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©2009 GS1 EPCglobal
RFID Implementation in JapanRFID World Asia 2010
Michio HamanoGS1Japan/EPCglobal Japan
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal
Market of RFID & Related Equipments in Japan
(Mill. Yen)
Source:The Japan Automatic Identification Systems Association (JAISA)
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
2005 2006 2007 2008 2009
Related Equipments
RFID Tag
Reader/Writer
Summary
©2009 GS1 EPCglobal
RFID Tag Market in Japan
Source:The Japan Automatic Identification Systems Association (JAISA)
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
2006 2007 2008 2009
~ 135KHz
13.56MHz
UHF
2.45GHz
(x 1000 pieces)
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2006 2007 2008 2009
2.45GHz
UHF
13.56MHz
~ 135KHz
©2009 GS1 EPCglobal
965 MHz940 960950945 955
IMT‐2000 (Mobile phone)
RFID (Active, passive)
PDC (Mobile phone)
STL (NHK fixed station)
DME (Aviation radio station)
950MHz band assignment
956 958
Plan to release to RFID
©2009 GS1 EPCglobal
Recent deregulation for UHF RFID in Japan
May 2010~
950MHz Passive
High Power
950MHz Passive
Low Power
950MHz
Active
433MHz
Active
1mW(Container Yard only)
≦ 1mW≦ 10mW≦ 10mW(No License)
AntennaPower
433.92MHz
(433.67~434.17MHz)950.8 -957.6MHz
954 -957.6 MHz
952 -957.6 MHz
Freq. Band
≦ 1W(License)
950MHz Passive
Middle Power
952 -956.4 MHz
952 -956.4 MHz
≦ 250mW(No License)
Now 950MHz Passive
High Power
950MHz Passive
Low Power
950MHz
Active
433MHz
Active
1mW(Container Yard only)
≦ 1mW≦ 10mW≦ 10mW(No License)
AntennaPower
433.92MHz
(433.67~434.17MHz)950.8 -955.8MHz954 - 955 MHz952 - 955 MHzFreq. Band 952 - 954 MHz
≦ 1W(License)
[January 2006~] [May 2008~] [December 2006~][January 2006~]
©2009 GS1 EPCglobal
7
1) Pick up, delivery 2) Assist elderly / disabled person
2) Maintenance work
Prospecting to increase the RFID used situation When middle power device will be come into the market.
Middle power RFID device : Use case
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
部数
(万
冊)
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
新刊
点数
返品部数 販売部数 新刊点数
Current Status of Book Market in Japan
Books sold
Books returned
No. of New Titles
No. of Books (in million) No. of New Titles
1400
1200
1000
800
600
400
200
©2009 GS1 EPCglobal
Major Problems facing Publishing Industry in Japan
The total book market is gradually declining from ’90s.
Return rate of books is getting higher, now close to 40%.Resale Price Maintenance System ⇔ Consignment Sales Contract
25% of returned books are thrown away and recycled to paper. Total loss of thrown away books amounts to 170 bill. yen/year.
Shoplifting is also a big issue for the industry.
©2009 GS1 EPCglobal
×
RFID enables Parallel Use of Consignment Ordering and Optional Non-consignment Ordering
BookstorePublisher/Distributor
Check by RFID
RFID prevents the return of books that were ordered with option.
Dictionary A(consignment)
Dictionary B (non-consignment)ISBN Barcode + RFID
Returning
Accepted
Not accepted
○
©2009 GS1 EPCglobal
RFID tagged books increasing
<2008>1 title / 75,000 copy
<2009>4 title / 537,000 copy
<2010>1 title / 60,000 copy
… and more
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal
It is estimated that there are 15 million gas cylinders in distribution in Japan.
Problems: No standardization for management method for gas cylinders(Varied by manufacturer to manufacturer)How to find neglected cylindersHow to find missing cylindersTrack and trace is not possible - bad asset management
Management of high pressure gas cylinders by Japan Industry and Medical Gases Association (JIMGA)
Neglected ? Missing
©2009 GS1 EPCglobal
Challenged Attachment of barcode on cylinders
Result Standardization by barcode was unsuccessful due to use of different barcode standards and methods by manufacturers
From above result, JIMGA has been studying the use of EPC/RFID expecting;
Extermination of neglected and missing cylinders
Improvement of asset management
Track and trace of cylinders, and bulk data reading versus individual barcode reading
Adoption of EPC/RFID for the management of high pressure gas cylinders
©2009 GS1 EPCglobal
Schedule2009 - 2010 first halfOperation test using test software2010 second half onwardsOperation test at real environment
Antenna GateEPC Tag
Lorry with gas cylinders passing through antenna gateRing type EPC tag
Rubber type EPC tag
Acquired data will be stored at the JIMGA data base (Planning)
Adoption of EPC/RFID for the management of high pressure gas cylinders
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal18
Introduction of RFID System to Drug Supply Chain
Developed a new check & track system using RFID which began operation in April 2008~ For the dissemination of RFID system in medical industry ~
Developed a new check & track system using RFID which began operDeveloped a new check & track system using RFID which began operation in April 2008ation in April 2008~~ For the dissemination of RFID system in medical industryFor the dissemination of RFID system in medical industry ~~
HospitalHospital
【Innovation of Supply Chain】◆Speedy Operation◆Easy Track & Trace
【【Innovation of Supply ChainInnovation of Supply Chain】】◆◆Speedy OperationSpeedy Operation◆◆Easy Track & TraceEasy Track & Trace
【Subject】Precise Inspection
【【SubjectSubject】】Precise InspectionPrecise Inspection
【Subject】Track & Trace
【【SubjectSubject】】Track & TraceTrack & Trace
◆Psychotropic Drug that needs strict management
◆Apply to shipping case level (One Way)
◆From factory to agents (between the companies)
◆Psychotropic DrugPsychotropic Drug that needs strict management
◆Apply to shipping case level (One WayOne Way)
◆From factory to agents (between the companiesbetween the companies)
At first, upper supply chainAt first, upper supply chainAt first, upper supply chain
FactoryFactory D.C.D.C. ForwarderForwarder AgentAgent
Adoption of RFIDAdoption of RFIDAdoption of RFIDTraceabilityTraceabilityTraceability Medical (Patient) SafetyMedical (Patient) SafetyMedical (Patient) Safety
©2009 GS1 EPCglobal19
[email protected]@D.C.. ⇒⇒ Check@ForwarderCheck@Forwarder ⇒⇒ Check@AgentCheck@Agent
Receiving Check
Receiving Receiving CheckCheck
Shipping Check
Shipping Shipping CheckCheck
Sorting Check
Sorting Sorting CheckCheck
Shipping Check
Shipping Shipping CheckCheckReceiving
CheckReceiving Receiving
CheckCheck
D.C.D.C.D.C. ForwarderForwarderForwarder
AgentAgentAgent
InternetInternet
Ideal Process !Ideal Process !
©2009 GS1 EPCglobal20
Label with RFID attached at factory(UHF Gen2 Tag)
Label with RFIDLabel with RFIDGS1GS1--128 is also printed128 is also printed
A RFID Tag (Label) is attached at D.C.A RFID Tag (Label) is attached at D.C.if a case has no RFID attached at factoryif a case has no RFID attached at factory
©2009 GS1 EPCglobal21
Quality of Distribution (Result of 2 months comparison trial)
■■To avoid mixing in of wrong products To avoid mixing in of wrong products
⇒⇒ 96%/Visual Check 96%/Visual Check vsvs 100%/RFID100%/RFID<Comparison Trial><Comparison Trial>Wrong products (wrong lot, etc.) were intentionally mixed in the pile of products after the first
inspection. then second inspection was done by visual check and by using RFID separately.
NG
NG NG
■Visual Check
NG
NG NGM
ixed
inin
Mixe
d in
NG
NG NG
■Using RFID
NG
NG NG
Mixe
d in
Mixe
d in0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Visual Check Using RFID
Rate of discovery of mixed product
(96%)(100%)
©2009 GS1 EPCglobal22
Efficient Operation (Result of 2 months comparison trial)
■■Shorten the operational time of inspectionShorten the operational time of inspection
<Comparison Trial>To measure time of inspections by visual check and by using RFID
■Visual Check
■Using RFID
Comparison of Operatinal Time of Inspection
M
5M00
10M00
15M00
20M00
25M00
30M00
35M00
40M00
45M00
20 40 60 80 100 120 140 160 180 200 220 240
No. of Cases
Tim
e
©2009 GS1 EPCglobal232323
RFIDRFID
ManufacturerManufacturer
Show / Tell the Show / Tell the Instruction on Instruction on AdministrationAdministration
Administering Administering with Reliefwith Relief
Correct Dosage Correct Dosage InformationInformation
FactorFactoryy
RFIDRFID
Secure and Traceable Supply Chain from Material Supplier to HospSecure and Traceable Supply Chain from Material Supplier to Hospitalital
Bed SideBed Side
RFIDRFID
PatientPatientPatient
Managed by Managed by Pharmaceutical Pharmaceutical
Dept.Dept.
Prevention of Prevention of Medical Errors Medical Errors
HospitalHospital
HospitalHospital
AgentAgent
RFID Wrist BandRFID Wrist Band
Distribution Distribution CenterCenter
Material Material SupplierSupplier
Condition Condition of Dosingof Dosing
Traceability DBTraceability DB
Future Vision of RFID Application in Healthcare
InternetInternet
Internet
InternetInternet
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal
Benefit from using RFID in apparel supply chain
China Factory
Stores
China DC
apparel company
Japan DC
Trading Company
Stores
Utilize hidden information at storeGrasp consumer behaviorobtain information of `almost sold` items
Accuracy in merchandise assortmentReduce from-store-to-store shipmentReduce chance loss
Precise control of SCReduce costAcknowledge Bottle Neck
Concentrate on sales supportDesign the best planogramMinimize chance loss
3. Economical store Operation1. Visibility of merchandise
in supply chain
4. Designing and planning for high sell-through merchandise
2. Efficiency in logistics
©2009 GS1 EPCglobal
Inventory check
Smart shelf
POS
In-shop gate
Fitting room
RFID armed store image
©2009 GS1 EPCglobal
RFID equipments in Flandre (pilot in 2008)
Inside of Fitting
Sensor
RW
ant
ant
Power
B.Smart Shelf
RW antant
A.In-shop gate
Back roomShop
From Back room
From shop
Arrival from DC
C.POS system
D.Smart Fitting Room
©2009 GS1 EPCglobal
New EPC enabled Apparel Shop Open!!
Flandre, Sumikin Bussan and other 3 companies established a new apparel brand “I.T.’S. international”, and advantage of RFID system is to be realized in this brand shops.In February 2010, the first flagship shop of I.T.’S.internationalopened in the center of fashion district, Harajuku area.
©2009 GS1 EPCglobal
First item level tagging implementation in Apparel industry!
From jackets, skirts or trousers to socks, every single item in the shop has an EPC/RFID embedded hangtag or product label.
RFIDRFID
©2009 GS1 EPCglobal
RFID Application in the shop
Currently, the company is utilizing RFID mainly for faster checkout at POS and efficient inventory check.
Antenna
Reader
©2009 GS1 EPCglobal
RFID Application in the shop
Inventory check time has been drastically reduced!!<Before> <After>
4 days by 2 person 2 hours by 1 person
Smart fitting room, RFID based EAS, etc…
Next phase
©2009 GS1 EPCglobal
Contents
Infrastructure for RFID systems in Japan
Newest introductions of practical RFID system in Japan
☆ Publishing Industry☆ Management of high pressure gas cylinders☆ Supply chain of pharmaceutical products☆ Apparel Industry
Roadmap for the future
©2009 GS1 EPCglobal
Roadmap of RFID Implementations
(Supply Chain – Publisher ~ Distributor ~ Bookstore ~ Recycle)
ConsumerElectronics
◇Implementation for Ladies shoes and bags
(Apparel & Cosmetics)
2004 2005 2006 2007 2008 2009 2010 2011 2012~
FMCG・Grocery・Packaged food・Fresh food
If tag price goes down to a few cents, tag implementation to case and item level become a real possibility
- Establishment of JRCCE
- EPCglobal Consumer Electronics IAG
Publishing ◇Implementation for Limited Books
◆:Pallet/Case/Returnable box level◇:Item level
Pilot Test
(Supply Chain – Life-cycle Model)
(Future Store)
◆Adoption by a large electronics retailerAnnouncement of tag adoption for folding container
◇Implementation for Apparel & Cosmetics (Trial)Depart-mentStore
Apparel
(Shoes)
(International Supply Chain)
(Store Front)
◆Implementation in Supply Chain
(Supply Chain )
(Supply Chain - RTI )
◆Implementation for RTI
◆Implementation in Life-cycle Model (?)
Startup Period Introduction Period Spread/Developing Period
◇Implementation in Store Front
©2009 GS1 EPCglobal
Thank you !
GS1Japan / EPCglobal Japan