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    International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459,ISO 9001:2008 Certified Journal,Volume 3, Issue 5, May 2013)

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    A Review of Desilting Basins Used in Small HydropowerPlants

    Gurdeep Singh1, Arun Kumar

    2

    1,2M.Tech Student, Chief Scientific Officer, Alternate Hydro Energy Centre, Indian Institute of Technology Roorkee,

    Roorkee, Uttrakhand (India) -247667

    Abstract - Small hydropower (SHP) is a renewable,

    efficient and eco friendly technology. Out of all the essential

    civil components, the desilting tank is one of the most vital

    part of SHP schemes, which ejects the sediment and foreign

    particles carried by water through the conductor system

    and protects the hydro mechanical equipments. With the

    passage of time, the desilting device has undergonemodifications and updation as per the choice of developer

    or the geological condition and economic constrains. In this

    paper, attempt has been made to review the different types

    of desilting devices being deployed in SHP plants in the

    Himalayan region.

    Keywords--Small Hydropower, Desilting basin, sediment,

    vortex settling basin.

    I. INTRODUCTION

    Small Hydropower (SHP) being most reliable and

    environmentally benign energy technology for electricity

    generation plays an important role in development of aregion/nation. Major portion of hydropower potential in

    India lies in Himalayan region. The Himalayan rivers

    carry large amount of sediments (silt), which are harmful

    for the hydro mechanical equipment of SHP. One of the

    important components of SHP schemes is the desilting

    tank, which protects the hydro mechanical equipments

    from the harmful silt carried by the conducting system.

    Desilting tanks are used on water treatment plants and

    hydropower channels to remove objectionable sediment

    of a specified size and quantity [1].Though the problemof hydro-abrasion has emerged from Alpine and

    Himalayas, what has added to it further is the recent

    cost saving trend towards smaller size faster machinery,designed to operate at higher heads. Such, damage is

    accentuated if the metallurgy of the runner blades is

    questionable and if the metal composition is less hardcompared to sediment particles, when they are of quartz

    and feldspar. Abrasion of the runner caused by sediment

    laden water may in a very short operating period assume

    proportions seriously affecting the efficiency of the

    wheel and may even lead to eventual failure. Thus,

    during monsoon months, the Himalayan Rivers carry

    heavy sediment loads comprising boulders, gravel and

    sand as bed load and suspended load.

    Since coarser sediments cause excessive abrasion and

    aggravate cavitational affects on turbine parts, it is

    proposed that all the sediments coarser than 0.2 mm size

    be extracted from the water before it enters the headrace

    tunnel. To arrest the entry of larger size particles, 80 mm

    size trash-rack is provided at the power intake. Forextracting smaller particles, from 80 mm to 0.2 mm, from

    the water entering the power tunnel, a sedimentation

    arrangement is provided[2]. When a canal receives

    sediment load in excess of its sediment transport capacity

    and effective measures are not taken for its control, the

    canal gets silted up. This results in a decrease in the

    discharge carrying capacity of the canal. In the case of

    power canals, that part of the sediment load, which is notextracted from the flow upstream of the power plant,

    passes through the turbines.

    The sharp edged silt/sand tends to damage the turbine

    runner blades/buckets due to abrasion, resulting in a

    decrease in the efficiency of the power plant. In India, ithas been found in many cases that the turbines/peltonwheels have been considerably damaged after 2,000 to

    3,000 h of operation because of the presence of sand in

    water. Turbines need to be repaired frequently causing

    shutdown of the units for considerable duration, thereby

    causing enormous loss of power and revenue.

    This review-paper focuses on the latest research and

    development desilting basin and the challenges of

    desilting basin are also summarized.

    The paper is organised as follows. Section II, of this

    paper describes classification of desilting devices.

    Section III, describes literature review of desilting

    devices. Section IV reviews the benefits and applicationsof desilting devices and finally conclusion has been

    concluded in section V.

    II.CLASSIFICATION OF DESILTING DEVICES

    Mainly two type of desilting tank used in SHP sites

    are:-

    (a)Settling basin

    (b)Vortex settling basin

    (a)Settling basin

    Settling basins are used on irrigation and hydropower

    channels to remove objectionable sediment of specified

    size and quantity.

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    441

    The channel is expanded into the basin by widening its

    width and lowering its floor through an expansiontransition and restored back through a contraction

    transition at the end of the basin. Normally settling basins

    are constructed in compartments. However, single-

    chamber basins are not uncommon in the case of mini-and micro hydroelectric projects. The main aspect of

    their design to determine the dimensions, namely, length,

    breadth, and depth remains the same.

    (a)

    b)

    Fig 1.1 Definition Sketch: (a) Plan; (b) Section A-A[5]

    (b)Vortex settling basin

    This type of extractor makes use of vortex flow in a

    basin as the sediment removal device. A higher velocity

    flow is introduced tangentially into a cylindrical basin

    having an orifice at the centre of its bottom, which

    removes highly sediment concentrated flow. This along

    with tangential entry of flow causes combined (Rankin

    type) vortex conditions with free vortex forming near the

    orifice and forced vortex conditions forming in the outer

    region towards the periphery. Vortex flow causes a

    sediment concentration gradient across the vortex and a

    diffusive flux proportional but opposite to the centrifugalflux (Julian, 1986). The secondary flow resulting from

    this phenomenon causes the fluid layers near the basin

    floor to move towards the outlet orifice at the centre. The

    sediment particles present in the flow move along a

    helicoidal path towards the orifice, thereby obtaining a

    long settling length compared to the basin dimensions.The sediment reaching the centre can be flushed out

    through the orifice outlet channel/pipeAs compared to the

    conventional type of settling basins and tunnel type

    sediment extractors, the vortex chamber type of sediment

    extractor has the advantage of smaller dimensions and

    low flushing discharge for obtaining a certain efficiency

    of sediment removal.

    Vortex-Settling Basin [10]

    III. LITERATURE REVIEW

    Nandana Vittal et al.[1] settling basin were formed bywidening the approach channel and lowering its floor

    through an expansion transition, so as to reduce the mean

    velocity of flow into the basin. However, various

    combinations of width, depth, and length of the basin are

    possible to achieve desired removal efficiency in a given

    situation. Taking the cost of the straight and prismatic

    portion of the basin as the criterion, equations have been

    developed for its best width, depth, and length.

    R.H.A. Janssen [3] A numerical model for computing

    efficiency of sediment basins was presented and was

    compared to these methods. The model was solved usinga spreadsheet and yields similar results to Camps (1946)

    detailed analytical approach. The comparison indicates

    that when basins are sized using ideal settling theory with

    typical turbulence factors, up to 15% of the target

    sediment particles may not be removed.

    B. M. Sumer[4]The authors examined the results of anumber of settling tests in a rectangular flume in order to

    derive a relationship for the efficiency (removal ratio) of

    settling basins, based on a dimensional analysis. The

    relation found by the authors qualitatively confirms

    solutions obtained by numerical simulations with thediffusion-advection equation.R. J. Garde et al.[5] Experiments have been carried out

    in the laboratory concerning the efficiency of settling

    basins. The data indicate that the existing methods of

    their design were not satisfactory. Analysis of all the

    available data has led to a new relationship for the

    efficiency. The parameters L/D and w/u, were found to

    govern the efficiency. where L was length of the settling

    basin, D was depth of flow in the settling basin,u* wasshear velocity in the settling basin and wfall velocity of

    the sediment in clear water.

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    Daniel Develay et al.[6] have been designed

    underground desilting basins on the basis of a theoreticalapproach further checked and developed using hydraulic

    model tests. The latter showed that with a design

    discharge of 123 m3/s a 240-m-Iong basin equipped with

    a 48-m diffuser and having a cross-sectional area of 170

    m2 can satisfactorily meet the requirement.

    Keh-Cbia Yeb et al[7]developed a two-dimensional

    numerical model as well as the optimal regression

    equations for the determining settling basin dimension,

    and then simulated and compared the deposition

    efficiency of the selected settling basins.

    S. B. Weerakoon et al[8]presented a series of

    laboratory experiments carried out to investigate the

    effect of the entrance zone on the sand trapping

    efficiency of the desilting tanks using a scale model of adesilting tank with varying entrance expansion angles.

    The sand trapping efficiency was found to vary from

    50% to 85% with the reduction of expansion angle from

    30oto 10

    o.

    S.K Sharma[2]A detailed qualitative understanding

    has to be developed to deal with sedimentation problemin the Himalayan region. To start with, philosophy of

    abrasion index was proposed in this paper. Apart from

    design aspects, emphasis was ought for maintenance and

    monitoring.

    K. G. Ranga Raju et al.[9]Experimental investigationshave been carried out on the sediment removal efficiency

    of settling basins. Laboratory data on removal efficiency

    from the present and earlier studies were first

    used for checking the accuracy of the existing empirical

    and analytical methods for determination of the sediment

    removal efficiency of settling basins

    T. C. Paul,et al[10].showed that the circular basin

    should have diameter equal to five times (as compared

    with six times stipulated in American practice) the bed

    width of inlet canal. The distinctive features of the

    proposed design were formation of free vortex in the

    outer region and flow in the basin traversing a relatively

    longer path before reaching the overflow weir.Mohammad Athar et al[11]Data from laboratories and

    field have been analysed for validation of the existing

    relationships on its sediment removal efficiency. Since

    the existing relations were not found to produce

    satisfactory results, a new relationship was developed fordetermination of the efficiency.

    Mohammad Athar et al [12] Experimental results on

    sediment removal efficiency of vortex chamber type

    sediment extractors were reported. A geometric

    configuration of the extractor is identified that is able to

    remove even the fine sediment (0.055

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    M. Athar et al.[16]In this paper an attempt has been

    made to study the distribution of suspended sedimentconcentration within the chamber of vortex type sediment

    Extractor. A satisfactory agreement was found to exist

    between the observed values of sediment concentration

    and its values computed using the method proposed.

    IV. DEVELOPMENT AND THE CHALLENGES OF

    DESILTING DEVICES

    One of the major problems confronting hydraulic

    engineers is the control of sediment entering irrigation

    and power canals. Methods of sediment control have

    been described by Huffered et al. (1975). To remove the

    sediment that has entered a canal, vortex tubes, tunnel-type sediment extractors, and settling basins are often

    used. Vortex-tube installations are very rare, presumably

    because of the no availability of a dependable design

    method. Vortex tubes are not so efficient in extracting

    suspended sediment, though the water abstraction ratio,

    Q0/Qc, is 10-25%. Here Q0is the flushing discharge andQc is the inlet canal discharge. Trapping efficiency,P, of

    tunnel-type sediment extractors is about 40%, while

    QD/QC is 15-25%.. Settling basins perform reliably as

    long as the suspended sediment is larger than 0.06 mm.

    Velocity in the basin ranges from 0.08-0.45 m/s, while

    Q0/Qc is 0.5-3%. Conventional settling basins suffer

    from two main disadvantages: (1) Requirement of largedimensions; and (2) long residence time, t. A vortex-

    settling basin (VSB) is a fluidic device that uses only the

    vortices of the flow to extract the bed and suspended

    loads in the inlet canal. Principal features of VSB designs

    after Salakhov (1975), Cecen and Bayazit (1975),

    Ogihara and Sakaguchi (1984), and Mashauri (1986).The

    size of a VSB is very small, compared with conventional

    settling basins treating the same volume of water and

    sediment load (Cecen and Akmandor 1973). Thus the

    cost of construction of a VSB is just a fraction of the cost

    required for the construction of a classical settling basinto extract comparable particles (Mashauri 1986). The

    VSB structure holds promise as an economical, efficient,and water-conserving alternative to the other available

    sediment-extraction devices. Investigators have carried

    out a detailed investigation on the performance of vortex

    type sediment extractors of various configurations, with

    the object of determining their removal efficiency basin.

    Trap efficiency relationship of vortex settling basin

    proposed by various investigators given in table no.1

    Table 1

    Previously published relationships

    V.

    CONCLUSIONS AND DISCUSSION

    The main objective of this review paper is to give an

    overview in the development of desilting basin.

    Classification of desilting basin, development and the

    challenges of desilting devices and detailed literaturereview have been presented.

    The vortex chamber mainly composes of a cylindrical

    hopper, a bottom cone and a tangential inlet. This type of

    sediment extractor has overcome the disadvantages of

    conventional settling basins, i.e. the requirement of largedimensions and long residence time. The size of a vortex

    settling chamber is small, as compared with conventional

    settling basins treating the same volume of water and

    sediment.

    The problem associated with vortex settling basin is

    that physical model studies has to be carried out beforeits implementation at site.

    It is concluded that efficiency of vortex chamber is

    better than simple settling basin for same discharge. It

    has been suggested that vortex settling basin should be

    integral part of water conductor system carries the

    diverted discharge used where sediment problem is moreprominent. Vortex settling basin can mitigate Operation

    and Maintenance problemsface by Power Stations such

    as;

    1.

    Damage to runner vanes of the turbines,2.

    Wear of penstock,3. Frequent choking of strainers,

    4. Choking and puncturing of coolers tubes,

    5. Damage to cooling water pumps, valves etc,

    6. Frequent damage of turbine shaft seal,

    7. Damage to drainage and dewatering system

    besides siltation of sumps,8. Higher leakage through runner labyrinths

    resulting in high top cover pressure,

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    9. Damage to guide vane bushes and their cup

    seals,10. Damage to seals of intake valve and main inlet

    valve,

    11. Seating/Sealing problems in hydro-mechanical

    gates (intake as-well-as draft tube Gates).

    REFERENCES

    [1 ] Nandana Vittal and Mavendra Singh Raghav Design Of Single-Chamber Settling Basins Journal Of Hydraulic Engineering /

    May 1997/ pp 469-471.

    [2 ] S.K Sharma Sediment Management in the Himalayan RiversHydroVision 2006 - Copyright HCI Publications, 2006 -

    www.hcipub.com pp 1-12.

    [3 ] R.H.A. Janssen Analysis and Design of Sediment Basins The

    Institution of Engineers, Australia 8th National Conference onHydraulics in Water Engineering ANA Hotel Gold Coast,Australia 13-16 July 2004.

    [4 ] B. M. Sumer Design Of Settling Basins Journal of Hydraulic

    Research, 29:1, 136-143. (1991).

    [5 ] R. J. Garde , K. G. Ranga Raju and A. W. R. Sujudi Design of

    settling basins Journal of Hydraulic Research, vol 28:1, 81-91(1990).

    [6 ] Daniel Develay, Jean Binquet, Divatia and C. R. VenkateshaDesilting Basin System Of The Dul Hastihydroelectric Project

    Journal Of Hydraulic Engineering october 1996 pp 565-572.

    [7 ] Keh-Cbia Yeb and En-Tian Lin Efficiency Simulation andDesign of Settling Basinpp 655-666.

    [8 ] S. B. Weerakoon and U. S. Rathnayake Effect of the Entrance

    Zone on the Trapping Efficiency of Desilting Tanks in Run-of-

    River Hydropower Plants International Conference on Small

    Hydropower - Hydro Sri Lanka, 22-24 October 2007 pp 1-6.

    [9 ] K. G. Ranga Raju, U. C. Kothyari, Somya Srivastav, and Manish

    Saxena Sediment Removal Efficiency Of Settling Basins

    Journal Of Irrigation And Drainage Engineering /September/October pp 308-314.

    [10 ]T. C. Paul,S. K. Sayal, V. S. Sakhuja, and G. S. Dhillon Vortex-

    Settling Basin Design Considerations J. Hydraul. Eng.1991.117:172-189.

    [11 ]Mohammad Athar M.ISH , U. C. Kothyari and R. J. Garde

    Studies On Vortex Chamber Type Sediment Extractor ISH

    Journal of Hydraulic Engineering, vol 8:, 1-16 (2002).

    [12 ]Mohammad Athar, Umesh C. Kothyari, and Ramchandra J. Garde

    Sediment Removal Efficiency of Vortex ChamberTypeSediment Extractor J. Hydraul. Eng. 2002.128:1051-1059.

    [13 ]Alired D. Mashauri Removal Of Sediment Particlesby Vortex

    Basin Aqua Fennica 13: 27-33.(1983).

    [14 ]Niknia, Naser, Keshavarzi, Ali-Reza, Hosseinipour, E. Zia

    Improvement the Trap Efficiency of Vortex Chamber forExclusion of Suspended Sediment in Diverted Water World

    Environmental and Water Resources Congress 2011,Bearing

    Knowledge for Sustainability ASCE 2011 pp 4124-4134.

    [15 ]

    Nguyen Quang Truong Effect Of Deflectors On RemovalEfficiency of A Deep- Depth Vortex Chamber Sediment

    Extractor HCMUT 26-28/10/2011 pp 1-6.

    [16 ]M. Athar, U.C. Kothyari & R.J. Garde Distribution of sediment

    concentration in the vortex chamber type sediment extractorJournal of Hydraulic Research, 41:4, 427-438 (2003).

    [17 ]Cecen, K. (1977). "Hydrauliccriteria of settling basins for water

    treatment, hydropower and irrigation." Proc. 17th Congress of the

    Int. Assoc, of Hydr. Res., Baden-Baden, West Germany, 275-294

    [18 ]Cecen, K., and Akmandor, N. (1973). "Circular settling basinswith horizontal floor."MAG Report No 183, TETAK, Ankara,

    Turkey.

    [19 ]Salakhov, F. S. (1975). "Rotational designs and methods of

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    Moscow, Soviet Union, 151-161.

    [20 ]Sullivan, R. H. (1972). "The swirl concentrator as a combined

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