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Important: Please read these instructions carefully prior to installation. Please refer to your fi tting instruction to ensure that the Canopy Rack System is installed in the correct location. Check the contents of kit before commencing fi tment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete.

Layout

Important InformationMaximum carrying capacity:

On Road Cargo Allowance

Unsealed Road Cargo Allowance Roof Allowance Rack Weight

45kg / 99lb 30kg / 66lb 50kg / 72lb 5kg / 11lb

Roof Allowance: Total permissible weight attached to the roof of the car. This is inclusive of the weight of the roof rack systemCargo Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is in motion Please refer to your vehicle manufacturers handbook for maximum carrying capacity. Always use the lower of the two fi gures. Load must be evenly distributed over the entire Pioneer. Weight of roof rack accessories is to be included in cargo allowance.Torque settings Unless stated otherwise in these instructions, all fasteners should be set to the following torque settings -M6: 4-5Nm (3-4lbs/ft), M8: 8-10Nm (6-7.5lbs/ft) and M10: 16-18Nm (12-13lbs/ft).Warning: • Check Part No. and/ or Kit is correct for use with your vehicle

• Do not attempt to fi t the rack system to your vehicle unless you fully understand these fi tting instructions. Please direct any questions regarding fi tting to the dealer from where the roof racks were purchased.

• Use only non-stretch fastening ropes or straps. • The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you

exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.

• Although the system is tested and approved to AS1235-2000 / ISO 11154, off -road conditions can be much more rigorous. Extreme care must be taken in off road conditions

Recommendations: It is essential that all bolt connections be checked after driving a short distance when you fi rst install your roof racks. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the roof racks each time they are re-fi tted. Always make sure to fasten your load securely. Please also ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible and must be entirely contained within the extents of the roof racks.

Note for Dealers and Fitters: It is your responsibility to ensure these fi tting instructions are given to the end user or clientRhino-Rack, 22 Hanson St, Eastern CreekNSW 2766, Australia Document No: R194(02) 8846 1900 Prepared By: Kayle Everett Issue No: 07rhinorack.com.au Authorised By: Rod Renkin Issue Date: 27/09/2018These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

Note: Be sure to check Rhino-Rack website to ascertain if you have

the latest version of instructions. Hard top to be removed from

vehicle to fi t the track system.

Rhino Track Mount - Jeep Wrangler JK MY11 HardtopXAU08220RRJK2 (2 door). XAU08220RRJK4 (4 door).

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Ensure Ladder is well supported on the

ground to help support tent. Take extreme

caution when climbing heights above 1.2m/4ft.

km/h

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!

!!

!

Jeep Wrangler JK MY11 hardtop

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1 Remove hardtop.Refer to vehicle manufacturer’s manual for removing the hardtop.

Jeep Wrangler JK MY11 hardtop

Parts List

Tools required:Masking tape.Tape measure.Marking pen.Power or battery drill.

6.5mm drill bit.T40 Torx key.C840 (optional - sold separately)

C840

3a,b

1

4

2

56

7

Item Component Name Qty 2d Qty 4d Part No.

1 End Cap (FL/RR) 2 2 M526

2 End Cap (FR/RL) 2 2 M525

3a Rhino Track 800mm 2 0 A256-800

3b Rhino Track 1200mm 0 2 A256-1200

4 M6 x 50mm Square head bolt 8 12 B143

5 Knob & M6 nyloc nut 8 12 M175

6 6mm x 3mm O-ring 8 12 C347

7 Butyl Patches 8 12 CA1397

8 Fitting instruction 1 1 R194

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Track positioning.Edge of track can be used to mark a straight line.a. Measure 24mm from tangent of hardtop radius front and rear. Mark drilling centreline.b. Front of track. Measure 160mm from front where the rubber seal meets.

2dr hardtop

24mm24mm

160mm

3

Front

Front

Rear

Rear

800mm

24mm

C/L

24mm

2 Masking tape.Apply masking tape to curved outer surface of hardtop.

Front

Jeep Wrangler JK MY11 hardtop

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4dr hardtop5

Track positioning.Edge of track can be used to mark a straight line.a. Measure 16mm from tangent of hardtop radius at front, front edge of track hangs over on inside a little. Measure 26mm from tangent of hardtop radius at rear. Mark drilling centreline.b. Front of track. Measure 140mm from front where the rubber seal meets.

140mm

FrontRear

1200mm

26mm

C/L

16mm

26mm16mm

Front Rear

4 2dr track mounting holes. Drill 4 holes through hardtop at measurements shown.

18mm 18mm250mm 250mm264mm

FrontRear

Jeep Wrangler JK MY11 hardtop

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4dr track mounting holes. Drill 6 holes through hardtop at measurements shown.

FrontRear

6

18mm 18mm230mm 230mm244mm230mm 230mm

7 Drilling of hardtop.Drill through perpendicular to the surface using a 6.5mm drill bit. Remove masking tape. Clean hardtop.

Attach O-rings. Install rubber O-rings onto each square head bolt. Locate bolts in the C-groove on underside of track.

8

O-ring sits between underside of track and

roof.

90°

1:Remove the backing tape from the Butyl Patches.

2:Place over holes drilled. Once in place remove the rest of the protective tape from the top of the patches.

This patch will provide the water tight seal

1.

9

Jeep Wrangler JK MY11 hardtop

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Fasten Track. Finger tighten all square head bolts to locate the track. Once all threads have engaged start tightening from the centre and work towards the ends. DO NOT OVER TIGHTEN.

13

1

135

2

2 4 6

3 4Tighten knobs in order shown

(2 dr)

Tighten knobs in order shown

(4 dr)

End caps.Insert end caps into each end of the track.

Backing tape.Peel white backing tape off underside of track.

10 11

Attach track. Align each bolt so that it drops into its corresponding hole.12

Slot to rear.Curved edge of track faces outside of vehicle.

FrontRear

Jeep Wrangler JK MY11 hardtop