive and/or non-destructive

testing. Comments and recommendations are based on visual inspection only.

Nova VanderSlagt

Dwg's Available See Photo # for

519.383.2360

Inspection Date

TANK DESCRIPTION

Unknown

[email protected]

Dwg's Reviewed 90 ft

Tank Capacity

Constructor

No

Landmark Contract No.

2013

Landmark

Owner

Water / Wastewater Specialist

40'

20'ETS (Landmark Structures)

Tank Type

E L E V A T E D T A N K - S A F E T Y I N S P E C T I O N R E P O R T

180,000 imperial gal

Concrete Elevated Tank

Report Date Inspected By

OWNER / CONTACT

N. McKinnon 21-Dec-15

Grade Elev

125 ft

Last Inspection Date

The Corporation of the Township of St. Clair

LM5079

Inspector

3-Dec-15

Documentation

1972

519.867.2993Project Location

No

Brigden Elevated Water Storage Tank

Address

Year Built

1581 Mill Street

Brigden, ON

Lining System FRP / Epoxy

Coating System Steel Cladding

1

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Legend:

Repairs Made During Inspection

99, 100 --

55 - 57 --

-- --

Recommended Repairs

-- 93

-- --

-- --

-- --

89 - 91

89 - 91

85, 86 --

89 --

-- --

-- --

-- --

-- 97

-- 67-72, 77-80

-- 31

-- 83

94 - 96

105 - 108

Thank you for allowing Landmark Municipal Services to assist you in the maintenance of your elevated water storage facility.

To maintain the integrity of your facility we recommend that you schedule your next:

Safety inspection and report

Clean, inspect and report

Remote Inspection & Report (ROV)

Waterproofing system required on tank roof

Please refer to MOL FRL Alert issued May 20, 2014. A Copy of

this alert has been included with the report

Fall arrest system installed on ladder to tank interior

Rescue port base installed at top landing c/w procedures

Wrap insect screen around roof vent

Seal all openings through hatch curb

LADDERS / FALL ARREST SYSTEM ROOF HATCHES

2016

Replace access tube hatch lid

SECURITY

Remove and dispose of rooftop hoist system

Remove cast-in ladder rungs - 10ft from floor surface

T' rail extension required at top of access tube ladder

Surface prep and touch-up top landing and access tube base

OTHER

URGENT! Immediate attention required Separate Report Available

Photo No.

Photo No.Photo No.

Repairs Completed During Inspection

R E P O R T S U M M A R Y

Repairs strongly recommended

Photo No.

2018

--

Surface prep and touch-up ladders and brackets as required

Remove and replace all corroded overflow pipe hardware

RESCUE PORT BASE

2020

VENT / VACUUM RELIEF SYSTEM

Sandblast and repaint access tube (wet side)

*3 yrs after CIR*

2

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FENCE & GATES 1-3

HATCH LOCKS 89, 93

OVERFLOW PIPE SCREEN --

LADDER TO VALVE CHAMBER * Condition 10-11

* Fall Arrest System? / Type? 10-11

* Condition of Fall Arrest System 10-11

* Are 'D' Rings Installed? 10

* Entry / Exit Gate Installed? 10

LADDER TO MEZZANINE * Condition 28, 29

* Fall Arrest System? / Type? 28, 29

* Condition of Fall Arrest System 28, 29

* Are 'D' Rings Installed? 28, 29

* Entry / Exit Gate Installed? 28, 29

* Condition 29-59

* Fall Arrest System? / Type? 29-59

* Condition of Fall Arrest System 29-59

* Are 'D' Rings Installed? 58-59

* Entry / Exit Gate Installed? 29, 58-59

* Condition 60, 82-88

* Fall Arrest System? / Type? 82,84,85,86, 89

* Condition of Fall Arrest System 82,84,85,86

* Are 'D' Rings Installed? 89

* Entry / Exit Gate Installed? 60, 88

* Condition 99, 100

* Fall Arrest System? / Type? 99, 100

* Condition of Fall Arrest System 99, 100

* Are 'D' Rings Installed? 98

* Entry / Exit Gate Installed? 99

55-57

91

93, 98

93

--

LOCATION

Surface prep and touch-up ladders and brackets as required

Fair - Minor corrosion

Aluminum TS Rail installed during inspection

Good

Yes - Dismount mast

included with the report.

Yes - Installed during inspection

Yes

Aluminum TS Rail

Good

LADDER TO TANK ROOF (ACCESS

TUBE)

LADDER TO TANK INTERIOR

(FROM ROOF)

LADDER TO INTERMEDIATE

LANDINGS

Good

Yes

N/A

Aluminum TS Rail - Rail Extension Required

Good

Yes - Dismount Mast

YES / NO

Yes

conjunction with the existing FRL system.

Yes

Poor - Heavily corroded

N/A - OVF Discharges below grade

Yes

Aluminum TS Rail

Good

Good

Yes

Alternate fall protection suggestions - Double clip ladder side rails with CSA Certified Double Leg 'Y' Lanyard with shock

pack OR Install 5/8" Safety rope to 'D' rings and use with CSA certified rope grab. Either option should be used in

Aluminum TS Rail

Photo No.

REPAIRS OR MAINTENANCE REQUIRED

Yes

Please contact us should you wish to discuss this item further

REPAIRS OR MAINTENANCE REQUIRED

T' rail extension required at top of access tube ladder

* At Top Landing

Yes

CONDITION

Good

RESCUE PORT BASE

Fair - Minor Corrosion

* At Access Tube Hatch Yes

SECURITY

--

* At Hatch to Tank Interior

Yes

Good

* Are procedures present? Yes

Good

Supply Rescue Procedures

LADDERS / FALL ARREST SYSTEM

Good

Good

Good - Installed during inspection

The Ontario Ministry of Labour issued a Fixed Rail Ladder (FRL) Alert on May 20, 2014. A copy of this Alert has been

REPAIRS OR MAINTENANCE REQUIRED

* At Exterior Tank Ladder Yes

3

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VENT TYPE 93

CONDITION OF SCREENS 93

OVERALL CONDITION 93

TYPE OF VACUUM RELIEF 93

ARE PANELS IN TACT, SECURE & WATERTIGHT? --

ACCESS TUBE HATCH * Size 89-91

* Condition 89-91

HATCH TO TANK INTERIOR * Size 98, 99

* Condition 98, 99

LANDINGS * Grating Condition 38,44,53,

* Handrail Condition 38,44,53,74

CHAMBER ROOF HANDRAIL --

ROOF HANDRAIL 92, 93,97,98

--

AIRCRAFT WARNING LIGHTS --

OTHER 92, 97

67-72

31

83

94 - 96

105 - 108

* Waterproofing system required on tank roof

Remove and replace all corroded overflow pipe hardware

Waterproofing system required on tank roof

Sandblast and repaint access tube (wet side)

*Rooftop hoist should not be removed in its entirety

24" diameter

Fair - broken hinges

* Remove cast in ladder rungs 10ft from floor

* Remove and replace corroded overflow hardware

OTHER

Seal all openings through hatch curb

* Top Landing is corroded in areas - surface prep and touch-up

Fair

12" Aluminum Mushroom Vent

Surface prep and touch-up top landing and access tube base

REPAIRS OR MAINTENANCE REQUIRED

VENT / VACUUM RELIEF SYSTEM

Good

Yes

* Access tube (wet side) requires sandblast and repainting

Replacement reqcommended

Good

Wrap insect screen around roof vent

N/A due to intermediate landings

Good

ROOF HATCHES

REPAIRS OR MAINTENANCE REQUIRED

Replace access tube hatch lid

REST SEATS

None / N/A

Fair - fine screen required

32" x 52" Steel Hatch

Remove cast-in ladder rungs - 10ft from floor surface

Fair

N/A

REPAIRS OR MAINTENANCE REQUIRED

Remove and dispose of rooftop hoist system

4

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5

7 8

6 5

3 4

2 1

Page 9: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

6

16 15

13

11

14

12

10 9

Page 10: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

7

24 23

22 21

20 19

18 17

Page 11: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

8

2

28

26 25

30

32 31

27

29

Remove Ladder Rungs approx. 3m high to prevent climbing

Page 12: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

9

2

36

34 33

38

40 39

35

37

Page 13: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

10

2

44

42 41

46

48 47

43

45

Page 14: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

11

2

52

50 49

54

56 55

51

53

Rescue Port Base installed during inspection

Page 15: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

12

2

60

58 57

62

64 63

59

61

Page 16: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

13

66 65

68 67

70 69

72 71

Top Landing Heavily Corroded—Prep & Paint

Page 17: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

14

74 73

76 75

78 77

80 79

Page 18: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

15

82 81

84 83

86 85

88 87

Touch-up corroded areas within access tube

Remove and replace corroded Overflow pipe hardware

Page 19: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

16

90 89

92 91

94 93

96 95

Replace hatch lid with hinged, aluminum cover

Roof waterproofing membrane required

Seal opening around antenna cables. ‘T’ rail extension required

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17

98 97

100 99

102 101

104 103

Aluminum TS Rail installed on ladder to tank interior during inspection

Exit / Entry gate installed during inspection

Remove hoist on roof

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18

106 105

108 107

110 109

112 111

Surface prep and re-paint access tube

Page 22: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

Landmark Municipal Services

3091 Harrison Court Burlington, ON CAN L7M 0W4 905.319.7700 Phone 905.319.7706 Fax

www.teamlandmark.com

January 29, 2016

The Corporation of the Township of St. Clair Public Works Department 1155 Emily Street Mooretown, ON N0N 1MO

Att: Nova VanderSlagt [email protected]

Tel: 519-867-2993Cell: 519-383-2360

Budget Quote #16018: Tank Upgrades & Repairs Brigden Elevated Tank; Potable Water Storage Facility

Landmark Municipal Services is pleased to provide budgetary pricing for the following repairs & upgrades at the above mentioned potable water storage facility:

Ladders / Fall Arrest System 1) Surface prep and touch-up ladder rungs and brackets as required $ 2,500 2) Supply and install a rigid TS Rail Extension at top of tank roof access ladder. $ No Charge*

Vent/Vacuum Relief Upgrades 3) Wrap existing vent system with insect screening $ No Charge*

Roof Hatches 4) Replace access tube hatch lid with new, aluminum, hinged cover $ 2,000 5) Seal all openings through hatch curb $ No Charge*

Other 6) Remove and dispose of material hoist system on tank roof. $ 1,000 7) Surface prep and touch-up top landing and access tube base as required $ 2,500 8) Remove cast-in-place ladder rungs 10ft from floor surface $ 300 9) Remove and replace corroded overflow pipe hardware $ 700 10) Roof Waterproofing System: $ 18,275

- Surface prep concrete roof by power washing with medium pressure (2400 psi), seal any cracks with acrylic caulking then apply acrylic elastomeric water-proofing membrane.

11) Access Tube (Wet Side) Repainting: $ 28,000 - Surface prep wet side of access tube via abrasive blasting to SSPC-SP7 Sweep Blastand re-line with NSF61 approved epoxy according to manufacturer’s guidelines.

*No Charge – Assuming Landmark is on-site to perform other, quoted upgrade work*

HST not included in the above pricing

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Print This Page

Fixed Rail Ladder (FRL) Fall Protection System

Issued: May 20, 2014

Content last reviewed: May 2014

Disclaimer: This resource has been prepared to help the workplace parties understand some of their obligations under the Occupational Health and Safety

Act (OHSA) and regulations. It is not legal advice. It is not intended to replace the OHSA or the regulations. FOR FURTHER INFORMATION PLEASE

SEE FULL DISCLAIMER

Hazard summary

A worker descending a vertical ladder on a water tower in 2014 was critically injured after falling five metres while properly using a Class Frontal-Fixed

Rail Ladder (Class FRL) Fall Protection System. A Class FRL Fall Protection System is a type of vertical fall protection using a permanently installed

metal rail anchoring system with an automatic fall arresting device called the "trolley" or "carriage".

The investigation revealed a weakness in the design of some Class FRL Fall Protection Systems, which may not adequately protect workers who fall

backward or who squat and roll backwards into a fall while connected by a body harness to the trolley which slides along the vertical rail. If a worker

leans back, the trolley’s internal braking system can be pulled off the rail, allowing the trolley to slide down the rail. If a worker falls backwards or squats

and rolls backward into a fall (as opposed to falling straight down or inwards towards the ladder) the trolley may not lock, allowing a worker to fall

freely. In the 2014 incident, the worker fell from a water tower ladder as shown in Figure 1.

Figure 1: How the water tower worker fell

A. The worker is descending properly using the fall protection system.

B. The worker bends at the waist.

C. The worker’s legs fold into a squat position while the worker’s hands catch the next rung. The squat position allows the trolley to travel below the

height of the worker’s knees.

D. As the worker begins to roll backward their hands release from rung, and the tension in the trolley connection increases enough to remove all the

slack out of the full body harness and slide the chest D-ring towards the waist.

E. This tension in the connection to the trolley forces the worker into a tight squatting position while rotating around the rung that the worker’s feet

are on.

F. The trolley connection remains in tension as the trolley travels below the rung that the worker’s feet are on.

G. The connection to the trolley, now in tension between the worker’s legs prevents the engagement of the braking mechanism that would stop the

workers motion.

H. The worker, with back to the ladder, continues to fall head first while still attached to the fall protection system.

In 2010, the Ministry of Labour published a similar Alert, Class Frontal Fixed Rail Ladder (FRL) Fall Protection System, Alert #26/0510, after a worker

was injured after falling back, then down 20 metres from a ladder attached to a tower while using a Class FRL Fall Protection System. In 2010, the

investigation determined that the Class FRL Fall Protection System might not adequately protect workers who fall backward in a standing position.

Locations and sectors

Page 1 of 2Alert: Fixed Rail Ladder (FRL) Fall Protection System | Ministry of Labour

6/9/2014http://www.labour.gov.on.ca/english/hs/pubs/alerts/a26.php

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Class FRL Fall Protection Systems are used on vertical access ladders which normally do not have a cage, such as the ladders on communication towers,

chimneys and water tanks (towers).

Precautions

Even though a Class FRL Fall Protection System may be currently certified to CSA standards and/or have a CSA standards stamp on the side of the

trolley unit, this should not be interpreted to guarantee worker safety and employers should not rely on such a stamp. Further investigations into the

system are needed to ensure the system protects against a squatting position/rollback fall or a fall backwards.

Class FRL Fall Protection Systems whose design characteristics require the connection between the worker and the trolley to be in tension and where the

trolley remains disengaged regardless of the tension force applied should not be used. Employers must take reasonable precautions to protect workers in

these circumstances. This may include using alternative fall protection or access systems, as appropriate, for the adequate protection of the health and

safety of workers using vertical access ladders.

Employers who own or rent structures which have a Class FRL Fall Protection System installed must ensure that the Class FRL Fall Protection System is

capable of protecting a worker in the case of a squatting position/rollback fall or a fall backwards. The Ministry recommends that employers contact the

manufacturer to ensure that the particular Class FRL Fall Protection System is capable of protecting a worker from any type of fall (including a backward

fall and falling from a squatting position) before it is used.

Note: This Alert replaces the Class FRL Fall Protection System, Alert #26/0510 published in 2010 by the Ministry of Labour.

Resources

For more information contact:

Infrastructure Health and Safety Association

www.ihsa.ca

Or contact the Ministry of Labour Health & Safety Contact Centre toll-free at 1-877-202-0008.

For further reference see also:

Ministry of Labour

Ontario.ca/labour

ServiceOntario e-laws

www.e-laws.gov.on.ca

Remember that while complying with occupational health and safety laws, you are also required to comply with applicable environmental laws.

Please photocopy Ministry of Labour Alerts, distribute them widely and post them where people will see them.

ISSN: 1195-5228

Tweet 7

Page 2 of 2Alert: Fixed Rail Ladder (FRL) Fall Protection System | Ministry of Labour

6/9/2014http://www.labour.gov.on.ca/english/hs/pubs/alerts/a26.php

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Landmark CoatingsSpecialty Mobile Operations

Uncompromising commitment to

safety. World class technical skill.

Go-anywhere mobility. Landmark

delivers factory applied quality

to your site.

You can count on Landmark Mobile Specialty Coatings to reliably protect

your investment and extend the life of critical infrastructure. Contact us

today to discuss the best solution and a quote on your next project.

Landmark Industrial Coatings3091 Harrison CourtBurlington, Ontario L7M 0W4Phone 905.319.7700 Fax 905.319.1373

www.teamlandmark.com

Page 26: rigden Elevated Tank Safety Inspection & Report December 3 ... for...Corporate Profile Summary Profile: Landmark is a specialty EPC firm focusing on the water storage industry. Our

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