Rich LaDuca

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    Richard J. LaDuca

    Genencor/Danisco

    March 15, 2010

    World BiofuelsMarkets

    Amsterdam

    BioIsoprene Monomer:Development of a Bio-basedProcess for Production of Isoprenefrom Renewable Resources

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    Purpose for Today:

    Bio-product Target: Isoprene /BioIsoprene Monomer

    What makes BioIsoprene Monomer a good target?

    Collaborative approach to development

    Building a BUSINESS PLATFORM

    Biochemicals

    Biofuels

    CH2

    CC

    H2C

    CH3H

    Isoprene

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    Genencor at a Glance.

    History traced to 1982

    May 2005: Division of Danisco

    Industrial Biotechnology Focus

    > $800 MM USD annual turnover

    Core Competency: Design &Operation of the Cell Factory

    Industrial Enzymes

    Metabolic Pathway Engineering

    We develop and produce enzymes forindustrial applications.

    1,3 Propanediol

    Ascorbic Acid

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    Building Block Biochemicals:

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    Add Isoprene to the list of buildingblock biochemicals.

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    Why go after Isoprene?

    TREESBIOBASEDPROCESS

    CHEMICALSYNTHESIS

    PETROLEUMCRACKING

    Slow

    Notcommerciallyrelevant

    Extractive

    distillation fromEthylene &Propyleneproduction

    Price linked tooil prices

    Moving tolight streams

    High cost

    Petroleumfeedstocks

    Mfg.infrastructure inRussia & Japan

    Renewable

    feedstocks GHG reduction

    Low Cost

    BiochemicalAND Biofuel

    Products

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    Isoprene Market Segmentation

    Tires

    62%

    Mechanical

    Goods

    4%

    Other

    9%

    Medical /

    Personal Care

    6%

    Adhesives

    19%

    Big Market: (~800 kt; 2008 volume basis) Tires (450-500 kt)

    Adhesives (150 kt)

    Medical / Personal Care (40-50 kt)

    Strategic Raw Material:

    Synthetic Rubber Natural Rubber Replacement

    Current Commercial Processes:

    Petroleum-based feedstocks

    Cost linked to oil

    Availability of supply has been an issueBioIsoprene Process:

    Renewable raw materials

    Polymer-Grade

    Sustainable

    Low Cost

    Why go after Isoprene?

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    Genencor and Goodyear will jointlydevelop BioIsoprene Process

    A collaborative research initiative

    Joint multimillion-dollar investment

    BioIsoprene product is a biobased,

    renewable alternative to thepetroleum-based isoprene

    BioIsoprene product is a business

    platform chemical

    Genencor will lead commercialdevelopment

    8

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    Genencor and Goodyear leveragingeach others expertise

    CH2

    CC

    H2C

    CH3H

    Integrated biobased process for production of BioIsoprene

    RenewableFeedstock(s) Microbial StrainDevelopment Large ScaleFermentation

    BioIsoprene

    recovery &purificationknowhow

    Polymer-Grade

    BioIsopreneProduct

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    Material Challenges: Tire Industry

    Synthetic &

    Natural Rubber

    43%

    Carbon Black

    & Silica

    27%

    Steel

    10%

    Fabric

    5% Chemicals

    10%

    Oil

    5%

    Over 70% of raw materials

    are petroleum derived

    Renewable/Sustainable Feedstocks

    Develop alternative to NaturalRubber

    Eliminate dependence onpetrochemical waste streams forisoprene feedstocks

    Reduce need for Carbon Black

    Reduce material & energy waste fromspent tires

    Recyclability

    Improve performance while reducingweight: traction, wear, fuel economy,noise, etc.

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    Value of BioIsoprene Product:

    To Goodyear:

    Strategic Raw Material forSynthetic Polyisoprene Rubber

    Cost

    Sustainability Decrease dependence on

    natural rubber sourcing

    To Genencor:

    Builds off of corecompetencies

    Consistent with Strategic

    Intent to grow newbusinesses

    Builds off of know-how andpast successes

    Aligns complementary skills,investment, strategic intent and market

    connectivity

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    BioIsoprene Product will Enable:

    Alternative supply of a key strategic raw materialfor synthetic rubber

    Decreased dependence on natural rubber sourcing

    Reduced petroleum price impact on isoprene costs

    Supply of isoprene de-linked from petroleumprocessing

    Isoprene cost savings

    Movement to a more sustainable isoprene

    production method

    Enhanced availability of supply

    A Bio-based process forISOPRENE

    from renewable raw materials

    Specialty

    Polymers

    Adhesives

    Synthetic Rubber

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    BioIsoprene Process:

    rDNA Process

    Renewable raw materialfeedstocks

    Metabolic Pathway engineeringof isoprenoid pathways

    Isoprene product produced ingas phase

    Polymer grade product

    Integrated bio/chemical process

    Details: Tuesday March 16th; Dr.Karl Sanford; Next GenerationBiofuels Session

    Renewable

    Feedstocks

    Polymer GradeBioIsoprene

    Product

    Gas-phase

    BioIsoprene

    product recovered& purified to liquid-

    phase

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    BioIsoFuels

    +

    C15Isomers +

    + C10Isomers

    Transportation /Jet FuelsBusiness

    Chemical

    Catalysis

    BioIsoprene

    Product

    CH2

    CC

    H2C

    CH3H

    Biochemicals Business:

    Tires

    Adhesives Specialty Polymers

    BioIsoprene C5 Biorefinery:Business Platform

    + Fuel Partner

    RenewableFeedstock(s)

    Microbial StrainDevelopment

    Large ScaleFermentation

    BioIsoprene

    recovery &purificationknowhow

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    BioIsoprene Product EnablesBiorefinery Approach:

    BioIsoprene process, developed jointly byGenencor and The Goodyear Tire & RubberCompany

    BioIsoprene Production:

    rDNA

    Biomass-based

    Gas Phase Product

    Establishes C5 Platform (5-carbon molecule) toproduce valuable products:

    A Business Platform Chemical Biochemicals: Tires; Adhesives; Specialty

    Elastomers

    Biofuels: Liquid transportation Fuels; JetFuels

    Concept BioIsopreneTM Tirefor the UN Climate Summit,

    Dec 2009, CPH