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RGNF-30B Automatic Tube Filling & Sealing Machine

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Page 1: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

RGNF-30B Automatic Tube Filling &

Sealing Machine

Page 2: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

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CONTENT

Chapter I Company Introduction

Chapter II Summary

Chapter III Working Principle

Chapter IV Technical Parameters

Chapter V Structural Features

Chapter VI Equipment Transportation and Installation

Chapter VII Safety Notes

Chapter VIII Operations of Touch Screen

Chapter IX Basic Operation Procedures

Section I Tube Feeding

Section II Code Searching

Section III Filling

Section IV Heating

Section V Sealing

Section VI Shearing

Section VII Tube Discharging

Chapter X Safety Protection

Chapter XI Daily Maintenance

Chapter XII Certification and Packing List

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Chapter XIII (Attachments) Electric Circuit Diagram, Air Way Diagram

Chapter I Summary

Thank your for your using the automatic tube filling & sealing machine produced

by our company.

With the design, manufacturing, assembly, debugging, as well as main parts and

materials being fully in accordance with GMP requirements, the automatic tube filling

& sealing machine produced by our company has such features as smooth and flat

surface, free of dead corner, being innoxious and non-smell, free of pollution, easy

cleaning, and easy maintenance and servicing.

Thanks to the compact structure, simple and convenient operation, the machine is

applicable to the demands of users from the industries such as medicine, food and

daily chemical industry etc. The machine can smoothly and accurately fill various

paste, ointment and viscous fluids etc. materials into the tube. Hot air heating will be

carried out inside the tube through the heating head (made in Switzerland) and the

operations such as sealing and batch No. printing etc. can be finished for plastic tubes

and composite tubes. The highest production capacity of the machine can reach 2400

pieces/hour with an error of filling volume not more than 1%. The equipment is a kind

of filling & sealing machine used to carry out internal hot air heating for plastic tubes

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and composite tubes through the operations of touch screen.

Chapter II Working Principle

Put in order the tubes to be filled on the tube bucket. After the tubes are arranged,

through the automatic tube feeding device, they will be automatically inserted into the

cup seats. The cup seats will rotate with the rotary table so that they will be positioned

at different work stations. Put the ointments for filling into the lockable cone hopper.

Through the plunger type quantitative filling valve directly connecting with the

hopper, they will be accurately and automatically filled into the tubes staying at

intervals on the work stations of filling. The large plate will continue its rotation and

rapidly bring the tubes that have been filled with ointments to different work stations

of sealing. The clamp mechanical hand will instantly seal the tube tail. Different

filling volumes can be achieved through adjusting the filling volume adjusting dial.

The hot sealing operation of full-plastic tubes and composite tubes of different tube

diameters can be finished through changing different molds. After the sealing is

finished, the mechanical hand for code printing will automatically print the words

such as date of manufacturing and production batch No. onto the tube tail. Through

the automatic tube discharging structure, the finished tube will be automatically sent

into the tube collecting vessel.

Chapter III Technical Parameters Model/name RGNF-30B Automatic Tube Filling & Sealing Machine

Rated voltage 380/220V (optional) Rated current 20A

Maximum speed 40 tubes/min Production speed 1800-2400 tubes/hour

Tube diameter !10- 50mm Tube length 210mm (max. length)

Hopper volume 40 L Heating temperature 450 (max.)

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Min. hydraulic pressure 2bar Water consumption Max. 2 L/min at 2 bar

Filling range 5-250ml/tube Filling accuracy "±1%

Air pressure 0.5-0.7 MPa Machine power 5KW

Outline dimensions 1900#850#1900mm Gross weight About 750kg

Figure 4-1

Chapter IV Structural Features

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109

8

7

6

5 4 3

1

2

16

15

14

13

12

11

1. Operation panel 2. Hopper 3. Filling head

4. Translational

mechanical hand for

code clamping

5. Mechanical hand for

trimming 6. Tube bucket 7. Tube feeding system 8. Rotary table

9. Support 10. Cooler 11. Tube discharging

bucket 12. Heater

13. Electric cabinet 14. Plunger filling

valve

15. Filling volume

adjusting handwheel 16. Main motor

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Figure 5-1

1. Reasonable structure design. The machine has fully embodied the design

conception of advancement, reliability, reasonability of pharmaceutical

equipment required by GMP, and artificial factors have been reduced during the

use. Linkage design is adopted for the automatic feeding of tubes, the automatic

positioning of tube direction, filling, sealing, batch No. printing and discharging

of finished products so that all the actions are synchronously completed.

2. The requirements of materials to filling technology have been fully satisfied.

a. The machine has compact structure with short time from filling to sealing.

And complicate sealing forms can be completed.

b. It is guaranteed that there is no pollution during the filling process. The parts

in the machine that contact the materials are all made of 316L stainless steel

materials and complete polishing treatment is carried out on the contacting

surfaces.

c. High filling accuracy. The machine adopts reliable piston type quantitative

filling valve, which is provided with convenient and reliable adjustment of the

filling volume and high filling accuracy.

d. Easy assembly and disassembly of filling assemblies. The bucket valve body

and piston filling head etc. can be rapidly disassembled and it is easy to carry out

cleaning, disinfection and sterilization.

e. During the filling, the filling nozzle can be extended into the tube, so as

ensure effective filling and prevent the sealing quality from being influenced as a

result of material adhesion on the tube wall.

f. The air blowing device is additionally installed. The filling head adopts the

combined blow-out and cut-out filling mode so as to prevent the sealing quality

and filling volume being influenced as a result of long wire drawn out by the

materials of high viscosity.

3. The operating parts of mechanical hand completely adopt fully enclosed ball

bearings, and the upper and lower sliding shafts on the machine table surface

adopt linear bearing and self-lubricating system so as to avoid pollution.

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4. The automatic filling & sealing machine adopts frequency conversion stepless

speed adjusting system, and the operation implements coordinated linkage control

so as to achieve a higher production speed. The pneumatic control system is

provided with precise filter with stable pressure of certain amount being

maintained.

5. The movement system is allocated with safety clutch, which can effectively

realize protection for fault overload.

6. With beautiful appearance and compact structure, the machine is elaborately

made by adopting stainless steel polishing, and its table surface is easy to be

cleaned without any dead corner, which are fully in accordance with GMP

requirements for medicine production.

Chapter V Equipment Transportation and Installation

1. Transportation and Placement

It is transported by wood pallet and forklift. Select a flat and dry indoor place,

after the filling & sealing machine is stably placed and unpacked, adjust the base bolts

to level the main machine. The installation plan is as follows:

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Air supply inlet

Tube bucket

Operator

Water chiller

Main machine

Power interface

Power distribution cabinet

Machine bottom corner Cold water inlet Cold water outlet

Figure 6-1

2. After it is unpacked, please check the followings:

Check if the machine is in accordance with your order according to the

instructions.

Check if there is any damage or cut that may influence the use caused during

the transportation. If the above problems are found, please immediately contact

the sales department of our company for a proper treatment.

3. Installation of tube bucket

Install the tube bucket onto the main machine and adjust the position of the tube

bucket, which shall be kept vertically upward with nuts tightened.

4. Allocation of power supply

The equipment adopts a 3-phase 380V four-line or a 3-phase 220V AC power

supply. The user shall make sure there is reliable grounding when connecting it with

the power supply, so as to guarantee personal security.

5. Allocation of air supply

The equipment adopts an air supply of 0.5-0.7Mpa. The air supply allocated by

the user shall be stable and the air displacement shall be not less than 0.6m3/min so as

to guarantee the reliable operation of cylinder.

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Chapter VI Safety Notes

1. The operator must strictly abide by the safety operation rules.

2. Before using the machine, please clean the surroundings. There shall have no

dangerous articles or other foreign matters.

3. The machine is provided with protection of safety door. After the door

protection functions, the machine will be stopped when the door is opened. It is

strictly forbidden to operate the machine without starting the door protection, or

else, accidents may take place.

4. There is high voltage inside the electric control box of the machine.

Unprofessional or untrained persons are forbidden to open it.

5. Make sure that the machine body is reliably grounded before the machine is

operated.

6. The operator shall pay special attention to the parts where safety warning marks

are labeled on the machine body.

7. It is strictly forbidden to open the back cover of casing at the transmission part

when the machine is operated, or else, personal injury may be caused during the

operation.

8. Parts that do not conform to the machine performance can’t be additionally

installed and the machine can’t be modified. Otherwise accidents may take place.

9. In case of emergency, please press the red emergency stop button and eliminate

the malfunction in time. If it is necessary to restart the machine, make sure that the

malfunction has bee fully eliminated.

10. The main drive system of the machine is located at the bottom of the machine

table and is closed by a stainless steel door with a lock. When adjusting the filling

volume, a special person (an operator or a maintenance technician) shall be

designated to carry out the adjustment. Before restarting the machine, make sure

that all the doors are fully closed.

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Chapter VII Operations of Touch Screen

1. Basic Interface

On the touch screen of the machine, there are three windows that can be operated,

such as main operation, parameter setting and debugging. First connect the machine

with the power supply. Turn on the main power switch, turn on the power switch for

touch screen and the touch screen will be on. Click any place on the window, the

menu interface will be displayed (figure 8-1). Then click OPERATION button to

enter into the main operation interface (figure 8-2). Click the corresponding button to

activate the operation.

Figure 8-1 Figure 8-2

Click MENU button to enter into the interface for parameter setting (figure 8-3)

to carry out temperature setting, resetting, door protection setting, as well as setting of

time delay and angle of clamp. Refer to the relevant chapters and sections for the

detail setting. Click NEXT PAGE button to enter into the interface for setting of

coder parameters and refer to the relevant chapters and sections for the detail setting.

Click DEFAULT DATA to restore the ex-factory data.

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Figure 8-3 Figure 8-4

Click DEBUGGING button to enter into the interface for debugging operation to

carry out inching operation and inching code searching.

Figure 8-5 Figure 8-6

2. Safety Protection

The machine is provided with function of machine stopping in case of door

opening (figure 8-6), protection function for heating (figure 8-7), and protection

function for overloading (figure 8-8).

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Figure 8-7 Figure 8-8

Chapter VIII Basic Operation Procedures

Before the debugging, please select the suitable cup seat, turning plate, cooling

ring, heating sprayer, code searching hammer, tube pressing hammer, filling nozzle

and material cylinder according to the tube diameter and filling volume. Refer to the

relevant chapters and sections for the detail specifications.

It is suggested to replace tubes of different specifications according to the following

procedures. Refer to the relevant chapters and sections for the details:

1. Put the cup seats with tubes inside them into the holes of rotary table.

Manually rotate the pulley to make the tubes keep close to the scissors.

Loosen the fastening screws of rotary table and turn the rotary table handle to

adjust the tube height, so as to make the tail end of the tube be 3-5mm away

from the bottom of internal blade.

2. After the rotary table is adjusted, continue to adjust the heating ejector pin.

Disassemble the cooling protection ring for a convenient debugging.

Manually rotate the pulley to turn the cup seats with tubes inside them to the

work stations of heating. Loosen the locking nuts of the heating ejector pin

and manually eject the heating ejector pin to make the tail end of the tube be

3-5mm away from the holes at the top row of the heating sprayer. After the

positioning is finished, tighten the nuts.

3. According to the size of the tube, select the suitable auxiliary jig to adjust the

pressure of clamp.

4. Rock the pulley manually and turn the rotary table to raise the tube

discharging ejector pin to the highest position. Loosen the nuts of the ejector

pin to raise the ejector pin to a height 10mm higher than that of the cup seat.

Tighten the nuts.

5. Adjust the height of the filling and lifting ejector pin (refer to section III

filling).

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6. Adjust the color code (refer to section II code searching).

7. Adjust tube feeding (refer to section I tube feeding).

8. Turn on power switch of water chiller, and turn on heating switch of touch

screen to carry out debugging of tube sealing.

Section I Tube Feeding

The section will explain how to complete the adjustment of tube feeding and tube

pressing through 8 simple procedures. Before the adjustment, the height of the

rotary table shall be firstly adjusted (for the height adjustment of rotary table, refer

to the heating section --- basic adjustment for the heating ejector pin) according to the

processed tubes. Rock the pulley manually to align a certain hole on the rotary

table with the center of the code searching ejector pin. Thus, with the reference

location, the adjustment can be carried out. Then, make the debugging according to

the procedures ○1 -○8 by referring to figure 9-1.

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��

5 B

A

B

A

2

��

��

��

��

��

��

8

7

6

5

4

3

2

4

1

2

22

1110

9

5

1

7

821

14

12

1718

16

15

13

196

20

3

Figure 9-1

1. Tube bucket 2. Rotary shaft 3. Locking

handle

4. Right fender of

tube bucket 5. Pentagonal nut

6. Handle 7. M8 screw 8. Left support 9. Stainless steel

turning plate

10. Adjustable side

fender

11. Adjustable

fender 12. Joint bearing 13. Pull rod

14. Nylon turning

plate

15. Retaining plate

of turning plate

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16. Turning plate

base

17. Tube feeding

fender of turning

plate

18. M8 screw 19. Right support

nut 20. Linear bearing

21. Right support 22. SI32*65 cylinder 23. Retaining

plate

24. Cylinder

retaining plate

25. Cylinder fixed

shaft

26. Cylinder 27. Tube pressing

hammer

28. Vertical

tube positioning

plate

29. Horizontal

tube positioning

plate

30. Flexible fender

○1 . Basic adjustment of integral height

Loosen screws 7 and 18, turn handle 6 to adjust the integral height to the

required one, which shall make that the nylon turning plate shall be 10-20mm away

from the cup seat at its bottom when the nylon turning plate turns upwards at a angle

of 90°.

○2 A. Adjustment of nylon turning plate

Change a suitable turning plate, adjust retaining plate of turning plate 15 to

achieve different heights and adjust turning plate base 16 to achieve different angles,

which shall make that the nylon turning plate shall be 3mm away from the tube

pressing hammer that drops when the nylon turning plate turns upwards at a angle of

90°.

○2 B. Adjustment of tube pressing

Adjust retaining plate 23 to adjust the forward and backward positions, adjust

cylinder retaining plate 24 to adjust the height of tube pressing cylinder.

○3 . Adjustment of height of tube feeding bottom board

According to the height of nylon turning plate, adjust the two screws at ○3 , so as

to make the tube feeding bottom board be 3-5mm higher than nylon turning plate.

○4 . Forward and backward adjustment of tube feeding bottom board

According to the position of nylon turning plate, adjust the two screws at ○4 , so

as to make the tube feeding bottom board be 3-5mm away from the center of nylon

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turning plate.

○5 A. Adjustment of adjustable fender

According to the size of the tube, adjust the height of adjustable side fender 10

and the position of adjustable fender 11.

○5 B. Adjustment of flexible fender

When the nylon turning plate does not turn upwards, the flexible fender 30 will

block the tube, and when the nylon turning plate turns upwards, the fender will be

separated from the tube so as to make the tube smoothly slide down.

○6 . Adjustment of stainless steel fender

The fender is 5mm higher than the tube and its angle is about vertical to the tube

feeding bottom board.

○7 . Adjustment of tube bucket outlet

Adjust fender 4 to make the height of the outlet higher than that of three rows of

tubes.

○8 . Adjustment of tube feeding

Unpack the packaging box for plastic tubes and feed all the tubes in the box onto

the tube bucket. Loosen the locking handle 3, the tube bucket 1 will rotate backwards

at a certain angle around the rotary shaft 2. Take out the packaging box. After the

plastic tubes are arranged in order, turn the tube bucket forward and tighten the

locking handle 3.

After the above 8 procedures are completed, manually put the tubes into the tube

feeding bottom board and carry out debugging again. Before connecting with the air

supply to carry out automatic debugging for tube feeding, make sure that the tubes can

be smoothly inserted into the cup seats.

Section II Code Searching

1. Basic adjustment of code searching photoelectric detector

01) Adjustment of height and angle

Rock the pulley manually to align a certain hole on the rotary table with the

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center of the code searching ejector pin. Connect with the air supply and click

INCHING OPERATION button (figure 9-2○1 ). Lift the ejector pin to the

highest point (the step shall be omitted if it is not pneumatic code searching). Or

the ejector pin can be ejected manually. Adjust the height of the ejector pin to

appropriately separate the cup seat from the rotary table for about 3mm (figure

9-2-○2 ). Tighten the ejector pin nuts, and adjust the height of photoelectric

support to make the lights sent out irradiate the center of the color code (figure

9-2-○3 ). Also, adjust the inclination between the photoelectric detector and the

color code of the tube to be 15°, with thin and long lights sent out (figure 9-2-○4 ).

Figure 9-2

Note: If your company adopts pneumatic code searching, when adjusting

the height of code searching ejector pin, please firstly lift the code

searching ejector pin to the highest position (manually or pneumatically

both acceptable) before adjusting it to the required height. Otherwise the

machine may bend the ejector pin when it is operated!

02) Adjustment of color code

After the height and angle are adjusted, continue to adjust the color code. We

will introduce a basic setting method by taking the example of “2-point teaching”.

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Press MODE button to select TEACH mode (figure 9-3).

Figure 9-3

Align the light spot and the color code and press ON button. Then turn the tube,

align the light spot with the bottom color and press OFF button.

After the setting is finished, figure 9-4 is displayed, which indicates that the

teaching has been finished. The best LCD will be automatically selected and RUN

mode will be automatically resumed.

Figure 9-4

2. Common problems and solutions

01) Problem: The color code is not at the center of the tube. How to solve it?

Solution: Place the tube at a suitable adjusting position before adjusting the

color code. In case of deviation, turn the tube leftwards or rightwards to

carry out adjustment, and at the same time, the positions and angles of

photoelectric detector and tube shall be adjusted. Refer to the basic

adjustment.

02) Problem: There is deviation that the color code is sometimes at the center of

the tube and sometimes not. How to solve it?

Solution: 1. Refer to the basic adjustment to carry out the adjustment again.

3. Check if the heights of the color codes of tubes are same (figure 9-5-○1 ).

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Figure 9-5

01) Problem: When the horizontal code and vertical code are both present (figure

9-5-○2 ), how to solve it?

Solution: To avoid being disturbed by the horizontal code, appropriately tone

down the lights irradiated by the photoelectric detector to the tube.

02) Problem: How to adjust a transparent tube?

Solution: Because a transparent tube can’t shade the lights sent out by the

photoelectric detector, the color code may not be found. We need to machine a

code searching hammer which can be inserted into the tube diameter and shade the

lights irradiated by the photoelectric detector to the tube (figure 9-6-A). In this

way, this kind of problem can be solved.

Figure 9-6

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Section III Filling

1. Basic adjustment of the filling ejector pin

Rotary table location

Rotary table location

Blowing location

The vertex

1 2 3 4 5 6

Figure 9-7 (1-6)

Preparation:

1. According to the tube diameter and filling volume, select suitable material

cylinder and filling nozzle (figure 9-10).

2. According to the tube length, appropriately adjust the filling height dial

(figure 9-8-1) to make the filling and lifting ejector pin work within an effective

stroke range.

3. Blowing position

Rock the pulley manually and observe that when the filling and lifting ejector

pin drops from the highest position (9-7-3) to the position (9-7-5) there is a

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transient pause. At the time, the gas will be blown out from the filling core along

the blowing pipe. The materials remaining at the filling nozzle will be blown into

the tube and the cutting and wire drawing will be carried out effectively. This

position is called as blowing position.

Debugging:

Loosen the nuts on the filling and lifting ejector pin to lower the ejector pin to

the lowest position. Avoid mis-operation, or else, the ejector pin may be bent. Rock

the pulley manually to the blowing position. Manually eject the ejector pin to make

the filling nozzle insert into about 15mm of the tube. Tighten the nuts and continue

rotating the pulley to lower the ejector pin to the lowest position. At the time, if the

distance between the bottom of the cup seat and the cup holder is found to be more

than 10-20mm, or the cup seat and the cup holder are kept close without interval

between them, the cause may be that the stroke range of the filling and lifting ejector

pin is not well adjusted. Please adjust the filling height dial again to make the distance

between the bottom of the cup seat and the cup holder be within 10-20mm. Repeat the

above 2-step operations to complete the debugging.

Figure 9-8

Hint Please firstly fix the height of the rotary table before adjusting the

height of the filling and lifting ejector pin.

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2. Blowing adjustment

Please appropriately adjust the blowing level according to the viscosity of

materials. During the filling for materials of higher viscosity such as lipstick, adjust

the values of FILL ON, FILL OFF and BLOW ON to be respectively 5°, 80° and

110° so as to achieve a satisfactory effect (figure 9-9).

Figure 9-9

3. Adjustment of filling volume

Rock manually the filling volume adjusting dial. Turn it clockwise to decrease

the filling volume and turn it counterclockwise to increase the filling volume.

Form for selecting material cylinder and filling nozzle

Filling volume

ml 3-20 25-45 50-90 100-200 250-300

Material cylinder

d*D (mm)

φ16*86 φ25*86 φ35*86 φ53*86 φ66*86

Filling nozzle

D*L (mm)

φ

10*110 φ

13*110

φ15*110 φ19*110

φ25*110 φ32*110 φ32*110 φ40*110

Figure 9-10

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4. Cleaning and maintenance

During the first time use, please clean the parts by using solution made of edible

detergent and then flush them with clear water, and finally scrub the internal wall with

alcohol and make them dry in the air. Refer to figure 9-11 to disassemble the filling

part according to the following procedures:

○1 Remove the ferrule of valve body and hopper ○2 Remove the

hopper ○3 -○4 Loosen the screws of valve body and cylinder ○5

Remove the air pipe ○6 Loosen the ferrule of valve body and flange ○7

Take out the filling part ○8 Loosen the ferrule of material cylinder ○9

Take out the material cylinder ○10 Loosen the screws of nozzle body and valve

body ○11 Loosen the ferrule of nozzle body ○12 Take out the filling

nozzle and core ○13 Loosen the screws of dust cover and take out the dust

cover ○14 Take out the snap ring ○15 Gently hit the valve spool with a

rubber hammer ○16 Take out the valve spool. The cleaning is completed as

shown in figure 9-12.

Note When removing the valve body and spool shaft, please do not

damage the valve spool and collide with the internal cavity of valve.

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Figure 9-11

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Figure 9-12

Note When installing the valve body, pay attention to the direction of the

valve spool tee (figure 9-13).

Figure 9-13

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Section IV Heating

1. Adjustment of the height of the rotary table

Put the cup seats with tubes inside them into the holes of rotary table. Manually

rotate the pulley to make the tubes keep close to the scissors. Loosen the fastening

screws of rotary table (figure 9-14-○1 ) and turn the rotary table handle to adjust the

tube height, so as to make the tail end of the tube be 3-5mm away from the bottom of

internal blade (figure 9-14-○3 ). It is certain that the distance can be appropriately

adjusted according to the actual production requirements, but it shall not exceed

10mm.

Figure 9-14

2. Adjustment of height of the heating ejector pin

After the rotary table is adjusted, continue to adjust the heating ejector pin.

Disassemble the cooling protection ring for a convenient debugging. Manually

rotate the pulley to turn the cup seats with tubes inside them to the work stations

of heating. Loosen the locking nuts of the heating ejector pin and manually eject

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the heating ejector pin to make the tail end of the tube be 3-5mm away from the

holes at the top row of the heating sprayer (figure 9-14-○4 ). After the positioning

is finished, tighten the nuts.

Thermoelectric coupler

Cooling ring

Figure 9-15

Warning When lowering the height of the rotary table, make sure to lower

the ejector pins for code searching, filling, heating and tube discharging! Figure

9-15

Warning Before the machine leaves the factory, the main heating

temperature has been adjusted to the maximum value 650 , which can’t be

adjusted any more! Figure 9-15

Warning The air inlet of the heater can’t be adjusted to level 0, or else, the

heater may be damaged! Figure 9-15

Hint The thermoelectric coupler must be inserted into the heating device.

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Otherwise, the temperature rise may not be stable!

3. Basic parameters

The following data are only for reference. Please adjust the parameter values

according to actual materials of the tube.

Tube

diameter

mm

Rotation

speed

p/m

Heating

temperature

Cooling

temperature

Clamp angle//time

delay

S/°

!13-20 40 280-350 20 0.7-0.8/330

!20-30 40 330-360 20 0.8/330

!30-40 40 340-380 20 0.8/330

!40-50 40-35 350-430 20 0.8-1.0/320-330

4. Cooling circulation

Please connect the main machine with the water chiller for water way circulation

according to the following figure.

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Figure 9-16

Note Normal heating will not be realized when the water chiller is not

operated!

Hint It is suggested that the working water of the water chiller be set at

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15-20 .

5. Common problems and solutions.

01) Problem: In the tube, one side sealing is firm and another side sealing is

not firm. Furthermore, the scald takes place at one side.

Solution: 1. Check the firmness between the cooling ring and the tube. If

too loose, the above occurrence may take place. Replace the cooling

ring.

2. Adjust the central position of the heating device (it is suggested

that the heating device be aligned with the center of the hole of the rotary table

vertically).

Note The size error permitted of outside diameter of the tube shall be

within 0.1mm. Too small or too large diameter is the main cause that

leads to the loose sealing at one side. Any size that exceeds the permitted

size range shall be confirmed by Rigao Company.

02) Problem: The bottom of the heating sprayer contacts the materials, and the

heating holes of the heating sprayer are always blocked.

Solution: 1. Too many materials are filled into the tube.

2. Materials adhere to the tube wall. Adjust the filling blowing to

stop the materials spattering.

03) Problem: The tube can’t be pulled out from the cooling ring after it is heated.

Solution: 1. The cooling ring is too tight.

2. The heating temperature is too high.

3. The distance between the tube and the heating device is adjusted

to be higher than 5mm, so the heating ejector pin can’t be lowered

within the limited time.

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Note We have adjusted the distance between the tube and the heating

device to be 5mm as shown in figure 9-17, which can’t be randomly

adjusted.

Figure 9-17

Section V Sealing

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Straight grain pressure plate

Bare pressure plate

Auxiliary jig assembly

Slide block for sealing

Pin shaft

Cylinder

Guide railCoupling block

A

K direction

AA

A

B-B

A

K

B

B

A-A

Figure 9-18

1. Pressure adjustment

The following data are only for reference. Please adjust the parameter values

according to actual materials of the tube.

Tube

diameter

mm

Rotation

speed

p/m

Heating

temperature

Cooling

temperature

Pressure

Mpa

Clamp

angle//time delay

S/°

!13-20 40 280-350 20 0.4 0.7-0.8/330

!20-30 40 330-360 20 0.4/0.5 0.8/330

!30-40 40 340-380 20 0.5/0.6 0.8/330

!40-50 40-35 350-430 20 0.6/0.7 0.8-1.0/320-330

Figure 9-19

Pin shaft

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2. Selection of auxiliary jig

Select the suitable auxiliary jig according to the following form

Specification of

auxiliary jig

Tube

diameter

Matched

auxiliary jig

B

A

!13-35mm A

!35-50mm B

Figure 9-20

3. Common problems and solutions

01) Problem: Sharp edges exist at two sides. How to solve it?

Solution: 1. The heating temperature is too high, which shall be appropriately

lowered.

2. The clamp pressure is too high, which shall be appropriately

reduced.

02) Problem: Sharp edge exists at one side. How to solve it?

Solution: 1. Adjust the heating device to align it with the center of the hole of

the rotary table vertically.

2. Appropriately adjust the incoming volume of cooling water at one

side.

03) Problem: Scalds exist at both sides. How to solve it?

Solution: 1. The heating ejector pin ejects the tube too high, which shall be

lowered.

2. Increase the strength of auxiliary jigs at both sides.

04) Problem: The scald exists at one side. How to solve it?

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Solution: 1. Increase the strength of the auxiliary jig at the side where the scald

exists.

2. Appropriately adjust the incoming volume of cooling water at one

side.

3. In case the above two measures still can’t solve the problem, use

the following method. As shown in figure 9-21, the scald exists at the side where the

color code is present on the tube. Please synchronously tighten the two screws under

the circle as shown in figure 9-21. Contrarily, if the scald exists at the other side,

please adjust the two screws at the top.

Figure 9-21

05) Problem: In the tube, one side sealing is firm and another side sealing is not

firm. Furthermore, the scald takes place at one side.

Solution: 1. Check the firmness between the cooling ring and the tube. If too

loose, the above occurrence may take place. Replace the cooling ring.

2. Adjust the central position of the heating device (it is suggested

that the heating device be aligned with the center of the hole of the rotary table

vertically).

Hint Refer to the heating section for the solutions.

Section VI Shearing

After the two blades become blunt, remove them for grinding. Please tighten the

screws when installing them.

1. The tail sealing width of the tube can be adjusted through two methods: one is to

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realize the width adjustment through adjusting the height of the rotary table. This

method is used to adjust the integral height of the tube, which can be used during

the first debugging of the tube. The other is only to adjust the height of the

scissors partially. This method is used for the adjustment of individual sealing

width. Loosen the screws of coupling block to adjust the height of the scissors.

Coupling block

Slide block for back bladeSlide block for front blade

Back blade

Spring

Front blade

Oil cup

Guide shaft

Deep groove ball bearing

Eccentric screwNeedle bearing

K direction

Slide block& Bronze bushing

Figure 9-22

2. The blowing volume for cleaning of scissors can be adjusted through the

adjustable solenoid valve as shown in figure 9-23-1. The blowing time for

cleaning of scissors can be adjusted through CLEAN ON as shown in figure

9-23-2.

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Figure 9-23

3. At the front end of the scissors, there are two oil filling holes, which shall be

regularly lubricated (figure 9-22).

Section VII Tube Discharging

Rock the pulley manually to turn the rotary table, and raise the tube discharging

ejector pin to the highest position. Loosen the nuts of the ejector pin to raise the

ejector pin to a height 10mm higher than that of the cup seat. Tighten the nuts (figure

9-24).

Figure 9-24

Chapter IX Safety Protection

1. The machine is provided with the protection function of safety door. Operate

the machine when the door protection button in the touch screen is activated. If

the safety door is suddenly opened, the machine will be stopped. Restart the

machine for operation after the safety door is closed.

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2. The machine is provided with the power cutoff function in case the power

distribution cabinet is opened.

3. The machine is provided with protection function for overload. In case of fault

overload, the clutch will be automatically released and the warning lamp will

flash to give indications. At the time, cut off the main power switch, and

eliminate the malfunction immediately. After the malfunction is eliminated, rock

the pulley manually to reset the clutch, and then restart the main machine

according to the starting procedures (figure 10-1).

1、Screw the round nuts in for 8-15mm, with moderate overload withstanding capacity. 2、When overloading occurs, the output shaft will be separated from the clutch sprocket wheel, which will contact the switch and the machine will stop its operation.

Figure 10-1

Chapter X Daily Maintenance

1.Machine body

After work of each shift, the workers shall cut off the power supply, clean and

wipe the filling nozzles, cup seats, rotary table, sealing and code printing clamp

mouths with absorbent cotton dipped into medicinal alcohol to maintain all parts

clean without dusts.

2.Scale structure

The lubricating grease of the large table column bushing and scale structure

shall be replaced once half a year and they shall be checked and oiled once a

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week.

3.Speed reducer

Check once a week if the oil level is lower than 1/2 of that as shown on the

window, if it is lower than 1/2, please add 30# engine oil in time.

4.The main drive system, chain and cam plate located at the bottom of the

machine table shall be checked and oiled once a week.

5.If the machine is not used for a long time, before restarting the machine, please

check if the screws of all parts are loose, and tighten and adjust them if necessary.

Check the lubricating conditions of all transmission parts. After all the

inspections are completed, start the main machine according to the starting

procedures.

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Figure 11-1

Chapter XI Certification and Packing List

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RGNF-30B Automatic Tube Filling & Sealing Machine

Machine model RGNF-30B

Machine No.

Ex-factory date

Date of purchasing

Acceptance suggestion of user

Unit seal of user

User’s address

Responsible person of user

Contact phone of user

PC

Supplier

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Product Certification

Product name: Automatic tube filling & sealing machine

Product model: RGNF-30B

Ex-factory No.:

The product has been inspected as qualified

and is allowed to leave the factory.

Inspector:

Date of

inspection

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Packing List of RGNF-30B Automatic Tube Filling & Sealing

Machine

No. Category Name Unit Piece Specification Remark

1

Technical documents

Main machine Set 1

2 Use instructions Copy 1

3 Product certification Copy 1

4 Packing list Copy 1

5 Acceptance form of installation and debugging

Copy 1

6

Accessories

Cup seat Piece 10

7 Hopper Piece 1

8 Tube bucket Piece 1

9 Plunger pump Piece 1 Purchased by customer

10 Heating box Piece 1 Purchased by customer

11 Blender Piece 1 Purchased by customer

12 Ultrasonic wave Piece 1 Purchased by customer

13 Toolbox Piece 1

14 Seal ring Set 1

15 Dead wrench Piece 4

16 Flexible wrench Piece 1

17 Slotted screwdriver, Philips screwdriver

Piece 1 for each

18 Inner hexagon wrench

Set 1

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19 Code granules Set 1

20 Grease gun Piece 1

Inspector Packer Date of packing

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1

CSM_E3Z_DS_E_13_1

Compact Photoelectric Sensor with Built-in Amplifier

E3ZThe Standard for Photoelectric Sensors with a Secure Track Record of One Million Sold Yearly. • Long sensing distance of 30 m for Through-beam Models, 4 m for

Retro-reflective Models, and 1 m for Diffuse-reflective Models. • Mechanical axis and optical axis offset of less than ±2.5° simplifies

optical axis adjustment. • High stability with unique algorithm that prevents interference of

external light.

Be sure to read Safety Precautions on page 15.

Features

Industry's Top-level Sensing Distance with Built-in AmplifierA separately sold filter is available to prevent mutual interference for Through-beam Models with red lights sources and a sensing distance of 10 m. Reflective Models include functionality to prevent mutual interference.

Long-distance, Through-beam Sensors with a detection distance of 30 m (response time: 2 ms) are also available.

Low-temperature Operation for Applications in Cold-storage WarehousesA wider ambient operating range from !40 to 55°C (main models with connectors). We also provide Sensor I/O Connectors with PUR Cables for high resistance to cold environments.

Improved Matching of Optical Axis and Mechanical Axis for Through-beam Models and Retro-reflective ModelsThe offset between the optical axis and the mechanical axis is kept within ±2.5°, so the optical axis can be accurately set simply by mounting the Sensor according to the mechanical axis.

Sensor Protection against Incorrect Wiring The Sensor includes output reverse polarity protection. (A diode to protect against reverse polarity is added to the output line.)

Complete Compliance with the EU's RoHS DirectiveLead, mercury, cadmium hexachrome, polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE) have all been eliminated. Also, burnable polyethylene packaging has been used.

Through-beam

Retro-reflective with MSR function

30 m

Diffuse-reflective

1 m

4 m Distance-settable

20 cm

30 m

Optical axis

2.5° max. mechanicalaxis

The receiver will always be in the range of light diffusion.

Through-beam Model receivers and Reflective Models (except the E3Z-LS)

Protection for NPN output models

4

3

112 to 24 VDCBrown

Black

Blue

100 mAmax.

Operation indicator (orange)

Stabilityindicator(green)

0 V

ZD

Load(relay)

Photo-electric Sensor main circuit

ecoPb

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E3ZOrdering Information

Sensors [Refer to Dimensions on page 16.]

*1. The Reflector is sold separately. Select the Reflector model most suited to the application.*2. The sensing distance specified is possible when the E39-R1S is used. Values in parentheses indicate the minimum required distance between the Sensor and Reflector.*3. Through-beam Sensors are normally sold in sets that include both the Emitter and Receiver.

Orders for individual Emitters and Receivers are accepted. (Modifications are required for some models. Ask your OMRON representative for details.)*4. Models with emission stop function. Refer to page 8, Photoelectric Sensors Technical Guide for details.

Sensing method Appearance Connection method Sensing distanceModel

NPN output PNP output

Through-beam(Emitter + Receiver) *3

Pre-wired (2 m)E3Z-T61 2M E3Z-T81 2MEmitter E3Z-T61-L 2MReceiver E3Z-T61-D 2M

Emitter E3Z-T81-L 2MReceiver E3Z-T81-D 2M

Standard M8 connectorE3Z-T66 E3Z-T86Emitter E3Z-T66-LReceiver E3Z-T66-D

Emitter E3Z-T86-LReceiver E3Z-T86-D

Pre-wired (2 m)E3Z-T61A 2M E3Z-T81A 2MEmitter E3Z-T61-A-L 2MReceiver E3Z-T61-A-D 2M

Emitter E3Z-T81-A-L 2MReceiver E3Z-T81-A-D 2M

Standard M8 connectorE3Z-T66A E3Z-T86AEmitter E3Z-T66-A-LReceiver E3Z-T66-A-D

Emitter E3Z-T86-A-LReceiver E3Z-T86-A-D

Pre-wired (2 m)E3Z-T62 2M E3Z-T82 2MEmitter E3Z-T62-L 2MReceiver E3Z-T62-D 2M

Emitter E3Z-T82-L 2MReceiver E3Z-T82-D 2M

Standard M8 connectorE3Z-T67 E3Z-T87Emitter E3Z-T67-LReceiver E3Z-T67-D

Emitter E3Z-T87-LReceiver E3Z-T87-D

Emission stop function

Pre-wired (2 m) E3Z-T62-G0 2M *4 E3Z-T82-G0 2M *4Emitter E3Z-T62-G0-L 2MReceiver E3Z-T62-G0-D 2M

Emitter E3Z-T82-G0-L 2MReceiver E3Z-T82-G0-D 2M

Standard M8 connectorE3Z-T67-G0 *4 E3Z-T87-G0 *4Emitter E3Z-T67-G0-LReceiver E3Z-T67-G0-D

Emitter E3Z-T87-G0-LReceiver E3Z-T87-G0-D

Retro-reflective with MSR function *1

Pre-wired (2 m) E3Z-R61 2M E3Z-R81 2M

Standard M8 connector E3Z-R66 E3Z-R86

Diffuse-reflective

Pre-wired (2 m) E3Z-D61 2M E3Z-D81 2M

Standard M8 connector E3Z-D66 E3Z-D86

Pre-wired (2 m) E3Z-D62 2M E3Z-D82 2M

Standard M8 connector E3Z-D67 E3Z-D87

Pre-wired (2 m) E3Z-L61 2M E3Z-L81 2M

Standard M8 connector E3Z-L66 E3Z-L86

Distance-settableRefer to E3Z-LS.

Pre-wired (2 m) E3Z-LS61 2M E3Z-LS81 2M

Standard M8 Connector E3Z-LS66 E3Z-LS86

Pre-wired (2 m) E3Z-LS63 2M E3Z-LS83 2M

Standard M8 connector E3Z-LS68 E3Z-LS88

Slit-type Through-beamRefer to E3Z-G.

1 axisPre-wired (2 m)

E3Z-G61 2M E3Z-G81 2M

2 axes E3Z-G62 2M E3Z-G82 2M

1 axisPre-wired M8 connector

E3Z-G61-M3J E3Z-G81-M3J

2 axes E3Z-G62-M3J E3Z-G82-M3J

Limited-reflective for transparent glasses

Pre-wired (2 m) E3Z-L63 2M E3Z-L83 2M

Standard M8 connector E3Z-L68 E3Z-J88

Retro-reflective with-out MSR function for clear, plastic bottles

Pre-wired (2 m) *2 E3Z-B61 2M E3Z-B81 2M

Standard M8 connector E3Z-B66 E3Z-B86

Pre-wired (2 m) *2 E3Z-B62 2M E3Z-B82 2M

Standard M8 connector E3Z-B67 E3Z-B87

Red light Infrared light

15 m

10 m

30m

4 m (100 mm)

*2

5 to 100 mm (wide view)

1 m

90±30 mm (narrow beam)

20 to 40 mm (BGS min setting)20 to 200 mm (BGS max setting)

40 min. Incident threshold (FGS min setting)

200 min. Incident threshold (FGS max setting)

2 to 20 mm (BGS min setting)2 to 80 mm (BGS max setting)

25 mm

30±20 mm

*1

500 mm (80 mm)

2 m (500 mm)

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E3Z

Variety of Connection Specifications The models with the connection specifications marked with a black circle in the table are available. The model number indication is a combination of the basic model and the connection specification.

NPN Output

Clamp-type e-CON pre-wired connectors are also available for models shaded in . Add "-ECON-C 2M" after the basic model number to specify the connectors.

Example: E3Z-T61-M1TJ 0.3M

Basic modelnumber

Connectionspecification

ModelModel

number example

E3Z-T61-M1TJ 0.3M E3Z-T61 0.5M E3Z-T61 5M E3Z-T61

-M1J 0.3ME3Z-T61

-M3J 0.3M

E3Z-T61-ECON 0.3M

E3Z-T61-ECON 0.5M

E3Z-T61-ECON 2M

Sensing method

Sens-ing dis-tance

Main features

Connec-tion

specifi-cation

M12 pre-wired Smart-click connec-

tor (cable length: 0.3 m)

Pre-wired (cable length:

0.5 m)

Pre-wired (cable length:

5 m)

M12 pre-wired stan-

dard connec-tor (cable

length: 0.3 m)

M8, 4-pin pre-wired con-

nector (cable length: 0.3 m)

e-CON pre-wired con-

nector (cable length: 0.3 m/

0.5 m)

e-CON pre-wired con-

nector (cable length: 2 m)

Basic model number

-M1TJ 0.3M 0.5M 5M -M1J 0.3M -M3J 0.3M-ECON 0.3M-ECON 0.5M

-ECON 2M

Through-beam

15 m Infrared light E3Z-T61 ! ! ! ! ! ! !

10 m Red light E3Z-T61A --- ! ! ! --- ! !

30 m 2-ms re-sponse E3Z-T62 --- ! --- --- --- --- ---

Retro-reflective 4 m MSR

function E3Z-R61 ! ! ! ! ! ! !

Diffuse-reflective (narrow-beam re-flective)

100 mm Wide view E3Z-D61 --- ! ! ! ! ! !

1 mLong dis-tance

E3Z-D62 ! ! ! ! ! ! !

90 mm Narrow beam E3Z-L61 ! ! ! ! --- ! !

Distance-settable

200 mm FGS function E3Z-LS61 --- ! ! ! ! ! !

80 mm Small spot E3Z-LS63 --- ! --- --- --- --- ---

Slit-type 25 mm

1 optical axis E3Z-G61 ! ! ! ! ! ! !

2 optical axes E3Z-G62 --- ! ! ! ! ! !

Retro-reflective for clear, plastic bottles

500 mm

No MSR function

E3Z-B61 --- ! ! --- --- ! !

2 m E3Z-B62 --- ! ! ! --- ! !

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E3Z

PNP Output

ModelModel

number example

E3Z-T81-M1TJ 0.3M E3Z-T81 0.5M E3Z-T81 5M E3Z-T81

-M1J 0.3ME3Z-T81

-M3J 0.3M

Sensing method

Sens-ing dis-tance

Main features

Connec-tion

specifi-cation

M12 pre-wired Smartclick connector

(cable length: 0.3 m)

Pre-wired (cable length:

0.5 m)

Pre-wired (cable length:

5 m)

M12 pre-wired standard con-nector (cable length: 0.3 m)

M8, 4-pin pre-wired connec-

tor (cable length: 0.3 m)

Basic model number

-M1TJ 0.3M 0.5M 5M -M1J 0.3M -M3J 0.3M

Through-beam

15 m Infrared light E3Z-T81 ! ! ! ! !

10 m Red light E3Z-T81A --- --- --- ! ---

30 m 2-ms re-sponse E3Z-T82 --- ! --- --- ---

Retro-reflective 4 m MSR

function E3Z-R81 ! ! ! ! !

Diffuse-reflective (narrow-beam reflective)

100 mm Wide view E3Z-D81 ! ! ! ! !

1 mLong dis-tance

E3Z-D82 ! ! ! ! !

90 mm Narrow beam E3Z-L81 ! ! ! ! ---

Distance-settable

200 mm FGS function E3Z-LS81 --- ! ! ! !

80 mm Small spot E3Z-LS83 --- ! --- --- ---

Slit-type 25 mm

1 optical axis E3Z-G81 ! ! --- ! !

2 optical axes E3Z-G82 --- ! --- ! !

Retro-reflective for clear, plastic bottles

500 mm

No MSR function

E3Z-B81 --- ! --- ! ---

2 m E3Z-B82 --- ! ! ! ---

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E3Z

Oil-resistive Sensors [Refer to Dimensions on page 16.]

*1. The Reflector is sold separately. Select the Reflector model most suited to the application. *2. The sensing distance specified is possible when the E39-R1S is used. Values in parentheses indicate the minimum required distance between the Sensor and Reflector. *3. Through-beam Sensors are normally sold in sets that include both the Emitter and Receiver.

Orders for individual Emitters and Receivers are accepted. (Modifications are required for some models. Ask your OMRON representative for details.)

Accessories (Order Separately)Slit (A Slit is not provided with Through-beam Sensors) Order a Slit separately if required. [Refer to Dimensions on page 18.]

Reflectors (Reflector required for Retroreflective Sensors) A Reflector is not provided with the Sensor. Be sure to order a Reflector separately. [Refer to Dimensions on E39-L/F39-L/E39-S/E39-R]

Note: The actual sensing distance may be reduced to approximately 70% of the typical sensing distance when using a Reflector other than E39-R1 or E39-R1S.*1. Refer to Reflectors on E39-L/F39-L/E39-S/E39-R for details.*2. Values in parentheses indicates the minimum required distance between the Sensor and Reflector.

Mutual Interference Protection Filter A Filter is not provided with the Sensor (for the through-beam E3Z-T!!A). Order a Filter separately if required.

Sensing method Appearance Connection meth-od Sensing distance

ModelNPN output PNP output

Through-beam(Emitter + Receiver) *3

Pre-wired (2 m)E3Z-T61K 2M E3Z-T81K 2MEmitter E3Z-T61K-L 2MReceiver E3Z-T61K-D 2M

Emitter E3Z-T81K-L 2MReceiver E3Z-T81K-D 2M

Pre-wired M8 connectorE3Z-T61K-M3J 0.3M E3Z-T81K-M3J 0.3MEmitter E3Z-T61K-L-M3J 2MReceiver E3Z-T61K-D-M3J 2M

Emitter E3Z-T81K-L-M3J 2MReceiver E3Z-T81K-D-M3J 2M

Retro-reflective with MSR function *1

Pre-wired (2 m) *2 E3Z-R61K 2M E3Z-R81K 2M

Pre-wired M8 connector E3Z-R61K-M3J 0.3M E3Z-R81K-M3J 0.3M

Diffuse-reflective

Pre-wired (2 m) E3Z-D61K 2M E3Z-D81K 2M

Pre-wired M8 connector E3Z-D61K-M3J 0.3M E3Z-D81K-M3J 0.3M

Pre-wired (2 m) E3Z-D62K 2M E3Z-D82K 2M

Pre-wired M8 connector E3Z-D62K-M3J 0.3M E3Z-D82K-M3J 0.3M

Slit widthSensing distance Minimum detectable object

(typical) Model ContentsE3Z-T!! E3Z-T!!A

0.5-mm dia. 50 mm 35 mm 0.2-mm dia. E39-S65A

One set (contains Slits for

both the Emitter and Receiver)

1-mm dia. 200 mm 150 mm 0.4-mm dia. E39-S65B2-mm dia. 800 mm 550 mm 0.7-mm dia. E39-S65C

0.5 ! 10 mm 1 m 700 mm 0.2-mm dia. E39-S65D1 ! 10 mm 2.2 m 1.5 m 0.5-mm dia. E39-S65E2 ! 10 mm 5 m 3.5 m 0.8-mm dia. E39-S65F

Red light Infrared light

15 m

3 m (150 mm)

5 to 100 mm (wide view)

1 m

NameSensing distance (typical)*

Model Quantity RemarksE3Z-R E3Z-R!K E3Z-B!1/-B!6 E3Z-B!2/-B!7

Reflector

3 m (100 mm) (rated value)

2 m (100 mm) (rated value) --- --- E39-R1 1

• Retro-reflective models are not provided with Reflectors.

• The MSR function is enabled.

4 m (100 mm) (rated value)

3 m (150 mm) (rated value)

500 mm (80 mm) (rated value)

2 m (500 mm) (rated value) E39-R1S 1

5 m (100 mm) --- --- --- E39-R2 12.5 m (100 mm) --- --- --- E39-R9 13.5 m (100 mm) --- --- --- E39-R10 1

Fog Preventive Coating 3 m (100 mm) ---

500 mm (80 mm) (rated value)

2 m (500 mm) (rated value) E39-R1K 1

Small Reflector 1.5 m (50 mm) --- --- --- E39-R3 1

Tape Reflector700 mm (150 mm) --- --- --- E39-RS1 11.1 m (150 mm) --- --- --- E39-RS2 11.4 m (150 mm) --- --- --- E39-RS3 1

Sensing distance Appearance/Dimensions Model Quantity Remarks

3 m E39-E11Two sets each for the Emitter and Receiver(total of four pieces)

Can be used with the E3Z-T!!A Through-beam models. The arrow indicates the direc-tion of polarized light. Mutual interference can be prevented by altering the direction of polarized light from or to adjacent Emitters and Receivers.0.2

1

4.910.87.4

11.231.4

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E3Z

Mounting Brackets A Mounting Bracket is not enclosed with the Sensor. Order a Mounting Bracket separately if required. [Refer to Dimensions on E39-L/F39-L/E39-S/E39-R]

Note: 1. When using Through-beam models, order one bracket for the Receiver and one for the Emitter.2. Refer to Mounting Brackets on E39-L/F39-L/E39-S/E39-R for details.

* Cannot be used for Standard Connector models.

Sensor I/O Connectors (Models for Connectors and Pre-wired Connectors: A Connector is not provided with the Sensor. Be sure to order a Connector separately.)[Refer to Dimensions for XS3, XS2, XS5. For e-CON, inquire.]

Note: When using Through-beam models, order one connector for the Receiver and one for the Emitter.*1. Refer to Introduction to Sensor I/O Connectors for details.*2. The Sensor can be used in low-temperature environments (!25°C to !40°C). Do not use the Sensor in locations that are subject to oil.*3. The connector will not rotate after connecting.*4. The cable is fixed at an angle of 180° from the sensor emitter/receiver surface.

Appearance Model (material) Quantity Remarks Appearance Model (material) Quantity Remarks

E39-L153(SUS304) 1

Mounting Brackets

E39-L98(SUS304) 1 Metal Protective Cover

Bracket *

E39-L104(SUS304) 1

E39-L150(SUS304) 1 set

(Sensor adjuster)

Easily mounted to the aluminum frame rails of conveyors and easily adjusted.

For left to right adjust-ment

E39-L43(SUS304) 1 Horizontal Mounting

Brackets *

E39-L151(SUS304) 1 set

E39-L142(SUS304) 1 Horizontal Protective

Cover Bracket *

E39-L44(SUS304)

1 Rear Mounting Bracket E39-L144(SUS304)

1Compact Protective Cover Bracket (For E3Z only) *

Size Cable Appearance Cable type Model

M8 *1

Standard

2 m

4-wire

XS3F-M421-402-A

5 m XS3F-M421-405-A

2 m XS3F-M422-402-A

5 m XS3F-M422-405-A

M12 *1(For -M1J models)

2 m

3-wire

XS2F-D421-DC0-A

5 m XS2F-D421-GC0-A

2 m XS2F-D422-DC0-A

5 m XS2F-D422-GC0-A

M12(For -M1TJ models)

2 m4-wire

XS5F-D421-D80-A

5 m XS5F-D421-G80-A

e-CON

2 m

4-wire

E39-ECON2M

5 m E39-ECON5M

0.5 to 1 m E39-ECONW!M! indicates cable length (in units of m). Specify with 0.1-increments.

1.1 to 1.5 m

1.6 to 2 m

M8PUR (Polyure-thane) cable *2

2 m

4-wire

XS3F-M421-402-L

5 m XS3F-M421-405-L

2 m XS3F-M422-402-L

5 m XS3F-M422-405-L

Straight *3

L-shaped *3 *4

Straight *3

L-shaped *3

Straight

12

34

Single-end connector

12

34

43

12

Double-end connectors

Straight *3

L-shaped *3 *4

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E3ZRatings and Specifications

*1. Values in parentheses indicate the minimum required distances between the Sensors and Reflectors.*2. Plastic bottles must pass with the minimum clearance of 500 mm.

Sensing method Through-beam Retro-reflective with MSR function Diffuse-reflective (Narrow-

beam Models)

Model

NPNout-put

Pre-wired E3Z-T61 E3Z-T62 E3Z-T61A E3Z-R61 E3Z-D61 E3Z-D62 E3Z-L61

Connector (M8) E3Z-T66 E3Z-T67 E3Z-T66A E3Z-R66 E3Z-D66 E3Z-D67 E3Z-L66

PNPout-put

Pre-wired E3Z-T81 E3Z-T82 E3Z-T81A E3Z-R81 E3Z-D81 E3Z-D82 E3Z-L81

Item Connector (M8) E3Z-T86 E3Z-T87 E3Z-T86A E3Z-R86 E3Z-D86 E3Z-D87 E3Z-L86

Sensing distance 15 m 30 m 10 m

4 m (100 mm) *1(when using E39-R1S)3 m (100 mm) *1(when using E39-R1)

100 mm (white paper: 100 ! 100 mm)

1 m (white paper: 300 ! 300 mm)

90 + 30 mm (white paper, 100 x 100 mm)

Spot diameter (typical) ---

(2.5 dia. and sensing dis-tance of 90 mm)

Standard sensing object Opaque: 12-mm dia. min. Opaque: 75-mm dia. min. ---

Minimum detectable object (typical) --- 0.1 mm (cop-per wire)

Differential travel --- 20% max. of setting distanceRefer to Engi-neering data on page 10.

Directional angle Both emitter and receiver: 3 to 15° 2 to 10° ---

Light source (wavelength) Infrared LED (870 nm) Red LED(660 nm) Red LED (660 nm) Infrared LED (860 nm) Red LED

(650 nm)

Current consumption 35 mA max. (Emitter: 15 mA max., Receiv-er: 20 mA max.) 30 mA max.

Protection circuitsReversed power supply polarity protection, Output short-circuit protection, and Re-versed output polarity protection

Reversed power supply polarity protection, Output short-circuit protection, Mutual interference prevention, and Reversed output polarity protection

Response timeOperate or reset: 1 ms max.

Operate or reset: 2 ms max.

Operate or reset: 1 ms max.

Degree of protection IEC, IP67

Connection method Pre-wired cable (standard length: 2 m and 0.5 m), Connector (M8)

Weight(packedstate)

Pre-wired cable (2 m) Approx. 120 g Approx. 65 g

Connector Approx. 30 g Approx. 20 g

MaterialCase PBT (polybutylene terephthalate)

Lens Modified polyarylate Methacrylic resin Modified polyarylate

Sensing method Retro-reflective for clear, plastic bottles (without MSR function)

ModelNPN output E3Z-B61 E3Z-B66 E3Z-B62 E3Z-B67

Item PNP output E3Z-B81 E3Z-B86 E3Z-B82 E3Z-B87

Sensing distance 500 mm (80 mm) *1 (using E39-R1S) 2 m (500 mm) *1 *2 (using E39-R1S)

Standard sensing object 500-ml (65-mm dia.) transparent round plastic bottles

Light source (wavelength) Red LED (660 nm)

Current consumption 30 mA max.

Protection circuits Reversed power supply polarity protection, Output short-circuit protection, Mutual interference prevention, and Reversed output polarity protection

Response time Operate or reset: 1 ms max.

Degree of protection IEC, IP67

Connection method Pre-wired cable (standard length: 2 m and 0.5 m) Connector (M8, 4 pins) Pre-wired cable (standard

length: 2 m and 0.5 m) Connector (M8, 4 pins)

Weight (packed state)

Pre-wired cable (2 m) Approx. 65 g

Standard Connector Approx. 20 g

MaterialCase PBT (polybutylene terephthalate)

Lens Modified polyarylate

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E3Z

The E3Z-T!2-G0 is equipped with an emission stop function. Ratings and specifications of this function are given in the following table.

Visible spot models are available for through-beam NPN output models. The different items from E3Z-T62 are listed below.

Item Sensing methodOutput and Modes Through-beam models, NPN output: E3Z-T62/T67-G0, PNP output: E3Z-T82/T87-G0

Emission stop function

Input

<NPN models> Emission OFF: Short-circuit to 0 V or 1.5 V max. (Outflow current 1 mA max.), Emission ON: Discon-nected (Leakage current 0.1 mA max.)<PNP models> Emission OFF: Short-circuit to +DC (Power supply plus side) or +DC-1.5 V max. (Inlet current 3 mA max.), Emission ON: Disconnected (Leakage current 0.1 mA max.)

Response time Operate or reset: 0.5 ms max.

Model E3Z-T62-SOSDW-P2

Light source (wavelength) Orange LED (615 nm)

Response time Operate or reset: 1 ms max.

Connection method Pre-wired lable (Standard length: 2 m)

Sensing method Transparent glass Limited-reflective (for transparent object detection )

Model NPN output E3Z-L63 E3Z-L68

Item PNP output E3Z-L83 E3Z-L88

Sensing distance 30±20 mm (transparent glasses 100 ! 100 mm)

Spot diameter 2-mm dia. min. (at sensing distance of 30 mm)

Minimum detectable object (typical) 0.1 mm dia. (copper wire)

Light source (wavelength) Red LED (660 nm)

Current consumption 30 mA max.

Protection circuits Power supply reverse polarity protection, Output short-circuit protection, Mutual interference prevention,Reverse output polarity protection

Response time Operate or reset: 1 ms max.

Degree of protection IEC, IP67

Connection method Pre-wired (standard length: 2 m) M8 connector

Weight (packed state)

Pre-wired cable (2 m) Approx. 65 g

Standard Connector Approx. 20 g

MaterialCase PBT (polybutylene terephthalate)

Lens Modified polyarylate

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E3Z

Oil-resistant

* Values in parentheses indicate the minimum required distance between the Sensor and Reflector.

Common

* The ambient temperature range during operation for connector models depends on the model. For the E3Z-T66/T86/R66/R86, the range is "40°C to 55°C. For the E3Z-D66/D86/D67/D87, the range is "30°C to 55°C. For other connector models, the range is "25°C to "55°C. The sensing distance for Retro-reflective Models (E3Z-R66/R86) between "40°C to "25°C, however, will be as follows (not the values in the table): With E39-R1S: 3 m (100 mm), With E39-R1: 2 m (100 mm). Also, use the XS3F-M42!-4!!-L Sensor I/O Connector (PUR cable) for applications between "25°C to "40°C. (Refer to page 6.)

Sensing method Through-beam Retro-reflective Diffuse-reflective

Model

NPNout-put

Pre-wired Models E3Z-T61K E3Z-R61K E3Z-D61K E3Z-D62K

M8 Pre-wired connector E3Z-T61K-M3J E3Z-R61K-M3J E3Z-D61K-M3J E3Z-D62K-M3J

PNPout-put

Pre-wired Models E3Z-T81K E3Z-R81K E3Z-D81K E3Z-D82K

Item M8 Pre-wired connector E3Z-T81K-M3J E3Z-R81K-M3J E3Z-D81K-M3J E3Z-D82K-M3J

Sensing distance 15 m

3 m (150 mm) * (when using E39-R1S)2 m (100 mm) * (when using E39-R1)

100 mm (white paper: 100 ! 100 mm)

1 m (white paper: 300 ! 300 mm)

Standard sensing object Opaque: 12-mm dia. min. Opaque: 75-mm dia. min. ---

Differential travel --- 20% max. of setting distance

Directional angle Both emitter and receiver: 3 to 15° 2 to 10° ---

Light source (wavelength) Infrared LED (870 nm) Red LED (660 nm) Infrared LED (860 nm)

Current consumption35 mA max. (Emitter: 15 mA max., Receiver: 20 mA max.)

30 mA max.

Protection circuits

Reversed power supply polarity protection, Output short-circuit protection, and Reversed output po-larity protection

Reversed power supply polarity protection, Output short-circuit protection, Mutual in-terference prevention, and Reversed output polarity protection

Response time Operate or reset: 1 ms max.

Degree of protection IP67 (IEC), Oil resistant models: IP67 (IEC) (in-house standards: oilproof), excluding cables and connectors

Connection method Pre-wired cable (standard length: 2 m), M8 Pre-wired Connector

Weight(packedstate)

Pre-wired cable (2 m) Approx. 120 g Approx. 65 g

Connector (M8, 4 pins) Approx. 50 g Approx. 30 g

MaterialCase PBT (polybutylene terephthalate)

Lens Modified polyarylate Methacrylic resin Modified polyarylate

Power supply voltage 12 to 24 VDC±10%, ripple (p-p): 10% max.

Control output

Load power supply voltage: 26.4 VDC max., Load current: 100 mA max.Residual voltage: Load current of less than 10 mA: 1 V max.

Load current of 10 to 100 mA: 2 V max.Open collector output (NPN/PNP depending on model)Light-ON/Dark-ON selectable

Sensitivity adjustment One-turn adjuster

Ambient illumination (Receiver side) Incandescent lamp: 3,000 lx max.Sunlight: 10,000 lx max.

Ambient temperature range Operating: "25 to 55°C, Some connector models: "40°C to 55°C * (with no icing or condensation)Storage: "40 to 70°C (with no icing or condensation)

Ambient humidity range Operating: 35% to 85%, Storage: 35% to 95% (with no condensation)

Insulation resistance 20 M# min. at 500 VDC

Dielectric strength 1,000 VAC, 50/60 Hz for 1 min

Vibration resistance Destruction: 10 to 55 Hz, 1.5 mm double amplitude for 2 hours each in X, Y, and Z directions

Shock resistance Destruction: 500 m/s2 3 times each in X, Y, and Z directions

IndicatorOperation indicator (orange)Stability indicator (green)Through-beam Emitter has power indicator (orange) only.

Accessories Instruction manual (Neither Reflectors nor Mounting Brackets are provided with any of the above models.)

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10

E3ZEngineering Data (Typical)

Parallel Operating Range

Through-beam Models Through-beam Models Through-beam Models

E3Z-T!1(T!6) E3Z-T!A E3Z-T!2(T!7)

Through-beam Models Through-beam Models Retro-reflective Models

E3Z-T!1(T!6) and Slit(A Slit is mounted to the Emitter and Receiver.)

E3Z-T!A and Slit(A Slit is mounted to the Emitter and Receiver.)

E3Z-R!1(R!6) and Reflector

E3Z-B!1/B!6 + E39-R1S Reflector (Order Separately)

E3Z-B!2/B!7 + E39-R1SReflector (Order Separately)

1000

800

600

400

200

0

"200

"400

"600

"800

"1000

40302010Distance

X (m)

Y

X

Dis

tanc

e Y

(m

m)

1000

800

600

400

200

0

"200

"400

"600

"800

"1000

40302010

Y

X

Distance X (m)

Dis

tanc

e Y

(m

m)

2.0

1.5

1.0

0.5

0

"0.5

"1.0

"1.5

"2.0

40302010Distance

X (m)

Dis

tanc

e Y

(m

m)

Y

X

250

200

150

100

50

0

"50

"100

"150

"200

"250

5 4 3 2 1

E39-S65B

E39-S65C

E39-S65D

E39-S65E E39-S65F

Distance X (m)

Dis

tanc

e Y

(m

m) 200

150

100

50

0

"50

"200

"150

"100

5 4 3 2 1

E39-S65B

E39-S65C

E39-S65D E39-S65E

E39-S65F

Distance X (m)

Dis

tanc

e Y

(m

m)

Y

X

Y

X

200

150

100

50

0

"50

"100

"150

"200

8642

E39-R9

E39-R1SE39-R1

E39-R10

E39-R2

E39-R1K

E39-R3

Dis

tanc

e Y

(m

m)

Distance X (m)

30.5 1 1.5 2 2.5

Y

X

"50

"40

"30

"20

"10

0

10

20

30

40

50

Dis

tanc

e Y

(m

m)

Reflector: E39-R1S

500-mm type

Distance X (m)

"100

"80

"60

"40

"20

0

20

40

60

80

100

Dis

tanc

e Y

(m

m)

4.50.5 1 1.5 2 2.5 3 3.5 4

Reflector: E39-R1S

Distance X (m)

2-m type

Y

X

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E3Z

Operating Range

Diffuse-reflective Models Diffuse-reflective Models Narrow-beam Reflective Models

E3Z-D!1(D!6) E3Z-D!2(D!7) E3Z-L!1(L!6)

Excess Gain vs. Set Distance

Through-beam Models Retro-reflective Models Diffuse-reflective Models

E3Z-T!1(T!6)/-T!A/-T!2(T!7) E3Z-R!1(R!6) and Reflector E3Z-D!1(D!6)

Diffuse-reflective Models Narrow-beam Reflective Models Limited reflective Models

E3Z-D!2(D!7) E3Z-L!1(L!6) E3Z-L!3(L!8)

30

20

10

0

"10

"20

"30

250150 20010050

Y

X

Sensing object: 100 ! 100 mm white paper

Dis

tanc

e Y

(m

m)

Distance X (m)

80

60

40

20

0

"20

"40

"60

"80

1.61.0 1.20.6 1.40.80.2 0.4

Y

X

Sensing object: 300 ! 300 mm white paper

Dis

tanc

e Y

(m

m)

Distance X (m)

Y

X

10

8

6

4

2

0

"2

"4

"6

"8

"10

Sensing object: 100 ! 100 mm white paper

50 100 150200

250

Dis

tanc

e Y

(m

m)

DistanceX (m)

100

10

1

0.1 0 10 20 30 40 50 70 60 80

E3Z-T@A

E3Z-T@2 (T@7)

E3Z-T@1 (T@6)

Exc

ess

gain

ratio

Distance (m)

100

10

1

0.1106 8420

E39-R1S

E39-R1

E39-R10

E39-R2

E39-R1K

E39-R3

E39-R9

Exc

ess

gain

rat

io

Distance (m)

1007050

30

1075

3

10.70.5

0.3

0.10 50 100 150 200 250 300 350

Exc

ess

gain

ratio

Distance (m)

Operating level

Sensing object: 100 ! 100 mm white paper

1007050

30

1075

3

10.70.5

0.3

0.10 0.5 1 1.5 2.52 3

Exc

ess

gain

rat

io

Distance (m)

Operating level

Sensing object: 300 ! 300 mm white paper 1007050

30

1075

3

10.70.5

0.3

0.10 50 100 150 200 250 300 350

Exc

ess

gain

ratio

Distance (m)

Operating level

SUS

White paper

Glass

1007050

30

1075

3

10.70.5

0.3

0.10 20 40 60 80 100 120

Exc

ess

gain

ratio

Distance (m)

Operating level

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E3Z

Excess Gain vs. Set Distance

E3Z-B!1/B!6 + E39-R1SReflector (Order Separately)

E3Z-B!2/B!7 + E39-R1SReflector (Order Separately)

Sensing Object Size vs. Sensing Distance

Diffuse-reflective Models Diffuse-reflective Models Narrow-beam Reflective Models

E3Z-D!1(D!6) E3Z-D!2(D!7) E3Z-L!1(L!6)

Spot Diameter vs. Sensing Distance Differential Travel vs. Sensing Distance

Narrow-beam Reflective Models Narrow-beam Reflective Models

E3Z-L!1(L!6) E3Z-L!1(L!6)

0.1

1

10

100

0.5 1 1.5 2 2.5 3

Exc

ess

gain

ratio

500-mm type

Distance (m)

0.1

1

10

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Exc

ess

gain

ratio

Distance (m)

2-m type

d

d

350

300

250

200

150

100

50

350300250200150100500Side length (one side) of sensing object: d (mm)

Black paper

SUS (glossy surface)

Dis

tanc

e (m

m)

White paper d

d

4.5

4

3.5

3

2.5

2

1.5

1

0.5

350300250200150100500Side length (one side) of sensing object: d (mm)

Black paper

SUS (glossy surface)D

ista

nce

(m)

White paper

d

d

300

250

200

150

100

50

10010 20 307.51 2 3 50

Side length (one side) of sensing object: d (mm)

Dis

tanc

e (m

)

White paper

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

1601401208040 10060200

Distance (mm)

Spo

t dia

met

er (

mm

) 30

25

20

15

10

5

15010075 125500

Distance (mm)

Diff

eren

tial t

rave

l (m

m)

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13

E3ZI/O Circuit Diagrams

NPN Output

PNP Output

* Models numbers for Through-beam Sensors (E3Z-T!!) are for sets that include both the Emitter and Receiver. The model number of the Emitter is expressed by adding "-L" to the set model number (example: E3Z-T61-L 2M), the model number of the Receiver, by adding "-D" (example: E3Z-T61-D 2M.) Refer to Ordering Information to confirm model numbers for Emitter and Receivers.

Model* Operation mode Timing charts Operation

selector Output circuit

E3Z-T61(K)E3Z-T66E3Z-T62E3Z-T67E3Z-T61AE3Z-T66AE3Z-R61(K)E3Z-R66E3Z-D61(K)E3Z-D66E3Z-D62(K)E3Z-D67E3Z-L61E3Z-L66E3Z-B61E3Z-B66E3Z-B62E3Z-B67E3Z-L63E3Z-L68

Light-ON L side(LIGHT ON)

Dark-ON D side(DARK ON)

E3Z-T62-G0E3Z-T67-G0 --- ---

Model* Operation mode Timing charts Operation

selector Output circuit

E3Z-T81(K)E3Z-T86E3Z-T82E3Z-T87E3Z-T81AE3Z-T86AE3Z-R81(K)E3Z-R86E3Z-D81(K)E3Z-D86E3Z-D82(K)E3Z-D87E3Z-L81E3Z-L86E3Z-B81E3Z-B86E3Z-B82E3Z-B87E3Z-L83E3Z-L88

Light-ON L side(LIGHT ON)

Dark-ON D side(DARK ON)

E3Z-T82-G0E3Z-T87-G0 --- ---

Incident lightNo incident light

ONOFFON

OFFOperate

Reset

Operationindicator (orange)

(Between brown (1) and black (4) leads)

Output transistor

Load(e.g., relay)

12

34

Connector Pin Arrangement e-CON Connector Pin Arrangement

Pin 2 is not used.

Press fit Clamp

4

12 4

3

3

1 12 to 24 VDC Br o w n

Bla c k (Control output)

Blue

100 mA max.

Ope r ation indicator Stability

indicator (Green) (O r ange )

0 V

Z D

Load (Rel a y )

12

34

Photo - elect r ic Sensor main circuit

Through-beam Receivers, Retro-reflective Models, Diffuse-reflective Models, Limited reflective Models.

Incident lightNo incident light

ONOFFON

OFFOperate

Reset

Operationindicator (orange)

(Between brown (1) and black (4) leads)

Output transistor

Load(e.g., relay)

12 4

3

3

1Power indicator (orange)

e-CON Connector Pin Arrangement

12

34

Press fit Clamp type12

34

Connector Pin Arrangement

Pins 2 and 4 are not used.

12 to 24 VDC

Brown

Blue

Photo-electricSensormaincircuit

Through-beam Emitter

ONOFF

ONOFFON

OFF

Indicator (orange)

(Between blue (3) and pink (2) leads)

Emission stop input

LED for emission

12 4

3

Connector Pin Arrangement

Pin 4 is not used.

1

2

30 V

12 to 24 VDCBrown

Pink

Blue

Power indicator(Orange)

Photo-electric Sensor main circuit

(Emission stop input)

Through-beam Emitter

Incident lightNo incident light

ONOFFON

OFFOperate

Reset

Operationindicator (orange)

(Between blue (3) and black (4) leads)

Output transistor

Load(e.g., relay) 4

12 4

3

1

3 0 V

ZD

Connector Pin Arrangement

Pin 2 is not used.

12 to 24 VDC Brown

Black

(Control output)

Blue 100 mA max.

Operation indicator Stability

indicator (Green) (Orange)

Load (Relay)

Photo-electric Sensor main circuit

Through-beam Receivers, Retro-reflective Models, Diffuse-reflective Models, Limited reflective Models.

Incident lightNo incident light

ONOFFON

OFFOperate

Reset

Operationindicator (orange)

(Between blue (3) and black (4) leads)

Output transistor

Load(e.g., relay)

12 4

3

3

1Power indicator (orange) Connector Pin Arrangement

Pins 2 and 4 are not used.

12 to 24 VDC

Brown

Blue

Photo- electric Sensor Main Circuit

Through-beam Emitter

ONOFF

ONOFFON

OFF

(Between brown (1) and pink (2) leads)

Indicator (orange)

Emission stop input

LED for emission

12 4

3

Connector Pin Arrangement

Pin 4 is not used.

1

2

30 V

12 to 24 VDCBrown

Pink

Blue

Power indicator(Orange)

Photo-electric Sensor main circuit

(Emission stop input)

Through-beam Emitter

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14

E3Z

Plugs (Sensor I/O Connectors)

Nomenclature

24

13

1234

BrownWhite Blue Black

Wire color

XS3F-M421-402-AXS3F-M421-405-AXS3F-M422-402-AXS3F-M422-405-A

Pin arrangement

Note: Pin 2 is not used.

Classifi-cation

Wirecolor

Connector pin No. Application

DC

Brown 1 Power supply (+V)

White 2 (Emission stop input)

Blue 3 Power supply (0 V)

Black 4 Output

E39-ECON!M

E39-ECONW!M

e-CON connectorM8 connector

Through-beam ModelsE3Z-T!! (Emitter)E3Z-T!!A (Receiver)

Retro-reflective ModelsE3Z-R!!E3Z-B!!

Diffuse-reflective ModelsE3Z-D!!

Narrow-beam Reflective ModelsE3Z-L!!

Limited reflective ModelsE3Z-L!!

Stability indicator(green)

Operation selector

Operation indicator(orange)Sensitivity adjuster

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15

E3ZSafety Precautions

Refer to Warranty and Limitations of Liability.

This product is not designed or rated for ensuring safety of persons either directly or indirectly.Do not use it for such purposes.

Do not use the product in atmospheres or environments that exceed product ratings.

! WiringM8 Metal Connector• Be sure to connect or disconnect the metal connector after turning

OFF the Sensor.• Hold the connector cover to connect or disconnect the metal

connector.• Secure the connector cover by hand. Do not use any pliers,

otherwise the connector may be damaged.• The proper tightening torque range is between 0.3 and 0.4 N·m. Be

sure to tighten the connector securely, otherwise the specified degree of protection may not be maintained or the connector may be disconnected due to vibration.

! MountingSensor MountingUse M3 screws to mount the sensor and tighten each screw to a maximum torque of 0.53 N·m.

! Oil-resistant ModelsOil Resistance• Although the E3Z-!!!K Sensors have oil-resistant specifications,

performance may be affected by certain types of oil. Refer to the following table.

• E3Z-!!!K Sensors are tested for resistance to the oils given in the following table. Refer to the information in the table when deciding which type of oil to use.

Note: 1. The E3Z maintained a minimum insulation resistance of 100 M# after it was dipped in all the above oils for 240 hours.

2. When using the Sensors in environments subject to oils other than those listed above, use the figures for kinematic viscosity and pH from the table as general guidelines. Additives and other substances contained in oils may affect the E3Z. Be sure to consider this before use.

WARNING

Precautions for Correct Use

E3Z-@@@ E39-L104 Mounting Bracket(sold separately)

Test oil clas-sification Product name

Kinematic viscosity(mm2/s)at 40°C

pH

Lubricant Velocity No.3 2.02

---Water insolu-ble machining oil

Yushiron Oil No.2 ac Less than 10

Water soluble machining oil

Yushiroken EC50T-3

---

7 to 9.5Yushiron Lubic HWC68 7 to 9.9Gryton 1700D 7 to 9.2Yushironken S50N 7 to 9.8

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16

E3ZDimensions

Sensors

* Models numbers for Through-beam Sensors (E3Z-T!!) are for sets that include both the Emitter and Receiver. The model number of the Emitter is expressed by adding "-L" to the set model number (example: E3Z-T61-L 2M), the model number of the Receiver, by adding "-D" (example: E3Z-T61-D 2M.) Refer to Ordering Information to confirm model numbers for Emitter and Receivers.

(Unit: mm)Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified.

Through-beam*Pre-wired ModelsE3Z-T61(K)E3Z-T81(K)E3Z-T61AE3Z-T81AE3Z-T62(-G0)E3Z-T82(-G0)

2020

12

32.8

25.4

12.7

4 dia. vinyl-insulated round cable with 2 conductors (Conductor cross section: 0.2 mm2 (AWG24), Insulator diameter: 1.1 mm), Standard length: 2 m

Two, M3

Power indicator (orange)

Emitter

Lens

11

2.1

3131

10.810.8

7.2

Pins 2 and 4 are not used.

Terminal No.

Specifi-cations

1 +V2 ---3 0V4 ---

(Excluding -G0)

Pin 4 is not used.

Terminal No.

Specifi-cations

1 +V2 Input3 0V4 ---

(-G0)

6

15.8

18

4 dia. vinyl-insulated round cable with 2 or 3 conductors, Standard length: 2m

Press-fit e-CON Pre-wired Connector

4 dia. vinyl-insulated round cable with 2 or 3 conductors, Standard length: 0.3 m,0.5m, and 2m

15

5.9

15.64321

M12!1

1

32

4 dia. vinyl-insulated round cable with 2 or 3 conductors, Standard length: 0.3 m

4

M8 Pre-wired Connector(E3Z-T@@K-M3J)

4 dia. vinyl-insulated round cable with 2 or 3 conductors, Standard length: 0.3 m

M8

2 4

1 3

4321

Clamp-type e-CON Pre-wired Connector(E3Z-T61-ECON-C)

M12 Pre-wired Connector(E3Z-T@@-M1J)

* The Emitter cable has two conductors and the Receiver cable has three conductors.

202032.8

25.4

12.7

4 dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2 (AWG24), Insulator diameter:1.1 mm), Standard length: 2 m

Two, M3

4.511.2

Stability indicator (green)

Operation Indicator (orange) 7.5

Sensitivity adjuster

Operation selector

Receiver

Lens

11

2.1

3131

10.810.8

7.2

Pin 2 is not used.

Terminal No.

Specifi-cations

1 +V2 ---3 0V4 Output

Through-beam*Connector ModelsE3Z-T66E3Z-T86E3Z-T66AE3Z-T86AE3Z-T67(-G0)E3Z-T87(-G0)

M8 connector

10.4 Two, M3

Lens

11

Power indicator (orange)

9.75

Emitter

12

20202.1

12.7

3131

10.810.8

7.232.8

25.4

Pins 2 and 4 are not used.

Terminal No.

Specifi-cations

1 +V2 ---3 0V4 ---

(Excluding -G0)

Pin 4 is not used.

Terminal No.

Specifi-cations

1 +V2 Input3 0V4 ---

(-G0)

M8 connector

9.75

Lens

Stability indicator (green)

Operation Indicator (orange)

Sensitivity adjuster

Operation selector

Receiver

Two, M3

2.8

25.4

4.511.2

7.5

12.7

2020

10.810.8

7.2

10.4

11

2.1

3131

3

Pin 2 is not used.

Terminal No.

Specifi-cations

1 +V2 ---3 0V4 Output

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17

E3Z

Retro-reflective ModelsPre-wired ModelsE3Z-R61(K) E3Z-B61E3Z-R81(K) E3Z-B81E3Z-D61(K) E3Z-B62E3Z-D81(K) E3Z-B82E3Z-D62(K) E3Z-L63E3Z-D82(K) E3Z-L83E3Z-L61E3Z-L81

2.8

25.4

4 dia. vinyl-insulated round cable with 3conductors (Conductor cross section:0.2 mm2 (AWG24), Insulator diameter:1.1 mm), Standard length: 2 m

Stability indicator (green)

Two, M3

Sensitivity adjuster

Operation selector

Operation Indicator (orange)

2.1

3131

Receiver Lens 7 dia.

EmitterLens 7 dia.

2020

16.7

10.810.8

32.8

4.511.2

7.5

25.48

Terminal No.

Specifica-tions

1 +V2 ---3 0V4 Output

Clamp-type e-CON pre-wired connectors (E3Z-@6@-ECON-C)

M8 Pre-wired Connector (E3Z-T@@K-M3J)

4 dia. vinyl-insulated round cable with 3 conductors, Standard length: 0.3 m

M8

2 4

1 3

M12!1

1

32

4 dia. vinyl-insulated round cable with 3 conductors, Standard length: 0.3 m

M12 Pre-wired Connector (E3Z-@@@-M1J)

4

Press-fit e-CON Pre-wired Connector

15

5.9

15.64 dia. vinyl-insulated round cable with 3 or 4 conductors, Standard length: 0.3 m, 0.5m, and 2m

6

15.8

18

4 dia. vinyl-insulated round cable with 3 conductors, Standard length: 2 m

4321

4321

Retro-reflective ModelsConnector ModelsE3Z-R66 E3Z-B66E3Z-R86 E3Z-B86E3Z-D66 E3Z-B67E3Z-D86 E3Z-B87E3Z-D67 E3Z-L68E3Z-D87 E3Z-L88E3Z-L66E3Z-L86

Stability indicator (green)

Two, M3

9.75

Receiver Lens 7 dia.

EmitterLens 7 dia.

Sensitivity adjuster

M8 connector

Operation selector

Operation Indicator (orange)

2020

16.7

10.810.8

10.4

2.1

3131

2.8

25.4

4.511.2

7.5

3

8

Terminal No.

Specifica-tions

1 +V2 ---3 0V4 Output

Note: The lens for the E3Z-D!1/D!6/L!!/B!! is red. The lens for the E3Z-D!2/D!7 is black.

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18

E3Z

e-CON Connector Configurations

Accessories (Order Separately)

Mounting Brackets

Refer to E39-R for details.

Sensor I/O Connectors

Refer to XS2! and XS3! for details.

Wiring method Sensor connectors

Press-fit 37104-3122-000FL (made by Sumitomo 3M)

Clamp XN2A-1430 (made by OMRON)

SlitsE39-S65AE39-S65BE39-S65C

A

32.232.2

20.220.2

0.2-mm-thick

10.410.4

12.7

Model Size A MaterialE39-S65A 0.5 dia. SUS301

stainless steel

E39-S65B 1.0 dia.E39-S65C 2.0 dia.

SlitsE39-S65DE39-S65EE39-S65F

Model Size A MaterialE39-S65D 0.5 SUS301

stainless steel

E39-S65E 1.0E39-S65F 2.0

A

32.232.2 10

0.2-mm-thick

10.410.4

20.220.2

12.7

SlitsE39-L44

16.2

19.5

14.18.7

2727

31.231.2

3636

3

3

1.8

18

23.2

26.2

20°

(Mounting dimensions)SlitsE39-L104

6.7

7.0

1

4.5 6 2929

17.8

26.626.6

12.4

R20 14°

21.5

3939

10°

8.8

(Mounting dimensions)

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Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,

safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

2010.12 In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation Industrial Automation Company http://www.ia.omron.com/

(c)Copyright OMRON Corporation 2010 All Right Reserved.

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Lead-free Solder

PHOTOELECTRIC SENSOR

DIGITAL MARK SENSOR

LX-100SERIES

Introducing the ultimate mark sensorHigh resolution A/D converter Automatic optimal LED selection function

Conforming toEMC Directive

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To detect any marking, this unit is equipped with red, green and blue LED light emitting elements all in one.

SUNX’s unique coaxial reflective optics technology ensures very accurate sensing. The unit is made with a scratchproof glass lens.

Half mirror

Glass lens

High precision coaxial reflective optical system

New Advanced sensor with Visible Indicator

R•G•B light emittingelements all in one

The sensor’s basic operations are represented by 6 indicator lamps (MODE NAVI). The user can check what mode the sensor is presently in with a quick glance rendering operation simple.

To detect any marking, this unit is equipped with red, green and blue LED light emitting elements all in one.

SUNX’s unique coaxial reflective optics technology ensures very accurate sensing. The unit is made with a scratchproof glass lens.

Newlydeveloped

Total reflection mirror

Can detect any mark!

1

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To detect any marking, this unit is equipped with red, green and blue LED light emitting elements all in one.

SUNX’s unique coaxial reflective optics technology ensures very accurate sensing. The unit is made with a scratchproof glass lens.

4-digit digital display

Operation panel

12-bit A/D converter

Receiving element

Protection IP67

2 selectable sensing modes for any application

dImage schematic

The sensor utilizes all 3 R !G !B LEDs to convert the reflective light into an R !G !B ratio. Only the color of the mark indicated by teaching is accurately detected.

The sensor automatically selects the most suitable light source color from the 3 R !G !B LEDs offering the largest contrast between the mark and base (non-mark area). The sensor effectuates ultra quick mark detection with a 45 !s response time.

Color modeMark mode

A resolution of 1/4000 is realized to enable high precision mark sensing.

3 large buttons that click into position making operation easy.

The 4-digit digital display enables numerical sensing control and minute settings.

Washing the machines and production line with water will not affect the sensor thanks to its waterproof construction.

Highest inthe industry

Color modeMark mode

R (red) LED lit G (green) LED lit B (blue) LED lit All 3 R •G •B LEDs lit

Coaxial reflective optics and a sharp 1"5 mm 0.039"0.197 in spot enable

high precision sensing.

2

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RED

GREEN

BLUE

RED

GREEN

BLUE

Various functions to ensure the best mark sensing.Sensing modes can be selected depending on the application.

Mark mode

Automatic optimal LED selection functionThe 3 colors of the R •G •B LEDs are optimally selected according to the color combination. With the LX-100’s Mark mode, the built-in ‘Automatic optimal LED selection function’ automatically selects the LED for the largest contrast (S / N ratio) between the mark and base (non-mark area) to ensure optimal sensing. For more stable detection, the sensor makes selection according to the contrast and not according to the reflected light variation between the mark and base (non-mark area).

With mark sensing, the larger the received light variation is, the easier sensing becomes. Also, the higher the received light ratio (contrast) is, the more sensing is stabilized. The example on the right deals with reflected light on packing film. Great figures are indicated for the blue LED’s light amount ratio and, for even more stable sensing, the blue LED effectuates this mark sensing.The LX-100 series sensors automatically selects the optimal LED that will ensure the most stable sensing results.

MarkLight amount =ratio

Base

6 : 8Mark

Light amount =ratio

Base

8 : 4Mark

Light amount =ratio

Base

4 : 1

Optimal

Mark

Has a built-in ‘Mark mode’ that realizes a ultra quick 45 ¨s response time as well as a ‘Color mode’ offering the best mark color discrimination capacity. Use either of these modes as per the application.

This sensing mode automatically selects a single color from the 3 R • G • B LEDs to realize an ultra quick 45 !s response time. The automatic optimal LED selection function automatically selects the LED that is most suitable for the sensing. This function is perfect for ultra quick sensing.

Refle

ctive

light

Refle

ctive

light

Refle

ctive

light

Automatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selection

3

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RED

GREEN

BLUE

The color around letters is detected as a mark.

Predetermined colors are detected as marks.

Even similar colors are accurately determined using the R •G •B ratio.

3. Precise determination of consistency of the spot color (R •G •B ratio)2. R •G •B ratio calculated1. 1-level teaching for this mark

Color mode

High precision mark color discriminationThe color mode on the LX-100 series utilizes all 3 R •G •B LEDs to determine the R •G •B ratio of the mark color. The built-in 12-bit A/D converter enables high precision 1/4000-resolution judgments. The figure below is a graphic description of this process.

:: 61015:: 51015:: 51013

a Inconsistent b Consistent c Inconsistent

RGB

:::

15105

a c

b

b

MarkMarkMark

All 3 R • G • B LEDs light up and high precision mark color discrimination occurs using the R • G • B reflective light ratio. This function enables effective detection of films with patterns around the area of the mark.

Refle

ctive

light

Automatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selectionAutomatic selection

4

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Its digital display makes for easy settings! Numerical control of the settings possible

New Advanced sensor with Visible Indicator

4-digit digital display Light-receiving amount and setting values are displayed.

MODE indicator

OFF key(PRO mode: ENTER key)

ON key(PRO mode: SELECT key)

MODE indicator

MODE key(PRO mode: CANCEL key)

Operation indicator

# Selected LED: Red LED# Threshold value: 600

• Example of sensor setting indication

# Selected LED: Green LED# Threshold value: 1850

# Selected LED: Blue LED# Threshold value: 1600

This is the sensing mode. The digital display shows the light-receiving amount (mark mode) and the color consistency (color mode).

This mode enables a mark mode / color mode selection.RUN

Even beginners can quickly master MODE NAVI operationThe sensor’s basic operations are represented by 6 indicator lamps (MODE NAVI). The user can check what mode the sensor is presently in with a quick glance rendering operation simple.

Sensing status digitally controllableThe sensing status, displayed numerically, can be verified at a glance. Also, the sensor settings for each type of packing film can be digitally indicated.

This is the threshold value setting (teaching) mode. TEACH

This is the threshold fine-adjustment mode.

Timer type selection mode.

This mode enables the setting of various functions such as key lock and timer period.

ADJ

COLOR

TIMER

PRO

The 4-digit digital display enables easy verification of received light from marks and base (non-mark area). Also, the threshold value can be controlled numerically enabling setting indication easily. Displaying the direct code enables settings verification. This function is handy for remote maintenance.

( )

5

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1st digit : Mark mode (green LED)2nd digit : Standard display / ECO mode disabled /

Reverse display disabled3rd digit : Key lock mode ! ! ! FULL / No timer4th digit : Timer period set at 20 msThe above represent default settings.

2-level teaching and full-auto teaching possible

External teaching possibleTeaching is possible by external input using the operation panel or touch panel even for color mark sensors whose position within the equipment is out of reach. Models can be easily interchanged.

Direct codes enable settings verification at a glanceThe settings for the LX-100 series sensors are displayed using a 4-digit direct code. Direct codes enable easy settings verification and maintenance by phone.

Super simple teachingPress the ON button at the targeted mark.We provided an example of the most basic setting method ‘2-level teaching’.

mFor details, refer to p.7 ‘Direct code table’Direct code display example

The LEDs light up in order and each LED’s reflected light is checked instantaneously.

The LEDs light up in order and each LED’s reflected light is checked instantaneously.

Mode selection Press MODE key and select TEACH mode.

Sensing

Teaching1 Align the spot on the mark and press the ON key.2 Align the spot onto the base (non-mark area) and press the OFF key.mThe 1 2 order can be reversed.

Display showing complete settings

Mark

Mark mode

1-level teaching possibleColor mode

SpotBase

Spot

1

2

What is the direct code?

The direct code is 0004. At present, the sensor is operating with a mark at 2300 and base at 860.

Teaching complete. The optimal LED is automatically selected and the sensor automatically returns to RUN mode.

Full-auto teaching: In Mark mode, teaching is effectuated without stopping the sensing object.

1-level teaching: In Color mode, the color detected is aligned by the spot and teaching is effectuated.

Other teaching methods

6

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7

Direct code table (D-Code)

The key lock function enables input operation control that prevents mistaken changes in the sensor settings. Also possible are minute settings such as ‘RUN adjust’, allowing threshold value adjustment only, and ‘RUN teaching’, allowing teaching operation only. If setting the sensor to ‘RUN adjust’ or ‘RUN teaching’, adjustments and teaching is possible with the sensor left in RUN mode.

Key lock function Timer functionThe built-in timer function cancels signals not needed for mark sensing and lengthens the width of signals to control devices.

mThe key lock function is enabled by pressing the MODE key and OFF key simultaneously for at least 2 sec. after having effectuated settings. Press the MODE and OFF keys again simultaneously for at least 2 sec. to release.

• ON-delay and OFF-delay timers built-in• 9 timer levels available: 1 ms / 2 ms / 5 ms / 10 ms / 20 ms / 50 ms / 100 ms /

200 ms / 500 ms

High precision sensing and multiple functions provided all in a compact W57"D24"H38 mm W2.244"D0.945"H1.496 in body. Cable and plug-in connector types are available depending on the equipment used. These sensors can be easily introduced to already existing facilities.

Compact design for significant space savings

• Built-in output 1 (OUT) and output 2 (OUT)• Built-in teaching input• NPN and PNP output types available• With 5-core cable

• Built-in teaching input• NPN and PNP output types available• Straight and elbow type M12 plug-in

connector cables available (optional)

Plug-in connector type

Cable type

M12 plug-in connector cable

Other features and handy functions

Timer periodTimer modeTurn mode (Note 5)ECO mode (Note 4) Key lockDisplay mode2nd digit 3rd digit 4th digit1st digit

Display1 ms2 ms5 ms

10 ms20 ms50 ms

100 ms200 ms500 ms

nonOFF-delayON-delay

nonOFF-delayON-delay

nonOFF-delayON-delay

OFFONOFFONOFFONOFFON

FINECOARSE

FINECOARSE

FINECOARSE

FINECOARSE

FINECOARSE

FINECOARSE

FINECOARSE

FINECOARSE

L-ON

D-ON

L-ON

D-ON

L-ON

D-ON

Consistent-ON

Inconsistent-ON

OFF

ON

OFF

ON

Mark mode (green)

Mark mode (blue)

Mark mode (red)

Color mode

StandardFull lock

(All operations disabled)

RUN teaching(Teaching only enabled)

Threshold value adjustment only enabled

RUN adjust

DisplayDisplayDisplaySensing mode (light source color) Operation mode (Note 1) Sensing (Note 2)

38 mm1.496 in

24 mm0.945 in

57 mm2.244 in

Press at least 2 sec.

The sensor setting modes can be verified by a 4-digit code (D-Code). The table below shows a list of all available codes.

Percent display(Note 3)

( )

Notes: 1)

2)3)4)

5)mDefault setting: D-code ‘ ’.

In Mark mode, L-ON / D-ON is automatically set in the sensor. For example, with 2-level teaching, press the ON key at the targeted mark and press the OFF key at the base (non-mark area). When doing so, the operator does not have to consider L-ON / D-ON.Sensing accuracy can be set to either FINE (standard) or COARSE.The percent display is only enabled in mark mode.ECO mode is a function that reduces power consumption by turning off the digital display in the event no button operations are made for a predetermined time (approx. 10 sec. or more) in RUN mode. Press any button to turn the digital display on again.The turn mode is a function that reverses the digital display making it easily viewed in the event the sensor installation renders the display up-side-down.

$ When in RUN mode, press the MODE key for at least 2 sec. to display the direct code. (Remove your finger from the MODE key and the direct code will disappear.)

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8

LX-100

10%3 mm0.394%0.118 in

ORDER GUIDE

OPTIONS

AppearanceType Sensing rangeOutputModel No.

LX-101

LX-101-P

LX-101-Z

LP-101-P-Z

Sensors

Type

Elbow

Straight

Cabl

e ty

pePl

ug-in

con

nect

orty

pe

0.34 mm2 4-core cabtyre cable, with connector on one endCable outer diameter: "5 mm "0.197 in

DescriptionModel No.

NPN open-collectortransistor

PNP open-collectortransistor

NPN open-collectortransistor

PNP open-collectortransistor

CN-24B-C2

CN-24B-C5

CN-24BL-C2

CN-24BL-C5

Length: 2 m 6.562 ft

Length: 5 m 16.404 ft

Length: 2 m 6.562 ft

Length: 5 m 16.404 ft

Mating cables for plug-in connector type sensor

Type

MS-LX-1

MS-LX-2

Sensor mountingbracket

Sensor mounting brackets• MS-LX-1

Mating cables for plug-in connector type sensor

Two M4 (length 28 mm 1.102 in) screws with washers are attached.

• MS-LX-2Two M4 (length 30 mm 1.181 in) screws with washers are attached.

"14 mm"0.551 in

31 mm1.220 in

"5 mm"0.197 in

29 mm1.142 in

"14 mm"0.551 in

"5 mm"0.197 in

43.5 mm1.713 in

• CN-24B-C2• CN-24B-C5

• CN-24BL-C2• CN-24BL-C5

Mating cable is not supplied with the plug-in connector type. Please order it separately.

Mating cable is not supplied with the plug-in connector type sensor. Please order it separately.

DescriptionModel No.

Mounting bracket made for LX-100 series applicable for various kinds of installations

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9

LX-100

SPECIFICATIONS

LX-101LX-101-P

Cable typeType

PNP outputNPN output

Mode

l No. LX-101-Z

LX-101-P-Z

Plug-in connector type

ItemSensing range

Spot size

Supply voltage

Current consumption

Output 1(OUT)

Protection

Ambient temperature

Ambient humidity

Ambient illuminance

Voltage withstandability

Vibration resistance

Shock resistance

Short-circuit protection

Output operation

Short-circuit protection

Output operation

10 %3 mm 0.394 %0.118 in

1"5 mm 0.039"0.197 in (at 10 mm 0.394 in setting distance)

12 to 24 V DC %10 % Ripple P-P 10 % or less

Response time

Teaching input

Mark mode: 45 !s or less, Color mode: 150 !s or less

Digital display

Sensitivity setting

Fine sensitivity adjustment function

Timer function

Emitting element

Material

Cable

Cable extension

Weight

Accessory

4-digit red LED display

Mark mode: 2-level teaching / Full-auto teaching, Color mode: 1-level teaching

Incorporated

Incorporated with variable ON-delay / OFF-delay timer, switchable either effective or ineffective (Timer period: 1 to 500 ms, 9 levels variable)

IP67 (IEC)

&10 to '55 (C '14 to '131 (F (No dew condensation or icing allowed), Storage: &20 to '70 (C &4 to '158 (F

35 to 85 % RH, Storage: 35 to 85 % RH

Incandescent light: 3,000 #x at the light-receiving face

1,000 V AC for one min. between all supply terminals connected together and enclosure

10 to 500 Hz frequency, 3.0 mm 0.118 in double amplitude (max. 20 G) in X, Y and Z directions for two hours each

500 m/s2 acceleration (50 G approx.) in X, Y and Z directions for three times each

Combined Red / Green / Blue LEDs (Peak emission wave length: 640 nm 0.025 mil / 525 nm 0.021 mil / 470 nm 0.019 mil)

Enclosure: PBT, Display: Polycarbonate, Operation buttons: Silicone rubber, Lens: Glass, Lens holder: Aluminum

Extension up to total 100 m 328.084 ft is possible with 0.3 mm2, or more, cable.

M4 (Length 30 mm 1.181 in) screw with washers: 2 pcs.

Incorporated

Mark mode: Light-ON / Dark-ON (Auto-setting on teaching), Color mode: Consistent-ON / Inconsistent-ON (Setting on teaching)

Incorporated

Inverted operation of the output 1

Note: Mating cable is not supplied with the plug-in connector type. Please order it separately.

Envir

onm

enta

l res

istan

ce

<NPN output type> NPN open-collector transistor

• Maximum sink current: 50 mA • Applied voltage: 30 V DC or less (between output and 0 V)• Residual voltage: 1.5 V or less (at 50 mA sink current)

<PNP output type> PNP open-collector transistor

• Maximum source current: 50 mA• Applied voltage: 30 V DC or less (between output and 'V)• Residual voltage: 1.5 V or less (at 50 mA source current)

<NPN output type> NPN open-collector transistor

• Maximum sink current: 50 mA• Applied voltage: 30 V DC or less (between output and 0 V)• Residual voltage: 1.5 V or less (at 50 mA sink current)

<PNP output type> PNP open-collector transistor

• Maximum source current: 50 mA• Applied voltage: 30 V DC or less (between output and 'V)• Residual voltage: 1.5 V or less (at 50 mA source current)

<NPN output type> NPN non-contact input

• Signal condition: High ! ! !'5 V to 'V, or open Low ! ! ! 0 V to '2 V

(source current: 0.5 mA or less)• Input impedance: 10 k! approx.

<NPN output type> NPN open-collector transistor

• Maximum sink current: 100 mA• Applied voltage: 30 V DC or less (between output and 0 V)• Residual voltage: 1.5 V or less (at 100 mA sink current)

<PNP output type> PNP open-collector transistor

• Maximum source current: 100 mA• Applied voltage: 30 V DC or less (between output and 'V)• Residual voltage: 1.5 V or less (at 100 mA source current)

0.34 mm2 5-core cabtyre cable, 2 m 6.562 ft long (Note)

Net weight: 120 g approx., Gross weight: 180 g approx. Net weight: 55 g approx., Gross weight: 120 g approx.

Output 2 (OUT)

<PNP output type> PNP non-contact input

• Signal condition: High ! ! !'4 V to 'V (sink current: 3 mA or less)

Low ! ! ! 0 V to '0.6 V, or open• Input impedance: 10 k! approx.

Normal mode: 750 mW or less (Current consumption 30 mA or less at 24 V supply voltage) ECO mode: 600 mW or less (Current consumption 25 mA or less at 24 V supply voltage)

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10

LX-100

I/O CIRCUIT AND WIRING DIAGRAMS

SPOT SIZE CHARACTERISTICS (TYPICAL)

NPN output type

I/O circuit diagrams

Users’ circuitInternal circuit

D1

D2

Color code of cable type / mating cable for plug-in connector type

(Brown) 'V

(Black) Output 1

50 mA max.

50 mA max. (Note 1)(White) Output 2 (Note 2)

ZD1ZD2

(Blue) 0 V

Tr1

Tr2

10 k!

D210 k!

(Pink) Teaching inputm1

'5 V

LoadLoad

3

1

Terminal No. of plug-in connector type

12 to 24 V DC%10 %

'

&

Notes: 1) The current of the plug-in connector type LX-101)-Z is 100 mA max. 2) The output 2 is not incorporated to the plug-in connector type LX-101)-Z.

Notes: 1) The current of the plug-in connector type LX-101)-Z is 100 mA max.2) The output 2 is not incorporated to the plug-in connector type LX-101)-Z.

m1Non-voltage contact or NPN transistor

or High: '5 V to 'V, or openLow: 0 V to '2 V (source current: 0.5 mA or less)

Users’ circuitInternal circuit

Sens

or c

ircui

t

PNP output type

ZD1 ZD2

(Brown) 'V

(Pink) Teaching input

D1

Tr1

Tr2

50 mA max. (Note 1)

50 mA max.(Black) Output 1

(Blue) 0 V

(White) Output 2 (Note 2)

0 Vm1

Color code of cable type / mating cable for plug-in connector type

12 to 24 V DC%10 %

'

&4

1

LoadLoad

Terminal No. of plug-in connector type

m1Non-voltage contact or PNP transistor

or High: '4 V to 'V (sink current: 3 mA or less)Low: 0 V to '0.6 V, or open

I/O circuit diagrams

3

Layout of connector pin of plug-in connector type

(Unit: mm in)

2 0.079

1.7 0.067

1.2 0.047

1.0 0.039

1.3 0.051

1.5 0.059

2.0 0.079

7 0.2768 0.3159 0.354

10 0.39411 0.43312 0.47213 0.512

Setting distance L(Note 1) Width (W)

Spot size (Note 2)

'V

Teaching input

0 V

Output

1

2

3

4

Connector pin No. Description

5.5 0.217

5.5 0.217

5.3 0.209

5.0 0.197

5.0 0.197

5.0 0.197

5.0 0.197

Length (D)

3

4

2

1

'V

0 V

L D

W

4

2

2

Sens

or c

ircui

t

Symbols... D1, D2 : Reverse supply polarity protection diodeZD1, ZD2: Surge absorption zener diodeTr1, Tr2 : NPN output transistor

Symbols... D1, D2 : Reverse supply polarity protection diodeZD1, ZD2: Surge absorption zener diodeTr1, Tr2 : PNP output transistor

Notes: 1)

2)

Setting distance ‘L’ represents the distance from the lens surface to the sensing object.Examples only meant for use as a guideline.

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LX-100

11

At mark mode setting:Sets the threshold value by ‘2-level teaching’ or ‘full-auto teaching’.At color mode setting:Sets the threshold value by ‘1-level teaching’.

PRECAUTIONS FOR PROPER USE

• Care must be taken regarding the sensor mounting direction with respect to the object’s direction of movement.

• The tightening torque should be 0.8 N !m or less.

Mounting

Part description

Sensing glossy object

Operation indicator(Orange)

MODE indicator (Green / Yellow)

MODE indicator (Yellow)

4-digit digital display (Red)

MODE key(PRO mode: CANCEL key)

ON key(PRO mode: SELECT key)

OFF key(PRO mode: ENTER key)

At mark mode setting: Allows fine adjustment of the threshold value.At color mode setting: Allows adjustment of sensing tolerance value.

Adjust

TeachingTEACH

At mark mode setting:Indicates the absolute value of light-receiving amount. It is possible to indicate the relative value (percent value) against threshold value.At color mode setting:Indicates color consistency with relative value.

RunRUN

NAVI mode PRO mode

Configures operation of the timer.Timer operation setting TIMER

Allows various detailed settings to be configured.

PROPRO

Sets mark mode or color mode.Mark / Color mode settingCOLOR

Sets the sensing level (hysteresis).

Sensing setting

Sets timer setting period by 9-levels.

Timer period setting

Selects the type of key lock function.

Key lock setting

Selects display method of digital display.

Display setting

Sets ON / OFF of ECO mode.ECO setting

Changes display direction of digital display.

Display inverting mode setting

Resets to factory setting.Reset setting

Sensor mounting bracketMS-LX-1 (Optional)

M4 (length 28 mm 1.102 in)screw with washers

Do not make the sensor detect an object in this direction because it may cause unstable operation.

Mark and base Mark and base

• Press the ‘ON key’ when selecting settings. To confirm selected settings, press the ‘OFF key’. The digital display will flash to indicate successful confirmation of settings. To cancel settings, press the ‘MODE key’.

ADJ

Sensing level: Standard Sensing level: Coarse

(50 ms) (500 ms)(100 ms) (200 ms)(20 ms)

(2 ms) (1 ms)(5 ms)(10 ms)

Full lockSet full key lock

RUN adjustSet key lock except for RUN adjust mode

RUN teachingSet key lock except for RUN teaching mode

At mark mode setting: Displays light-receiving amountAt color mode setting: Displays color consistency

At mark mode setting: Percentage display with respect to the threshold value

At color mode setting: Displays color consistency

ECO setting: ONECO setting: OFF

Invert the display.Not invert the display

Reset the settingsNot reset the settings

TABLE FOR PRO MODE SETTINGS

• This catalog is a guide to select a suitable product. Be sure to read the instruction manual attached to the product prior to its use.

This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor.

• Before performing teaching or each detail setting, perform the setting of either mark mode or color mode with mark / color mode setting of NAVI mode.

Objects with a glossy surface have a large amount of specular reflection particles that may destabilize sensing. In such a case, by slightly tilting the sensor’s beam axis, this specular reflection can be reduced rendering sensing more stable.If the surface of the sensing object has a shine, mount the sensor inclining approx. 10 to 15 degrees against the sensing object.

10 to 15(

Press the OFF (ENTER) key to confirm Press the OFF (SELECT)

key to move (select)

Press the MODE key to cancel

Press the OFF (ENTER) key to move (enter)

Press the MODE key to cancel

Press the MODE key to move

<Correct> <Incorrect>

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12

LX-100

DIMENSIONS (Unit: mm in)

COLOR CHART [The color notations are based on the C (cyan) / M (magenta) / Y (yellow) / BL (black) format used for printing.]

LX-101LX-101-P Sensor LX-101-Z

LX-101-P-Z Sensor

MS-LX-1 Sensor mounting bracket (Optional) MS-LX-2 Sensor mounting bracket (Optional)

50.197

1.50.059

2-"4.5 "0.177 mounting holes

50.197

30.118

2-R5 R0.197

4-R2 R0.079

R2 R0.079

3-M5"0.8 0.031

R2 R0.079

3-R2 R0.079

2-M4"0.7 0.028

R4.7 R0.1852-R4.7 R0.185

2-R5 R0.197

2-"4.5 "0.177 mounting holes

M12

50.197

1.50.059

30.118

9.40.370

"14.4"0.5675

0.197

71.52.815

Note: Fading after printing may cause color variations. Use the above chart as a guideline.

M : 100 Y : 100 M : 100 Y : 50 M : 100 C : 50 M : 100 C : 100 M : 100 C : 100 Y : 50 Y : 100 M : 50 Y : 100 BL : 100

M : 80 Y : 80 M : 80 Y : 40 M : 80 C : 40 M : 80 C : 80 Y : 40 Y : 80 M : 40 Y : 80 BL : 80

M : 60 Y : 60 M : 60 Y : 30 M : 60 C : 30 M : 60 C : 60 Y : 30 Y : 60 M : 30 Y : 60 BL : 60

M : 40 Y : 40 M : 40 Y : 20 M : 40 C : 20 M : 40 C : 40 Y : 20 Y : 40 M : 20 Y : 40 BL : 40

M : 20 Y : 20 M : 20 Y : 10 M : 20 C : 10 M : 20

C : 80 M : 80

C : 60 M : 60

C : 40 M : 40

C : 20 M : 20

C : 100 M : 50

C : 80 M : 40

C : 60 M : 30

C : 40 M : 20

C : 20 M : 10

C : 100

C : 80

C : 60

C : 40

C : 20 C : 20 Y : 10

C : 100 Y : 100

C : 80 Y : 80

C : 60 Y : 60

C : 40 Y : 40

C : 20 Y : 20

C : 50 Y : 100

C : 40 Y : 80

C : 30 Y : 60

C : 20 Y : 40

C : 10 Y : 20 Y : 20 M : 10 Y : 20 BL : 20

50.197

50.197

250.984

2-M5"0.8 0.031

4-M4"0.7 0.028

150.591

50.197

50.197

30.118

30.118

40.157 6

0.236

100.394

40.157 R2 R0.079

60.236

90.354

2-R5 R0.197

Material: Stainless steel (SUS)Two M4 (length 28 mm 1.102 in) screws with washers are attached. Material: Stainless steel (SUS)

Two M4 (length 30 mm 1.181 in) screws with washers are attached.

240.945

351.378

250.984

"22"0.866( )

150.591

572.244

471.850

240.945

351.378

250.984

"22"0.866( )

150.591

572.244

471.850

150.591

271.063

391.535

281.102

471.850

572.244

250.984

150.591

301.181

401.575

451.772

471.850

572.24472

2.835

30.41.197 21

0.827

803.15020

0.787

281.10241

1.614

27.21.071

57.22.252

602.362

471.850

572.244

250.984

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A

B

C

DE

F G

EACH SENSOR TYPE

A: Remaining sheet detection B: Deflecting sheet detectionUltra-slim photoelectric sensorEX-13

C: Meandering sheet detectionWide beam fiberFT-A8

Digital fiber sensorFX-305

position B

position A

CX-481 is the amplifier built-in photoelectric sensor (CX-400 series) for transparent objects sensing. It monitors the residual amounts of packing film and announces the periodic replacements of film rolls. These sensors are retroreflective types so they can be installed with ease.

EX-10 series amplifier built-in ultra-slim photoelectric sensor (3.5 mm 0.138 in thick) that monitors packing film deflection and can be installed in narrow spaces.

Detects meandering sheets using wide beam fiber. The fiber amplifier is a 2-output type that can detect meandering in both the left and right directions.

Various mark sensing applications and sensor applications to suit any job are available.We at SUNX provide every type of sensor for food or drug packaging machines such as the LX-100 series digital mark sensor made for sensing various types of marks.

Retroreflective type photoelectric sensor for transparent object sensingCX-481

13

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• Aluminum evaporation film • Carrier bags• Transparent film• Paper bags

Tube positioning

DIGITAL MARK SENSOR LX-100 SERIES

D: Air pressure detection E: Packing and content detection F: Content detection G: Cut tape verificationDigital laser sensorLS series

Detects air pressure and displays it digitally. Its semi-conductor transducer ensures high precision and long life. Optimal for controlling the pressure of pneumatic machinery.

Adjustable range reflective photoelectric sensor not effected by the color of the object. Can be used for checking packaged goods or counting contents.

Ideal for sensing objects moving on a conveyor belt.

High precision red laser sensor. Its minute spot can effectively detect the presence of narrow cut tape.

Detects printed marks to align tubes.

Can be used for various kinds of packing film

Digital pressure sensorDP2 / DP4 series

Adjustable range reflective photoelectric sensorCX-440 series

Retroreflective photoelectric sensorCX-491

14

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2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, JapanPhone: +81-(0)568-33-7211FAX: +81-(0)568-33-2631

SUNX Limited

Phone: +81-(0)568-33-7861FAX: +81-(0)568-33-8591

Overseas Sales Dept.http://www.sunx.co.jp/

All information is subject to change without prior notice.

No. CE-LX100-5 June, 2004

$ In addition, micro-size inductive proximity sensors and photoelectric sensors with amplifier-separated available.Refer to SUNX homepage (http://www.sunx.co.jp/).

Digital Fiber Sensor

FX-300SERIES

Digital Pressure Sensor

DP2 / DP4SERIES

Digital Laser Sensor

LSSERIES

Compact Photoelectric Sensor

CX-400SERIES

Adjustable Range Reflective Photoelectric Sensor

CX-440SERIES

Ultra-slim Photoelectric Sensor

EX-10SERIES

• World standard size.• Wide variation 116 models.

Introducing SUNX food or drug packaging machine sensors

Red / Green / Blue / Infrared LED amplifiers available.Various fibers available for any application.

Bright, easy to view dual-color digital display (DP4).Improved functions and wide variations (DP2).

3 types of laser sensor heads available.General purpose photoelectric sensor CX-400 series installation compatibility.

Smallest in the industry with 3.5 mm 0.138 in thickness.1 m 3.281 ft long-distance sensing (thru-beam type: EX-19).mEX-20 made for installation with M3 screws

available.

Can difference as small as 0.4 mm 0.016 in.Not affect by color. The difference in sensing range between black and white is 1 % or less.

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5S

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=]`! ;.%.8)8!N)>6)>!:+7A ]=P]!>(!Q]=]]ZR! P=V] !

PPV9UQS]9f!]=P!>(!QVV=]9! P]=]

TX]9f!]=P!>(!VP]=]9! Q]=]\+=]b! ;.%.8)8!N)>6)>!9(B>$/7!

VYV9f!]=P!>(!XSY=]9! QX=P

!

!\+=P]! 3,,7B7+$>.(%!".87!P! ]=P!>(!X]]=]!-7,!(+!]=]P!>(!X]]=]!-7,! P]=] !

!\+=PP! 07,7B7+$>.(%!".87!P! ]=P!>(!X]]=]!-7,!(+!]=]P!>(!X]]=]!-7,! P]=] !

!\+=PQ! 3,,7B7+$>.(%!".87!Q! ]=P!>(!X]]=]!-7,!(+!]=]P!>(!X]]=]!-7,! P]=] !

!\+=PS! 07,7B7+$>.(%!".87!Q! ]=P!>(!X]]=]!-7,!(+!]=]P!>(!X]]=]!-7,! P]=] !

\+=PT! 3,,7B!<5,)+C7! ]]!>(!]Y! ]]! !

!\+=PV! t(/!3,,7BU07,7B!".87 ]=P!>(!X]]=]!-7,!(+!]=]P!>(!X]]=]!-7,! P=]! !

!\+=PX! t(/!:+7A)7%,'! ]=]]!>(!T]]=]!ZR! X=]] !

!\+=PY! P->!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=P`! Q%?!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=Pb! S+?!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=Q]! T>#!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=QP! V>#!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=QQ! X>#!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

!\+=QS! Y>#!<>76!<677?!:+7A= ]=]]!>(!T]]=]ZR! ]=]] !

\+=QT! I7C7+-7!N67+$>.(%!K%#.D.>.(%!

]]f!1%$DB7!I19!(67+$>.(%!]Pf!0.-$DB7!I19!(67+$>.(%!

]]!!

]]f!0.-$DB7! !

PPV9UQS]9f!SS]!>(!TV]!9?,! Sb]!

TX]9f!XX]!>(!b]]!9?,! Y`]!\+=QV! NC7+59(B>$/7!<>$BB!

\+7C7%>.(%!

VYV9f!`QV!>(!P]QV!9?,! bYV!

!

\+=QX!NC7+5,)++7%>!<>$BB!\+7C7%>.(%!?)+.%/!3,,7B7+$>.(%!

]]f!0.-$DB7!Q]i!>(!Q]]i!

PV]!!

\+=QY!NC7+5,)++7%>!<>$BB!\+7C7%>.(%!?)+.%/!N67+$>.(%!

]]f!0.-$DB7!Q]i!>(!Q]]i!

PV]!!

\+=Q`! 0F!W+$&.%/!F)++7%>!27C7B!

]]!>(!P]]!i! ]]! !

\+=Qb! 0F!W+$&.%/!?)+.%/!<>$+>5)6!

]=]!>(!V=]!-7,! ]=]! !

Page 119: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

8<&=:$#!I!"&#&J$:$#; !

T5T! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=S]! 0F!W+$&.%/!?)+.%/!<>(66.%/!

]=]!>(!QV=]!-7,! ]=]! !

\+=SP! <>$+>56(.%>!*(+!0F!W+$&.%/!

]=]]!>(!X]=]]!ZR! ]=]] !

\+=SQ!;(87%>$+'!\(@7+!2(--!N67+$>.(%!<7B7,>.(%!

]]f!<>(6!(67+$>.(%!$*>7+!8(87%>$+'!6(@7+!B(--!

]Pf!F(%>.%)7-!$*>7+!8(87%>$+'!6(@7+!B(--E!-677?!-7$+,#!->$+>-!@.>#!;$->7+!:+7A)7%,'!

]Qf!F(%>.%)7-!$*>7+!8(87%>$+'!6(@7+!B(--E!-677?!-7$+,#!->$+>-!@.>#!;.%.8)8!()>6)>!:+7A)7%,'!

]]!

!

\+=SS! ;$[.8)8!3BB(@$DB7!\(@7+!2(--!".87!

]=S!>(!V=]!-7,! Q=]! !

\+=ST! W$-75WB(,&!".87!*(+!<677?!<7$+,#!

]=S!>(!V=]!-7,! ]=V! !

\+=SV!;$[.8)8!F)++7%>!27C7B!*(+!<677?!<7$+,#!

S]!>(!Q]]!i!PV]!

!

\+=SX! M667+!W()%?!(*!N)>6)>!:+7A)7%,'!

]=P]!ZR!>(!T]]=]!ZR! T]]=] !

\+=SY! 2(@7+!W()%?!(*!N)>6)>!:+7A)7%,'!

]=]]!ZR!>(!T]]=]!ZR! ]=]] !

\+=S`! ;)B>.5*)%,>.(%!K%6)>!"7+8.%$B!^;]E;Pa!

]]f!;]f!:H0U<"N\E!;Pf!I19U<"N\!]Pf!;]f!IMJU<"N\E!;Pf!I19U:H0!]Qf!;]E!;PE!;Qf!S5@.+7!(67+$>.(%!,(%>+(B!

8(?7!

]]!

!

\+=Sb! ;)B>.5*)%,>.(%!K%6)>!"7+8.%$B!^;Qa! ]V! !

\+=T]! ;)B>.5*)%,>.(%!K%6)>!"7+8.%$B!^;Sa! ]X!

!

\+=TP! ;)B>.5*)%,>.(%!K%6)>!"7+8.%$B!^;Ta! ]Y!

!

\+=TQ! ;)B>.5*)%,>.(%!K%6)>!"7+8.%$B!^;Va!

]]f!J(!:)%,>.(%!]Pf!N)>6)>!N::!^J=N=a!^7%$DB7?!@#7%!

+)%%.%/a!]Qf!N)>6)>!N::!^J=F=a!^7%$DB7?!@#7%!

+)%%.%/a!]Sf!1[>7+%$B!:$)B>!^%(+8$BB'!(67%a!J=N=!!]Tf!1[>7+%$B!:$)B>!^%(+8$BB'!,B(-7a!J=F!]Vf!I1<1"!]Xf!;)B>.5<>76!<677?!F(88$%?!P!]Yf!;)B>.5<>76!<677?!F(88$%?!Q!]`f!;)B>.5<>76!<677?!F(88$%?!S!]bf!t(/!N67+$>.(%!P]f!3,,7BU07,7B!<677?!K%#.D.>!!PPf!:.+->!(+!<7,(%?!3,,7BU07,7B!".87!!PQf!W$-75DB(,&!^W=W=a!^J=Na!

]`!

!

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5V

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

! !

PSf!W$-75DB(,&!^W=W=a!^J=Fa!PTf!K%,+7$-7!;$->7+!:+7A)7%,'!PVf!07,+7$-7!;$->7+!:+7A)7%,'!PXf!I)%!\2F!\+(/+$8!PYf!\$)-7!\2F!P`f!F()%>7+!"+.//7+!<./%$B!Pbf!F()%>7+!I7-7>!Q]f!J(!*)%,>.(%!QPf!I1<1"!,(88$%?!^J=Fa!QQf!F(%>+(B!-()+,7f!1[>7+%$B!"7+8.%$B!QSf!F(%>+(B!-()+,7f!G7'6$?!QTf!F(%>+(B!-()+,7f!F(88)%.,$>.(%!QVf!\$+$87>7+!2(,&!^H+.>7!?.-$DB7E!I7$?!.-!

$B@$'-!]a!QXf!\K0!0.-$DB7!^J=N=a!QYf!\K0!0.-$DB7!^J=F=a!Q`f!<7,(%?!<()+,7!*(+!:+7A)7%,'!F(88$%?Qbf!:(+@$+?!^,(%>$,>!.-!(67%a!U!I7C7+-7!

^,(%>$,>!.-!,B(-7a!S]f!N%75<#(>!\2F!I)%!SPf!K%?7[!.%6)>!-./%$B!SQf!F()%>7+!K%,+787%>7?!D'!0+.C7!N)>6)>!

:+7A)7%,'!

!

!

!\+=TS! 3%$B(/!N)>6)>!<./%$B

]]f!3%$B(/!:+7A)7%,'!;7>7+!^]!>(!;$[.8)8!N)>6)>!:+7A)7%,'a!

]Pf!3%$B(/!F)++7%>!;7>7+!^]!>(!QV]i!(*!>#7!+$>7?!3F!?+.C7!,)++7%>a!

]Qf!:77?D$,&!-./%$B!^]!5!P]]ia!]Sf!N)>6)>!6(@7+!!^]!5!P]]ia!

]]!

!

!\+=TT! 3%$B(/!N)>6)>!L$.%! ]]!>(!Q]]!i! P]]! !

\+=TV!;)B>.5:)%,>.(%!N)>6)>!"7+8.%$B!P!^\#(>(,()6B7+!()>6)>a

]]!!

\+=TX!;)B>.5*)%,>.(%!N)>6)>!"7+8.%$B!Q!^I7B$'!N)>6)>a!

]]f!3F!0+.C7!N67+$>.(%$B!]Pf!;$[.8)8!N)>6)>!:+7A)7%,'!3>>$.%7?!]Qf!d7+(!<677?!]Sf!NC7+5"(+A)7!07>7,>.(%!]Tf!W$-75WB(,&!^W=Wa!K%?.,$>.(%!]Vf!2(@!9(B>$/7!K%?.,$>.(%!]Xf!3F!0+.C7!N67+$>.(%!;(?7!]Yf!:$)B>!K%?.,$>.(%!]`f!07-.+7?!:+7A)7%,'!3>>$.%7?!

]Y!

!

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8<&=:$#!I!"&#&J$:$#; !

T5X! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

! !

]bf!\2F!\+(/+$8!I)%%.%/!P]f!\2F!\+(/+$8!<>76!F(86B7>7?!PPf!\2F!\+(/+$8!F(86B7>7?!PQf!\2F!N67+$>.(%!\$)-7?!PSf!"(6!F()%>!9$B)7!3>>$.%7?!PTf!\+7B.8.%$+'!F()%>7+!9$B)7!3>>$.%7?!PVf!H$+%.%/!^\K0!*77?D$,&!B(--E!

,(88)%.,$>.(%!7++(+a!PXf!W7B(@!>#7!07-.+7?!:+7A)7%,'!PYf!\K0!-)67+C.-.(%!P`f!NC7+!9(B>$/7!-)67+C.-.(%!Pbf!NC7+!Z7$>!-)67+C.-.(%!Q]f!NC7+!F)++7%>!->$BB!-)67+C.-.(%!QPf!NC7+!9(B>$/7!->$BB!-)67+C.-.(%!QQf!:(+@$+?!,(88$%?!QSf!I7C7+-7!,(88$%?!QTf!d7+(!<677?!^K%,B)?7-!0+.C7!<>(6a!

!

!

!\+=TY! 07-.+7?!:+7A)7%,'!3>>$.%7?!

]=]]!>(!T]]=]!ZR! ]=]] !

!\+=T`! 3?O)->!W.$-!(*!1[>7+%$B!K%6)>!:+7A)7%,'!

]=]]!>(!Q]]=]i! ]=]] !

!\+=Tb! \(>7%>.(87>7+!W.$-!\(B$+.>'!

]]f!\(-.>.C7!W.$-!]Pf!J7/$>.C7!W.$-!

]]!!

!\+=V]! \(>7%>.(87>7+!:+7A)7%,'!L$.%!

]=P]!>(!Q]]=]i! P]]=] !

\+=VP!\(>7%>.(87>7+!I7C7+-7!;(>.(%!1%$DB7!

]]f!I7C7+-7!;(>.(%!0.-$DB7?!.%!%7/$>.C7!D.$-!

]Pf!I7C7+-7!;(>.(%!1%$DB7?!.%!%7/$>.C7!D.$-]]!

!

!\+=VQ! ;(>(+!I$>7?!F)++7%>! S]=]i!:23!>(!PQ]=]i!:23! :23 !

!\+=VS! ;(>(+!J(52($?!F)++7%>!

]]i:23!>(!bbi:23! ]=Tu:23 !

!\+=VT! "(+A)7!F(867%-$>.(% ]]!>(!P]! ]]! !

!\+=VV! <B.6!F(867%-$>.(%! ]=]]!>(!P]=]]! ]=]] !

\+=VX! I7-7+C7?!

\+=VY! 3F!0+.C7!I$>7?!F)++7%>!0.-6B$'!^)%.>f!]=P3a! ||=| !

\+=V`! 1B7,>+(%.,!"#7+8$B!NC7+B($?!I7B$'!

]]f!<>$%?$+?!;(>(+!^-7B*!,((B!8(>(+a!]Pf!K%C7+>7+!;(>(+!^$)[.B.$+'!,((B!*$%!(%!

8(>(+a!]Qf!K%$,>.C7!

]Q!

!

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5Y

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

!\+=Vb! 1B7,>+(%.,!"#7+8$B!;(>(+!NC7+B($?!

S]!>(!S]]!-7,! X]! !

\+=X]! NC7+5"(+A)7!07>7,>.(%!;(?7!

]]f!NC7+5"(+A)7!07>7,>.(%!0.-$DB7!]Pf!1%$DB7?!?)+.%/!,(%->$%>!-677?!(67+$>.(%

)%>.B!>#7!$BB(@$DB7!>.87!*(+!?7>7,>.(%!^\+=XQa!7B$6-7-=!

]Qf!1%$DB7?!?)+.%/!,(%->$%>!-677?!(67+$>.(%!$%?!#$B>7?!$*>7+!?7>7,>.(%=!

]Sf!1%$DB7?!?)+.%/!$,,7B7+$>.(%!)%>.B!>#7!$BB(@$DB7!>.87!*(+!?7>7,>.(%!^\+=XQa!7B$6-7-=!

]Tf!1%$DB7?!?)+.%/!$,,7B7+$>.(%!$%?!#$B>7?!$*>7+!?7>7,>.(%=!

]]!

!

\+=XP! NC7+5"(+A)7!07>7,>.(%!27C7B!

S]!>(!Q]]!i! PV]! !

\+=XQ! NC7+5"(+A)7!07>7,>.(%!".87!

]=]!>(!P]=]!-7,(%?-! ]=P! !

\+=XS! 2(--!(*!3FK!!^T5Q]83a!

]]f!07,7B7+$>7!>(!]!ZR!]Pf!<>(6!.887?.$>7B'!$%?!?.-6B$'!r1:r!]Qf!F(%>.%)7!(67+$>.(%!D'!B$->!*+7A)7%,'!

,(88$%?!

]]!

!

!\+=XT! M-7+!07*.%7?!:)%,>.(%!*(+!0.-6B$'!

]]f!0.-6B$'!3F!?+.C7!()>6)>!:+7A)7%,'!^ZRa]Pf!0.-6B$'!M-7+5?7*.%7?!()>6)>!:+7A)7%,'!

^Zu\+=XVa!]Qf!N)>6)>!9(B>$/7!^1a!]Sf!0F!W)-!9(B>$/7!^)a!]Tf!\9!^.a!]Vf!0.-6B$'!>#7!C$B)7!(*!.%>7+%$B!,()%>7+!^,a]Xf!0.-6B$'!>#7!-7>>.%/!*+7A)7%,'!^:!(+!(yia]Yf!0.-6B$'!>#7!6$+$87>7+!-7>>.%/!^\+=]]a!]`f!I7-7+C7?!]bf!N)>6)>!F)++7%>!^3a!P]f!0.-6B$'!6+(/+$8!(67+$>.(%!^]=[[[aE!:@?E!

(+!I7C!

]X!

!

!\+=XV! F(7**.,.7%>!G! ]=]P!>(!PX]=]! P=]] !

!\+=XX! F(88)%.,$>.(%!:+7A)7%,'!

]=]]!>(!T]]=]!ZR! ]=]] !

\+=XY! <&.6!:+7A)7%,'!P! ]=]]!>(!T]]=]!ZR! ]=]] !

\+=X`! <&.6!:+7A)7%,'!Q! ]=]]!>(!T]]=]!ZR! ]=]] !

\+=Xb! <&.6!:+7A)7%,'!S! ]=]]!>(!T]]=]!ZR! ]=]] !

\+=Y]! <&.6!:+7A)7%,'!W$%? ]=]]!>(!Q]=]]!ZR! ]=]] !

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8<&=:$#!I!"&#&J$:$#; !

T5`! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

PPV9UQS]9UTX]9!-7+.7-f!]P!>(!PV!^"#7!*$,>(+'!-7>>.%/!(*!9:0]YV;TS3!.-!P]a PV!

\+=YP! \H;!F$++.7+!:+7A)7%,'!

VYV9!-7+.7-f!]P!>(!P]! X!

!

\+=YQ! 3)>(!I7->$+>!3>>786>-!$*>7+!:$)B>!

]]!>(!P]! ]]! !

\+=YS! \+7-7%>!:$)B>!I7,(+? ]]!

!

\+=YT! <7,(%?!;(->!I7,7%>!:$)B>!I7,(+?! ]]!

!

\+=YV! "#.+?!;(->!I7,7%>!:$)B>!I7,(+?!

]]f!J(!*$)B>!(,,)++7?!]Pf!NC7+5,)++7%>!^(,a!]Qf!NC7+5C(B>$/7!^(Ca!]Sf!NC7+#7$>!^(Za!]Tf!NC7+B($?!^(2a!]Vf!NC7+B($?!P!^(2Pa!]Xf!1[>7+%$B!:$)B>!^1:a!]Yf!F\M!*$.B)+7!P!^F:Pa!]`f!F\M!*$.B)+7!S!^F:Sa!]bf!Z$+?@$+7!\+(>7,>.(%!:$.B)+7!^Z\:a!P]f!NC7+5,)++7%>!?)+.%/!$,,7B7+$>.(%!^(,$a!PPf!NC7+5,)++7%>!?)+.%/!?7,7B7+$>.(%!^(,?a!PQf!NC7+5,)++7%>!?)+.%/!->7$?'!->$>7!

(67+$>.(%!^(,%a!PSf!L+()%?!*$)B>!(+!*)-7!*$.B)+7^L::a!PTf!2(@!9(B>$/7!^%(>!+7,(+?a!PVf!S!\#$-7!K%6)>!\(@7+!2(--!PXf!1\IN;!*$.B)+7!^F:Qa!PYf!1[>7+%$B!.%>7++)6>!$BB(@$%,7^DDa!P`f!NC7+B($?!^(2Qa!Pbf!3)>(!3?O)->$DB7!$,,7BU?7,7B!*$.B)+7!!

^F:3a!Q]f!F\M!-7B*!?7>7,>.(%!*$.B)+7!^,(?1a!

]]!

!

\+=YX! \$+$87>7+!2(,&!$%?!F(%*./)+$>.(%!

]]f!3BB!6$+$87>7+-!,$%!D7!-7>U+7$?!]Pf!3BB!6$+$87>7+-!$+7!+7$?5(%B'!]Q5]`f!I7-7+C7?!]bf!I7-7>-!$BB!6$+$87>7+-!>(!V]ZR!*$,>(+'!

?7*$)B>-!P]f!I7-7>-!$BB!6$+$87>7+-!>(!X]ZR!*$,>(+'!

?7*$)B>-!

]]!

!

\+=YY!".87!*(+!3)>(!I7-7>!>#7!I7->$+>!".87-!.%!3D%(+8$B.>'!

]=P!>(!X]]]=]!-7,!X]=]

!

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5b

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=Y`! \2F!N67+$>.(%!;(?7

]]f!0.-$DB7!\2F!(67+$>.(%!]Pf!1[7,)>7!(%7!6+(/+$8!,',B7!]Qf!F(%>.%)()-B'!7[7,)>7!6+(/+$8!,',B7-!]Sf!1[7,)>7!(%7!6+(/+$8!,',B7!->76!D'!->76]Tf!F(%>.%)()-B'!7[7,)>7!(%7!6+(/+$8!,',B7!

->76!D'!->76!

]]!

!

\+=Yb! \2F!:H0UI19!;(>.(%!

]]!>(!PQY! ]]! !

\+=`]! K?7%>.>'!F(?7!(*!>#7!3F!;(>(+!0+.C7!

I7$?!(%B'! ||! !

\+=`P! ".87!0)+$>.(%!(*!P->!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`Q! ".87!0)+$>.(%!(*!Q%?!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`S! ".87!0)+$>.(%!(*!S+?!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`T! ".87!0)+$>.(%!(*!T>#!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`V! ".87!0)+$>.(%!(*!V>#!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`X! ".87!0)+$>.(%!(*!X>#!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=`Y! ".87!0)+$>.(%!(*!Y>#!<>76!<677?!

]]!>(!bbbb!-7,! ]]! !

\+=``! F(88)%.,$>.(%!3??+7--!

]P!>(!QVT! ]P! !

\+=`b! "+$%-8.--.(%!<677?!

]]f!T`]]!D6-!]Pf!bX]]!D6-!]Qf!PbQ]]!D6-!]Sf!S`T]]!D6-!

]P!

!

\+=b]! "+$%-8.--.(%!:$)B>!"+7$>87%>!

]]f!H$+%!$%?!F(%>.%)7!N67+$>.%/!]Pf!H$+%!$%?!I3;\!>(!<>(6!]Qf!H$+%!$%?!FN3<"!>(!<>(6!]Sf!G776!N67+$>.(%!@.>#()>!H$+%.%/!

]S!

!

\+=bP! ".87!N)>!07>7,>.(%!]=]f!0.-$DB7!]=P!>(!PQ]=]!-7,!

]=]!!

\+=bQ! F(88)%.,$>.(%!\+(>(,(B!

]]f!;N0WM<!3<FKK!8(?7E!lYEJEQv!]Pf!;N0WM<!3<FKK!8(?7E!lYE1EPv!]Qf!;N0WM<!3<FKK!8(?7E!lYENEPv!]Sf!;N0WM<!I"M!8(?7E!l`EJEQv!]Tf!;N0WM<!I"M!8(?7E!l`E1EPv!]Vf!;N0WM<!I"M!8(?7E!l`ENEPv!

]]!

!

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8<&=:$#!I!"&#&J$:$#; !

T5P]! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=bS! 3,,7B!P!>(!3,,7B!Q!:+7A)7%,'!"+$%-.>.(%

]=]P!>(!T]]=]!]=]]f!0.-$DB7!

]=]]!

\+=bT! 07,7B!P!>(!07,7B!Q!:+7A)7%,'!"+$%-.>.(%

]=]P!>(!T]]=]!]=]]f!0.-$DB7!

]=]]!

\+=bV! 3)>(!1%7+/'!<$C.%/!]]f!0.-$DB7!$)>(!7%7+/'!-$C.%/!]Pf!1%$DB7!$)>(!7%7+/'!-$C.%/!

]]!!

\+=bX! F()%>7+!F()%>?(@%!F(86B7>7!

]]!>(!bbbb! ]]! !

\+=bY! \+7-7>!,()%>7+!,()%>?(@%!

]]!>(!bbbb! ]]! !

\+=b`! "(>$B!".87!F()%>!*+(8!\(@7+!N%!^0$'-a!

]]!>(!XVVSV!?$'-! I7$?!N%B'

!

\+=bb! "(>$B!".87!F()%>!*+(8!\(@7+!N%!^;.%)>7-a!

]]!>(!PTT]!8.%)>7-! I7$?!N%B'

!

\+=P]]! <(*>@$+7!97+-.(%! ||! !

\+=P]P! 3)>(!3?O)->$DB7!3,,7BU07,7B!

]]f!2.%7$+!3,,7BU07,7B!]Pf!3)>(!3,,7BE!2.%7$+!07,7B!]Qf!2.%7$+!3,,7BE!3)>(!07,7B!]Sf!3)>(!3,,7BU07,7B!]Tf!2.%7$+!3,,7BU07,7B!<>$BB!\+7C7%>.(%!

?)+.%/!07,7B7+$>.(%!

]]!

!

\+=P]Q! 3)>(!9(B>$/7!I7/)B$>.(%!^39Ia!

]]f!39I!*)%,>.(%!7%$DB7?!]Pf!39I!*)%,>.(%!?.-$DB7?!]Qf!39I!*)%,>.(%!?.-$DB7?!@#7%!->(6-!]Sf!39I!*)%,>.(%!?.-$DB7?!@#7%!?7,7B!

]]!

!

\+=P]S! 3)>(!>)%7!;(>(+!\$+$87>7+-!

]]f!0.-$DB7!]Pf!3)>(!>)%7!*(+!IP!]Qf!3)>(!>)%7!*(+!IP!h!J(!2($?!>7->.%/!

]]!!

\+=P]T! IP!C$B)7! ]]!>(!XVVSV!8 ! ]]! !

\+=P]V! F(%>+(B!;(?7!]]f!9U:!F(%>+(B!]Pf!<7%-(+5B7--!F(%>+(B!

]]!!

\+=P]X! I$>7?!<B.6! ]=]]!>(!P]=]]!ZR! S=]] !

\+=P]Y! 97,>(+!9(B>$/7!:.B>7+! V!>(!bbbb!^67+!Q8-a! P]! !

\+=P]`! 97,>(+!<B.6!F(867%-$>.(%!:.B>7+!

QV!>(!bbbb!^67+!Q8-a! V]! !

\+=P]b! <7B7,>.(%!*(+!d7+(!<677?!F(%>+(B!

]]f!J(!()>6)>!]Pf!F(%>+(B!D'!0F!C(B>$/7!

]]!!

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5PP

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=PP]! 9(B>$/7!(*!d7+(!<677?!F(%>+(B!

]=]!>(!Q]=]!i!(*!;$[=!()>6)>!C(B>$/7!^\+=]Va V=]! !

\+=PPP! 07,7B!<5,)+C7! ]]!>(!]Y! ]]! !

\+=PPQ! 1[>7+%$B!"7+8.%$B!<,$%%.%/!".87!

]P!>(!Q]! ]P! !

\+=PPS! I7->$+>!;7>#(?!$*>7+!:$)B>!^(,E!(CE!WWa!

]]f!J(%7!-677?!-7$+,#!]Pf!F(%>.%)7!(67+$>.(%!$*>7+!*$)B>!-677?!

-7$+,#!*+(8!-677?!+7*7+7%,7!]Qf!F(%>.%)7!(67+$>.(%!$*>7+!*$)B>!-677?!

-7$+,#!*+(8!;.%.8)8!-677?!

]P!

!

\+=PPT! F((B.%/!:$%!F(%>+(B!

]]f!:$%!N**!@#7%!>#7!?+.C7!->(6!$*>7+!P!;.%=]Pf!3F!0+.C7!I)%-!$%?!:$%!N%E!3F!0+.C7!

<>(6-!$%?!:$%!N**!]Qf!3B@$'-!I)%!]Sf!I7-7+C7?!

]Q!

!

\+=PPV! \K0!<7>!\(.%>!<7B7,>.(%!

]]f!0.-$DB7!]Pf!G7'6$?!^D$-7?!(%!\+=]]!-7>>.%/a!]Qf!39K!^7[>7+%$B!]5P]9a!]Sf!3FK!^7[>7+%$B!T5Q]83a!]Tf!\K0!-7>!6(.%>!^\+=PQVa!

]]!

!

\+=PPX! \K0!:77?D$,&!"7+8.%$B!<7B7,>.(%!

]]f!K%6)>!6(-.>.C7!\K0!*77?D$,&E!\9!*+(8!39K!^]!>(!P]9a!

]Pf!K%6)>!%7/$>.C7!\K0!*77?D$,&E!\9!*+(8!39K!^]!>(!P]9a!

]Qf!K%6)>!6(-.>.C7!\K0!*77?D$,&E!\9!*+(8!3FK!^T!>(!Q]83a!

]Sf!K%6)>!%7/$>.C7!\K0!*77?D$,&E!\9!*+(8!3FK!^T!>(!Q]83a!

]]!

!

\+=PPY! \+(6(+>.(%$B!L$.%!^\a ]=]!>(!P]=]! P=]! !

\+=PP`! K%>7/+$B!".87!^Ka!]=]]f!0.-$DB7!]=]P!>(!P]]=]!-7,! P=]] !

\+=PPb! 0.**7+7%>.$B!".87!^0a! ]=]]!>(!P=]]!-7,! ]=]] !

\+=PQ]! K%>7/+$>.(%4-!M667+!W()%?!:+7A)7%,'!

]]!>(!P]]!i! P]]!i !

\+=PQP! N%75".87!07B$'! ]=]!>(!Q=V!-7,! ]=]! !

\+=PQQ! \K0!:+7A)7%,'!N)>6)>!F(88$%?!2.8.>!

]]!>(!PP]!i! P]]! !

\+=PQS! :77?D$,&!<./%$B!07>7,>.(%!".87!

]=]f!0.-$DB7!]=P!>(!SX]]!-7,! X]=] !

\+=PQT! :77?D$,&!<./%$B!:$)B>!"+7$>87%>!

]]f!H$+%.%/!$%?!I3;\!>(!->(6!]Pf!H$+%.%/!$%?!&776!(67+$>.%/! ]]! !

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8<&=:$#!I!"&#&J$:$#; !

T5PQ! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=PQV! <()+,7!(*!\K0!<7>!\(.%>!

]=]]!>(!T]]=]ZR! ]=]] !

\+=PQX! \K0!N**-7>!27C7B! P=]!>(!V]=]!i! P]=] !

\+=PQY! 07>7,>.(%!".87!(*!\K0!N**-7>!

]=P!>(!S]]=]!-7,! V=]! !

\+=PQ`! ;.%.8)8!I7*7+7%,7!9$B)7!

]=]!>(!P]=]!9! ]=]! !

\+=PQb! ;$[.8)8!I7*7+7%,7!9$B)7!

]=]!>(!P]=]!9! P]=] !

\+=PS]! K%C7+>!I7*7+7%,7!<./%$B!39K!^]5P]9a!

]]f!J(>!.%C7+>7?!]Pf!K%C7+>7?! ]]! !

\+=PSP! ;.%.8)8!I7*7+7%,7!9$B)7!^T5Q]83a!

]=]!>(!Q]=]83! T=]! !

\+=PSQ! ;$[.8)8!I7*7+7%,7!9$B)7!^T5Q]83a!

]=]!>(!Q]=]83! Q]=] !

\+=PSS! K%C7+>!I7*7+7%,7!<./%$B!^T5Q]83a!

]]f!J(>!.%C7+>7?!]Pf!K%C7+>7?! ]]! !

\+=PST! 3%$B(/!K%6)>!07B$'!:.B>7+!*(+!<7>!\(.%>!

]]!>(!bbbb!^67+!Q8-a! V]! !

\+=PSV!3%$B(/!K%6)>!07B$'!:.B>7+!*(+!:77?D$,&!<./%$B!

]]!>(!bbbb!^67+!Q8-a!V!

!

\+=PSX! <B776!\7+.(?! ]=]!>(!XVV]=]!-7,! ]=]! !

\+=PSY! <B776!:+7A)7%,'! ]=]]!>(!T]]=]!ZR! ]=]] !

\+=PS`! H$&7!M6!:+7A)7%,'! ]=]]!>(!T]]=]!ZR! ]=]] !

\+=PSb! "+7$>87%>!*(+!F()%>7+!3>>$.%7?!

]]f!F(%>.%)7!(67+$>.(%!]Pf!<>(6!K887?.$>7B'!$%?!?.-6B$'!1=:=! ]]! !

\+=PT]! 1[>7+%$B!M6U0(@%!<7B7,>.(%!

]]f!:.[7?!;(?7!^&7'6$?a!]Pf!W'!3,,7B!(+!07,7B!".87!]Qf!I7-7+C7?!

]]!!

\+=PTP! <$C7!:+7A)7%,'!<7>!\(.%>!

]]f!J(>!<$C7!]Pf!<$C7! ]P! !

\+=PTQ! <7,(%?!<()+,7!(*!:+7A)7%,'!F(88$%?

]]f!G7'6$?!M6U0(@%!]Pf!39K!^]5P]9a!]Qf!3FK!^T5Q]83a!]Sf!F(88)%.,$>.(%!]Tf!G7'6$?!6(>7%>.(87>7+!

]]!

!

PPV9UQS]9f!SY]5TV]!9?,! S`]=]

TX]9f!YT]5b]]!9?,! YX]=]\+=PTS! <(*>@$+7!W+$&.%/!27C7B!

VYV9f!bQV5P]YV!9?,! bV]=]

!

\+=PTT! "(>$B!(67+$>.(%!>.87!^0$'a!

I7$?!N%B'!

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! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5PS

/303J1;10. %O>83:3;69:. H1;;6:D<. M34;90G.H1;;6:D *A<;9J10

\+=PTV! "(>$B!(67+$>.(%!>.87!^;.%)>7-a!

I7$?!N%B'!

\+=PTX! 2.%7!->$+>!2(,&()>!]]f!0.-$DB7!]Pf!1%$DB7! ]]! !

\+=PTY! 07,.8$B!J)8D7+!(*!3,,7B!U!07,7B!".87!

]]f!N%7!?7,.8$B!]Pf!"@(!?7,.8$B-! ]]! !

\+=PT`! J)8D7+!(*!;(>(+!\(B7-!

]Q!>(!Q]! ]T! !

\+=PTb! L7$+!I$>.(!*(+!<.86B7!K%?7[!:)%,>.(%!

T!>(!P]]]! Q]]! !

\+=PV]! K%?7[!3%/B7!*(+!<.86B7!K%?7[!:)%,>.(%!

]]=]!>(!SX]=]! P`]=] !

\+=PVP! 07,7B7+$>.(%!".87!*(+!<.86B7!K%?7[!:)%,>.(%

]=]]!>(!P]]=]]!-7,! ]=]] !

\+=PVQ! <&.6!:+7A)7%,'!H.?># ]=]]!>(!T]]=]ZR! ]=]] !

\+=PVS! W.$-!:+7A)7%,'!H.?># ]=]]!>(!T]]=]ZR! ]=]] !

\+=PVT! I7-7+C7?!

!\+=PVV!F(867%-$>.(%!F(7**.,.7%>!*(+!;(>(+!K%->$D.B.>'!

]=]f!0.-$DB7!]=P!>(!V=]!^+7,(887%?7?!-7>>.%/!?Q=]a! ]=]!

!

!\+=PVX! F(88)%.,$>.(%!I7-6(%-7!07B$'!".87]!>(!Q]]!^[V]])-a! ]! !

!\+=PVY! F(88)%.,$>.(%!;(?7!<7B7,>.(%!]f!07B>$!3<FKK!Pf!;(?D)-!

P!!

!

Page 129: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

8<&=:$#!I!"&#&J$:$#; !

T5PT! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

I5C./303J1;10.H1;;6:D<.290.">>8643;69:<.

H>[email protected]=.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

H.%?8.BBE!@.%?.%/!8$,#.%7E!*$%!$%?!$BB!.%7+>.$!B($?-!

I7->$+>!*+775+)%%.%/!8(>(+!

W7*(+7!>#7!*+775+)%%.%/!8(>(+!.-!,(86B7>7B'!->(667?E!.>!,$%!D7!+7->$+>7?!@.>#()>!?7>7,>.(%!(*!8(>(+!-677?=!"#7!3F!8(>([email protected]!$)>(!-7$+,#!8(>(+!-677?!$%[email protected]!$,,7B7+$>7!@#7%!.>-!-677?!.-!>#7!-$87!$-!>#7!8(>(+!-677?=

\+=SQk\+=SV

!

!*.P03U6:D.712901.&A::6:D.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

H#7%!7=/=!@.%?8.BB-E!*$%-!$%?!6)86-!+(>$>7!*+77B'!D'!@.%?!(+!*B(@!@.>#()>!$66B'.%/!6(@7+!

G776!>#7!*+775+)%%.%/!8(>(+!$>!->$%?->.BB=!

K*!>#7!+)%%.%/!?.+7,>.(%!(*!>#7!*+775+)%%.%/!8(>(+!.-!%(>!->7$?'E!6B7$-7!7[7,)>7!0F!D+$&.%/!D7*(+7!->$+>5)6=!

\+=Q`!\+=Qb!

!

%:10DG.H3S6:D.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

\)%,#.%/!8$,#.%7-!*$%-E!6)86-!$%?!6+7,.-.(%!8$,#.%7+'!

1%7+/'!-$C.%/!$%?!B7--!C.D+$>.(%-!

1%7+/'!-$C.%/!@#7%!>#7!3F!8(>(+!?+.C7!+)%-!$>!,(%->$%>!-677?E!'7>!*)BB!6(@7+!$,,7B7+$>.(%!$%?!?7,7B7+$>.(%!:(+!6+7,.-.(%!8$,#.%7+'!.>!$B-(!#7B6-!>(!B(@7+!C.D+$>.(%-=!

\+=bV!

!

NA8;6B<;1>.->103;69:.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

F(%C7'.%/!8$,#.%7+'! F',B.,!(67+$>.(%!D'!8)B>.5->76!-677?-=

"(!,(%>+(B!Y5->76!-677?-!$%?!?)+$>.(%!D'!-.86B7!,(%>$,>!-./%$B-=!

\+=PYk\+=QS\+=Y`k\+=Yb\+=`Pk\+=`Y

!

!

!

!

!

!

Page 130: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

! 8<&=:$#!I!"&#&J$:$#; ! !!

I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T! T5PV

HR6;4=6:D.34418103;69:.3:@.@1418103;69:.;6J1.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

3)>(!>)+%>$DB7!*(+!,(%C7'.%/!8$,#.%7+'!

<@.>,#.%/!$,,7B7+$>.(%!$%?!?7,7B7+$>.(%!>.87!D'!7[>7+%$B!-./%$B

H#7%!$%!3F!8(>(+!?+.C7!?+.C7-!>@(!(+!8(+7!8(>(+-E!.>!,$%!+7$,#!#./#5-677?!D)>!->.BB!->$+>!$%?!->(6!-8((>#B'=!

\+=P]k\+=PS\+=Sbk\+=TQ

-S10=13;.(30:6:D.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

3.+!,(%?.>.(%7+! <$*7>'!87$-)+7!H#7%!3F!8(>(+!?+.C7!(C7+#7$>-E!.>!)-7-!$!>#7+8$B!-7%-(+!>(!#$C7!(C7+#7$>!@$+%.%/=!

\+=TVk\+=TX\+=Sbk\+=TQ

!

,R9BR601[;=011BR601.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

L7%7+$B!$66B.,$>.(%!

"(!+)%E!->(6E!*(+@$+?!$%?!+7C7+-7!D'!7[>7+%$B!>7+8.%$B-!

:H0U<"N\

I19U<"N\

;]!rN67%rf!<>(6E!rFB(-7rf!:H0!I)%

;P!rN67%rf!<>(6E!rFB(-7rfI19!I)%

LJ0

!IMJU<"N\

I19U:H0

;]!rN67%rf!<>(6E!rFB(-7rf!I)%

;P!rN67%rf!:H0E!rFB(-7rfI19

LJ0

EBR601!<"N\ IMJ

:H0UI19

;]!I)%!,(88$%?E!I)%-!@#7%!r,B(-7r!;Q!<>(6!,(88$%?E!->(6-!@#7%!rN67%r

;P!I19U:H0!I)%!-7B7,>.(%rN67%rf!:H0!I)%rFB(-7rf!I19!I)%LJ0

\+=]P!\+=S`!

!

->103;69:.*9JJ3:@.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

L7%7+$B!$66B.,$>.(%!<7B7,>.%/!>#7!-()+,7!(*!,(%>+(B!-./%$B!

<7B7,>.(%!(*!3F!8(>(+!?+.C7!,(%>+(B!D'!7[>7+%$B!>7+8.%$B-!(+!?./.>$B!&7'6$?=!

\+=]P!\+=Sbk\+=TQ

!

!

!

Page 131: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

8<&=:$#!I!"&#&J$:$#; !

T5PX! I7C.-.(%!;$'!Q]]`E!;1PTE!<H!9S=]T!

M01aA1:4G.Q98@.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

L7%7+$B!$66B.,$>.(%! 3,,7B7+$>.(%U!?7,7B7+$>.(%!6$)-7

Z(B?!()>6)>!*+7A)7%,'!?)+.%/!3,,7B7+$>.(%U?7,7B7+$>.(%!

\+=Sbk\+=TQ

!

"A;9.&1<;30;.32;10.M3A8;.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

3.+!,(%?.>.(%7+-E!+78(>7!6)86-!

:(+!,(%>.%)()-!$%?!+7B.$DB7!(67+$>.(%!@.>#()>!(67+$>(+!.%>7+C7%>.(%.

"#7!3F!8(>(+!?+.C7!,$%!D7!+7->$+>7?U+7-7>!$)>(8$>.,$BB'!)6!>(!P]!>.87-!$*>7+!$!*$)B>!(,,)+-=!

\+=YQ!\+=PPS!

!

%J10D1:4G.H;9>.7G.!*.P03U6:D.

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3F!8(>(+!?+.C7!,$%!)-7!0F!D+$&.%/!*(+!787+/7%,'!->(6!@#7%!A).,&!->(6!.-!%77?7?!@.>#()>!D+$&7!+7-.->(+=!H#7%!)-7?!(*>7%E!>$&7!8(>(+!,((B.%/!.%>(!,(%-.?7+$>.(%=!

\+=Q`!\+=S]!\+=SP!

!

-S10B;90aA1.H1;;6:D.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

\)86-E!*$%-!$%?!7[>+)?7+-!

"(!6+(>7,>!8$,#.%7-!$%?!>(!#$C7!,(%>.%)()-U!+7B.$DB7!(67+$>.(%.

"#7!(C7+5>(+A)7!?7>7,>.(%!B7C7B!,$%!D7!-7>=!N%,7!NF!->$BBE!N9!->$BB!$%?!(C7+5>(+A)7!(,,)+-E!>#7!()>6)>!*+7A)7%,'[email protected]!D7!$?O)->7?!$)>(8$>.,$BB'=!K>!.-!-).>$DB7!*(+!8$,#.%7-!B.&7!*$%-!$%?!6)86-!>#$>!+7A).+7!,(%>.%)()-!(67+$>.(%=!

\+=X]k\+=XQ

!

+>>10[Z9R10.Z6J6;.M01aA1:4G.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

\)86!$%?!*$%!F(%>+(B!>#7!8(>(+!-677?!@.>#.%!)667+UB(@7+!B.8.>!

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\+=SX!\+=SY!

!

!

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\+=XYk\+=Y]

!

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\+=YP!

!

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H#7%!>#7!*+7A)7%,'!,(88$%?!.-!B(->!D'!-'->78!8$B*)%,>.(%E!>#7!3F!8(>(+!?+.C7!,$%!->.BB!+)%=!<).>$DB7!*(+!.%>7BB./7%>!$.+!,(%?.>.(%7+-=!

\+=XS!

!

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">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

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\+=TV!\+=TX!

!

-A;>A;.H6D:38.3;.N3<;10.M01aA1:4G.

">>8643;69:<. /A0>9<1. MA:4;69:<. &183;1@./303J1;10<

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\+=TV!\+=TX!

!

!

!

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\+=TV!\+=TX!\+=XP!\+=XQ!

!

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\+=TV!\+=TX!

!

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H#7%!>#7!()>6)>!*+7A)7%,'!.-!$>!>#7!?7-.+7?!*+7A)7%,'!^D'!*+7A)7%,'!,(88$%?aE!$!-./%$B!.-!/.C7%!*(+!7[>7+%$B!-'->78!(+!,(%>+(B!@.+.%/!^*+7A)7%,'!$>>$.%7?a=!!

\+=TVk\+=TX\+=TY!

!

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\+=TV!\+=TX!

!

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\+=TV!\+=TX!

!

!

!

!

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\+=TS!\+=TT!

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!

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X]=]X]=]QQ]=]P=VP]=]P=VP]=]

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Page 160: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

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Page 161: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

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Page 164: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

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Page 173: RGNF-30B Automatic Tube Filling & Sealing Machinepackagingmachines.co.za/files/Videos & Manuals/Manuals... · 2011-09-19 · The automatic filling & sealing machine adopts frequency

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