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INSTALLATION INSTRUCTIONS RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH 20 TON AIR CONDITIONING R-410A MODELS 92-102775-01-04 SUPERSEDES 92-102775-01-03

RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

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Page 1: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

INSTALLATION INSTRUCTIONSRHGL COMMERCIAL AIR HANDLERSNOMINAL 7.5 THROUGH 20 TON AIR CONDITIONINGR-410A MODELS

92-102775-01-04SUPERSEDES 92-102775-01-03

Page 2: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

2

R H G L — 090 H K

DRIVE PACKAGEK = STANDARDL = OPTIONALM = OPTIONALN = OPTIONALO = OPTIONAL

ELECTRICAL DESIGNATIONH = 115/208-230V, 1PH, 60HZ

Z = 208/230/460V, 3PH, 60HZY = 575V, 3PH, 60HZP = 200/220V, 3PH, 50HZN = 380/415V, 3PH, 50HZ

COOLING CAPACITY (NOMINAL)090 = 90,000 BTU/HR (71⁄2 TONS)120 = 120,000 BTU/HR (10 TONS)180 = 180,000 BTU/HR (15 TONS)240 = 240,000 BTU/HR (20 TONS)

DESIGN SERIESL = R410A

TRADEBRAND

HORIZONTAL/VERTICAL, DIRECT EXPANSION

AIR HANDLER

(7 & 10 TON ONLY)

7.5-10 nominal tons unitwith side panel removed for coil connetions & air filter access.

15-20 nominal tons unitwith side panel removed for blower and air filter access.

R

TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Checking Product Received . . . . . . . . . . . . . . . . . . . . . . . . . . 3Standard Unit Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Unit Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Physical Data Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Drive Package Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Indoor Blower Performance . . . . . . . . . . . . . . . . . . . . . . . . 9-15Optional Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Typical Low Voltage Connections. . . . . . . . . . . . . . . . . . . . . 17Branch Circuit Conductor Data . . . . . . . . . . . . . . . . . . . . . . . 17

Field Installed Mixing Box Accessory. . . . . . . . . . . . . . . . . . . . 18Field Installed Mixing Box Dimensions . . . . . . . . . . . . . . . . . 19Inspection, Location, Installation. . . . . . . . . . . . . . . . . . . . . . 20Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Typical Piping Recommendations. . . . . . . . . . . . . . . . . . . . . 21Condensate Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Motor Mounting, Motor Sheave, Fan Pulley Mounting . . . . . 22Fan Belt Alignment and Adjustment . . . . . . . . . . . . . . . . . . . 22Pre-Start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Periodic Service and Maintenance . . . . . . . . . . . . . . . . . . . . 23Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Page 3: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

3

INTRODUCTION

PROPOSITION 65: THIS APPLIANCE CONTAINS FIBER-GLASS INSULATION. RESPIRABLE PARTICLES OF FIBER-GLASS ARE KNOWN TO THE STATE OF CALIFORNIA TOCAUSE CANCER.

THE MANUFACTURER’S WARRANTY DOES NOT COVERANY DAMAGE OR DEFECT TO THE AIR HANDLER CAUSEDBY THE ATTACHMENT OR USE OF ANY COMPONENTS,ACCESSORIES OR DEVICES (OTHER THAN THOSEAUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR INCONJUNCTION WITH THE AIR HANDLER. YOU SHOULD BEAWARE THAT THE USE OF UNAUTHORIZED COMPO-NENTS, ACCESSORIES OR DEVICES MAY ADVERSELYAFFECT THE OPERATION OF THE AIR HANDLER AND MAYALSO ENDANGER LIFE AND PROPERTY. THE MANUFAC-TURER DISCLAIMS ANY RESPONSIBILITY FOR SUCH LOSSOR INJURY RESULTING FROM THE USE OF SUCH UNAU-THORIZED COMPONENTS, ACCESSORIES OR DEVICES.This booklet contains the installation and operating instructionsfor your air handler. There are a few precautions that should betaken to derive maximum satisfaction from it. Improper installationcan result in unsatisfactory operation or dangerous conditions.

Read this booklet and any instructions packaged with separateequipment required to make up the system prior to installation.Give this booklet to the owner and explain its provisions. Theowner should retain this booklet for future reference.

CHECKING PRODUCT RECEIVEDUpon receiving the unit, inspect it for any damage from shipment.Claims for damage, either shipping or concealed, should be filedimmediately with the shipping company. Check the unit modelnumber and electrical characteristics to determine if they are cor-rect.

STANDARD UNIT FEATURESHORIZONTAL OR VERTICAL—All models are designed foreither application and can be installed in either position as sup-plied from the factory.MANIFOLD—All models are furnished with dual circuit mani-folds for dual condensing unit application. The circuitry is soarranged to provide full face coil operation from each unit. Fit-tings are provided with each unit for single condensing unitapplication. The fittings may be installed for either right or lefthand tubing connections.DRAIN PAN (not visible)—The zinc coated steel drain pan isdesigned to trap condensate in either vertical or horizontalinstallations. All pans are insulated with fiberglass insulationbetween the bottom of the pan and the unit and may be con-nected for either right or left hand drains. If unit is to beinstalled over a finished ceiling and in an unconditioned space,it is recommended an auxiliary drain pan be placed under theentire unit.

PRODUCT SUITABLE FOR INDOOR USE ONLY.

Recognize this symbol as an indication of ImportantSafety Information!!

WARNING!

WARNING!

Page 4: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

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Page 5: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

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Page 6: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

6

Rev. 1/18/2008078CAZ RHGL-090Z 77,000 [22.6] 59,000 [17.3] 18,000 [5.3] 11.20 8.6 2,600 [1227]078DAZ RGHL-090Z 77,000 [22.6] 59,000 [17.3] 18,000 [5.3] 11.20 8.6 2,600 [1227]078YAZ RGHL-090Z 77,000 [22.6] 59,000 [17.3] 18,000 [5.3] 11.20 8.6 2,600 [1227]

090CAZRHGL-090Z 90,000 [26.4] 64,000 [18.8] 26,000 [7.6] 11.20 8.6 2,800 [1321]RHGL-120Z 92,000 [27.0] 65,500 [19.2] 26,500 [7.8] 11.40 8.6 2,800 [1321]

090DAZRHGL-090Z 90,000 [26.4] 64,000 [18.8] 26,000 [7.6] 11.20 8.6 2,800 [1321]RHGL-120Z 92,000 [27.0] 65,500 [19.2] 26,500 [7.8] 11.40 8.6 2,800 [1321]

090YAZRHGL-090Z 90,000 [26.4] 64,000 [18.8] 26,000 [7.6] 11.20 8.6 2,800 [1321]RHGL-120Z 92,000 [27.0] 65,500 [19.2] 26,500 [7.8] 11.40 8.6 2,800 [1321]

PERFORMANCE DATA @ AHRI STANDARD CONDITIONS—COOLING: RAWL-MODEL NUMBERS 80°F [26.5°C] DB/67°F [19.5°C] WB INDOOR AIR

95°F [35°C] DB OUTDOOR AIRSOUNDRATING

INDOORCFM [L/s]OUTDOOR

UNITRAWL-

INDOORCOIL AND/ORAIR HANDLER

TOTALCAPACITYBTU/H [kW]

NETSENSIBLEBTU/H [kW]

NETLATENT

BTU/H [kW]EER

¿ Highest sales volume tested combination required by D.O.E. test procedures[ ] Designates Metric Conversions

Rev. 8/14/2008

120CAZRHGL-120Z ¿ 117,000 [34.3] 86,500 [25.3] 30,500 [8.9] 11.20 N/A 88 3,800 [1793]RCCL-D5013 118,000 [34.6] 86,500 [25.3] 31,500 [9.2] 11.20 N/A 88 3,800 [1793]

120DAZRHGL-120Z 117,000 [34.3] 86,500 [25.3] 30,500 [8.9] 11.20 N/A 88 3,800 [1793]RCCL-D5013 118,000 [34.6] 86,500 [25.3] 31,500 [9.2] 11.20 N/A 88 3,800 [1793]

120YAZRHGL-120Y 117,000 [34.3] 86,500 [25.3] 30,500 [8.9] 11.20 N/A 88 3,800 [1793]RCCL-D5013 118,000 [34.6] 86,500 [25.3] 31,500 [9.2] 11.20 N/A 88 3,800 [1793]

125CAZRHGL-120Z 116,000 [34.0] 87,000 [25.5] 29,000 [8.5] 11.20 14 88 3,800 [1793]RCCL-D5013 ¿ 116,000 [34.0] 85,000 [24.9] 31,000 [9.2] 11.20 14 88 3,800 [1793]

125DAZRHGL-120Z 116,000 [34.0] 87,000 [25.5] 29,000 [8.5] 11.20 14 88 3,800 [1793]RCCL-D5013 116,000 [34.0] 85,000 [24.9] 31,000 [9.2] 11.20 14 88 3,800 [1793]

125YAZRHGL-120Y 116,000 [34.0] 87,000 [25.5] 29,000 [8.5] 11.20 14 88 3,800 [1793]RCCL-D5013 116,000 [34.0] 85,000 [24.9] 31,000 [9.2] 11.20 14 88 3,800 [1793]

150CAZ RHGL-180Z ¿ 146,000 [42.8] 112,000 [32.8] 34,000 [10.0] 11.10 15 88 5,000 [2360]150DAZ RHGL-180Z 146,000 [42.8] 112,000 [32.8] 34,000 [10.0] 11.10 15 88 5,000 [2360]150YAZ RHGL-180Y 146,000 [42.8] 112,000 [32.8] 34,000 [10.0] 11.10 15 88 5,000 [2360]180CAZ RHGL-180Z ¿ 178,000 [52.2] 125,000 [36.6] 53,000 [15.5] 11.00 12.3 88 5,100 [2407]180DAZ RHGL-180Z 178,000 [52.2] 125,000 [36.6] 53,000 [15.5] 11.00 12.3 88 5,100 [2407]180YAZ RHGL-180Y 178,000 [52.2] 125,000 [36.6] 53,000 [15.5] 11.00 12.3 88 5,100 [2407]240CAZ RHGL-240Z ¿ 244,000 [71.5] 169,000 [49.5] 75,000 [22.0] 10.00 13.7 88 6,900 [3256]240DAZ RHGL-240Z 244,000 [71.5] 169,000 [49.5] 75,000 [22.0] 10.00 13.7 88 6,900 [3256]240YAZ RHGL-240Y 244,000 [71.5] 169,000 [49.5] 75,000 [22.0] 10.00 13.7 88 6,900 [3256]

PERFORMANCE DATA @ AHRI STANDARD CONDITIONS—COOLING: RAWL-MODEL NUMBERS 80°F [26.5°C] DB/67°F [19.5°C] WB INDOOR AIR

95°F [35°C] DB OUTDOOR AIRSOUNDRATING

INDOORCFM [L/s]OUTDOOR

UNITRAWL-

INDOORCOIL AND/ORAIR HANDLER

TOTALCAPACITYBTU/H [kW]

NETSENSIBLEBTU/H [kW]

NETLATENT

BTU/H [kW]EER IPLV

¿ Highest sales volume tested combination required by D.O.E. test proceduresN/A = Not applicable[ ] Designates Metric Conversions

Page 7: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

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Rev. 6/20/2013037CAZ RHGL-090Z 76000 [22.3] 55000 [16.1] 21000 [6.2] 11.4 12.2 73 2400 [1133]037DAZ RHGL-090Z 76000 [22.3] 55000 [16.1] 21000 [6.2] 11.4 12.2 73 2400 [1133]037JAZ RHGL-090H 76000 [22.3] 55000 [16.1] 21000 [6.2] 11.2 12.2 73 2400 [1133]049CAZ RHGL-090Z 94000 [27.5] 71000 [20.8] 23000 [6.7] 11.4 12.2 76 3200 [1510]

RHGL-120Z 97000 [28.4] 74000 [21.7] 23000 [6.7] 11.7 12.2 76 3200 [1510]049DAZ RHGL-090Z 94000 [27.5] 71000 [20.8] 23000 [6.7] 11.4 12.2 76 3200 [1510]

RHGL-120Z 97000 [28.4] 74000 [21.7] 23000 [6.7] 11.7 12.2 76 3200 [1510]049JAZ RHGL-090H 94000 [27.5] 71000 [20.8] 23000 [6.7] 11.2 12.2 76 3200 [1510]

RHGL-120H 97000 [28.4] 74000 [21.7] 23000 [6.7] 11.7 12.2 76 3200 [1510]049JEZ RHGL-090H 94000 [27.5] 71000 [20.8] 23000 [6.7] 11.2 12.2 76 3200 [1510]

RHGL-120H 97000 [28.4] 74000 [21.7] 23000 [6.7] 11.7 12.2 76 3200 [1510]

PERFORMANCE DATA @ AHRI STANDARD CONDITIONS—COOLING: RANL-MODEL NUMBERS 80°F [26.5°C] DB / 67°F [19.5°C] WB INDOOR AIR

95°F [35°C] DB OUTDOOR AIRSOUNDRATING

INDOORCFM [L/s]OUTDOOR

UNIT2-RANL-

INDOORCOIL AND/ORAIR HANDLER

TOTALCAPACITYBTU/H [kW]

NETSENSIBLEBTU/H [kW]

NETLATENT

BTU/H [kW]EER IEER

¿ Highest sales volume tested combination required by D.O.E. test procedures[ ] Designates Metric Conversions

Rev. 6/20/2013060JAZ RHGL-120H 116000 [34.0] 86000 [25.2] 30000 [8.8] 11.6 12.2 76 3800 [1793]060JEZ RHGL-120H 116000 [34.0] 86000 [25.2] 30000 [8.8] 11.6 12.2 76 3800 [1793]

PERFORMANCE DATA @ AHRI STANDARD CONDITIONS—COOLING: RAPM-MODEL NUMBERS 80°F [26.5°C] DB / 67°F [19.5°C] WB INDOOR AIR

95°F [35°C] DB OUTDOOR AIRSOUNDRATING

INDOORCFM [L/s]OUTDOOR

UNIT2-RAPM-

INDOORCOIL AND/ORAIR HANDLER

TOTALCAPACITYBTU/H [kW]

NETSENSIBLEBTU/H [kW]

NETLATENT

BTU/H [kW]EER IEER

Page 8: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

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PHYSICAL DATA TABLE MODEL NO. RHGL-Cooling Size 090 120 180 240Nominal Size (tons) 7.5 10 15 20Nominal CFM @ Rated E.S.P. 3000 @ .25” 4000 @ .30” 6000 @ .35” 8000 @ .40” Standard— 3450 RPM 1 phase 1 HP 2 HPMOTOR HORSEPOWER 1750 RPM 3 phase 1 HP 11⁄2 HP 2 HP 5 HP Optional— 1750 RPM 3 phase 11⁄2 HP, 2 HP 2 HP, 3 HP 3 HP, 5 HP 71⁄2 HPBlower Size—diameter x width 12 x 12 12 x 12 18 x 15 18 x 18Blower Shaft Diameter 3⁄4 3⁄4 1 1Blower Sheave Diameter (Std.) 10 10 12 12Motor Sheave Size 3450 RPM 1 phase 1.9-2.9 2.4-3.2Adjustment (Std.) 1750 RPM 3 phase 3.4-4.4 4.4-5.0 3.1-4.1 4.3-5.5

Belt Type & Size Std. A-53 A-53 B-52 B-52Coil Face Area (sq. ft.) 10.2 10.2 16.5 16.5Coil Tube Dia. 3⁄8 3⁄8 3⁄8 3⁄8Coil, Rows Deep-Fins Per Inch 3/15 4/15 3/13 4/15T.X. Valve Refrigerant Control (2) BBIZE-3-GA (2) CBBIZE-5-GA (2) BBIZE-6-GA (2) BBIZE-8-GAFilter Size (std.)* No. Req’d (4) 16 x 25 x 1 (4) 16 x 25 x 1 (6) 20 x 25 x 1 (6) 20 x 25 x 1CABINET:Finish Powder Paint Powder Paint Powder Paint Powder PaintSheet Metal Galvanized Galvanized Galvanized GalvanizedGauge; Top 18 18 18 18Gauge; Sides 16 16 16 16Gauge; Bottom 18 18 18 18Gauge; Doors and Covers 20 min. 20 min. 20 min. 20 min.

UNIT WEIGHTS:Operating 330 347 495 545Shipping 350 367 530 580

OPTIONAL ACCESSORIES WEIGHTS:Hot Water Coils 200 200 200 200Steam Heating Coils 200 200 200 200

DRIVE PACKAGE DATA

*Unit will accept 2” filters.

SHEAVE SELECTIONS* MOTOR APPROXIMATE BLOWER RPM @ MOTOR SHEAVE TURNS OPENMOTOR BLOWER HP / 0 1 2 3 4 5 6

K 3.4-4.4 9.75 1 / 3 790 760 730 700 665 630L 4.2-5.2 9.75 1 1/2 / 3 925 895 860 825 790 7507.5M 5.2-6.2 9.75 1 1/2 / 3 1125 1090 1055 1020 985 945

N�� 5.7-6.7 9.75 2 / 3 1195 1165 1130 1100 1065 1030K 4.0-5.0 9.75 1 1/2 / 3 885 855 825 795 760 730L 4.6-5.6 9.75 2 / 3 995 960 930 895 860 825

10 M 5.2-6.2 9.75 3 / 3 1100 1060 1020 985 945 905N�� 4.7-5.7 8.75 3 / 3 1225 1190 1150 1110 1070 1030O�� 5.7-6.7 8.75 3 / 3 1280 1250 1220 1185 1150 1115K 3.1-4.1 11.4 2 / 3 645 620 590 565 535 510 480L 3.7-4.7 11.4 3 / 3 730 705 680 655 630 600 57015M 3.7-4.7 9.4 5 / 3 870 840 810 780 750 715 680N# 4.8-6.0 10.4 5 / 3 985 960 935 910 885 860 835K 4.3-5.5 11.4 5 / 3 850 825 800 775 745 715 685

20 L 4.3-5.5 10.4 7.5 / 3 995 925 895 865 835 805 780M 4.3-5.5 9.4 7.5 / 3 1030 995 960 925 890 855 815

SHEAVE SELECTIONS* MOTOR APPROXIMATE BLOWER RPM @ MOTOR SHEAVE TURNS OPENMOTOR BLOWER HP / 0 1 2 3 4 5 6

71/2 K 1.9-2.9 9.75 1 / 1 1025 965 900 830 760 69510 K 1.9-2.9 8.75 2 / 1 1140 1070 995 920 845 770

NOMINALTONS

NOMINALTONS

3 DRIVE

1 DRIVE

*Actual pitch diameter in inches. Minimum and maximum pitch diameter shown for adjustable motor sheave.�� Field supplied (Motor Sheave: Browning IVP75, Blower Sheave: Browning AZ100, Belt: A-50, Motor: 2 HP, 4 Pole, 3 )�� Field Supplied (Motor Sheave: Browning IVP75, Blower Sheave: Browning AZ80, Belt: A-50)�� Field Supplied (Motor Sheave: Browning IVP75, Blower Sheave: Browning AZ90, Belt: A-54)# Field Supplied (Motor Sheave: Browning IVP65, Blower Sheave: Browning BK110, Belt: B-50)

3 PHDRIVE

1 PHDRIVE

HP / PH

HP / PH

Page 9: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

9

N

RPM

WRP

MW

RPM

WRP

MW

RPM

W10

2084

010

5089

510

8092

511

1098

511

1510

1010

3091

510

6098

010

9010

1511

2510

7011

2010

8010

4010

2510

7010

8011

0511

2511

0011

4011

3012

1010

5511

6010

8012

0011

2012

7011

2512

6511

4013

5010

6512

9011

1013

4511

1513

5011

3514

4511

6015

1010

9014

5010

9514

5511

2015

3011

5016

1511

8017

0011

1016

4011

1516

5011

4017

4011

7018

1511

9518

8511

1517

8011

3518

75

E.S.

P.IN

CHES

OF

WAT

ER.1

ML

KRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

1800

645

420

670

460

690

500

725

560

2000

645

405

675

470

690

515

730

555

800

645

2200

670

490

680

540

720

580

785

640

810

715

2400

650

510

690

570

720

610

770

670

800

755

830

805

2600

635

545

675

620

715

665

750

720

780

795

810

865

850

930

2800

630

595

665

665

705

720

740

775

775

850

800

920

830

985

865

1060

3000

630

660

660

730

695

775

730

840

770

920

800

995

830

1060

860

1145

890

1220

3200

660

810

695

860

725

920

765

1000

795

1070

825

1140

855

1225

890

1315

920

1370

3400

690

940

725

1000

760

1090

790

1155

820

1225

850

1325

885

1410

915

1460

950

1485

3600

720

1120

750

1185

790

1250

820

1315

850

1430

885

1520

915

1590

945

1605

975

1695

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

825

630

860

670

890

700

925

740

965

760

990

805

835

695

865

730

900

770

930

810

975

840

1000

870

840

765

870

820

910

870

950

880

980

920

1010

975

860

870

895

925

930

970

970

985

995

1030

1030

1080

885

990

915

1045

960

1060

985

1105

1010

1155

1040

1230

905

1130

975

1140

975

1190

1000

1250

1030

1320

1060

1400

935

1230

965

1285

995

1345

1020

1405

1050

1505

1080

1560

960

1385

985

1445

1015

1530

1040

1620

1070

1685

1085

1695

980

1570

1010

1660

1030

1680

1045

1745

1075

1830

DRIV

EPK

GST

DCF

M

K L M N

.2.3

.4.5

.6.7

.8.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0

090

Z

K=

IVP5

0, A

Z100

, 1

HPL

=IV

P60,

AZ1

00,

11 /2HP

M=

IVP6

8, A

Z100

, 11 /2H

PN

=[IV

P75,

AZ10

0, Be

lt A-5

0, 2 H

P] Fie

ld Su

pplie

d

RPM

WRP

MW

RPM

WRP

MW

RPM

WT.

O.T.

O.T.

O.T.

O.T.

O.

E.S.

P.IN

CHES

OF

WAT

ER.1

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WT.

O.T.

O.T.

O.T.

O.T.

O.T.

O.T.

O.T.

O.T.

O.22

0072

078

085

091

024

0080

087

093

510

1026

0081

088

097

510

4511

1528

0094

510

2011

0511

7012

4530

0010

1510

9011

7512

6032

0010

9011

7512

6034

0011

8012

9036

0012

80

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

T.O.

T.O.

T.O.

T.O.

T.O.

T.O.

970

1020

1080

1165

1065

1120

1195

1285

1175

1240

DRIV

EPK

GST

DCF

M

K

.2.3

.4.5

.6.7

.8.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0

090

HK

K = IV

P34,

AZ10

0, 1 H

P 1NO

TE: T

.O. =

Turns

Ope

n

700 5 720

4.7

730

4.5

765 4 795

3.5

695 5 730

4.5

755

4.1

790

3.6

725

4.6

750

4.1

710

4.7

750

4.1

710

4.7

710

4.6

745

4.3

760

4.1

780

3.8

810

3.4

830 3

820

3.2

840 3 860

2.7

870

2.5

790

3.7

805

3.5

820

3.2

835 3

860

2.7

870

2.5

890

2.3

885

2.3

895

2.1

920

1.8

920

1.8

930

1.6

945

1.3

955

1.1

NOTE

S:1.

Sta

ndar

d Ai

r @ .0

75 L

bs./F

t.35.

Cod

e:2.

Ope

ratio

n be

low

heav

y lin

es re

quire

opt

iona

l L d

rive.

BHP

= Br

ake

Hors

epow

er3.

Mot

or e

fficie

ncy

= .8

5RP

M =

Blo

wer S

peed

4. B

HP =

Wat

ts x

Mot

or E

fficie

ncy

746

INDO

OR

BLO

WER

PER

FORM

ANCE

7.5

TON

(DRY

CO

IL)

Page 10: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

10

KL

MN

O

E.S.

P.IN

CHES

OF

WAT

ER.1

W

4000

780

1465

81

0 15

75

850

1690

88

0 17

80

910

1880

94

0 20

10

970

2110

99

0 21

80

1020

23

00

DRIVE PKG

STD

CFM

K L M N O

.2.3

.4.5

.6.7

.8

Z

021

K=IV

P56,

AZ1

00, 1

1 /2HP

L=IV

P68,

AZ1

00, 2

HP

M=I

VP68

, AZ1

00, 3

HP

N=[IV

P65,

AZ8

0, 3

HP]

Fie

ld S

uppl

ied

O=[IV

P75,

AZ9

0, 3

HP]

Fie

ld S

uppl

ied

RPM

WW

WW

WT.O

.

E.S.

P.IN

CHES

OF

WAT

ER.1

WW

WW

WW

WW

W

3000

1065

11

25

1180

12

50

1310

13

70

3200

1180

12

40

1300

13

65

1435

15

00

1565

16

25

1700

17

75

1825

19

30

2020

3400

1300

13

60

1430

15

00

1570

16

40

1700

17

75

1855

19

30

1990

20

95

2200

3600

14

30

1500

15

75

1655

17

15

1775

18

60

1935

20

10

2085

21

50

2275

38

00

1645

17

20

1800

18

75

1950

20

30

2110

21

90

2265

23

2040

00

1880

19

65

2050

21

30

2215

22

9542

00

2130

22

20

2320

4400

4600

4800

WW

WW

WW

1455

14

90

1550

16

10

1700

17

80

1850

DRIVE PK

GST

DCF

M

K

.2.3

.4.5

.6.7

.8.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0

K=IV

P34,

AZ9

0, 2

HP

1NO

TE: T

.O. =

Tur

ns O

pen

845

4.1

870

3.8

900

3.4

920 3 950

2.4

990

1.8

810

4.6

840

4.2

870

3.8

900

3.3

930

2.8

960

2.2

775 5 810

4.6

835

4.2

880

3.7

900

3.2

930

2.7

880

3.7

900

3.4

925 3 955

2.5

985 2

930 3 960

2.5

980

2.1

1010 1.7

1040 1.2

905

3.3

925 3 955

2.5

975

2.1

1010 1.6

775 5 810

4.6

840

4.1

880

3.6

905

3.1

940

2.5

775 5 810

4.5

835

4.1

880

3.5

905 3

700 5 810

4.5

840 4 880

3.4

960

2.3

985

2.1

1015 1.7

1040 1.3

1065 1

990

2.1

1020 1.7

1040 1.3

1070 1

1020 1.7

1050 1.3

1070 1

1095 .5

1050 1.2

1080 1

1110 .6

1090 .8 1110 .5 1125 .2

1110 .5 1130 .1

1135 .1

NOTE

S:1.

Sta

ndar

d Ai

r @ .0

75 L

bs./F

t.35.

Cod

e:2.

Ope

ratio

n be

low

heav

y lin

es re

quire

opt

iona

l L

driv

e.BH

P =

Brak

e Ho

rsep

ower

3. M

otor

effi

cienc

y =

.85

RPM

= B

lowe

r Spe

ed4.

BHP

= W

atts

x M

otor

Effi

cienc

y74

6

INDO

OR

BLO

WER

PER

FORM

ANCE

10 T

ON

(DRY

CO

IL)

&

Z

09 90 &

120

HK

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

M.9

1.01.1

1.21.3

1.41.5

1.61.7

1.81.9

2.0

1050

24

00

1075

24

90

1075

24

45

1100

25

70

1130

26

90

1145

27

85

1170

28

55

1185

29

20

1215

29

85

1260

30

90

1275

31

6538

0074

5 12

65

780

1350

81

0 14

55

840

1550

87

5 16

30

903

1740

94

0 18

40

955

1905

99

0 20

5010

25

2145

10

45

2225

10

75

2315

10

75

2270

11

00

2390

11

30

2495

11

50

2590

11

70

2650

11

90

2710

12

20

2770

12

65

2895

3600

74

5 11

75

780

1250

81

0 13

40

845

1435

87

5 15

10

905

1620

45

17

15

960

1780

990

1855

10

20

1995

10

50

2080

10

80

2160

10

80

2165

11

05

2225

11

35

2325

11

55

2400

11

75

2460

11

95

2510

12

20

2575

3400

74

5 10

90

780

1160

81

0 12

40

845

1320

91

0 15

00

945

1590

97

0 16

5099

5 17

25

1025

18

60

1055

19

40

1055

19

00

1080

19

75

1110

20

95

1140

21

85

1165

22

45

1180

22

70

1200

23

1532

00

730

950

750

1005

78

5 10

80

815

1150

85

0 12

25

880

1285

91

0 13

9095

0 14

70

975

1540

10

10

1620

10

30

1740

10

65

1820

10

95

1880

10

95

1890

11

25

1985

11

55

2045

11

75

2090

11

90

2160

3000

73

0 88

0 75

5 94

0 79

0 10

05

825

1065

85

5 11

30

885

1190

920

1290

95

5 13

80

980

1425

10

10

1500

10

35

1620

10

65

1690

11

00

1750

11

10

1800

11

40

1880

11

60

1920

11

85

1980

4200

825

1750

85

5 18

40

885

1925

92

0 20

60

940

2160

96

5 22

60

995

2365

10

25

2470

10

50

2560

1080

26

80

1080

26

85

1100

27

95

1130

28

90

1150

30

00

1165

30

80

1190

31

4544

00

845

1925

90

5 21

00

925

2195

95

0 23

20

970

2430

99

5 25

50

1030

26

50

1050

27

55

1055

27

6010

85

2855

11

00

2985

11

30

3115

4600

91

5 22

25

930

2375

95

5 24

95

980

2620

10

10

2750

10

30

2840

10

35

2950

10

55

2960

10

80

3070

4800

93

0 25

55

960

2680

98

5 28

10

1015

29

40

1035

30

40

1035

30

45

1055

31

8050

00

960

2870

99

0 30

10

1020

31

35

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

RPM

T.O.

Page 11: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

11

MN

RPM

WRP

MW

RPM

WRP

MW

RPM

W76

521

5580

022

5582

023

4083

524

3585

026

0078

523

4081

024

3082

525

2584

026

4585

527

5079

525

7581

526

9083

027

9084

528

9586

031

0081

028

9082

530

0084

031

2085

532

6587

033

6582

032

2583

533

5085

034

9087

036

9090

037

5083

536

2085

037

5586

538

5089

538

8591

040

3585

040

3586

541

3089

041

5090

542

7092

044

4086

543

2089

044

3090

545

9592

047

5593

549

3589

047

9090

549

8592

051

50

E.S.

P.IN

CHES

OF

WAT

ER.1

LK

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

W40

0048

095

051

010

2054

010

9056

511

6559

512

5062

013

2044

0050

510

9053

011

7556

012

5058

513

2561

013

8563

514

8548

0049

511

8552

012

7555

013

5557

514

4059

515

2062

016

0064

517

0052

0049

013

0051

513

8554

514

8556

515

5059

016

6061

517

6063

518

5066

020

5056

0049

014

2051

515

0554

016

2056

017

0059

018

2061

019

0563

520

8066

022

4068

023

6560

0051

016

4053

017

5056

018

6059

019

5061

021

6563

022

7066

024

5067

525

7069

527

2564

0053

019

0055

519

8059

022

5561

023

7063

024

7065

526

6067

528

0069

529

6572

031

8068

0057

023

7059

024

5561

025

7562

526

7065

528

7067

530

3070

030

5572

031

7574

033

5072

0059

026

8561

028

0063

029

4565

031

0068

031

9570

033

1072

034

5074

536

1072

037

45

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

645

1400

665

1575

690

1740

710

1860

730

1960

735

2220

655

1650

680

1770

700

1945

725

2035

735

2100

755

2225

665

1880

690

2015

710

2170

730

2290

745

2350

775

2470

685

2170

705

2320

725

2460

740

2540

770

2655

790

2770

700

2510

720

2665

740

2740

765

2860

785

2985

805

3105

720

2905

740

2975

765

3100

780

3220

800

3355

815

3480

735

3255

760

3360

775

3485

800

3630

820

3750

830

3890

760

3485

780

3620

800

3750

815

3880

830

4020

845

4160

780

3910

800

4040

820

4230

830

4345

845

4470

865

4630

DRIV

EPK

GST

DCF

M

K L M-N

.2.3

.4.5

.6.7

.8.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0

180Z

K=

IVP4

4, B

K120

, 2

HPL

=IV

P50,

BK1

20,

3 HP

M=

IVP5

0, B

K100

, 5

HPN

=[IV

P65,

BK1

10,

5 HP

] Fie

ld Su

pplie

d

M

RPM

WRP

MW

RPM

WRP

MW

RPM

W84

031

8086

533

8087

534

7589

035

9091

036

9086

537

0088

038

0089

539

3091

040

3093

041

2587

549

1589

542

7091

043

6093

045

3095

046

2589

546

2091

047

8593

049

2095

050

9096

553

4091

552

0093

553

6095

555

5096

558

1098

059

8593

557

7595

061

2097

063

1098

064

8010

0066

4595

566

6097

568

6099

070

4010

1072

4010

2575

0098

575

20

E.S.

P.IN

CHES

OF

WAT

ER.1

LK

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

RPM

W60

0069

522

9565

0069

525

6071

027

4570

0069

528

6571

029

9073

031

3075

0069

531

9072

033

5073

534

9076

036

7580

0068

534

3070

035

6072

537

2074

038

7576

040

6078

542

4085

0069

038

0571

540

0073

041

5575

043

2577

045

0079

047

0082

047

9590

0068

540

7070

042

4072

044

4073

546

1576

047

9078

049

9581

551

6583

053

0085

054

3595

0070

047

3072

049

4078

553

2580

055

0082

056

7083

557

9085

059

2086

560

6088

062

1010

000

805

6080

815

6145

830

6470

840

6615

860

6720

870

6890

885

7040

900

7220

915

7430

RPM

WRP

MW

RPM

WRP

MW

RPM

WRP

MW

715

2525

740

2675

755

2820

780

2975

800

2950

820

3100

730

2850

755

3000

775

3165

805

3270

825

3365

845

3495

755

3285

775

3450

790

3530

825

3710

845

3865

865

4020

780

3800

805

4000

830

4080

850

4245

865

4370

880

4520

815

4355

835

4545

850

4635

870

4775

880

4915

900

5055

840

4925

850

5065

870

5215

890

5365

905

5495

920

5645

865

5570

880

5720

895

5860

910

6060

925

6170

940

6370

895

6370

905

6530

925

6700

940

6850

950

7140

965

7335

925

7600

990

7600

DRIV

EPK

GST

DCF

M

K L M

.2.3

.4.5

.6.7

.8.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0

240Z

K=

IVP6

0, B

K120

, 5

HPL

=2V

P60,

2BK

110,

71 /2 H

PM

=2V

P60,

2BK

100,

71 /2H

P

NOTE

S:1.

Sta

ndar

d Ai

r @ .0

75 L

bs./F

t.35.

Cod

e:2.

Ope

ratio

n be

low

heav

y lin

es re

quire

opt

iona

l L d

rive.

BH

P =

Brak

e Ho

rsep

ower

3. M

otor

effi

cienc

y =

.85

RPM

= B

lowe

r Spe

ed4.

BHP

= W

atts

x M

otor

Effi

cienc

y74

6

INDO

OR

BLO

WER

PER

FORM

ANCE

15 &

20

TON

(DRY

CO

IL)

Page 12: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

12

Page 13: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

13

Page 14: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

14

Page 15: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

15

Page 16: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

16

MOTOR CONTROLLER

(FIELD SUPPLIED)

Page 17: RHGL COMMERCIAL AIR HANDLERS NOMINAL 7.5 THROUGH …

17

Air Handler Recommended Motor Rating Motor Minimum Minimum Cu Max Horsepower, Volts, Plate LRA Circuit Wire Size/Max Fuse or Ø Amps Ampacity Run in Feet Breakers 1, 208/230, 3 ø 4.0/3.6 23.9/21.6 15 #14/240 15 1, 460, 3 ø 1.8 10.8 15 #14/400 15 1, 575, 3 ø 1.4 8.4 15 #14/425 15 1, 115/230, 1 ø 16/8 96/48 20/15 #12/120/#14/180 20/15 11⁄2, 208/230, 3 ø 5.7/5.2 34.5/31.2 15 #14/230 15 11⁄2, 460, 3 ø 2.6 15.6 15 #14/300 15 11⁄2, 575, 3 ø 2.1 12.6 15 #14/325 15 2, 208/230, 3 7.5/6/8 45.1/40.8 15 #14/165 15 2, 460, 3 ø 3.4 20.4 15 #14/275 15 2, 575, 3 ø 2.7 16.2 15 #14/300 15 2, 115/230, 1 ø 24/12 144/72 30/15 #10/140 #14/120 30/15 3, 208/230, 3 ø 10.6/9.6 64.1/58 15 #14/135 15 3, 460, 3 ø 4.8 26.8 15 #14/230 15 3, 575, 3 ø 3.9 23.4 15 #14/240 15 5, 208/230, 3 ø 16.7/15.2 100.6/91 21/19 #10/240 #12/150 25/20 5, 460, 3 ø 7.6 45.6 15 #14/185 15 5, 575, 3 ø 6.1 36.6 15 #14/220 15 71⁄2, 208/230, 3 ø 24.2/22.0 146/132 30/28 #10/150 30/30 71⁄2, 460, 3 ø 11.0 66 15 #14/135 15 71⁄2, 575, 3 ø 9.0 54 15 #14/150 15

BRANCH CIRCUIT CONDUCTOR DATA (HIGH VOLTAGE)

TYPICAL LOW VOLTAGE CONNECTIONS

W2

W1

Y2

Y1

G

C

HC2

HC1

BC

LC1

BR

BK

YL

PU

LC2

(Low Voltage)

HEATER KIT(OPTIONAL)

LOWVOLTAGE

THERMOSTAT

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18

COOLING SEASON—Thermostat set at “Cool” and “FanAuto,” outside air damper goes to “minimum fresh air” positionwhen cooling thermostat closes, energizing mechanical cool-ing. When cooling thermostat is satisfied, mechanical coolingis de-energized, and outside air damper closes.INTERMEDIATE SEASON—Same as for cooling season,except that cooling thermostat closes, starting indoor blowermotor, the enthalpy control, mounted on outside air, deter-mines if “free” cooling or mechanical cooling should be utilized.If outside air conditions are suitable for cooling, the mechani-cal cooling remains off and the mixed air controller modulatesthe damper motor to assume the proper damper position tomaintain mixed air setting. If outside conditions are not suit-able for cooling, then the dampers go to “minimum fresh air”position and mechanical cooling is energized.

HEATING SEASON—Damper always stays at “minimum freshair” position while fan motor is operating. Outside air dampercloses when blower motor is off. “Minimum fresh air” positionmust not allow mixed air temperatures to air handler below50°F. during heating seasons.CAUTION: Because of the possibility of freeze damage, it isnot recommended that hot water or steam coils be used withthe mixing box accessory, unless provision is made to shut-offthe outside air duct 100% during freezing conditions.Another possible system enhancement would be to install anair proving switch in the air handler supply duct wired in serieswith the compressor contactor coil (24V) which would lock outthe compressor in the event of air flow failure.

FIELD INSTALLED MIXING BOX ACCESSORY71/2 AND 10 ACCESSORY MODEL RXHM-BC74H15 AND 20 ACCESSORY MODEL RXHM-BC76H

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TOP VIEW

FRONT VIEW

SIDE VIEW

A

B

DC

EF

G H

ENTHALPY CONTROL

Field - Installed Mixing Box Dimensions

MODEL# A B C D E F G H(-)XHM-BC74H 47 ¾ 6 39 9

16 49 916 25 5

8 15 ½ 20 18 22 9

16

(-)XHM-BC76H 55 ¾ 6 47 78 57 9

16 32 21 78 30 ½ 32 15

16

Flanged Duct OpeningLength Width

42 18" 16 7

8"

48 38" 22 1

8"

ST-A1201-01-X0

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REFRIGERANT PIPINGThe following will be of help in accomplishing a successfulinstallation.1. Size liquid line for no more than 50 PSIG pressure drop.2. Size suction lines for no more than 2° F loss whichcorresponds to approximately 5 PSIG pressure drop.

3. When evaporator is installed below condensing unit, donot exceed the recommended suction line O.D. This willinsure adequate velocities for proper oil return.

4. Install (optional field installed) sight glass in liquid line.5. Pitch all horizontal suction lines downward in the direc-tion of flow.

6. When making up refrigerant piping, take every precau-tion to prevent dirt and moisture from entering the piping.

7. Locate the condensing unit and evaporator(s) as closetogether as possible to minimize piping runs.

NOTE: Refer to suction and liquid line pressure drop chartsfound in condensing unit literature.

INSPECTIONThe complete unit should be examined thoroughly uponreceipt, for either hidden or apparent damage, and if neces-sary, a claim should be entered at once against the last carrier.It is the responsibility of the consignee to file such a claimsince the unit is shipped F.O.B. Factory.

LOCATIONThe location of the unit must be determined with the followingfactors in mind: available electric power, plumbing facilities andample space for arranging the refrigeration equipment, andconforming with proper duct design. In addition, provisionshould also be made for accessibility to service parts and forcomplete removal and replacement of any replaceable part.

INSTALLATIONThe construction of the building must be substantial enough tosupport the unit. Set the air handler on a suitable foundation sothat the weight is evenly distributed. After locating the unit,shim up the side opposite the drain to allow the water to drainfrom the pan.If return air duct is not used, applicable installation codes maylimit this cabinet to single story buildings only.See example of both vertical and horizontal mounting.The units may also be suspended from the ceiling.Supply conduit to equipment must terminate at junction boxlocated in the unit.NOTE: When installed in horizontal position, drain end must be1/2” lower than leaving air end.PRODUCT SUITABLE FOR INDOOR USE ONLY.

PIPING SIZES 7.5-10 TONS (INCHES) LIQUID SUCTION LINE O.D. LINE O.D. 7.5-10 7.5 10 0-50 5⁄8 11⁄8 13⁄8 51-100 5⁄8 13⁄8 13⁄8 101-150 5⁄8 15⁄8 15⁄8

EQUIV.LENGTH TOEVAP. (FT.)

PIPING SIZES 15-20 TONS (INCHES) LIQUID SUCTION LINE O.D. LINE O.D. 15 20 15 20 0-50 3⁄4 7⁄8 13⁄8 15⁄8 51-100 3⁄4 7⁄8 15⁄8 21⁄8 101-150 3⁄4 7⁄8 21⁄8 21⁄8

EQUIV.LENGTH TOEVAP. (FT.)

RHGL-71⁄2-20 TON[26-70 kW]

RHGL-71⁄2-20 TON[26-70 kW]

TX VALVES

SINGLE CIRCUIT MANIFOLDREFRIGERANT CONNECTION

EITHER SIDE

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CONDENSATE DRAIN PIPING• Two drain couplings are provided on all models. Selecteither one for condensate outlet and plug the other.

• Consult local codes or ordinances for specific require-ments regarding condensate drain.

• Condensate drain is open to atmosphere and must betrapped. Trap must be at least 3 inches deep and madeof flexible material or fabricated to prevent freeze-up.

• If air handler is installed in a non-conditioned space, it isrecommended an auxiliary drain pan be fabricated andinstalled under entire unit.

• Pitch the drain line at least 1/4 inch per foot away fromthe drain pan.

• Do not reduce the drain line size from the connectionsize provided on the unit.

• Do not connect the drain line to a closed sewer line.

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MOTOR MOUNTINGOne of the most critical aspects of an air handler installationis the mounting of the motor, motor sheave, fan pulley andthe belts, and the adjustment of these items.The motor base for the air handlers is raised or lowered bymeans of the adjusting hex nuts.

MOTOR SHEAVE AND FAN PULLEYMOUNTING AND ADJUSTMENTThe adjustable pitch sheave which is mounted on the motorshaft controls the fan speed. To adjust the fan speed referto figure at right, proceed as follows:a. Loosen the set screw, item 1.b. Rotate the adjustable sheave, item 2, to the desiredposition.

c. Lock the adjustable sheave in place by tightening the setscrew, item 1.

NOTE: The adjustable sheave is not to be used to adjustbelt tension.

WARNINGBEFORE MAKING FAN ADJUSTMENTS, BE SURE THEMAIN ELECTRICAL DISCONNECT SWITCH IS IN THE“OFF” POSITION TO PREVENT POSSIBLE INJURY DUETO ACCIDENTAL OPERATION OF THE MOTOR.

FAN BELT ALIGNMENT AND ADJUSTMENTPlace belt on the groove of the fan pulley and motor sheaveto obtain the approximate alignment and belt tension.Remove the belt and align the fan pulley and motor sheaveusing a straight edge. When the pulley and sheave areproperly aligned, re-install belt. Do not force or pry the beltonto the pulley and sheave. With the belt in place, adjust so

that all the slack is on one side of the drive. The belt shouldhave from 3/4” to 1” of slack at 3 lbs. pressure. Adjust thebelt to this tension, by raising or lowering the swing basevia the adjusting rods and nuts.

PRE-START CHECK LIST 1. Leak test entire system. 2. Check motor mounting to make sure all nuts are tight. 3. Check motor sheave and fan pulley to make sure they

are in proper alignment and set screws are tight. 4. Check belt tension—belts should be fairly tight for the

initial “start-up”. 5. Check bearing—collar set screws on fan shaft to make

sure they are tight. 6. Ball type bearings are factory lubricated and do not

require additional grease before starting. 7. Rotate blower shaft by hand to be sure it is free. 8. Check motor and fan rotation. 9. Check all screws, bolts, set screws and piping connec-

tions for tightness.10. Check drain.11. Insure that filters are in place.

12. Insure all manual valves are open.13. Be sure that electrical controls and motors are properly

wired and fused in accordance with applicable codes.14. Check wheel position in scrolls. See Figure 1 a and b.

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OPERATING INSTRUCTIONS1. Start fan motor—immediately observe noise level andsecure fan motor if unusual sound is heard. Check bear-ings in particular for proper noise level and temperature.Be sure fans do not rub on scrolls.

2. Check fan RPM and adjust as necessary.3. Check for motor overloading.4. Check for proper CFM delivery.

5. Check all necessary items and controls for proper opera-tion.

6. Insure that condensate is being properly dischargedfrom drain pan.

LUBRICATIONGREASING BALL BEARINGS—MOTORSAll ball bearing motors are prelubricated and do not requirethe addition of grease at time of installation. However, peri-odic cleaning out and renewal of grease in ball bearings isnecessary. Please note that extreme care must be exer-cised to prevent foreign matter from entering the bearing.

PERIODIC SERVICE AND MAINTENANCE1. Filters—Dirty filters reduce air flow and, in turn, thecapacity of the unit. Therefore, when dirty, replace orclean, depending on the type.

2. Coils—Dirt should not be permitted to build up on thefins of the coils. An air stream or water jet can be usedto remove dirt and lint.

3. Check all moving parts for wear and alignment every six(6) months.

4. Check bearing-collar set screws on fan shaft to makesure they are still tight. Do this at least every six months.THIS IS VERY IMPORTANT.

BEFORE PERFORMING PERIODIC SERVICE ANDMAINTENANCE, BE SURE THE MAIN ELECTRICALDISCONNECT SWITCH IS IN THE “OFF” POSITION TOPREVENT POSSIBLE INJURY DUE TO ACCIDENTALOPERATION OF THE MOTOR.

WARNING!

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