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8/3/2019 Rich LaDuca
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Richard J. LaDuca
Genencor/Danisco
March 15, 2010
World BiofuelsMarkets
Amsterdam
BioIsoprene Monomer:Development of a Bio-basedProcess for Production of Isoprenefrom Renewable Resources
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Purpose for Today:
Bio-product Target: Isoprene /BioIsoprene Monomer
What makes BioIsoprene Monomer a good target?
Collaborative approach to development
Building a BUSINESS PLATFORM
Biochemicals
Biofuels
CH2
CC
H2C
CH3H
Isoprene
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Genencor at a Glance.
History traced to 1982
May 2005: Division of Danisco
Industrial Biotechnology Focus
> $800 MM USD annual turnover
Core Competency: Design &Operation of the Cell Factory
Industrial Enzymes
Metabolic Pathway Engineering
We develop and produce enzymes forindustrial applications.
1,3 Propanediol
Ascorbic Acid
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Building Block Biochemicals:
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Add Isoprene to the list of buildingblock biochemicals.
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Why go after Isoprene?
TREESBIOBASEDPROCESS
CHEMICALSYNTHESIS
PETROLEUMCRACKING
Slow
Notcommerciallyrelevant
Extractive
distillation fromEthylene &Propyleneproduction
Price linked tooil prices
Moving tolight streams
High cost
Petroleumfeedstocks
Mfg.infrastructure inRussia & Japan
Renewable
feedstocks GHG reduction
Low Cost
BiochemicalAND Biofuel
Products
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Isoprene Market Segmentation
Tires
62%
Mechanical
Goods
4%
Other
9%
Medical /
Personal Care
6%
Adhesives
19%
Big Market: (~800 kt; 2008 volume basis) Tires (450-500 kt)
Adhesives (150 kt)
Medical / Personal Care (40-50 kt)
Strategic Raw Material:
Synthetic Rubber Natural Rubber Replacement
Current Commercial Processes:
Petroleum-based feedstocks
Cost linked to oil
Availability of supply has been an issueBioIsoprene Process:
Renewable raw materials
Polymer-Grade
Sustainable
Low Cost
Why go after Isoprene?
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Genencor and Goodyear will jointlydevelop BioIsoprene Process
A collaborative research initiative
Joint multimillion-dollar investment
BioIsoprene product is a biobased,
renewable alternative to thepetroleum-based isoprene
BioIsoprene product is a business
platform chemical
Genencor will lead commercialdevelopment
8
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Genencor and Goodyear leveragingeach others expertise
CH2
CC
H2C
CH3H
Integrated biobased process for production of BioIsoprene
RenewableFeedstock(s) Microbial StrainDevelopment Large ScaleFermentation
BioIsoprene
recovery &purificationknowhow
Polymer-Grade
BioIsopreneProduct
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Material Challenges: Tire Industry
Synthetic &
Natural Rubber
43%
Carbon Black
& Silica
27%
Steel
10%
Fabric
5% Chemicals
10%
Oil
5%
Over 70% of raw materials
are petroleum derived
Renewable/Sustainable Feedstocks
Develop alternative to NaturalRubber
Eliminate dependence onpetrochemical waste streams forisoprene feedstocks
Reduce need for Carbon Black
Reduce material & energy waste fromspent tires
Recyclability
Improve performance while reducingweight: traction, wear, fuel economy,noise, etc.
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Value of BioIsoprene Product:
To Goodyear:
Strategic Raw Material forSynthetic Polyisoprene Rubber
Cost
Sustainability Decrease dependence on
natural rubber sourcing
To Genencor:
Builds off of corecompetencies
Consistent with Strategic
Intent to grow newbusinesses
Builds off of know-how andpast successes
Aligns complementary skills,investment, strategic intent and market
connectivity
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BioIsoprene Product will Enable:
Alternative supply of a key strategic raw materialfor synthetic rubber
Decreased dependence on natural rubber sourcing
Reduced petroleum price impact on isoprene costs
Supply of isoprene de-linked from petroleumprocessing
Isoprene cost savings
Movement to a more sustainable isoprene
production method
Enhanced availability of supply
A Bio-based process forISOPRENE
from renewable raw materials
Specialty
Polymers
Adhesives
Synthetic Rubber
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BioIsoprene Process:
rDNA Process
Renewable raw materialfeedstocks
Metabolic Pathway engineeringof isoprenoid pathways
Isoprene product produced ingas phase
Polymer grade product
Integrated bio/chemical process
Details: Tuesday March 16th; Dr.Karl Sanford; Next GenerationBiofuels Session
Renewable
Feedstocks
Polymer GradeBioIsoprene
Product
Gas-phase
BioIsoprene
product recovered& purified to liquid-
phase
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BioIsoFuels
+
C15Isomers +
+ C10Isomers
Transportation /Jet FuelsBusiness
Chemical
Catalysis
BioIsoprene
Product
CH2
CC
H2C
CH3H
Biochemicals Business:
Tires
Adhesives Specialty Polymers
BioIsoprene C5 Biorefinery:Business Platform
+ Fuel Partner
RenewableFeedstock(s)
Microbial StrainDevelopment
Large ScaleFermentation
BioIsoprene
recovery &purificationknowhow
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BioIsoprene Product EnablesBiorefinery Approach:
BioIsoprene process, developed jointly byGenencor and The Goodyear Tire & RubberCompany
BioIsoprene Production:
rDNA
Biomass-based
Gas Phase Product
Establishes C5 Platform (5-carbon molecule) toproduce valuable products:
A Business Platform Chemical Biochemicals: Tires; Adhesives; Specialty
Elastomers
Biofuels: Liquid transportation Fuels; JetFuels
Concept BioIsopreneTM Tirefor the UN Climate Summit,
Dec 2009, CPH