21
REPORT DOCUMENTATION FORM WATER RESOURCES RESEARCH CENTER UniversIty of HawaII at Manoa 2FCST 1 Report Number Special Report 3: 12: 84 category 05-0 4Report Date March 1984 Rotating Biological Contactor for sNo. of Brackish Wastewater Effluent Treatment Pages vii + 17 Tables 2 Figures 4 8Author(s) 9Grant Agency Dr. Gordon L. Dugan State of Hawaii lOGrant/Contract No. S-002 1 1 Descrip-tors : *wastewater treatment, biochemical "Oxygen demand, suspended solids Identifiers: *rotating biological contactor, *brackish wastewater, bench scale unit, Sand Island WWTP, Oahu, Hawaii 12Abstract (Purpose, method, results, conclusions) The rotating biological contactor CRBC) is an attached (fixed) growth, bio- logical treatment unit which consists of closely spaced, rotating shaft- mounted discs that generally have approximately 40% of their surface sub- merged in wastewater. The RBC unit, which generally serves as a secondary treatment process, has only been used in the United States since 1969 and, as yet, has not been widely used in this country. On Oahu, Hawaii, RBCs have apparently not been used except for experimental purposes. Of the RBC studies that have been reported nationally and internationally, the effi- ciency' of the RBC process has not been reported for tropical and subtropical climatic conditions for brackish wastewater. A bench scale RBC unit, utilizing settled, brackish wastewater effluent from the Sand Island Waste- water Treatment Plant on Oahu, showed that 5-day biochemical oxygen demand and suspended solids removals of approximately 90% and slightly less than 80% were achievable at typical (full-scale) hydraulic disc loading rates. Thus, salinity (at least chlorides up to 2000 mg!£) apparently does not seriously interfere with the RBCls treatment efficiency. 2540 Dole Street, Holmes Hall 283 Honolulu, Hawaii· U.S.A.

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Page 1: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

REPORT DOCUMENTATION FORM WATER RESOURCES RESEARCH CENTER

UniversIty of HawaII at Manoa 2FCST 1 Report

Number Special Report 3: 12: 84 category 05-0 4Report Date March 1984

Rotating Biological Contactor for sNo. of Brackish Wastewater Effluent Treatment Pages vii + 17

~6~N~O~'~O~f~------~-1-=7~N-O-'--O~f~--------~

Tables 2 Figures 4 8Author(s) 9Grant Agency

Dr. Gordon L. Dugan State of Hawaii

lOGrant/Contract No. S-002

1 1 Descrip-tors : *wastewater treatment, biochemical "Oxygen demand, suspended solids

Identifiers: *rotating biological contactor, *brackish wastewater, bench scale unit, Sand Island WWTP, Oahu, Hawaii

12Abstract (Purpose, method, results, conclusions)

The rotating biological contactor CRBC) is an attached (fixed) growth, bio­logical treatment unit which consists of closely spaced, rotating shaft­mounted discs that generally have approximately 40% of their surface sub­merged in wastewater. The RBC unit, which generally serves as a secondary treatment process, has only been used in the United States since 1969 and, as yet, has not been widely used in this country. On Oahu, Hawaii, RBCs have apparently not been used except for experimental purposes. Of the RBC studies that have been reported nationally and internationally, the effi­ciency' of the RBC process has not been reported for tropical and subtropical climatic conditions for brackish wastewater. A bench scale RBC unit, utilizing settled, brackish wastewater effluent from the Sand Island Waste­water Treatment Plant on Oahu, showed that 5-day biochemical oxygen demand and suspended solids removals of approximately 90% and slightly less than 80% were achievable at typical (full-scale) hydraulic disc loading rates. Thus, salinity (at least chlorides up to 2000 mg!£) apparently does not seriously interfere with the RBCls treatment efficiency.

2540 Dole Street, Holmes Hall 283 • Honolulu, Hawaii· U.S.A.

Page 2: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

ROTATING BIOLOGICAL CONTACTOR FOR BRACKISH WASTEWATER EFFLUENT TREATMENT

Gordon L. Dugan

Special Report 3:12:84

March 1984

L , .• ' ,

Research Project Completion Report for

Treatment Performance of a Rotating Biological Contactor in Hawaii

FY 1983 ASP No. S-002 Project Period: 1 October 1982-30 June 1983

Principal Investigator: Gordon L. Dugan

WATER RESOURCES RESEARCH CENTER University of Hawaii at Manoa

2540 Dole Street Honolulu, Hawai i 96822

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v

ABSTRACT

The rotating biological contactor (RBG) is an attached (fixed) growth>

biological treatment unit which consists of closely spaced> rotating shaft­

mounted discs that generally have approximately 40% of their surface sub­

merged in wastewater. The RBG unit> which generally serves as a secondary

treatment process> has only been used in the United States since 1969 and>

as yet~ has not been widely used in this country. On O'ahu~ Hawai'i~ RBGs

have apparently not been used except for experimental purposes. Of the RBG

studies that have been reported nationally and internationally~ the effi­

ciency of the RBG process has not been reported for tropical and subtrop[cal

climatic conditions for brackish wastewater. A bench scale RBG uni~ utiliz­

ing settled~ brackish wastewater effluent from the Sand Island Wastewater

Treatment Plant on O'ahu~ showed that 5-day biochemical oxygen demand and

suspended solids removals of approximately 90% and slightly less than 80%

were achievable at typical (full-scale) hydraulic disc loading rates. Thus>

salinity (at least chlorides up to 2000 mg/l) apparently does not seriously

interfere with the REG's treatment efficiency.

Page 4: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

ABSTRACT. . . .

I NTRODUCTI ON. .

PURPOSE AND SCOPE OF STUDY ..

HISTORICAL DEVELOPMENT.

METHODOLOGY . . • . . .

RESULTS AND DISCUSSION •.

CONTENTS

Figures L' ,

1. Pictorial View of Laboratory Bench Scale RBC. 2. Detailed Plan and Profile View of Laboratory

Bench Scale RBC .....•..... 3. Electrical Conductivity vs. Chloride,

Sand Island WWTP Primary Effluent .. 4. Constituent Removal vs. Settled Wastewater

Inflow Rate for Bench Scale RBC .•.....

Tables

1. Laboratory Bench Scale RBC Unit ..• 2. Constituent Operating Values for Bench Scale RBC Unit

Using Sand Island WWTP Primary Effluent •..•...

vii

v

1

2

3

5

10

6

7

13

14

8

11

Page 5: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

INTRODUCTION

The rotating biological contactor (RBC) is an attached (fixed) growth,

biological treatment unit which consists of closely spaced, shaft-mounted,

rotating discs that generally have approximately 40% of their surface sub-

merged in wastewater. The RBC unit, which generally serves as a secondary

treatment process, has only been used in the United States since 1969 and,

as yet, has not been widely used in this country. On O'ahu, Hawai'i, RBCs

have apparently not been used except for experimental purposes. Several L l

names have been associated with the RBC process, such as bio-disc, rotating

biological surface, and biological fixed-film rotating disc; however, the

presently most popular name seems to be RBC.

Numerous surface configurations for the discs have been developed by

various manufacturers and developers. The discs are nearly exclusively con-

structed of some type of plastic with a generally irregular surface that in-

creases the surface area. The shaft on which the closely spaced discs are

mounted revolves at a slow speed, typically by a low-energy consuming elec-

tric motor equipped with a gear reducer and chain-and-spocket assembly.

Thus, the energy cost per volumetric unit of wastewater treated is very low,

especially when compared to activated sludge systems. Although capital

costs are generally much more expensive for large RBC installations, newer

conductor configurations are claimed to reduce these costs. As with the

closely related trickling filter, the RBC unit apparently has a much greater

capacity to withstand shock loads in comparison to the activated sludge

process.

In the RBC treatment process, a biomass (biological Slime) grows on

the surface of the discs which are slowly rotated in the wastewater and then

exposed to the alr where oxygen that is absorbed promotes the metabolism of

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2

the attached microorganisms. In addition, the shearing force exerted on the

biomass causes excess growth to be sloughed off (controlled and eventually

collected) in a settling chamber where it is generally removed mechanically

and recirculated to the primary clarifier component for further treatment,

or transferred to the solids handling section of the treatment plant. The

RBC unit can be installed in series or parallel, in sizes that range in

suitability for single-family residential use to capacities up to several

million gallons per day.

Experimentation with RBC units began at the ppiversity of Hawaii at

Manoa in the mid-1970s. The initial unit was a laboratory-scale RBC study

in 1974 that ''las the basis for an M.S. thesis in Civil Engineering (Victor

1975). This was followed in 1977 by a Water Resources Research Center (WRRC)

project (Griffith, Young, and Chun 1978) in which a pilot plant size, first

generation RBC unit was tested at a local wastewater treatment plant over a

5-mo period. An M.S. thesis (Griffith 1977) was also produced from this

project. Since that time, a laboratory-scale RBC unit has been tested at

various loadings in the Department of Civil Engineering graduate sanitary

engineering laboratory course (CE 637) at the University of Hawaii at Manoa

by using wastewater from the Mililani and Sand Island Wastewater Treatment

Plants (mrrp). In all these experimentations, secondary treatment in terms

of carbonaceous 5-day biochemical demand (BODs) and suspended solids (SS)

removal (nonfilterable solids) has been achieved; however, the effect of

salinity on the treatment efficiency of the RBC process has not been reported.

PURPOSE AND SCOPE OF STUDY

The question of the scientifically documented performance of an RBC

unit under saline wastewater conditions has apparently not been determined

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3

at the national scale and definitely not in Hawai'i. In general, RBC units

are known for their simplicity, ease of operation, low energy requirements,

and have been shown to function favorably under Hawaiian climatic conditions

(Victor 1975; Griffith, Young, and Chun 1978). However, the majority of

municipal wastewaters on O'ahu have salinities that range up to and above

2000 mg/~ chloride.

The pUl~ose of this study was to ascertain the performance of an RBC

unit treating high salinity wastewater under Hawaiian conditions. The study

was originally to be conducted as a cooperative effort between a WRRC state-.... :

funded project and the City and County of Honolulu Division of Wastewater

Management (DWWM). The WRRC was to provide the laboratory facility, supplies,

and RBC units (a laboratory size and a 3.785 m3 [1000 gal] pilot plant size

unit). The DWWM was to provide the space and utilities for establishing the

unit at the Sand Island WWTP on O'ahu, hire a graduate student to operate

the project, and fund the publication of the project report. However, be-

cause of a number of problems, a mutual agreement was reached to terminate

DlrwM participation in the project. Thus, this report is based only on the

operation of the laboratory sized RBC unit.

HISTORICAL DEVELOPMENT

The concept of treating wastewater by the RBC principal was originally

conceived in Germany in 1900 by Weigland, whose concept is described in the

patent as a cylinder of wooden slats. It was not until the 1930s that this

particular design was built and tested by Bach and Imhoff; however, it

proved to be an unsuccessful experience because of severe clogging and the

RBC concept was not further investigated again in Europe until the late

1950s (Tsuji 1982).

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4

In 1955 research into the development of the RBC process commenced

again at the Technical University of Stuttgart, West Germany by Hans Hartman

and Franz Popel. These investigators, who conducted extensive testing of

1 m (3.28 ft) diameter plastic discs and later used expanded polystyrene for

the disc material, developed the first workable RBC system for treating

wastewater (Autotrol Corp. 1978; Tsuji 1982).

The first commercial facility utilizing the new RBC process was placed

on line in Europe in 1960. Over 1000 expanded-polystyrene disc RBC systems

are presently being used in Europe, with most for c.ommunity populations of .. I

less than 1000 (Autotrol Crop. 1978).

In 1965 independent development of the RBC system was begun in the

United States by Allis-Chalmers, who were testing rotating discs for chemi-

cal processing applications. Allis-Chalmers, on learning of the European

developments in the RBC process, arranged a licensing agreement with the

German manufacturer for the manufacture and sale of the system in the United

States. The system was marketed in the United States and in Europe under

the trade name, Bio-Disc (Autotrol Corp. 1978).

The first commercial installation in the United States was put in opera-

tion in 1969 at the Eiler Cheese Company in DePere, Wisconsin (Birks and

Hynek 1971). Numerous major studies, reported in the United States since

the late 1960s, have been documented by Griffith, Young, and Chun (1978).

In general the commercial success in Europe and the United States was

limited because of the high costs for equipment and construction. However,

the development of new discs with greater surface areas (i.e., corrugated

sheets of polyethylene and other corrugated material) permitted the use of

systems with greater surface densities and longer shaft lengths, thus, re-

ducing capital costs (Autotrol Corp. 1983). By the latter part of the 1970s

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5

over 3000 RBC systems were installed worldwide (Bio-Shafts, Inc. 1977).

With the exception of the previously mentioned studies by Victor (1975)

and Griffith, Young, and Chun (1978) at the University of Hawaii, apparently

only Pescod and Nair (1972), of all the studies reported, have been conduct­

ed in tropical or subtropical climates. In addition, most of the studies

have involved industrial or synthetic wastewater (Griffith, Young, and Chun

1978). None of the RBC studies in the tropical type climates dealt with

high saline (up to 2000 mg/~ chloride) municipal wastewater .

.. I

METHODOLOGY

A pictorial view of the laboratory bench scale RBC experimental unit

setup is presented in Figure 1. The detailed configuration and dimensions

of the RBC unit are shown in Figure 2, and the volumes of the unit's compo­

nents and relationship are listed in Table 1. The RBC bench unit was

located and tested in the University of Hawaii at Manoa Sanitary Engineering

Laboratory.

The RBC bench unit, constructed of Plexiglas, basically consists of a

sedimentation tank with a bottom anaerobic section at the influent end;

five separate stages of five 154.9 mrn (6.1 in.) diameter discs, a sedimenta­

tion section with an overflow at the effluent end of the unit, and a Plexi­

glas screw conveyor at the bottom that carries the settled solids and

sloughed biomass into the anaerobic compartment for digestion and/or removal.

The disc surface was covered with a coarse "non-slip" material (as used on

stair treads) to provide a rough surface on which the biomass could grow;

however, the disc material per unit flat surface is much less than the high

surface area materials that have been recently marketed. The discs were

rotated at approximately 4.5 rpm and the screw conveyor at 2 rpm.

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I Compressed Air (to Keep Sewage Fresh)

0.02 m3 (5.28 Qal) Plastic JU<Js

Figure 1.

25 Discs Tolal )'-...,. (2 Sides/DIScs '"

~

Pictorial view of laboratory bench scale RBe unit

Motor (to Turn Discs)

Motor (to Turn SludQe Collector)

0\

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Inflow Outflow Weir

JzzzziizzZizzzlzz)/zzZzZ¥= ' _L_,,_ Izzd41 mm

\ T 480 mm

I I ,

I

I ! -t- l'\o:-, ----I

I 120 mm

~I ~ 143 mm

ANAEROBIC COMPONENT

PRIMARY I CLARIFIER

183 mm I 1

l 6 mm (Typical)

NOT~: 1:6 scale.

90mm

NOTE:' mm x 0.039 37 = In.

PROFILE

Sludge Conveyor

wuu~ 25'mm

REACTION BASIN . I FINAL CLARIFIER

Ili[ll" =0 " " 1

PLAN

FRONT

Figure 2. DetaIled plan and profile vIew of laboratory bench scale RBC unIt

Outlet

'-l

Page 12: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

TABLE 1. LABORATORY BENCH SCALE RBC UNIT

Anaerobic Compartment Volume

Primary Clarifier Section Volume

Disc Section Volume

Final Clarifier Section Volume

Disc Diameter

Surface Area Available for Biomass Grwoth

Disc Velocity

Screw Conveyor Velocity

Number of Stages

Number of Discs per Stage

0.013 m3

0.002 m3

0.006 m3

0.004 m3

154.9 mm

0.864 m3

4.5 rpm

2

5

5

rpm

8

Wastewater used for the experiment was primary effluent (settled) from

the Sand Island lVWTP, which is noted for its high salinity, because portions

of the inflow sewer lines are infiltrated by groundwater that has been sub­

jected to sea water intrusion. Wastewater from the Sand Island WWTP was

periodically collected in 0.02 m3 (5.28 gal) plastic jugs and stored in a

walk-in refrigerator that was maintained at 4°C.

After the RBC unit was checked for leaks and the mechanical components

properly lubricated, diluted wastewater (approximately 60% wastewater, 40%

tap water) was placed in the unit and the motor started to activate disc

rotation. In an attempt to enhance biological grm'ith (seeding on the discs),

the biomass from trickling filter rocks collected from the top surface of

the Kaneohe WWTP trickling filter was scraped and placed directly onto the

discs and in the diluted wastewater.

The discs were rotated continuously in the diluted wastewater in order

to accumulate an acclimated biomass on the disc surface, with wastewater be-

ing added as necessary to make up for evaporative losses. After 5 days of

disc rotation in the diluted waste\'iater, a slight biomass buildup was becom­

ing evident on the discs. At this time settled wastewater was introduced

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into the RBC unit at a conservative flow rate of 20 mUmin (0.82 gpd/ft2 of

disc surface).

9

The feeding method to the unit (Fig. 1) consisted of using three 0.02 m3

(5.28 gal) plastic jugs, connected by a siphon arrangement and metered to

the unit by an adjustable peristaltic pump. Compressed air was released in

the bottom of all three jugs by using tubes and diffusers to prevent septic

conditions. The siphon setup was used to enhance wastewater quality unifor­

mity and to decrease the necessary frequency of changing the feed solution.

After the unit was fed settled wastewater for an additional six days, a sig­

nificant biomass buildup had developed.

Monitoring commenced when the RBC unit appeared to be approaching steady

state conditions in terms of the quantity of biomass buildup on the discs in

relation to the rate of settled wastewater being used. The monitoring con­

sisted of collecting samples of influent (after discharge from the peristal­

tic pump) and effluent (after the overflow weir) at set wastewater flow

rates. The samples were analyzed for suspended (non-filterable) solids (SS),

volatile suspended solids (VSS), 5-day biochemical demand (BODs), chemical

oxygen demand (COD), temperature, pH, and electrical conductivity (EC).

The suspended solids and volatile suspended solids were determined

according to the procedures set forth respectively in Sections 209 D and

209 E in Standard Methods (APHA, AMvA, and WPCF). The BODs results were

ascertained by the dilution method using a dissolved oxygen probe and stan­

dard BOD bottles. Nitrification inhibitor was used in the test to eliminate

the effect of dissolved oxygen utilization should nitrification occur.

The determination of COD was carried out by using the 01 Corporation's

ampule method of a preset reagent in an ampule, in which the sample to be

tested is added, sealed, and then incubated at 150°C for 2 hr. The COD con-

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10

centrations are then obtained by reading the absorbance on a spectrophotom­

eter, then by means of a standardized curve to determine the COD concentra­

tion. The temperature was ready by a hand held laboratory thermometer. The

pH was determined by a Corning pH Meter Model 7 and the EC by an electrical

conductivity meter YSI Model 33, S-C-T Meter.

RESULTS AND DISCUSSION

The results of the bench scale RBC unit monitoring study conducted over

a two-week period (after adequate biomass had grown on the discs) and cover­

ing four different hydraulic flow rates are shown in Table 2. The pH re­

mained around neutral for the influent and effluent, with the outside values

ranging from 6.5 to 7.4.

The temperature of the influent was reflective of new additions of

wastewater to the three 0.02_m3 (5.28-gal) jugs~ which had been stored in the

4°C walk-in refrigerator, and the air conditioned laboratory. Elevated tem­

peratures generally increase biological growth that is associated with

wastewater products metabolism, with the "rule of thumb" being that biologi­

cal growth approximately doubles for each 10°C rise in liquid temperature

between 5 and 35°C. According to literature by the Autotrol Corp. (1974,

1978), temperature effects on the performance of RBC units are not evident

until the temperature drops below 12.8°C (55°F). As can be observed in

Table 2, all the temperatures were well above the level that is reported to

affect RBC performance.

The electrical conductivity (EC) values were well into the saline

wastewater range. With one exception, all the EC values ranged between

4250 and 5 300 ~mhos/cm. Although the chloride concentrations were not

directly measured, there is usually a reasonable correlation between

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TABLE 2. CONSTITUENT OPERATING VALUES FOR BENCH SCALE SAND ISLAND WWTP PRIMARY EFFLUENT

HYDRAU- SUSPENDED VOLATILE 5-0AY BIOCHEMICAL FLOW L1C pH TEMPERATURE ELECTRICAL SOLI DSt§ SUSPENDED OXYGEN

Mar. RATE DISC CONDUe- SOLI DsH DEMAND§ 1983 LOAD'G* Inf. Eff. TIV ITY Inf. Eff. Re- Re- Eff. Re-

(m~/ (gpd/ Inf. EH. moval Inf. Eff. moval Inf. moval min) ft 2 )

___ (OC) ___ (~mhos/cm) -- -{mg/ it-- (%) --{m~/tt- Itl --jmg/1.t-- (%l

11 20 0.82 7.1 7.1 2580 5000 169 30.5 82 122 18 85 2~0 20 92

12 20 0.82 7.2 7.3 21 21 ~900 ~900

13 20 0.82 7.1 7.1 21 19.5 ~800 4800 16 9.5 41

Mean 21 20.3 4090 4900 92.5 20.0 78.4

14 30 1.23 7.2 7.2 20 20 5300 4800 ~1 10.5 7~ 91 8 91

15 ~O 1.6~ 6.9 7.3 17 19 ~700 ~700 4~ 8 82

17 ~O 1.6~ 6.5 7.3 21 21 4650 ~800 3~ 22 35 18 ~O 1.64 7.4 7.~ 19 4300 ~520 91 13.5 85 193 29 85

19 40 1.64 7.3 7.0 20 19 4500 4650 31 16 48

20 40 1.64 7.1 7.4 19 19 4700 4550 68 5.5 92

21 40 1.64 6.7 7.0 21 21 4250 4700 88 14 84 70 11.5 84 140 12 91

22 40 1.64 6.8 7.2 20 20 5200 4800

23 40 1.64 25 23.5 5200 4900

Mean 20.4 20.2 4690 4700 59.3 13.1 77.9 166.5 20.5 87.7

24 50 2.05 6.B 7.3 26 25 5100 ~800 47 9 81

25 50 2.05 7.3 7.3 23 22 4900 4700 22 7.5 66 16 3.5 78 124 16 87

Mean 24.5 23.5 5000 4750 34.5 8.3 76.1

*Based on useable disc are of 0.86 m2 (9.29 ft 2 ).

tNonfilterable solids by Standard Methods (APHA, AWWA, and WPCF 1980) definition. "'Volatile nonfilterable solids by Standard Methods (APMA, A'rMA, and HPCF 1980) definition. §Average of two separate determl nat Ions. -

RBC UNIT USING

CHEMI CAL OXYGEN DEMAND§

Inf. Eff. Re-moval

---(m!ll1.)--- 1%)

858 316 63 1602 1~5 91

1230 230.5 81.3

439 170 61

494 139 72

261 121 54

343 133 61

395 119 70

386.4 136.4 64.7

OEfENTION-iTMt Anae- Disc Clarifier rob I c Sec _ P r I _ F I -

Com- . ponent tlon mary nal --------jh r l:--------

10.5 5.2 2.0 3.1

7.0 3.5 1.3 2.1

5.3 2.6 1.0 1.5

4.2 2.1 0.8 1.2

l-' l-'

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12

chloride concentration and EC values for Sand Island wastewater as can be

seen in Figure 3. The data for this plot were collected between 16 November

1982 and 8 January 1983. Thus, the EC values of Table 2, when compared to

Figure 3, indicate that the corresponding extrapolated chloride values-with

the one exception-would range around 1800 to 2000 mg/L

The SS, VSS, BODs, and COD mean (where more than one values was ob­

tained) percentage removal values for the four flow rates and corresponding

hydraulic disc loading rates from Table 2 are graphically presented in

Figure 4. As expected, the percentage removal decreases as the hydraulic

disc loading to the discs increases. Hydraulic disc loading rates, along

with BODs loading rates, are the common means of sizing full-scale RBC units.

The slope of the BODs and VSS appears quite compatible, but the number of

analyses is correspondingly limited. The SS values represent the largest

number of determinations of the four constitutents and surprisingly the per­

cent removal only shows a slight decrease as the hydraulic disc loadings in­

creases. The relatively rapid decline in the COD slope line of Figure 4 is

probably misleading since only two plotting points are involved and the in­

fluent value for the 12 March reading appears at least twice the expected

value. The highest SS and BODs effluent concentration values were respec­

tively 30.5 and 29 mg/~.

For comparison purposes the Autotrol Corporation's (1974) projected

BIO-SURF process BODs removal rate for corresponding loading rates and influ­

ent BOD s concentrations using settled wastewater is also included in Figure 4.

The BIO-SURF BODs line average about 4% higher than the bench scale RBC unit.

However, based on the information presented in the EPA Innovative and Alter­

native Technology Assessment Manual (1980), the BODs and SS removal rates

are listed ranging from 80 to 90% at a hydraulic disc loading rate of approx-

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6000

5500 -. E u "-o 5000

..c E ;:l.

'---' 4500

>-r-> r-U :::J Cl :z a u ..J « u oc r-L' w ..J W

4000

3500

3000

2500

2000

1500 1000 1200 1400 1600 1800 2000 2200 2400

CHLORIDE (mg/9..)

SOURCE: Dugan (1983). NOTE: Data for 16 Nov. 1982-3 Jan. 1983.

Figure 3. Electroconductivity vs. chloride, Sand Island WWTP primary effluent, O'ahu, Hawai'i

13

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HYDRAULIC LOADING RATE FOR RBC DISCSt (gpd/ft2) 'rO~.8~2~ ____________ ~IF23~ ____________ ~lr·6~4 ____________ ~2.05

-1 « > o

Projected BIO-SURF 100 __ ~process)~ BOD5

.---- ------- - - --- - --- - -- ---BOD5 ~------------

A--..::L~-------------- ~ ---SS ---_._---_._-.. -- .. _ .. --.. _ .. _ .. _ .. _ .. Cl- .. _ .. _ .. _ .. _ .. 80

o

COD ;:,: 60 L.I..J 0::

~ :z L.I..J :::> ~

t;; 40

:z o w

20

o o 20 30 40

SETTLED WASTn/ATER I NFLOW RATE (mQJm in)

NOTE: m~/min x 3.785 x 20- 3 = gal/min. 1·Autotrol Corp. (1974). tDisc Area 0.86 m2 (9.29 ft 2 ).

Figure 4. Constituent removal vs. settled wastewater inflow rate for bench scale RBC

50

14

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15

imately 4.72 x 10- 7 m3 /s/m2 (1 gpd/ft 2).

Thus, according to the EPA manual, the BODs removal rate is near the

upper end of listed value range and the SS removal is slightly below the re-

moval range, while the hydraulic disc loadings range from slightly below for

the lowest flow rate (3.87 x 10- 7 mS/s/m2 [0.82 gpd/ft 2 loading) to over

twice the referenced EPA hydraulic disc loading rate for the upper flow rate

(9.67 x 10- 7 m3 /s/m2 [2.05 gpd/ft 2]). The BODs removal rates projected by

commercial equipment manufacturers would expectedly represent optimum values,

thus, the efficiency of the bench scale RBC unit appears typical.

The SS values of Table 2 are quite reflective of a diluted municipal

wastewater, such as this case in which brackish water dilution occurred and

which is illustrated in the highest SS reading of 160 mg/t on 11 March that

also corresponds to the quite noticeable low EC reading of 2580 ~mhos/cm.

The detention times for the four components of the bench scale RBC unit

and the four separate flow and hydraulic disc loading rates are also shown

in Table 2. At the 7.18 x 10- 8 m3/s/m2 (1.64 gpd/ft 2), the unit's primary

or pre-sedimentation chamber has a detention time of 1.0 hr, which is over

and above the settling time that the raw wastewater received in the Sand

Island WWTP's primary clarifiers before being introduced into the RBC unit.

In terms of reactor tank volume (where the discs are located) per unit disc

area, the bench scale RBC unit had a value of 0.007 m3 /m2 (0.177 gal/ft2) .

which is higher than the EPA (1980) listed value of 0.005m 3/m 2 (0.12 gal/ft 2 ).

This also increases accordingly the detention time of the unit.

In the laboratory setup there is obviously some trade-off in operation

since the pumping of diffused air into the feed jugs (to prevent septic con-

ditions) undoubtedly resulted in some form of treatment--some readily treat-

able BODs removal--that would have most likely also been easily removed in

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16

in the RBC unit, and probably some degree of floc or similar action w'hich

possibly resulted in more efficient treatment within the RBC unit itself.

In terms of organic material and oxygen demand removal by the bench

scale RBC unit, it would have been preferable to have the unit setup at the

Sand Island mrrp site where settled effluent could have been pumped directly

to the RBC unit. Nevertheless, the objectives of the laboratory portion of

the project were achieved in that the brackish settled wastewater of the

Sand Island l~rrp is quite amenable to efficient treatment by the RBC process.

Thus, it appears that brackish wastewater -- at least with a chloride content

of up to 2000 mg/~--does not seriously interfere with the RBC's wastewater

treatment efficiency.

REFERENCES

American Public Health Association, American Water Works Association, and Water Pollution Control Federation. 1980. Standard methods for the examination of water and wastewater. 15th ed. Washington, D.C.: APHA, AWWA, and WPCF.

Autotrol Corporation. 1974. BIO-SURF process package plants for secondary wastewater treatment. Brochure No. 974-1.1.2, Milwaukee, Wisconsin.

1978. Wastewater treatment systems design manual. Bio-Systems Division, Milwaukee, Wisconsin.

Bio-Shafts, Incorporated. 1977. Rotating biological discs. (brochure)

Birks, C.W., and Hynek, R.J. 1971. Treatment of cheese processing wastes by the bio-disc process. In Proc.~ 26th Purdue Industrial Waste Conf. at Purdue University, 26:89-105.

Dugan, G.L. 1983. Upgrading municipal effluent by pulsed-bed filtration: Sand Island Wastewater Treatment Plant, 0' ahu, Hawai f i. Special Rep. 6:13:83, Water Resources Research Center, University of Hawaii at Manoa, Honolulu.

Griffith, G.T. 1978. "Rotating disc treatment systems for suburban developments and high density reports in Hawaii." Master's thesis (Dept. of Civil Engineering), University of Hawaii at Manoa, Honolulu.

; Young, R. H. F .; and Chun, M. J . 1978. Rotating disc seuJage treatment ---systems for suburban development and high-density resorts of Hawai'i.

Page 21: REPORT DOCUMENTATION FORM WATER … · INTRODUCTION The rotating biological contactor ... or transferred to the solids handling section of the ... A pictorial view of the laboratory

Tech. Rep. No. 116, Water Resources Research Center, University of Hawaii at Manoa, Honolulu. 72 p.

17

Pescod, M.B., and Nair, J.V. 1972. Biological disc filtration for tropical waste treatment. Water Resour. Res. 6:1509-23.

Tsuji, A. 1982. "A municipal wastewater treatment process - Rotating biological conductors (RBC)." Directed research report (CE 699), Department of Civil Engineering, University of Hawaii at Manoa, Honolulu.

U.S. Environmental Protection Agency. 1980. Innovative and alternative technology assessment manual. CD-53, Office of Water Program Opera­tions (\vH-547), Washington, D.C.

Victor, D.H. 1975. "Evaluation of a rotating disc unit for the treatment of municipal wastewater." Master's thesis (Dept. of Civil Engineering), University of Hawaii at Manoa, Honolulu.