A . K R I S H N A R A O

S I T E I N C H A R G E – G A S C O M P R E S S O R P L A N T

E-Mail: krishnarao.kgp@gmail.com / krishnarao.kgp@hotmail.comPhone: +91-9652386984

A result-oriented individual targeting senior level assignments in the Production industry with an organization of repute

P R O F I L E S U M M A R Y

• Nearly 8 years of experience in Operation & Maintenance of LP Processing Skid and Gas Compressor Skid along with its Process Control Field Instruments.

• Responsible for execution of Operation & Maintenance of the reciprocating compressor plant and gas processing skid for uninterrupted flow of compressed gas employ safe and cost effective measures for the maintenance and Compressor Station Uptime 99%.

• Acquired expertise in-plant management, detailed engineering and troubleshooting operations in instrumentation & electrical engineering for continuous process industries.

• In-depth knowledge in installation & commissioning of the equipment and conducting tests, inspections for finding operational usefulness of place & utilities & executing standard maintenance schedule aiming at zero breakdown time in process control by implementing strategies in alignment with the initiatives and providing a clear sense of direction.

• Expertise in coordinating for maintenance, local procurement and supply at the site and also the receipt of prompt payment from the customer.

• Skills in increasing production, assets capacity and flexibility while minimising unnecessary costs and maintaining current quality standards using ISO 9002 & 14001.

• A communicator & negotiator with strong analytical, problem solving and organizational capabilities.

C O R E C O M P E T E N C I E S

Preventive & Predictive Maintenance Store Inventory / Management

Site Engineering Waste Management

Plant Operations & MaintenanceTroubleshooting & Reporting

O R G A N I S A T I O N A L E X P E R I E N C E

Apr’12 with John Energy Limited, Pasarlapudi ONGC Site, Amlapuram as Site Incharge.Oct’11 – Mar’12 with Inag Engineers Private Limited, Tatipaka ONGC Site, Nagaram as Senior Engineer (Maintenance).Jul’08 - Sep’11 with AEI Corporation Technology Private Limited, GGCL Surat and ONGC Ghandhar as Instrumentation Engineer.

Role:• Performing day-to-day communication with the customer representative during operational phase.• Administering the entire team & Project Management for monitoring and reviewing performance of subordinates.• Reporting any hazard and near miss including the unsafe action and unsafe condition on-site within the operational

reach of machines by monitoring the work as per HSE plan and standard procedures.• Analysing data and implementing an action plan evaluated after the Root Cause Analysis.• Monitoring correct rates during the invoicing while operating as per the contractual terms.• Executing preventive maintenance as well as breakdown maintenance of Compressor Plant as per quality policy &

Monitoring operations and trigger corrective actions.• Reviewing the engineering/design changes & resolving quality related problems associated with design.• Checking the condition of installed instrumentation assets using various types of methodologies & providing technical

solution to recurring failures with DCS or Field Instruments through Reliability Engineering.• Implementing maintenance, refurbishment and replacement plans with budget estimation for assets of the Oil & Gas

systems, in terms of time planning & implementation.• Identifying areas of bottlenecks in maintenance procedures & initiating process changes.• Ensuring the inventory management of critical spares for reducing the downtime caused by the control system failures

in areas of instrumentation & electrical and also ensuring availability of required spares, accessories and consumables at optimum quantity for keeping the planet fit for the purpose.

• Allocating resources and fully utilise assets to produce optimal results.• Collecting and analysing data to find places of waste or overtime.• Commit to plant safety procedures by following P&ID Diagram & performing loop checking.• Following systems and processes that track and optimise productivity and standards, metrics and performance targets

for ensuring return on assets.• Ensuring availability of required critical spares, accessories and consumables at optimum quantity for keeping the

planet fit for the purpose.• Ensuring compliance to all schedule for machines and facilities and assist in installation of all equipment.• Discipline any employee disregarding the established safety rules, regulations and procedures.

• Ensure safety meeting and tool box talks are conducted to create HSE awareness among the crew.• Implement the Preventive Maintenance Schedule and Calibration Schedule as per recommendations.

Highlights• Performed up to 8000 hrs. preventive maintenance of WAUKESHA Gas Engine & Dresser-Rand, Arial Gas Compressor.• Executed Operation & Maintenance of the reciprocating compressor plant and gas processing skid for uninterrupted

flow of compressed gas with cost effective measures leading to an Uptime of 99%.• To propagate for trouble free operation and to keeping the plant fit for purpose by maintaining Predictive maintenance

as well as Breakdown maintenance of Compressor Plant as per quality policy.• Established standard work procedure as per OEM guideline for smooth running of operations.• Carried out the safety observation & inspection at the work site. And to report any unsafe act and unsafe condition to the

operation manager.• Successfully managed the time and budget for upgrade of Compressor plant during Annual Shutdown.• Successfully troubleshot issues such as ESM (Engine control device).• Gained knowledge & experience in Field control systems related to oil and gas. Created Inventory List and Technical

Specifications of process instruments, resulting in successful. • Achieved the successful implementation of a Distributed Control System and PLC in pasarlapudi plant.

A C A D E M I C D E T A I L S• B.Tech. Electronics and Communications Engineering from Gokul Institute of Technology and Sciences, J.N.T.U,

Hyderabad in 2008 with 62.22%• Diploma in Electronics & Communications Engineering from T. P. Polytechnic College, S.B.T.E.T. Hyderabad in 2005 with

75.06%

T R A I N I N G S• Attended HSE (Health & Safety, Environment) training program by Gujarat Gas (BG Group).• Attended Fire & Safety Training program by Gujarat Gas (BG Group).

C E R T I F I C A T I O N S• Certificate courses in “Operation and Maintenance of PLC” at A.T.I for E.P.I. Hyderabad.• Certificate courses in “Siemens S7 300\400 Programming and Applications” at A.T.I for E.P.I. Hyderabad.• Certificate courses in “Allen Bradley (SLC-500) Programming And Applications” at A.T.I for E.P.I. Hyderabad.• Certificate courses in “SCADA (RS VIEW) Programming” at A.T.I for E.P.I. Hyderabad.• Certificate courses in “Micro PLC (LOGO) Programming And Applications” at A.T.I for E.P.I. Hyderabad.

O T H E R C O U R S E S• Attended E-Learning Module on Electrical Safety by Gujarat Gas (BG Group).• Attended E-Learning Module on Working at Height by Gujarat Gas (BG Group).

T E C H N I C A L S K I L L S• Operations & Maintenance of LP GAS Processing (processing skid), Compression (compressors and pumps) and

Dehydration facility (glycol dehydration).• Commissioning & Maintaining of 1LSCMD Gas Compressor Plant in ONGC Pasarlapudi GCS having 2 no. WAUKESHA Gas

Engine F3514 driven 3 stage ARIEL Gas Compressor JGH/4 along with its accessories & FLOBOSS 103 and 503.• Maintaining LP Gas Compression facility consists of mainly LP SKID and 3 no. CAT 3612 engine driven 2 stage Dresser-

Rand make 2 (15”) & 2 (8”) X 7” HOS 4-2HOS compressor with Heat Exchanger for gas compression.• Relay based pressurized Local Control Panel for gas compressor package, Dresser-Rand Single stage double acting 4

cylinder gas compressor 5D VIP 4 with WAUKESHA Gas Engine L7044 GSI with water cooler, Heat Exchanger & also maintaining a Chicago Pneumatics Ltd. Air Compressor along with an Air Drying Unit.

• LP Gas Compression facility consists of mainly LP SKID and 6 no. P 9390 GSI WAUKESHA engine driven 3 stage 4 NOS BPCL make the 6HM/3 compressor and 3 stage 2nos KPCL make RAM-54 with Heat Exchanger for gas compression.

• Troubleshooting of all field instruments like pressure gauges, temperature gauges, pressure transmitters, flow transmitters, temperature transmitters, RTDs, thermocouples, pressure switches, vibration switches, relays, fire alarm system & control valves and maintaining their calibration schedule.

• Having the knowledge of PLC based controls, DCS & HMI application. • Calibration of FLOBOSS 103 and 503 and handling SCANDURA B 20/DT & Portable Temperature Calibrator.• Servicing of various valves like SOV, Control Valves, PRV, SRV, Poilot Valves and Gate & Gloab valves.

P E R S O N A L D E T A I L SDate of Birth: 9th May, 1984Languages Known: English, Hindi & TeluguMailing Address: E23/10, Unit No.: 01, Jai Hind Nagar, Kharagpur-721304, West BengalPassport: H9675750