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ICRI 2015 Fall Convention Modern Trends in the Repair Industry Retrofit Subgrade Waterproofing – Options and Pitfalls Presentation by | W. Joseph Macicak, P.E., S.E. George Mulholland, P.E., S.E.

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ICRI 2015 Fall Convention

Modern Trends in the Repair Industry

Retrofit Subgrade Waterproofing –

Options and Pitfalls

Presentation by | W. Joseph Macicak, P.E., S.E.

George Mulholland, P.E., S.E.

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Subgrade Waterproofing Retrofit

Performance-based waterproofing specifications may

require a watertight subgrade interior space, but may not

accurately represent the existing conditions.

The extent of material deterioration, changes in ground

water conditions and other factors can drastically affect

the scope of retrofit waterproofing repairs.

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Subgrade Waterproofing Retrofit

Contractors – Be Proactive:

Attend pre-construction meetings

Carefully observe the existing conditions

Ask questions

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Have subgrade wall and slab condition surveys been

performed?

Is there site access to exterior of subgrade walls?

Has the subgrade structural condition changed over

time?

Are there changes in the water table or other factors

affecting subgrade water movement?

Do the project specifications alone provide information

adequate to develop and accurately estimate the work?

Ask Questions

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Basic Remediation Options

If possible, reduce exterior hydrostatic pressure and groundwater flow at structure perimeter

Re-grade surrounding landscape features

Add groundwater drainage and sump system components

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Basic Remediation Options

Interior (negative) side:

Prepare substrates

Apply interior (negative) side waterproofing materials

Cementitious coatings

Crystalline coatings

Locate and seal actively leaking cracks and joints in

subgrade walls and slabs

Crack injection grout

Hydraulic cement and patching compounds

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Interior (Negative) Side Repair

Where concrete substrate is

unsound:

Mechanically abrade and

remove unsound material.

Place reinforced formed

concrete or shotcrete to

provide a suitable

substrate for waterproofing

coating

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Interior (Negative) Side Repair

Where concrete substrate is

sound:

Address all active leaks

and joints using crack

injection grout, hydraulic

cement or other

appropriate patching

material.

Apply cementitious, or

crystalline coating material

over properly prepared

substrates

Inject cracks

Patch joints

Apply coating

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Exterior (positive) side:

Install exterior (positive) side waterproofing materials

Excavate at subgrade walls to allow installation of

liquid or sheet-applied waterproofing materials and

drainage provisions

Inject waterproofing grout through subgrade walls

Basic Remediation Options

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Exterior (Positive) Side Repair

Inject waterproofing grout

through subgrade walls to

fill voids and block water

entry paths into the wall

Relies on trial-and error to

target infiltration sources

and can simply displace

groundwater to adjacent

ungrouted wall areas

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Construct features to contain and control infiltrated

water:

Raised floors above subgrade slabs

Interior walls separated from subgrade foundation

walls with cavity space incorporating water

collection and drainage provisions

Humidity control / air circulation provisions for wall

cavities

Basic Remediation Options

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Control Incidental Water Intrusion

Moisture-resistant gypsum wallboard

over galvanized metal studs

Ventilated wall cavity

Sheet metal fastened to studs

Subgrade wall waterproofing formed into trough at slab

Weep tubing

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At sensitive locations with slab

seepage issues, construction

of a raised floor platform and

slab surface drainage

provisions may be necessary

to control infiltrated water.

Subgrade wall waterproofing

Slab/wall drainage

Raised floor

Control Incidental Water Intrusion

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Case Study – Chicago

85 year-old high-rise

bank building

renovated into a

modern hotel

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Lower Level Plans

The design called for critical

back-of-house operations

and some customer service

facilities to be located within

existing basement space.

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Lower Level Cross Sections

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Case Study

Project Specifications:

Polymer Modified Cement Waterproofing

A. Examine substrates, areas, and conditions, with

Applicator present, for suitable conditions where

waterproofing is to be applied.

B. Proceed with application only after unsatisfactory

conditions have been corrected.

C. Notify Architect in writing of active leaks or defects

that would affect system performance.

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Coating and Crack Injection in Progress

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Water Intrusion Through Coated Walls

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Water Intrusion Through Coated Walls

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Water Intrusion at Wall Penetrations

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Water Intrusion at Wall Penetrations

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Coating Placed Over Active Leaks

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Leakage From Slab Above

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Coating Placed Over Corroded Steel Plate

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Seepage Through Coating

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Cove Installation at Wall/Slab Joint

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Bond Strength Testing of Wall Coating

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Contaminated Substrate Surface Under Coating

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Failure at Previous Coatings

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Failure Plane Within Substrate

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Substrate Deterioration Under Coating

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Subgrade Waterproofing Retrofit

Be aware of performance-based waterproofing

specifications for a watertight subgrade interior space.

Fully understand the “as-is” condition of the existing

substrate structure.

The scope of retrofit subgrade waterproofing repairs can

be drastically affected by:

The extent of concrete deterioration

Changes in ground water conditions

Numerous other factors

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500 JOLIET ROAD, SUITE 200

WILLOWBROOK, IL 60527-5618

877.826.6822 TOLL FREE

630.325.2866 FAX | WWW.RRJ.COM

Consulting EngineerW. Joseph Macicak, S.E., P.E.

[email protected]

Associate, Consulting EngineerGeorge R. Mulholland, S.E., P.E.

[email protected]

Director of Business DevelopmentKate M. Brannelly, FSMPS

[email protected]