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Hydraulic Cylinder & SealsTABLE OF CONTENTS Introduction............................................................................................................2 Reference Items: Identification .............................................................................................3 Applications ............................................................................................10 Oversize Cylinders, Head Seals, Chamfer Sizes ...................................13 Seal Selection for Non-Caterpillar Equpment.........................................20 Press In Wiper Seals ..............................................................................21 Snap In Wiper Seals...............................................................................27 U-Cup Rod Seals....................................................................................32 Buffer Seals ............................................................................................39 Head Wear Rings ...................................................................................44 Metal Bearings for 300 HEX ...................................................................48 Head Seals .............................................................................................53 Piston Seals............................................................................................56 Piston Wear Rings..................................................................................65 Chevron Packing ....................................................................................77 Troubleshooting / Installation..................................................................79 Head Orientation ....................................................................................85 Bolted Head Cylinder Orientation: Sorted by Cylinder Group ..........................................................86 Bolted Head Cylinder Orientation ...........................................................91 Remanufactured Cylinders and Rods.....................................................97 How To Use This Handbook...................................................................98 Footnotes................................................................................................99 Hydraulic Cylinders & Seals Sorted By: Machine Model: Agricultural Tractors ................................................................100 Articulated Trucks....................................................................104 Backhoe Loaders.....................................................................115 Excavators...............................................................................139 Forest Machines ......................................................................186 Front Shovel Excavators .........................................................191 Integrated Toolcarriers ............................................................199 Landfill Compactors.................................................................207 Motor Graders .........................................................................208 Off-Highway Trucks .................................................................231 Paving Product Asphalt Pavers ..........................................245 Paving Product Cold Planers ..............................................249 Paving Product Pneumatic Tired Compactors ....................250 Paving Product Road Reclaimers / Soil Stabilizers ............250 Paving Product Vibratory Compactors................................251 Pipelayers................................................................................251 Scrapers ..................................................................................253 Soil Compactors ......................................................................297 Telehandlers............................................................................299 Track Loaders..........................................................................300 Track-Type Tractors ................................................................331 Tractors ...................................................................................367 Wheel Loaders ........................................................................370 Wheel Tractors ........................................................................416 Cylinder Group Part Number ................................................................420 Cylinder Assembly Part Number ..........................................................731 Rod Assembly Part Number .................................................................743 Standard Cylinder Bore Diameter.........................................................755 Standard Rod Diameter........................................................................769

1

Hydraulic Cylinder & SealsINTRODUCTION

Caterpillar is Committed to Lowering Your Hydraulic Cylinder Repair Costs!Caterpillar is committed to keeping your hydraulic cylinder repair costs as low as possible. Thats why were constantly adding to our exchange program and seal kit offering. This Cylinder and Seal Reference Guide is designed to serve as a quick reference for information regarding: Cylinder Seals Standard and Oversize Cylinders Remanufactured Cylinders and Rods Standard and Oversize Seal Kits The first section of this reference guide provides information regarding cylinder seals. This information includes seal identification, applications, oversize seals, part numbers for each type of seal, troubleshooting when a failure occurs, and installation. The second section of this reference guide provides general information regarding Cat cylinders. This information includes the cylinder group part number, standard and oversize remanufactured cylinder part number, rod assembly part number, and standard and oversize seal kit part numbers. Preventive maintenance is a cost-effective way to extend the life of your Cat equipment. It is important to take good care of your hydraulic cylinders, including frequent inspection for worn rod seals or other damage. The key is to catch any possible failures before they occur! This simple step can minimize unexpected downtime tremendously.

Cat Reman ProgramCaterpillars Remanufactured Products program is an exchange program. For each remanufactured unit sold, the core (scratched or damaged cylinder or rod) must be returned. Even if ruptured or broken the core can qualify for partial core credit.

Cat Hydraulic Cylinder Seal KitsCat Hydraulic Cylinder Seal Kits are a quick and economical solution to leaky cylinders. One part number provides you with all the seals necessary to reseal a Cat cylinder . . . at a price less than the cost of the individual seals.

2

Hydraulic Cylinder & SealsIDENTIFICATION

Seal IdentificationWhat is a Seal?A seal is a device which prevents the escape or passage of a fluid (liquid or gas). A hydraulic cylinder seal is used to seal two surfaces under fluctuating pressure conditions.

Hydraulic Cylinders:The hydraulic cylinder is the tool which converts hydraulic fluid pressure into work. Even though there are many different designs of hydraulic cylinders, they are relatively similar in the way they are sealed and repaired. Because of this similarity, this guidebook will not address different types of designs. It will suffice to mention that Caterpillar manufactures three different designs: bolt-on head, threaded crown and threaded gland cylinders.

Hydraulic Cylinder Seals:Caterpillar seals are available as either individual pieces or kits. Kits offer a convenience as well as a cost-savings, priced substantially below the sum of the individual pieces. Caterpillar hydraulic seals can be used on other makes of cylinders. Cat also offers some of the most popular seal configurations and sizes designed solely for other makes of hydraulic cylinders.**Note: Check for availability in your subsidiary.

Identifying Hydraulic Cylinder SealsRefer to the hydraulic cylinder illustration below. The seals in this Caterpillar cylinder are those typically found in hydraulic cylinders.

Use the seal pictures, cross-sections, cutaway illustrations and descriptions on the following pages to help you identify the different types of hydraulic cylinder seals.

3

Hydraulic Cylinder & SealsIDENTIFICATION 1a. Press-in Wiper Seal - prevents external contaminants from entering the system. Single-lip (the lip is the projecting rim or edge of the seal) wipers clean the rod as it retracts. Double-lip wipers clean the rod as it retracts and seals oil, eliminating weeping (cosmetic leakage). The double-lip wipers are secured in place with a bearing mount. These urethane wipers are metal-encased for added strength. They are often referred to as canned wipers (metal-encased) or J wipers (the metal often forms a J shape when viewed in the cross-section).

Type A Single-lip wiper

Type C Modified

4J8932

Type B Double-lip wiper

Type D Modified Single

1b. Snap-in Wiper Seal - prevents external contaminants from entering the system, but used in less severe environmental conditions and lighter duty hydraulic applications than its press-in counterpart.

5J8156

Type Reg

4

Hydraulic Cylinder & SealsIDENTIFICATION The following various types of snap-in wipers are available for use on other makes of hydraulic cylinders. Type SHU wipers are slotted heel, universal style urethane wipers. The slotted heel acts as a relief slot to prevent a pressure trap occurring between the rod seal and the wiper. A pressure trap is excessive fluid pressure trapped between two seals.

3E4108

Type SHU

Type AN wipers are a non-current design, originally made for the military (AN refers to Army/Navy). This single-lip wiper is made of urethane.

3E4145

Type AN

5

Hydraulic Cylinder & SealsIDENTIFICATION Type H and Type K wipers are double-lip, urethane wipers.

Type H

3E4130

3E4153

Type K

2. Rod Seal - commonly known as a u-cup and performs as the primary rod seal. The u-cup is made of urethane or nitrile. The nitrile u-cup is used with a backup ring in water-glycol hydraulic systems. The backup ring prevents the seal from extruding (forced movement of a seal under pressure into the clearance between the metal parts being sealed).

Type A

5J8200

Type B

7J4824

BACKUP RING

996996

Type C

BACKUP RING

6

Hydraulic Cylinder & SealsIDENTIFICATION Loaded u-cups are also available for use on other makes of cylinders. The Type E loaded u-cup has a back-bevel lip for increased sealability.

3E4285Type D Backup Ring Type F

3E4198Type E

3. Buffer Seal -acts as a secondary rod seal and protects the rod from sudden increases in system pressure. There are currently three types of buffer seals. Type A is a one-piece seal made of urethane. Type B is a two-piece bronze filled PTFE seal with a nitrile expander. The notched view in the cross section must face the pressure side for maximum seal performance. Type C is a two-piece urethane seal with a thermoplastic backup ring. This design allows the seal to withstand higher pressures. Type B and Type C buffer seals are designed to prevent seal extrusion and pressure trapping.

6J8631

Type A

8C3839

Type B

0996997

Type C

7

Hydraulic Cylinder & SealsIDENTIFICATION 4. Head Wear Ring - eliminates metal-to-metal contact between the head and rod and prevents scoring (scratching) of the rod by the head.

8T0785

4a. Bronze Bearing for 300 HEX - used instead of plastic head wear ring for many 300 HEX hydraulic cylinder groups. The coated bearing is pressed into the cylinder group head and held in place with a split metal retaining ring. This bearing supports the hydraulic cylinder rod and prevents metal-to-metal contact between the head and the cylinder rod.

114-0761

5. Head Seal - a two-piece seal, consisting of a nitrile o-ring and a backup ring, which seals the head to the cylinder wall.

5H8848

8

Hydraulic Cylinder & SealsIDENTIFICATION

6. Piston Seal - a two-piece seal, consisting of a piston ring and an expander, which prevents oil transfer between the rod end of the cylinder and the cap end. The piston seal is usually made of Teflon, with nylon available for pressures greater than 3000 psi (20,670 kpa). The various shaped expanders are nitrile. Type 4 consists of a teflon piston ring with a nitrile rubber expander. Type 5 consists of a rubber expander surrounded by bronze filled Teflon on both sides. Type 6 is a urethane u-cup seal used in single acting cylinders.Type 1 Type 2

8T6213

Type 3

Type 4

Type 5

Type 6

7. Piston Wear Ring - supports and centers the piston to prevent metal-to-metal contact between the piston and the cylinder wall.

5J7942

Chevron Packing - used as gland packing in place of rod seals for high pressure applications. This non-current seal is made of a multi-compounded material (usually cotton duck cloth and nitrile). It is often referred to as V-Packing, the shape formed by its cross-section. The end adapters can be tightened down, making the seal adjustable.PACKING GLAND CHEVRON ROD PACKING (STACKED V-RINGS)

HEAD

4F8420

PRESS IN OR SNAP IN WIPER

9

Hydraulic Cylinder & SealsAPPLICATIONS

Seal ApplicationsHydraulic cylinder seals perform their functions under difficult conditions, being constantly subjected to friction and wear. It is important, therefore, to have the best seal design and material to achieve maximum seal life and performance. The following guidelines will assist you in choosing the best seal for an application when more than one design or material is offered.

General: Hydraulic cylinder seals beginning with a 3E prefix are designed for use in other than Caterpillar hydraulic cylinders. Use nitrile rubber (a synthetic, oil-resistant elastomer). An elastomer is any synthetic or natural material with resilience sufficient to return to its original shape after distortion. Do not use urethane (a very tough, abrasion-resistant synthetic elastomer) in water-glycol hydraulic systems.

Wipers: Follow proper installation procedures for the double-lip, press-in wiper to achieve maximum seal performance (see Seal Installation section). Do not use double-lip wipers with loaded u-cup rod seals.

Rod Seals: When using a nitrile u-cup in high pressure hydraulic systems, a backup ring is needed to prevent the u-cup from extruding out of its groove. The lips of the u-cups should always face the pressure. Loaded u-cups and Type B loaded u-cups are interchangeable. The "Type B" loaded u-cup, because of its backbevel lip, will provide better sealability at lower pressures.

Updated Rod Seals:Most kits listed in this handbook contain new-design rod seal part numbers. If the rod seals in your kit do not match the part numbers listed in the parts book, refer to the following chart to see if a missing seal has been replaced by an improvied seal.

Rod Seal Part Number Changes - Chart 1Rod Size1.50 1.62 1.75 1.88 2.00 2.25 2.38 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.50 6.75 7.00

New Step Buffer8C9122 8C9117 8C9123 8C9124 8C9125 8C9138 8C3839 8C3841 8C9126 8C9121 8C9127 8C9128 8C9129 8C9144 8C9145 8C9130

Former Ring Buffer6J9733 6J9178 4T6778 6J6917 5J3616 6J6916 5J3620 6J6553 6J6915 6J7167 6J6736 8J6070 8J4627 3G8507 3G8506 9J2495

New Double-Lip Wiper8C9131 8C9132 8C9133 8C9134 8C3840 8C3842 8C5218 8T8389 8C5219 8C9135 8C5220 8C9146 8C9136

Former Single-Lip Wiper4J8979 4T0486 4J8980 4T6777 1K6981 4J3515 6J3892 1K6982 1J3540 2J1411 6J4169 4J8981 8J6069 7J5673 3J4458 3J4460 2J4779

U-Cup Seal5J8150 4T0488 5J8175 4T6898 5J8200 5J8225 5J8238 5J0964 5J8275 5J8300 5J8325 5J8350 5J8375 5J8400 6J1450 3G4627 6J1700

10

Hydraulic Cylinder & SealsAPPLICATIONS

Buffer Seals: Use Caterpillar designed buffer seals in conjunction with u-cups in Caterpillar hydraulic cylinders. The slope or notch of the buffer seal must face the pressure (toward the piston) to avoid creating a pressure trap. Do not use Caterpillars two-piece Teflon buffer seals with loaded u-cups; too little lubrication or a pressure trap may occur.

Head Wear Ring: Head wear rings are used in all current production Caterpillar hydraulic cylinders. Some seal kits may not include a head wear ring if the cylinder did not originally have a wear ring groove. Machining a groove for a wear ring may be appropriate if a Caterpillar non-current cylinder or another make of cylinder will benefit from a wear ring. The location of the wear ring in the head will vary according to the space available for the groove. In some Caterpillar heads, the ring is positioned between the wiper seal and the u-cup seal; other Cat heads may have the ring located after the buffer seal. When repairing other makes of cylinders which do not use a buffer seal, the ring may be located after the rod seal. If a wear ring is too wide for the groove but is the correct thickness, the width of the wear ring can be cut down to fit the width of the groove. The clearance between the groove width and the wear ring should not exceed 0.010 inches (0.25 mm).

Metal Bearing for 300 HEX: Many 300 HEX hydraulic cylinder groups include a steel backed, coated bronze bearing in the cylinder group head instead of the plastic split wear ring used in other Cat machine hydraulic cylinder groups. These metal bearings can be reused when the cylinder group is being resealed if they are not damaged. If the bearing is broked, it should be removed and replaced. If the bearing coating is scratched, or worn through to the underlying metal, the bearing should be removed and replaced. The coating on new bearings is approximately 0.04mm thick. Metal bearings are serviced separately and are NOT part of Cat hydraulic cylinder seal kits available to reseal 300 HEX cylinder groups. Since metal bearings can be reused if not severly damaged, their exclusion from seal kits prevents customers from paying for bearings they may not use. If bearings are damaged and need to be replaced, they need to be ordered separately in addition to the appropriate seal kit. Refer to Metal Bearings for 300 HEX chart for a list of bearings and retaining rings.

Head Seals: Use nitrile o-rings with temperatures from -29 F to 225 F continuous or 250 F intermittent (-34 C to 107 C continuous or 121 C intermittent). When repairing a cylinder assembly which has a chamfer , remember that an oval head seal can be used in the chamfer if the required size head seal (O-ring and backup ring) is not offered.

Piston Seals: Teflon piston seal rings with nitrile expanders are available for use with system pressures under 3000 psi. Nylon piston seal rings with carboxylated nitrile rubber (abrasion-resistant form of nitrile rubber) expanders are designed for use in hydraulic systems where pressures are equal to or exceed 3000 psi. The nylon piston seal will also offer better resistance to extrusion. Never trim piston seals to make installation easier. The sealability depends on the tight interference fit. Trimming any amount off the seal will cause it to leak. Loaded u-cups can be used as piston seals on other makes of hydraulic cylinders provided they do not have a back-bevel lip (Type B). When using loaded u-cups as piston seals, be sure to face the lips of the seals away from each other. This will prevent pressure traps from occurring. Never install two Type B loaded u-cups on a piston as lubricant will not reach the second seal, causing it to fail.

11

Hydraulic Cylinder & SealsAPPLICATIONS

Piston Wear Rings: Caterpillar threaded gland cylinders and the 966 lift cylinders have the piston wear ring positioned away from the piston nut; all other Cat cylinders have the piston wear ring located closest to the nut or bolt. If a wear ring is too wide for the groove but is the correct thickness, the width of the wear ring can be cut down to fit the width of the groove. The clearance between the width of the groove and the wear ring should not exceed 0.010 inch (0.25 mm).

12

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Oversize Cylinders, Head Seals, Chamfer SizesDepending on operating pressure, Caterpillar offers oversize remanufactured cylinders of 0.76 and 1.52 mm (.030 and .060 in) for three types of Caterpillar cylinders: threaded-gland, threaded-crown, and bolted-head. All three types of oversize cylinders use standard size rod seals, but use oversize piston seals and wear rings. Oversize piston seals and wear rings differ from the standard seals only by their increase in size. Remember that pistion seals will not seal if the ends are trimmed to make installation easier (See Piston Seals). The three types of cylinders differ in the method used to seal the head to the cylinder. These are covered in the following sections.

Oversize IdentificationAfter a cylinder has been honed oversize, it must be identified as having an oversize bore. One identification method is to stamp .030 OS or .060 OS on the tube OD close to its open end. If possible, locate stamp so it can be read after cylinder is installed on machine. Another method of identifying oversize cylinders is to stamp the amount of oversize on the metal tag which identifies the cylinder group part number. The stamp should be a minimum of 6.4 mm (.25 in) high. Cylinders that have been remanufactured by Caterpillar have a metal tag welded to the outside of the cylinder tube. The tag indicates the part number and oversize designation of the cylinder. The oversize designation is also stamped into the casting at the closed end of the cylinder.

Oversize Threaded-Gland CylinderThe head seal for the oversize threaded-gland cylinder is the standard O-ring and back-up ring. See Illustration 1.

Illustration 1. Threaded gland with standard head seal. 18. Head seal.

13

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Oversize Threaded-Crown CylinderThe head seal for the oversize threaded-crown cylinder is an oval cross-section seal that locates in the lead-in chamfer at the open end of the cylinder. The O-ring and back-up ring groove in the head is left empty. See Chart 2 for part numbers.

Chart 2 Oversize SealsStandard Bore Size 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 6.00 6.25 6.50 7.00 7.25 7.50 7.75 8.25 8.50 9.25 10.00 10.25 10.50 11.50 Oversize Head Seal 8C4889 8C4890 8T8367 8C4891 8T8368 8T8369 8T8370 8T8371 8T8372 8T8373 8T8374 8T8375 8T8376 8T8377 8T8378 8T8379 8T8380 8T8381 8C0553 8C4892 8T8382 8C4893 8T8383 8C4895 8C4896 8C4897] 8C4898

Illustration 2. Threaded crown with oval seal. 19. Oval seal.

14

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Cylinder Assembly Chamfer DimensionsOversize threaded crown cylinders are sealed by using an oval head seal that locates in the lead-in chamfer of the cylinder bore. After the cylinder has been honed, compare the chamfer to the specifications in Illustration 4. Note: Chamfers that do not meet specifications will cause leaks. If the chamfer is too deep, it can be shortened by machining a maximum of 3.0 mm (.12 in) from the end of cylinder tube (2). If the end of the cylinder is machined, during assembly, check to make sure the crown can be fully threaded onto the cylinder and the threads do not bottom before the head is seated against the cylinder. If the chamfer is not concentric with the cylinder bore, the chamfer must be re-machined so that it is concentric and perpendicular to the bore.

Chamfer Dimensions for Oval Head SealsChamfer Dimensions Item E F G H J K L Item Standard bore 0.76 (.030) oversize 1.52 (.060) oversize 9.7 (.38) max. on standard size bore 8.1 (.32) max. on 0.76 (.030) oversize bore 6.4 (.25) max. on 1.52 (.060) oversize bore 15 Description Tube Head Oval Head Seal Rod Dimension

Illustration 4.

2 3 19 21

15

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Cylinders that Cannot Use Oval Head SealsSome cylinders cannot accept oval head seals. These cylinders use heads that have a relief machined into the square corner where the oval head seal normally locates. Because of the relief, the oval head seal will not fill the cavity and seal the joint. If the cylinder uses a head listed in Column A, it should not be oversized. Instead, offer the customer the retube option through your shop or a Caterpillar Remanufactured Standard Cylinder. If the cylinder uses a head listed in Column B, the cylinder may be honed oversize and oversize seals used.

Oval Head Seals Chart 3Cylinder Group No. 3G2221 3G2221 3G2222 3G2222 3G4598 3G4599 3G5712 6J7810 7J1487 7J1488 Column A Former Relieved Head 9J1747 1U1807 9J1747 1U1807 9J3379 9J3379 9J3379 6J7804 9J0499 9J0499 Column B Current NonRelieved Head 9T3968 9T3968 9T3968 9T3968 9T3509 9T3509 9T3509 9T6541 9T5896 9T5896 Effective In Change Level of Current Head 9 9 9 9 11 9 3 5 4 4 Group Cancelled & Replaced by 4T7585 4 4 4 5 5 3 Group Cancelled & Replaced by Multiple Numbers

8J5779 8J6337 8J6338 9J3632 1U1766 1U1767 1U1771

8J5780 8J6225 8J6225 9J3626 9J3379 9J3379 3G4415

9T6543 9T6543 9T3501 9T3509 9T3509 9T3509

1U4679

8J5780

16

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Oversize Bolted-Head CylinderFormerly, the head seal for the oversize bolted-head cylinder was the same oval seal that is used in an oversize threaded-crown cylinder. The oversize bolted-head cylinder is now sealed at the head joint by an O-ring which provides a more effective seal than the oval head seal. An oversize bolted-head cylinder that has successfully operated with the oval seal may be re-sealed without machining the O-ring groove into the flange face. However, it is recommended that the oval seal be replaced by the flange face O-ring seal. Most oversize seal kits include both the oval seal and the O-ring seal in order to accommodate re-seal requirements of both former and current designed cylinders. Caterpillars current remanufactured oversize cylinders (bolted-head type) have the O-ring groove machined into the flange face of the cylinder assembly.

Illustration 3. Bolted head with face O-ring seal. 20. Face O-ring seal.

New Groove Dimensions for O-ring Part NumbersOversize bolted-head cylinders that lack the flange face o-ring groove can be reworked to add the groove. Recommended dimensions for the cylinder o-ring face seal grooves have been modified to increase the nominal compression of the o-ring face seal. Recommended groove widths have increased and groove depths have decreased. Recommended groove diameters have not changed. O-ring face seal part numbers also have not changed. The recommended o-ring face seal part numbers and o-ring face seal groove dimensions are listed in Chart 4. Refer to Illustration 5 for clarification. Dealers who salvage cylinder assemblies of bolted-head cylinder groups by honing the bore oversize will need to use the new dimension recommendations to machine grooves for o-ring face seals. Bolted head cylinder assemblies already having o-ring face seal grooves should not be re-worked to the new groove dimensions. Note: Some cylinder assemblies have been dealer re-worked to add an o-ring groove to the flange face of the head rather than the cylinder. Do not assemble a cylinder that would mate a cylinder and head both having an o-ring groove.

A. Groove Diameter B. Groove Width C. Groove Depth D. Radius

Illustration 5. Seal Groove Width Dimensions See Chart 4 for item reference and dimensions.

17

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS Seal Part Numbers and Machining Dimensions

Chart 4 Seal Part Numbers and Groove DimensionsCyl. Nominal Bore Dia.76.20 (3.000) 88.90 (3.500) 95.25 (3.750) 101.60 (4.000) 107.95 (4.250) 114.30 (4.500) 120.00 (4.720) 120.65 (4.750) 127.00 (5.000) 133.35 (5.250) 139.70 (5.500) 140.00 (5.510) 152.40 (6.000) 158.75 (6.250) 160.00 (6.300) 165.10 (6.500) 170.00 (6.690) 177.80 (7.000) 180.00 (7.090) 184.15 (7.250) 190.50 (7.500) 196.85 (7.750) 200.00 (7.87) 209.55 (8.250) 215.90 (8.500) 220.00 (8.66) 234.95 (9.250)

O-ring Face Seal Part No.5P2931 4F4097 7X5494 9X7357 6S3002 9X7566 1330128 3F5792 1313716 2D8009 9X7358 2K8257 8T6404 9X7391 9D8042 9D8042 9X7725 5J2383 5J2383 5J2383 1J2176 1J2176 5P3092 4K6804 1T0132 1M9015 5S3676

Groove Dia. (A)87.12 0.50 (3.430 .020) 101.96 0.05 (4.014 .020) 106.30 0.50 (4.185 .020) 112.52 0.50 (4.430 .020) 121.00 0.50 (4.764 .020) 127.36 0.50 (5.014 .020) 136.00 0.50 (5.354 .020) 136.45 0.50 (5.372 .020) 137.92 0.50 (5.430 .020) 149.15 0.50 (5.872 .020) 152.76 0.50 (6.014 .020) 155.50 0.50 (6.122 .020) 165.46 0.50 (6.514 .020) 171.81 0.50 (6.764 .020) 176.15 0.50 (6.935 .020) 179.17 0.50 (7.054 .020) 187.50 0.50 (7.382 .020) 198.98 0.50 (7.834 .020) 196.50 0.50 (7.736 .020) 198.98 0.50 (7.834 .020) 211.68 0.50 (8.334 .020) 209.47 0.50 (8.247 .020) 225.00 0.50 (8.858 .020) 224.38 0.50 (8.834 .020) 241.22 0.50 (9.496 .020) 253.92 0.50 (9.997 .020) 253.92 0.50 (9.997 .020)

Groove Width (B)2.40 0.05 (.094 .002) 3.53 0.08 (.139 .003) 2.40 0.05 (.094 .002) 2.40 0.05 (.094 .002) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 4.75 0.13 (.187 .005) 2.40 0.05 (.094 .002) 4.75 0.13 (.187 .005) 3.53 0.08 (.139 .003) 4.75 0.13 (.187 .005) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 3.53 0.08 (.139 .003) 4.75 0.13 (.187 .005) 4.75 0.13 (.187 .005) 4.75 0.13 (.187 .005) 4.75 0.13 (.187 .005) 4.75 0.13 (.187 .005) 7.40 0.20 (.291 .008) 4.75 0.13 (.187 .005) 4.75 0.13 (.187 .005) 9.35 0.25 (.368 .010) 4.75 0.13 (.187 .005)

Groove Depth (C)1.33 0.05 (.052 .002) 1.95 0.08 (.077 .003) 1.33 0.05 (.052 .002) 1.33 0.05 (.052 .002) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 2.64 0.13 (.104 .005) 1.33 0.05 (.052 .002) 2.64 0.13 (.104 .005) 1.95 0.08 (.077 .003) 2.64 0.13 (.104 .005) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 1.95 0.08 (.077 .003) 2.64 0.13 (.104 .005) 2.64 0.13 (.104 .005) 2.64 0.13 (.104 .005) 2.64 0.13 (.104 .005) 2.64 0.13 (.104 .005) 3.95 0.20 (.155 .008) 2.64 0.13 (.104 .005) 2.64 0.13 (.104 .005) 5.20 0.25 (.207 .006) 2.64 0.13 (.104 .005)

Radius (D)0.4 0.05 (0.16 .002) 0.4 0.10 (.016 .004) 0.4 0.05 (.016 .002) 0.4 0.05 (.016 .002) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.8 0.20 (.031 .008) 0.4 0.05 (.016 .002) 0.8 0.20 (.031 .008) 0.4 0.10 (.0.016 .004) 0.8 0.20 (.020 .008) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.4 0.10 (.016 .004) 0.8 0.20 (.031 .008) 0.8 0.20 (.031 .008) 0.8 0.20 (.031 .008) 0.8 0.20 (.031 .008) 0.8 0.20 (.031 .008) 1.6 0.40 (.063 .016) 0.8 0.20 (.031 .008) 0.8 0.20 (.031 .008) 1.6 0.40 (.063 .016) 0.8 0.20 (.031 .008)

18

Hydraulic Cylinder & SealsOVERSIZE CYLINDERS

Chart 4 Seal Part Numbers and Groove DimensionsCyl. Nominal Bore Dia.254.00 (10.000) 266.70 (10.500) 279.40 (11.00) 292.10 (11.50) 317.50 (12.50) 330.20 (13.00) 342.90 (13.50)

O-ring Face Seal Part No.3S3074 5P2236 1309108 6V3263 1309109 1309110 1309110

Groove Dia. (A)276.15 0.50 (10.872 .020) 288.85 0.50 (11.372 .020) 310.50 0.50 (12.224 .020) 314.25 0.50 (12.372 .020) 360.50 0.50 (14.193 .020) 381.50 0.50 (15.020 .020) 381.50 0.50 (15.020 .020)

Groove Width (B)7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008) 7.40 0.20 (.291 .008)

Groove Depth (C)3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008) 3.95 0.20 (.155 .008)

Radius (D)1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016) 1.6 0.40 (.063 .016)

19

Hydraulic Cylinder & SealsSEAL SELECTION FOR NON-CATERPILLAR EQUIPMENT

Seal Selection for Non-Caterpillar EquipmentCaterpillar seals can be used on other than Caterpillar equipment. The following section will help you identify which seal is necessary for your repair.

How to Select the Correct Seals: For cylinders used on other than Caterpillar equipment, measure the components using the following procedure.To find the correct replacement seal size, the seal groove dimensions in the iron itself should always be measured. Measuring a used seal can give false dimensions due to distortion in size from wear. The hydraulic cylinder illustration below calls out the iron dimensions required to identify the proper size replacement seal.

Seal Type Rod Wiper: Rod Seal:

Diameter of Rod (R) or Cylinder Bore (B) R R R R B B B

Groove Width A D F H J L N

Groove Diameter C E G I K M O

Buffer Seal Head Wear Ring: Head Seal: Piston Seal: Piston Wear Ring:

Should seal replacement be requested by a customer over-the-counter rather than through the service shop, measure the seals outside diameter at four equally-spaced areas around the seal. Take the average of these measurements to determine the seals outside diameter. Repeat this procedure with the seals inside diameter and width (height) to determine seal replacement size. Use the tables in the following sections to find the right seal for your customers repair.

20

Hydraulic Cylinder & SealsPRESS-IN WIPER SEALS

Press-In Wiper Seals

ROD DIAMETER (in) (mm)1.00 1.25 25.40 31.75

PART NUMBER7K1864 2H1746 3E4160 4J8982 NITRILE

SEAL TYPEA A A A A A A A A B A C A A A

A GROOVE WID. ( .02 in) (in) (mm)0.31 0.28 0.31 0.28 0.31 0.41 0.31 0.43 0.25 0.43 0.43 0.33 0.43 0.31 0.43 0.25 0.31 B A D A A B A C A A A A B A 0.43 0.43 0.28 0.33 0.43 0.43 0.33 0.43 0.43 0.31 0.25 0.43 0.43 0.25 7.92 7.00 7.92 7.00 7.92 10.52 7.92 11.00 6.35 11.00 11.00 8.50 11.00 7.92 11.00 6.35 7.94 11.00 11.00 7.00 8.35 11.00 11.00 8.35 11.00 11.00 7.92 6.35 11.00 11.00 6.35

B GROOVE DIA. (in)1.50 1.75 1.75 1.75 1.88 2.10 2.00 2.25 2.00 2.25 2.25 2.13 2.44 2.25 2.44 2.25 2.25 2.44 2.44 2.16 2.52 2.56 2.56 2.52 2.69 2.69 2.50 2.50 2.69 2.69 2.50

(mm)38.20 44.50 44.45 44.50 47.63 53.46 50.80 57.15 50.90 57.15 57.15 53.98 62.07 57.15 61.90 57.25 57.25 61.90 61.90 54.97 64.02 65.07 65.07 64.02 68.42 68.23 63.50 63.60 68.23 68.23 63.60

URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE NITRILE URETHANE URETHANE

1.37 1.50

34.92 38.10

3E4159 5M9736 3E4161 4J8979 5P0091 9J4037 8C9131

1.63 1.75 1.75

41.28 44.40 44.45

4T0486 1506739 3E4162 4J8980 5P0092 7J6932 8C9132 8J5817

1.77 1.83 1.87 1.89 2.00 2.00

44.95 46.50 47.62 47.90 50.75 50.80

1410713 0993929 4T6777 9X3565 1163393 1433670 1K6981 3E4164 5P0093 7J8277 8C9133 9D6583

21

Hydraulic Cylinder & SealsPRESS-IN WIPER SEALS

Press-In Wiper Seals

ROD DIAMETER (in) (mm)2.03 2.12 2.13 2.22 2.25 51.50 53.93 53.98 56.50 57.15

PART NUMBER0996995 1506745 4T6125 9X3567 0961884 5J3937 3E4165 4J3515 7J8278 8C9134 9D6584 5H1513

SEAL TYPEA C A B A A A A A B A A D A A B D C A A A A B A A B C D B A A A

A GROOVE WID. ( .02 in) (in) (mm)0.33 0.43 0.43 0.43 0.33 0.29 0.31 0.43 0.43 0.43 0.25 0.51 0.16 0.43 0.43 0.43 0.44 0.43 0.43 0.31 0.31 0.43 0.43 0.51 0.43 0.43 0.55 0.16 0.55 0.55 0.31 0.55 8.35 11.00 11.00 11.00 8.35 7.35 7.92 11.00 11.00 11.00 6.35 12.83 4.15 11.00 11.00 11.00 11.30 11.00 11.00 7.92 7.92 11.00 11.00 12.91 11.00 11.00 14.00 4.15 14.00 14.00 7.92 14.00

B GROOVE DIA. (in)2.72 2.88 2.88 2.88 2.91 3.13 2.75 3.00 3.00 3.00 2.75 3.25 2.96 3.12 3.12 3.12 3.12 3.26 3.25 3.00 3.01 3.25 3.25 3.54 3.37 3.37 3.76 3.35 3.75 3.75 3.25 3.75

(mm)69.02 73.20 73.03 73.03 74.02 79.38 69.85 76.13 76.13 76.13 69.95 82.55 75.12 79.35 79.35 79.35 79.21 82.75 82.55 76.20 76.33 82.55 82.55 89.99 85.72 85.72 95.49 85.15 95.27 95.27 82.55 95.27

URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE NITRILE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE

2.36 2.37

59.85 60.32

931433 6J3892 9J1319 9X7259

2.42 2.50 2.50

61.50 63.45 63.50

957102 1506751 1K6982 3E4166 5P0065 7J8273 8C3840 1B0936

2.63 2.75 2.75

66.68 69.80 69.85

1U4021 9X3569 1491488 931434 8C3842 1J3540 3E4168 7J8274

22

Hydraulic Cylinder & SealsPRESS-IN WIPER SEALS

Press-In Wiper Seals

ROD DIAMETER (in) (mm)2.75 3.00 3.00 69.85 76.15 76.20

PART NUMBER9H6079 1433671 2J1411 3E4170 5P0064 5P4061 8C5218 8J0249 NITRILE

SEAL TYPEA C A A A A B A B D A C A A A B B A C A A A A A A B A A B A A

A GROOVE WID. ( .02 in) (in) (mm)0.54 0.55 0.55 0.31 0.31 0.41 0.55 0.55 0.43 0.16 0.33 0.55 0.31 0.55 0.55 0.55 0.43 0.33 0.55 0.31 0.54 0.55 0.55 0.55 0.33 0.43 0.55 0.55 0.55 0.33 0.31 13.70 14.00 14.00 7.92 7.92 10.52 14.00 14.00 11.00 4.15 8.35 14.00 7.92 14.00 14.00 14.00 11.00 8.35 14.00 7.92 13.70 14.00 14.00 14.00 8.50 11.00 14.00 14.00 14.00 8.35 8.00

B GROOVE DIA. (in)3.75 4.01 4.00 3.50 3.51 3.75 4.00 4.00 3.71 3.75 3.90 4.26 3.88 4.25 4.25 4.25 3.91 4.10 4.51 4.13 4.50 4.50 4.50 4.50 4.29 4.30 4.75 4.75 4.75 4.49 4.50

(mm)95.27 101.92 101.67 88.90 89.03 95.27 101.67 101.67 94.23 95.15 99.02 108.16 98.43 107.95 107.95 107.95 99.23 104.02 114.57 104.78 114.32 114.32 114.32 114.32 109.03 109.23 120.65 120.65 120.65 114.02 114.24

URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE

3.06 3.14 3.21 3.25 3.25

77.70 79.85 81.50 82.50 82.55

1659285 960854 7Y5115 1537558 3E4173 6J4169 7J7732 8T8389

3.26 3.41 3.50

82.70 86.50 88.85

1659286 0931441 1433672 3E4176 1J2150 4J8981 7J8276 8C5219

3.65 3.75

92.70 95.25

1140645 1659288 8J6069 9J1325 8C9135

3.80 4.00

96.50 101.55

0960059 1389740

23

Hydraulic Cylinder & SealsPRESS-IN WIPER SEALS

Press-In Wiper Seals

ROD DIAMETER (in) (mm)4.00 4.00 101.55 101.60

PART NUMBER1433673 3E4177 7J5673 7Y4667 3G2650 8C5220

SEAL TYPEC A A A A B B A

A GROOVE WID. ( .02 in) (in) (mm)0.55 0.31 0.55 0.39 0.55 0.55 0.37 0.47 0.37 0.47 0.55 0.55 0.55 0.55 0.31 0.55 0.55 0.55 0.55 0.55 0.55 0.35 0.47 0.39 0.55 0.55 0.55 0.55 0.55 0.55 0.55 14.00 7.92 14.00 10.00 14.00 14.00 9.30 12.00 9.35 12.00 14.00 14.00 14.00 14.00 7.92 14.00 14.00 14.00 14.00 14.00 14.00 9.00 12.00 10.02 14.00 14.00 14.00 14.00 14.00 14.00 14.00

B GROOVE DIA. (in)5.01 4.63 5.00 4.76 5.00 5.00 4.77 5.12 4.96 4.97 5.25 5.25 5.25 5.51 5.13 5.50 5.50 5.50 5.75 5.75 5.75 5.56 5.56 5.64 6.01 6.00 6.00 6.00 6.25 6.51 6.50

(mm)127.23 117.48 127.00 121.02 127.00 127.00 121.26 130.00 126.02 126.26 133.35 133.35 133.35 139.93 130.18 139.70 139.70 139.70 146.05 146.05 146.05 141.26 141.26 143.14 152.70 152.40 152.40 152.40 158.75 165.41 165.10

URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE

4.04 4.13 4.19 4.23 4.25

102.50 105.00 106.50 107.50 107.95

1336813 2U5368 7Y4940 1336814 7J8942 9J1333 6E0426

URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE

A B A A B C A A A B A A B A B A C A A B B B B

4.50

114.30

1433674 3E4178 3J4458 9J1337 9X3580

4.75

120.65

7J9256 9J1341 9X7262

4.82 4.90 5.00 5.00

122.50 124.50 126.95 127.00

1559194 1659292 1211596 1506263 8J4520 9J1681 9X3582

5.25 5.50 5.50

133.35 139.65 139.70

9X7268 1525063 9X3573

24

Hydraulic Cylinder & SealsPRESS-IN WIPER SEALS

Press-In Wiper Seals

ROD DIAMETER (in) (mm)5.75 146.05

PART NUMBER9J5469 9J5473 9X3574

SEAL TYPEA A B C A A B A A B B A NITRILE A B A B A B B C B B B A A A A B A

A GROOVE WID. ( .02 in) (in) (mm)0.55 0.55 0.55 0.55 0.54 0.55 0.55 0.65 0.65 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.59 0.59 0.59 0.59 0.55 0.55 14.00 14.00 14.00 14.00 13.70 14.00 14.00 16.50 16.50 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00 14.00 14.00

B GROOVE DIA. (in)6.75 6.75 6.75 7.01 7.00 7.00 7.00 7.50 7.50 7.50 7.75 7.75 8.00 8.00 8.00 8.25 8.25 8.50 9.00 9.01 9.25 9.75 9.75 9.75 12.00 13.50 14.50 16.76 19.45

(mm)171.45 171.45 171.45 178.11 177.80 177.80 177.80 190.50 190.50 190.50 196.85 196.85 203.20 203.20 203.20 209.55 209.55 215.90 228.60 228.91 234.95 247.65 247.65 247.70 304.85 342.95 368.35 425.82 494.12

URETHANE NITRILE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE URETHANE URETHANE

6.00

152.40

1615789 3J7622 9J1697 9X7255

6.50

165.10

7J2806 8J1877 9X7323

6.75 7.00

171.45 177.80

8C9146 3J4460 3G2646 8C9136 9X7333

URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE

7.25 7.50 8.00 8.00 8.25 8.75 9.00 11.00 12.50 13.50 15.75 18.45

184.15 190.50 203.20 203.25 209.55 222.25 228.60 279.40 317.50 342.90 400.05 468.60

1080134 3J7761 1080132 6E0036 1525064 9X7329 1086214 623943 9X7354 9X7353 9X7352 9X7350 1492697 9X7355

25

Hydraulic Cylinder & SealsMETRIC PRESS-IN WIPER SEALS

Metric Press-In Wiper Seals

ROD DIAMETER (mm) (in)30.00 35.00 55.00 60.00 65.00 70.00 75.00 80.00 85.00 90.00 1.18 1.38 2.17 2.36 2.56 2.76 2.95 3.15 3.35 3.54

PART NUMBER1449480 1402392 1163392 1163391 1163390 1163389 1163388 1163387 1140644 1211611 940723 1163386 1261885

SEAL TYPED A A A A A A A B D A B D A A B A D B A B A B A B A B

A GROOVE WID. ( .5 mm) (in) (mm)0.39 0.39 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.51 0.53 0.33 0.51 0.53 0.31 0.33 0.51 0.37 0.59 0.47 0.37 0.47 0.37 0.47 0.41 0.51 0.41 0.51 10.00 10.00 8.35 8.35 8.35 8.35 8.35 8.35 8.50 13.00 13.50 8.35 13.00 13.50 8.00 8.35 13.00 9.50 15.00 12.00 9.35 12.00 9.35 12.00 10.35 13.00 10.35 13.00

B GROOVE DIA. (in)1.58 1.78 2.72 2.91 3.11 3.31 3.50 3.70 3.90 3.90 4.09 4.10 4.09 4.49 4.49 4.49 4.49 4.76 4.76 4.77 4.96 4.97 5.75 5.76 6.30 6.31 6.69 6.70

(mm)40.02 45.15 69.02 74.02 79.02 84.02 89.02 94.02 99.02 99.00 104.00 104.02 104.00 114.00 114.00 114.02 114.00 121.02 121.00 121.26 126.02 126.26 146.02 146.26 160.02 160.26 170.02 170.26

URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE

100.00

3.94

944057 1076254 1140646 1336904

105.00

4.13

1140647 1140705 1659290

110.00 130.00 140.00 150.00

4.33 5.12 5.51 5.91

1119957 1659291 1119958 1659293 1076615 1659294 1076616 1659296

26

Hydraulic Cylinder & SealsSNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE REG TYPE AN

TYPE H

TYPE K

TYPE SHU

ROD DIAMETER (in) (mm)0.63 0.75 1.00 1.13 1.25 1.38 1.50 15.88 19.05 25.40 28.58 31.75 34.93 38.10

PART NUMBER5J2274 6J1879 3E4124 6J1890 3E4138 3E4125 3E4139 3E4140 3E4103 3E4141 5J6795 3E4126

SEAL TYPEREG REG K REG SHU K SHU SHU AN SHU REG K AN SHU REG REG AN K SHU H REG H SHU REG AN K

Groove Width A ( .002 in) (in) (mm)0.13 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.11 0.19 0.19 0.19 0.11 0.19 0.19 0.11 0.19 0.19 0.22 0.19 0.22 0.25 0.25 0.11 0.19 3.20 4.80 4.95 4.80 4.75 4.95 4.75 4.75 2.72 4.75 4.80 4.95 2.72 4.75 4.80 2.72 4.95 4.75 5.54 4.80 5.54 6.32 6.35 2.72 4.95

GROOVE DIMENSIONS Groove Dia. Seal Groove Dia. B C ( .003 in) ( .010 in) (in) (mm) (in) (mm)0.88 1.13 1.39 1.38 1.50 1.64 1.62 1.75 1.80 1.87 1.88 1.89 1.93 2.00 2.13 2.05 2.14 2.12 2.11 2.25 2.36 2.50 2.30 2.39 22.28 28.63 35.18 34.98 38.02 41.53 41.20 44.37 45.77 47.55 47.68 47.88 48.95 50.72 54.00 2.13 52.12 54.23 53.90 53.72 57.20 60.07 63.42 58.47 60.58 1.92 1.83 1.99 1.89 2.13 2.14 2.33 2.50 2.18 2.08 54.03 48.72 46.53 50.67 47.88 53.98 54.23 59.11 63.50 55.32 52.88 0.79 1.00 1.08 1.25 1.37 1.33 1.49 1.62 1.67 1.74 1.75 1.58 1.79 1.74 20.10 25.40 27.48 31.75 34.80 33.83 37.97 41.15 42.37 44.32 44.45 40.18 45.54 44.32

1.63 1.75 1.75

41.28 44.40 44.45

3E4104 3E4163 7U7648 8T5431 3E4105 3E4127 3E4142 3E4150

1.87 2.00

47.62 50.00

3G4721 3E4151 3E4143 5U3693

2.00

50.80

3E4106 3E4128

27

Hydraulic Cylinder & SealsSNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE REG TYPE AN

TYPE H

TYPE K

TYPE SHU

ROD DIAMETER (in) (mm)2.00 2.01 2.25 50.80 50.96 57.15

PART NUMBER4T0415 1K5354 3E4107 3E4144 6J0217 3E4129 3E4152

SEAL TYPEREG REG AN SHU REG K H REG SHU AN REG SHU K H REG K AN REG SHU K AN REG SHU K H REG

Groove Width A ( .002 in) (in) (mm)0.25 0.18 0.11 0.25 0.25 0.26 0.28 0.25 0.25 0.11 0.25 0.25 0.26 0.28 0.25 0.26 0.12 0.25 0.25 0.26 0.12 0.25 0.25 0.26 0.28 0.25 6.38 4.68 2.72 6.32 6.38 6.48 7.14 6.38 6.32 2.72 6.38 6.32 6.48 7.14 6.38 6.48 3.10 6.38 6.32 6.48 3.10 6.38 6.32 6.48 7.14 6.40

GROOVE DIMENSIONS Groove Dia. Seal Groove Dia. B C ( .003 in) ( .010 in) (in) (mm) (in) (mm)2.50 2.55 2.75 2.75 2.76 2.74 2.88 2.87 2.80 3.00 3.00 3.01 2.99 3.13 3.14 3.11 3.25 3.25 3.26 3.36 3.50 3.50 3.51 3.49 3.50 63.55 64.82 69.77 69.90 70.10 69.72 73.08 72.95 71.17 76.25 76.12 76.45 76.07 79.43 79.63 79.10 82.60 82.47 82.80 85.45 88.95 88.82 89.15 88.77 88.90 2.33 2.37 2.43 2.58 2.58 2.41 2.39 2.71 2.70 2.68 2.83 2.83 2.66 2.64 2.96 2.78 2.96 3.08 3.08 2.91 3.21 3.33 3.33 3.16 3.13 59.25 60.25 61.67 65.46 65.60 61.14 60.58 68.78 68.63 68.02 71.95 71.81 67.49 66.93 75.13 70.66 75.16 78.30 78.16 73.84 81.51 84.65 84.51 80.19 79.53

2.37 2.38 2.50

60.32 60.33 63.50

5J8016 3E4167 3E4108 5J8156 3E4145 3E4130 3E4153

2.63 2.75

66.68 69.85

3G4719 3E4131 3E4109 5J7036 3E4169 3E4132

3.00

76.20

3E4110 5J7030 3E4146 3E4133 3E4154 5U2818

28

Hydraulic Cylinder & SealsSNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE REG TYPE AN

TYPE H

TYPE K

TYPE SHU

ROD DIAMETER (in) (mm)3.25 3.38 3.38 3.50 82.55 85.85 85.73 88.90

PART NUMBER5J7034 3E4111 3E4171 3E4112 3E4134 3E4147 3E4155 5J7032 5U3529

SEAL TYPEREG AN SHU AN K SHU H REG REG AN REG SHU REG AN REG SHU K H AN REG REG AN K H REG AN

Groove Width A ( .002 in) (in) (mm)0.25 0.12 0.25 0.12 0.26 0.25 0.28 0.25 0.25 0.12 0.25 0.25 0.25 0.14 0.25 0.25 0.26 0.28 0.14 0.25 0.25 0.14 0.26 0.28 0.38 0.14 6.38 3.10 6.32 3.10 6.48 6.32 7.14 6.38 6.30 3.10 6.38 6.32 6.37 3.51 6.38 6.32 6.48 7.14 3.51 6.38 6.30 3.51 6.48 7.14 9.55 3.51

GROOVE DIMENSIONS Groove Dia. Seal Groove Dia. B C ( .010 in) ( .003 in) (in) (mm) (in) (mm)3.75 3.74 3.87 3.86 4.01 4.00 3.99 4.00 4.00 4.11 4.25 4.25 4.43 4.50 4.50 4.51 4.49 4.68 4.75 4.75 4.93 5.01 4.99 5.25 5.18 95.30 94.97 98.35 98.15 101.85 101.52 101.47 101.65 101.60 104.50 108.00 107.87 112.45 114.35 114.22 114.55 114.17 118.80 120.70 120.65 125.15 127.25 126.87 133.40 131.50 4.74 4.66 4.64 5.00 4.99 120.40 118.29 117.73 127.00 126.75 3.96 4.08 4.08 4.50 4.24 4.33 4.33 4.16 4.14 4.49 4.61 100.56 103.70 103.56 114.30 107.70 110.05 109.91 105.59 105.03 114.05 117.05 3.58 3.58 3.70 3.71 3.66 3.83 3.64 3.83 91.00 91.03 94.03 94.21 92.89 97.21 92.33 97.35

3.75

95.25

3E4113 4T5540 3E4172

4.00 4.00

101.55 101.60

1389739 3E4114 5J2221 3E4148 3E4135 3E4156

4.25

107.95

3E4115 4T1637 7U4138

4.50

114.30

3E4116 3E4136 3E4157 3G8505

4.75

120.65

3E4117

29

Hydraulic Cylinder & SealsSNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE REG TYPE AN

TYPE H

TYPE K

TYPE SHU

ROD DIAMETER (in) (mm)5.00 127.00

PART NUMBER3E4118 3E4137 3E4158 3E4149 9J2547

SEAL TYPEAN K H SHU REG AN REG SHU REG AN AN REG REG SHU AN REG AN REG REG REG REG SHU REG REG REG SHU

Groove Width A ( .002 in) (in) (mm)0.14 0.26 0.28 0.37 0.38 0.14 0.38 0.37 0.38 0.15 0.15 0.38 0.38 0.38 0.15 0.40 0.15 0.40 0.40 0.38 0.40 0.40 0.40 0.38 0.40 0.40 3.51 6.48 7.14 9.50 9.55 3.51 9.55 9.50 9.55 3.91 3.91 9.55 9.55 9.55 3.91 10.20 3.91 10.20 10.19 9.55 10.20 10.20 10.20 9.55 10.20 10.20

GROOVE DIMENSIONS Groove Dia. Seal Groove Dia. B C ( .003 in) ( .010 in) (in) (mm) (in) (mm)5.43 5.51 5.49 5.75 5.75 5.68 6.00 6.25 6.13 6.24 6.49 6.75 6.88 7.41 6.99 7.50 7.24 8.00 8.00 8.50 8.50 9.25 9.50 9.75 9.75 137.85 139.95 139.57 145.97 146.10 144.20 152.45 158.67 155.63 158.47 164.82 171.50 174.68 188.30 177.52 190.55 183.87 203.25 203.25 215.95 215.95 235.00 241.35 247.70 247.70 5.24 5.16 5.14 5.49 5.50 5.49 5.75 5.99 5.87 6.02 6.27 6.50 6.63 7.00 6.77 7.17 7.02 7.67 8.00 7.75 8.17 8.25 9.00 9.25 9.50 9.50 133.10 130.99 130.43 139.52 139.70 139.45 146.05 152.22 149.20 152.96 159.31 165.10 168.28 177.85 172.01 182.00 178.36 194.70 203.20 196.85 207.40 209.55 228.60 234.95 241.35 241.30

5.25 5.50 5.75 6.00 6.13 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.50 8.75 9.00

133.35 139.70 146.05 152.40 155.58 158.70 165.10 171.45 177.80 184.15 190.50 196.80 215.90 222.25 228.60

3E4119 4T5663 3E4174 6J3073 3E4120 3E4121 1U2708 7J3319 121-4174 3E4122 6J0542 3E4123 5J2682 9X7366 4T4802 7J3320 121-4172 8J9934 6E0252 6J7694 9X7367

30

Hydraulic Cylinder & SealsSNAP-IN WIPER SEALS

Snap-In Wiper Seals

TYPE REG TYPE AN

TYPE H

TYPE K

TYPE SHU

ROD DIAMETER (in) (mm)9.50 10.50 11.00 11.50 12.50 241.25 266.70 279.40 292.05 317.50

PART NUMBER121-4173 4T4805 1U4625 9X7368 121-4171 4T4130 9X7369

SEAL TYPESHUE REG REG SHU SHU REG SHU

Groove Width A ( .002 in) (in) (mm)0.50 0.50 0.50 0.50 0.50 0.50 0.50 12.75 12.75 12.75 12.75 12.75 12.75 12.75

GROOVE DIMENSIONS Groove Dia. Seal Groove Dia. B C ( .010 in) ( .003 in) (in) (mm) (in) (mm)10.50 11.50 12.00 12.00 12.50 13.50 13.50 266.75 292.15 304.85 304.85 317.55 342.95 342.95 9.84 11.17 11.67 11.67 12.17 13.17 13.17 250.00 283.60 296.30 296.30 309.00 334.40 334.40

31

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)0.37 0.63 0.75 1.01 1.13 1.18 1.25 9.52 15.88 19.05 25.40 28.58 30.00 31.75

PART NUMBER1U3147 7J0375 6J1878 6J1889 3E4175 3E4284 144-9481 4T0959 5J8125 3E4180 3E4181 3E4193

SEAL TYPEURETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE A A A A E E A E A D E E D E E A B A E E E A D E B A E E E A A

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.16 0.29 0.29 0.29 0.34 0.41 0.43 0.29 0.29 0.34 0.34 0.41 0.34 0.34 0.41 0.43 0.29 0.29 0.41 0.41 0.55 0.35 0.41 0.41 0.29 0.29 0.41 0.41 0.55 0.43 0.35 4.10 7.26 7.26 7.26 8.74 10.49 11.00 7.26 7.26 8.74 8.74 10.49 8.74 8.74 10.49 11.00 7.26 7.26 10.49 10.49 13.97 8.85 10.49 10.49 7.26 7.26 10.49 10.49 13.97 11.00 8.85 0.63 0.88 1.00 1.26 1.50 1.63 1.57 1.63 1.63 1.63 1.63 1.75 1.75 1.75 1.88 1.77 1.88 1.88 1.88 2.00 2.13 2.00 2.00 2.00 2.13 2.13 2.13 2.25 2.38 2.36 2.25 16.00 22.28 25.45 31.80 38.10 41.28 40.00 41.33 41.33 41.28 41.28 44.45 44.45 44.45 47.63 45.05 47.68 47.68 47.63 50.80 53.98 50.85 50.80 50.80 54.03 54.03 53.98 57.15 60.33 60.00 57.20

CROSS SECTION BACK-UP (in) (mm) RING

0.19 0.25 0.20

4.76 6.35 5.00

0.19 0.19 0.25 0.19 0.19 0.25

4.76 4.76 6.35 4.76 4.76 6.35

1.38

34.93

3E4283 3E4182 3E4194

1.38 1.50

35.00 38.10

140-2377 9J4038 5J8150 3E4183 3E4195 3E4215

0.19 0.25 0.31 0.19 0.19

4.76 6.35 7.94 4.76 4.76

1.63

41.28

4T0488 3E4201 3E4184

1.75

44.45

8J5816 5J8175 3E4185 3E4287 3E4216

0.19 0.25 0.31

4.76 6.35 7.94

1.77 1.87

44.95 47.62

143-8914 4T6898

32

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)2.00 50.80

PART NUMBER3E4186 3E4196 9J1318 5U3644 3G3259 5J8200 3E4217 3E4227

SEAL TYPEURETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE E E B D A A E E A A E E B A E E D E A A E E B A A D E E A E E

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.41 0.41 0.41 0.38 0.41 0.41 0.55 0.69 0.41 0.41 0.41 0.41 0.41 0.41 0.55 0.69 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.55 0.55 0.69 0.41 0.41 0.41 10.49 10.49 10.49 9.53 10.50 10.49 13.97 17.48 10.49 10.49 10.49 10.49 10.49 10.49 13.97 17.48 10.49 10.49 10.50 10.49 10.49 10.49 10.49 10.49 10.49 13.97 13.97 17.48 10.49 10.49 10.49 2.38 2.50 2.50 2.50 2.50 2.50 2.63 2.75 2.63 2.63 2.63 2.75 2.75 2.75 2.88 3.00 2.75 2.75 2.88 2.88 2.88 3.00 3.00 3.00 3.00 3.13 3.13 3.25 3.13 3.25 3.25 60.33 63.50 63.55 63.50 63.55 63.55 66.68 69.85 66.73 66.73 66.68 69.85 69.90 69.90 73.03 76.20 69.85 69.86 73.08 73.08 73.03 76.20 76.25 76.25 76.25 79.38 79.38 82.55 79.43 82.55 82.60

CROSS SECTION BACK-UP (in) (mm) RING0.19 0.25 4.76 6.35

0.25

6.40

0.31 0.38

7.94 9.53

2.13 2.25

53.98 57.15

3P1344 4T6126 3E4187 3E4197 7J4820 5J8225 3E4218 3E4228

0.19 0.25

4.76 6.35

0.31 0.38 0.19 0.19

7.94 9.53 4.76 4.76

2.37

60.33

3E4204 3E4188 3G2911 5J8238

2.50

63.50

3E4189 3E4198 7J4824 3G3752 5J0964 3E4285 3E4219 3E4229

0.19 0.25

4.76 6.35

0.31 0.31 0.38 0.25 0.38

7.94 7.94 9.53 6.35 9.65

2.63 2.75

66.68 69.85

3G4718 3E4199 6E1459

33

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)2.75 69.85

PART NUMBER9J2944 5J8275 3E4220 3E4230

SEAL TYPENITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE B A E E E E B A E E D B A D A D E A A E E B A E E D A C E E B

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.41 0.41 0.55 0.69 0.41 0.41 0.41 0.41 0.55 0.69 0.41 0.41 0.41 0.41 0.35 0.55 0.55 0.42 0.39 0.41 0.41 0.41 0.41 0.55 0.69 0.41 0.35 0.35 0.41 0.41 0.41 10.49 10.49 13.97 17.48 10.49 10.49 10.49 10.49 13.97 17.48 10.50 10.49 10.49 10.50 9.00 13.97 13.97 10.49 10.00 10.49 10.49 10.49 10.49 13.97 17.48 10.50 9.00 9.00 10.49 10.49 10.49 3.25 3.25 3.38 3.50 3.38 3.50 3.50 3.50 3.63 3.75 3.50 3.75 3.75 3.75 82.60 82.60 85.73 88.90 85.73 88.90 88.95 88.95 92.08 95.25 88.95 95.30 95.30 95.30

CROSS SECTION BACK-UP (in) (mm) RING

0.31 0.38 0.19 0.25

7.94 9.53 4.76 6.35

3.00

76.20

3E4190 3E4200 8J0248 5J8300 3E4221 3E4231 9X7412

0.31 0.38

7.94 9.53

3.25

82.55

7J2145 5J8325 9X7404

3.35 3.37 3.40 3.50

85.00 85.73 85.75 88.90

137-3656 3E4286 3E4222 3G5051 104-9658 3E4191 3E4202 7J2150 5J8350 3E4223 3E4232 9X7405

3.94 100.00 4.00 101.60 4.00 101.60 3.91 98.48 0.39 10.00 0.19 0.25 4.76 6.35 4.29 108.90 3.88 98.43 0.31 0.31 7.94 7.94

4.00 101.60 4.00 101.65 4.00 101.65 4.13 104.78 4.25 107.95 4.00 101.65 4.13 105.00 4.33 110.00 4.13 104.78 4.25 107.95 4.25 108.00

0.31 0.38 0.25

7.94 9.53 6.38 1505827

3.54 3.74 3.75

90.00 95.00 95.25

133-6913 150-5826 3E4192 3E4203 9J1328

0.19 0.25

4.76 6.35

34

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)3.75 3.94 95.25 100.00

PART NUMBER5J8375 3E4224 121-1371 133-6902 137-3659 8U6849

SEAL TYPEURETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE NITRILE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE A E A A C A E E B A A D A E B A C A B A B D E B D B A C A C D E

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.41 0.55 0.35 0.47 0.35 0.51 0.62 0.69 0.41 0.41 0.39 0.41 0.56 0.62 0.66 0.66 0.56 0.54 0.54 0.41 0.41 0.62 0.69 0.42 0.62 0.66 0.66 0.56 0.54 0.38 0.62 0.69 10.49 13.97 9.00 12.00 9.00 13.00 15.72 17.48 10.50 10.49 10.00 10.49 14.10 15.72 16.84 16.84 14.10 13.61 13.61 10.49 10.50 15.72 17.48 10.62 15.72 16.84 16.84 14.10 13.61 9.53 15.72 17.48 4.25 108.00 4.38 111.13 4.53 115.00 4.72 120.00 4.53 115.00 4.53 115.00 4.63 117.48 4.75 120.65 4.63 117.52 4.63 117.53 4.72 120.00 4.63 117.53 4.73 120.03 4.75 120.65 5.00 127.05 5.00 127.05 4.92 125.03 5.17 130.23 5.17 130.23 5.13 130.23 5.13 130.22 5.00 127.00 5.25 133.35 4.00 101.57 5.25 133.35 5.50 139.75 5.50 139.75 5.51 140.03 5.67 142.87 5.60 142.13 5.50 139.70 5.63 142.88

CROSS SECTION BACK-UP (in) (mm) RING0.31 7.94

1373660 0.30 0.31 0.38 7.50 7.94 9.53

4.00

101.60

3E4225 3E4233 3G2655 5J8400 2U9113 9X7406

0.36

9.20

4.13 4.25

105.00 107.95

128-9269 3E4205 9J1336 6J1425

0.25

6.35

4.33 4.41 4.50 4.50

110.00 111.12 114.25 114.30

128-9270 3G5054 1U3363 6J1450 9J1340 3E4206 3E4234 6U9505

7Y4941

0.25 0.38 0.25

6.35 9.53 6.35

0.50 12.76

4.75

120.65

3E4207 9J1344 6J1475

4.76 4.91 5.00 5.00

121.00 123.82 126.95 127.00

155-9192 4T5664 121-1594 3E4208 3E4226

1559193

1211595 0.25 0.31 6.35 7.94

35

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)5.00 5.04 5.25 5.35 5.54 127.00 127.00 133.35 136.00 139.70

PART NUMBER3E4235 8J4524 9J1684 3E4209 4T5699 1475770 3E4210 3E4236 139-9325 6J1550 9J1692

SEAL TYPEURETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE E A B D A C D E C A B D B A A D E C A A B A D A A E A D D D C B

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.69 0.67 0.67 0.62 0.67 0.56 0.62 0.69 0.42 0.42 0.42 0.56 0.66 0.66 0.66 0.62 0.69 0.54 0.54 0.54 0.54 0.54 0.62 0.54 0.66 0.69 0.41 0.62 0.69 0.41 0.54 0.54 17.48 16.84 16.84 15.72 16.84 14.10 15.72 17.48 10.49 10.49 10.49 14.10 16.84 16.84 16.84 15.72 17.48 13.65 13.65 13.61 13.61 13.61 15.72 13.60 16.84 17.48 10.49 15.72 17.48 10.50 13.61 13.61 5.75 146.05 5.80 146.10 5.80 146.10 5.75 146.05 6.05 152.45 6.10 155.03 6.00 152.40 6.25 158.75 6.18 155.63 6.18 155.63 6.18 155.63 6.34 161.16 6.50 165.15 6.50 165.15 6.50 165.15 6.50 165.10 6.75 171.45 6.81 171.50 6.81 171.50 6.75 171.50 7.25 184.20 7.25 184.20 7.00 177.80 7.75 196.90 7.25 184.20 7.25 184.15 7.25 184.20 7.50 190.50 7.75 196.85 7.68 195.02 7.81 196.90 7.81 196.90

CROSS SECTION BACK-UP (in) (mm) RING0.38 9.53

0.25

6.35 1475771

0.25 0.38

6.35 9.53

5.75

146.00

121-1602 9J5470 3G2286 9J5467

6.00

152.40

3E4211 3E4237 136-7394 4T9901

0.25 0.38

6.35 9.53

6.25 6.50

158.70 165.10

8J4394 8J1880 6J1650 3E4212 6J1700 8J4387 3E4238

0.25

6.35

0.38 0.25 0.38

9.53 6.35 9.53

6.75 7.00

171.45 177.80

3G4627 3E4213 3E4239 9X7450 136-7397 3G2649

36

Hydraulic Cylinder & SealsU-CUP ROD SEALS

U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (in) (mm)7.06 7.31 7.50 177.80 184.15 190.50

PART NUMBER6J1700 136-7398 6E0172 3E4240 136-7399 7J3322

SEAL TYPEURETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE NITRILE URETHANE URETHANE A C D D B D A A C A E C A A A E A

A B GROOVE WID. GROOVE DIA. (+.015, -.000 in) (+.002, -.000 in) (in) (mm) (in) (mm)0.54 0.54 0.54 0.69 0.54 0.54 0.54 0.54 0.62 0.54 0.55 0.54 0.54 0.41 0.41 0.64 0.41 0.41 13.61 13.65 13.65 17.48 13.61 13.61 13.65 13.65 15.72 13.65 14.00 13.65 13.65 10.50 10.50 16.13 10.50 10.50 7.81 196.90 8.07 203.25 8.07 203.25 8.25 209.55 8.32 209.60 8.32 209.60 8.00 203.25 8.75 222.30 8.50 215.90 9.07 228.65 9.76 247.96 9.58 241.35 9.58 241.35 9.68 245.82 0.41 10.50

CROSS SECTION BACK-UP (in) (mm) RING

0.38

9.53

7.64 8.00 8.32 8.75 8.82 9.00 11.00 11.04 12.50 15.75

194.15 203.20 209.55 222.20 222.25 228.50 279.30 280.31 317.40 399.98

6E0172 6E0039 3E4214 9X7328 162-3943 108-6219 136-7400 9X7334 9X7389 8C9157 9X7388 149-0814

0.25

6.35

11.81 300.10 13.18 334.72 16.43 417.27 0.34 8.65

37

Hydraulic Cylinder & SealsMETRIC U-CUP ROD SEALS

Metric U-Cup Rod SealsBackup Ring Type A Type B Backup Ring Type D Type E Type F Type C

ROD DIAMETER (mm) (in)55.00 60.00 65.00 70.00 75.00 80.00 85.00 90.00 95.00 100.00 2.17 2.36 2.56 2.76 2.95 3.15 3.35 3.54 3.74 3.94

PART NUMBER0996996 0931475 0931476 0931477 0963468 0931479 0961567 7Y5117 1052577 0961587 7Y4629 0961572 0962664 1076256

SEAL TYPEURETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE URETHANE LOADED LOADED C C C C C C A C A C A A C C C C C F F

A B GROOVE WID. GROOVE DIA. (+.38, -.00 mm) (+.05, -.00 mm) (in) (mm) (in) (mm)0.56 0.56 0.56 0.56 0.56 0.56 14.10 14.10 14.10 14.10 14.10 14.10 2.68 2.87 3.07 3.27 3.47 3.66 68.02 73.02 78.02 83.03 88.03 93.03

CROSS SECTION BACK-UP (in) (mm) RING0996999 0931518 0961055 0931519 0963467 0961054

0.56 0.56 0.56

14.10 14.10 14.10

3.94 100.03 4.14 105.03 4.33 110.03

7Y5116 0961588

0.56 0.63 0.56 0.56 0.56 0.06 0.06

14.10 16.00 14.10 14.10 14.10 1.42 1.42

4.53 115.03 4.72 120.00 4.73 120.03 4.92 125.03 5.71 145.03 6.10 155.05 6.50 165.05 0.03 0.03 0.73 0.73 0.38 9.75

0962655 1076255 7Y4669 7Y4941 0875397 8C9188 8C9192

105.00 110.00 130.00 140.00 150.00

4.13 4.33 5.12 5.51 5.91

7Y4670 7Y4942 0875396 8C9187 8C9191

38

Hydraulic Cylinder & SealsBUFFER SEALS

Buffer Seals

ROD DIAMETER (in) (mm)1.25 1.38 1.50 1.63 1.75 31.75 34.95 38.10 41.28 44.40

PART NUMBER9J3497 135-3251 140-2310 141-0706 8C9122 6J9733 4T0487 8C9117 150-6738 8C9123 6J9178

SEAL TYPEA B C C B A A B C B A C A B C B A C A B C B A C B A C B A C B A

A GROOVE WIDTH ( .005 in) (in) (mm)0.14 0.14 0.25 0.25 0.14 0.14 0.14 0.14 0.22 0.14 0.14 0.27 0.14 0.14 0.14 0.14 0.14 0.22 0.14 0.14 0.25 0.22 0.22 0.25 0.22 0.22 0.22 0.22 0.22 0.25 0.22 0.22 3.56 3.56 6.40 6.40 3.56 3.56 3.56 3.56 5.60 3.56 3.56 6.75 3.56 3.56 3.56 3.56 3.56 5.60 3.56 3.56 6.40 5.59 5.59 6.40 5.59 5.59 5.60 5.59 5.59 6.40 5.59 5.59

B GROOVE DIA. ( .005 in) (in) (mm)1.78 1.78 1.99 1.99 2.03 2.03 2.16 2.16 2.39 2.28 2.28 2.38 2.25 2.25 2.53 2.53 2.53 2.77 2.63 2.63 2.78 2.89 2.89 2.97 3.02 3.02 3.14 3.14 3.14 3.17 3.27 3.27 45.29 45.29 50.50 50.50 51.64 51.64 54.81 54.81 60.73 57.99 57.99 60.50 57.20 57.20 64.34 64.34 64.34 70.26 66.73 66.73 70.52 73.43 73.43 75.52 76.61 76.61 79.78 79.78 79.78 80.53 82.96 82.96

1.77 1.87 2.00

44.95 47.62 50.80

143-8915 4T6778 9X3566 144-4055 8C9124 6J6917

2.12 2.13 2.17 2.25 2.36 2.37 2.50

53.93 53.98 55.00 57.15 60.00 60.32 63.50

150-6744 4T6127 9X3568 133-6785 8C9125 5J3616 133-6784 8C9138 6J6916 150-6750 8C3839 5J3620

2.56 2.63

65.00 66.68

126-2149 9T9363 1U4020

39

Hydraulic Cylinder & SealsBUFFER SEALS

Buffer Seals

ROD DIAMETER (in) (mm)2.72 2.75 69.00 69.85

PART NUMBER126-2150 148-5674 8C3841 6J6553

SEAL TYPEC C B A C C B A C C B A C C B A C A C C B A C C B A C C B A C

A GROOVE WIDTH ( .005 in) (in) (mm)0.25 0.22 0.22 0.22 0.25 0.22 0.22 0.22 0.25 0.22 0.22 0.22 0.25 0.22 0.22 0.22 0.25 0.22 0.25 0.25 0.22 0.22 0.25 0.22 0.22 0.22 0.25 0.25 0.25 0.25 0.25 6.40 5.59 5.59 5.59 6.40 5.58 5.59 5.59 6.40 5.59 5.59 5.59 6.40 5.59 5.59 5.59 6.40 5.59 6.40 6.40 5.59 5.59 6.40 5.59 5.59 5.59 6.40 6.40 6.35 6.35 6.40

B GROOVE DIA. ( .005 in) (in) (mm)3.37 3.39 3.39 3.39 3.56 3.64 3.64 3.64 3.76 3.89 3.89 3.89 3.96 4.14 4.14 4.14 4.16 4.27 4.35 4.35 4.39 4.39 4.55 4.64 4.64 4.64 4.75 4.75 5.23 5.23 4.94 85.53 86.13 86.13 86.13 90.53 92.48 92.48 92.48 95.53 98.83 98.83 98.83 100.53 105.18 105.18 105.18 105.54 108.36 110.54 110.54 111.53 111.53 115.53 117.88 117.88 117.88 120.53 120.53 132.72 132.72 125.53

2.91 3.00

74.00 76.20

126-2151 152-9022 8C9126 6J6915

3.11 3.25

79.00 82.55

126-2152 140-0234 8C9121 6J7167

3.31 3.50

84.00 88.90

123-1943 142-2633 8C9127 6J6736

3.54 3.63 3.70 3.74 3.75 3.94 4.00

90.00 92.08 94.00 95.00 95.25 100.00 101.60

123-2048 3G1259 7Y4630 150-5885 8C9128 8J6070 123-1983 130-6056 8C9129 8J4627

4.13 4.25 4.29

105.00 107.95 109.00

128-9265 123-1942 6E0425 7J8943 123-2031

40

Hydraulic Cylinder & SealsBUFFER SEALS

Buffer Seals

ROD DIAMETER (in) (mm)4.33 4.37 4.50 110.00 111.12 114.30

PART NUMBER128-9266 3G5055 142-2634 8C9144 3G8507

SEAL TYPEC A C B A A B C C C A B C A B C C B A B C C B C C A B B A C B A

A GROOVE WIDTH ( .005 in) (in) (mm)0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.54 0.25 0.25 0.54 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 6.40 6.35 6.35 6.35 6.35 6.35 6.35 6.40 6.35 6.40 6.35 6.35 6.40 6.35 6.35 6.40 6.35 6.35 6.35 6.35 13.65 6.35 6.35 13.61 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

B GROOVE DIA. ( .005 in) (in) (mm)4.94 5.23 5.48 5.48 5.48 5.73 5.73 5.53 5.96 5.63 5.96 5.96 5.73 6.21 6.21 6.12 6.12 6.12 6.73 6.73 6.75 6.62 6.62 7.25 7.50 7.50 7.50 7.69 7.69 7.94 8.30 7.94 125.53 132.72 139.07 139.07 139.07 145.42 145.42 140.53 151.38 142.88 151.38 151.38 145.53 157.73 157.73 155.53 155.35 155.35 170.82 170.82 171.50 168.10 168.11 184.20 190.55 190.55 190.55 195.45 195.45 201.80 210.80 201.80

4.75 4.88 5.00

120.65 124.00 127.00

7J9257 9X7261 155-9191 150-6262 121-1593 8J4509 9X3581

5.12 5.25 5.47 5.50 5.75 6.00

130.00 133.35 139.00 139.70 146.05 152.40

126-2108 4T5717 9X7267 147-5769 133-9572 9X3572 9J5468 9X3575 161-5788 161-5787 9X3614

6.50

165.10

136-7396 136-7358 6J8631 9X7322

6.75 7.00

171.45 177.80

8C9145 3G8506 135-1995 8C9130 9J2495

41

Hydraulic Cylinder & SealsBUFFER SEALS

Buffer Seals

ROD DIAMETER (in) (mm)7.25 7.50 8.00 8.25 8.75 184.10 190.50 203.20 209.55 222.25

PART NUMBER136-7359 108-0133 108-0131 135-1997 149-3256 6E0246 9X7327 135-1999 108-6212

SEAL TYPEC B B C C B B C B

A GROOVE WIDTH ( .005 in) (in) (mm)0.25 0.25 0.32 0.32 0.32 0.32 0.32 0.32 0.32 6.35 6.35 8.25 8.25 8.25 8.25 8.25 8.25 8.25

B GROOVE DIA. ( .005 in) (in) (mm)8.08 8.08 8.33 8.33 8.83 8.83 9.08 9.58 9.58 205.30 205.30 211.65 211.65 224.28 224.35 230.70 243.40 243.40

42

Hydraulic Cylinder & SealsMETRIC BUFFER SEALS

Metric Buffer Seals

ROD DIAMETER (mm) (in)55.00 60.00 65.00 70.00 75.00 80.00 85.00 90.00 100.00 105.00 110.00 130.00 140.00 150.00 2.17 2.36 2.56 2.76 2.95 3.15 3.35 3.54 3.94 4.13 4.33 5.12 5.51 5.91

PART NUMBER0996997 0931481 0931482 0931483 0963469 0931484 7Y5118 0961585 0962663 1076257 7Y4671 7Y4943 0965169 8C9189 8C9193

SEAL TYPEC C C C C C C C C D C C C C C

A GROOVE WIDTH ( .1 mm) (in) (mm)0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40 6.40

B GROOVE DIA. ( .13 mm) (in) (mm)2.78 2.97 3.17 3.37 3.56 3.76 3.96 4.16 4.55 4.55 4.75 4.94 5.73 6.12 6.52 70.52 75.52 80.52 85.53 90.53 95.53 100.54 105.54 115.53 115.53 120.54 125.54 145.53 155.53 165.53

43

Hydraulic Cylinder & SealsHEAD WEAR RINGS

Head Wear Rings

ROD DIAMETER (in) (mm)1.50 38.10

PART NUMBER8C9120 4T6780 8T5443 8C3853

A GROOVE WID. ( .003 in) (in) (mm)0.83 0.98 1.25 1.62 0.98 0.26 0.73 0.98 0.79 0.98 1.06 1.25 1.57 0.37 0.73 0.98 0.98 1.18 1.43 1.26 0.98 1.25 1.69 2.28 0.98 1.00 1.00 1.25 1.26 1.57 1.81 21.00 25.00 31.75 41.18 25.00 6.50 18.50 25.00 20.00 25.00 27.00 31.75 40.00 9.50 18.50 25.00 25.00 30.00 36.31 32.00 25.00 31.75 43.00 58.00 25.00 25.50 25.50 31.75 32.00 40.00 46.00

B GROOVE DIA. ( .001 in) (in) (mm)1.62 1.62 1.62 2.09 1.87 2.00 2.00 2.00 2.12 2.12 2.51 2.12 2.12 2.25 2.25 2.25 2.37 2.37 3.35 2.50 2.62 2.62 2.62 2.62 2.75 2.87 2.87 3.01 2.87 2.87 2.87 41.18 41.18 41.18 53.00 47.53 50.70 50.70 50.70 53.88 53.88 63.63 53.88 53.88 57.06 57.06 57.06 60.23 60.23 85.09 63.45 66.58 66.58 66.58 66.58 69.76 72.93 72.93 76.33 72.93 72.93 72.93

1.75 1.87

44.45 47.62

4T6907 8T6441 8T6442 4T6779

2.00

50.80

8T8205 4T5613 7J2171 8T7030 8C3836

2.13

53.98

8T6682 8T6681 4T6128

2.25

57.15

8T4958 8T8204 8J1585

2.37 2.50

60.32 63.50

9X7260 8T0785 8T5668 8T8394 8T8365

2.63 2.75

66.68 69.85

8T7372 8C9114 8C9200 4T7283 6C2385 8T7849 8T7020

44

Hydraulic Cylinder & SealsHEAD WEAR RINGS

Head Wear Rings

ROD DIAMETER (in) (mm)2.75 3.00 69.85 76.20

PART NUMBER8T6743 8C9161 8C9153 9T0094 8T1714 8T7584

A GROOVE WID. ( .003 in) (in) (mm)1.97 0.98 1.18 1.26 1.57 1.65 1.12 1.61 1.73 1.97 2.76 0.98 1.06 1.65 1.77 1.88 2.00 2.36 1.57 2.44 1.00 1.57 1.89 2.50 2.56 2.36 3.50 3.50 1.97 1.97 2.52 50.00 25.00 30.00 32.00 40.00 42.00 28.50 41.00 44.00 50.00 70.00 25.00 27.00 42.00 45.00 48.00 50.70 60.00 40.00 62.00 25.40 40.00 48.00 63.50 65.00 60.00 88.90 88.90 50.00 50.00 64.00

B GROOVE DIA. ( .001 in) (in) (mm)2.95 3.12 3.20 3.12 3.12 3.12 3.37 3.45 3.37 3.45 3.45 3.76 3.62 3.74 3.70 3.62 3.76 3.70 3.87 3.95 4.26 4.20 4.26 4.26 4.20 4.45 4.75 4.75 4.70 4.95 5.20 74.93 79.28 81.28 79.28 79.28 79.28 85.63 87.63 85.63 87.63 87.63 95.42 91.98 94.98 93.98 91.98 95.40 93.98 98.33 100.33 108.12 106.68 108.08 108.15 106.68 113.03 120.74 120.74 119.38 125.73 132.08

3.25

82.55

8C9101 8T4813 8T0777 8T6745 8T6744

3.50

88.90

119-4761 8C5245 8T3000 8C3829 8T3329 6J3075 8T6746

3.75 4.00

95.25 101.60

8T7848 8T3330 119-4760 8T7538 4T4753 7J3300 8T6747

4.25 4.50

107.95 114.30

8T6748 4T6929 9J9792 9X3579

4.75 5.00

120.65 127.00

8T7850 8T3331

45

Hydraulic Cylinder & SealsHEAD WEAR RINGS

Head Wear Rings

ROD DIAMETER (in) (mm)5.00 5.25 5.50 127.00 133.35 139.70

PART NUMBER9J3054 4T5718 8J9917 9X7420 9X7429

A GROOVE WID. ( .003 in) (in) (mm)3.62 2.50 2.37 2.37 1.97 1.97 3.62 2.36 1.97 2.76 2.50 2.27 2.60 3.50 3.15 7.14 2.36 2.95 3.15 2.95 2.95 2.95 2.95 8.98 5.04 5.03 2.37 10.02 2.37 10.02 92.07 63.50 60.30 60.32 50.00 50.00 92.00 60.00 50.00 70.00 63.50 57.75 66.00 88.90 80.00 181.36 60.00 75.00 80.00 75.00 75.00 75.00 75.00 228.00 127.97 127.71 60.25 254.41 60.25 254.41

B GROOVE DIA. ( .001 in) (in) (mm)5.25 5.45 5.75 5.76 5.70 5.95 5.95 6.10 6.20 6.26 6.38 6.70 6.70 7.01 7.20 7.26 7.45 7.50 7.70 8.20 8.45 8.95 9.01 9.38 11.18 12.93 13.88 13.88 16.13 16.13 133.45 138.43 146.09 146.30 144.78 151.13 151.13 155.06 157.48 158.88 162.13 170.18 170.18 177.96 182.88 184.28 189.24 190.60 195.58 208.28 214.63 227.33 228.80 238.25 284.09 328.52 352.61 352.61 409.76 409.76

5.75 5.91 6.00 6.13 6.50 6.75 7.00 7.25 7.50 8.00 8.25 8.75 9.00 11.00 13.13 13.50 15.75

146.05 150.00 152.40 155.58 165.10 171.45 177.80 184.15 190.45 203.20 209.55 222.25 228.52 279.32 333.38 342.90 400.05

8T7851 8T3332 6E0499 9X3613 4T9319 7J3299 8C9102 8C3848 4T6931 8T6749 8T7693 6E0173 4T4811 1080130 6E0245 9X7330 1086216 6E0248 8C3846 8C9156 8C9155 9X7439 9X3563 1490812 1490813

46

Hydraulic Cylinder & SealsMETRIC HEAD WEAR RINGS

Metric Head Wear Rings

ROD DIAMETER (mm) (in)140.00 150.00 5.51 5.91

PART NUMBER9X3571 6E0499

A GROOVE WID. ( .08 mm) (in) (mm)1.97 2.36 50.00 60.00

B GROOVE DIA. ( .03 mm) (in) (mm)5.71 5.93 145.08 150.63

47

Hydraulic Cylinder & SealsMETAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Rod Diameter (in)2.17 2.17 2.17 2.17 2.17 2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.56 2.56 2.56 2.56 2.56 2.56 2.56 2.56 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95

Cylinder Group Part Number

Bearing Sleeve Part Number (in)

A Groove Width (mm)30.03 30.03 30.03 30.03 30.03 40.30 40.30 30.03 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30

B Groove Outside Dia. (in)2.36 2.36 2.36 2.36 2.36 2.56 2.56 2.36 2.95 2.56 2.56 2.56 2.56 2.56 2.56 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.76 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 3.35 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15

Ring Retaining Part Number

(mm)55.00 55.00 55.00 55.00 55.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00 64.93 65.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 74.93 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 1057238 1057468 1239937 1336765 1505901 1038320 1057437 1231635 1231642 1231654 1251494 1336762 1475903 1505899 1602119 1251547 4I7652 4I8840 1195447 1346987 1425430 1437981 1438158 4I8841 1057381 1211395 1239906 1251548 1276056 1336636 1438159 1559255 1624673 1624674 1425384 4I8838 4I8842 1038195 1148519 1195425 1211406 1231615 1251545 1251549 1251895 1140752 1140752 1140752 1140752 1140752 1140751 1140751 1140752 1140753 1140751 1140751 1140751 1140751 1140751 1140751 1140754 1140754 1140754 1140754 1140754 1140754 1140754 1140754 1140753 1140753 1140753 1140753 1140753 1140753 1140753 1140753 1140753 1140753 1140755 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750

(mm)60.00 60.00 60.00 60.00 60.00 65.00 65.00 60.00 75.00 65.00 65.00 65.00 65.00 65.00 65.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 85.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 997011 997001 997001 997001 997001 996975 996975 997001 995400 996975 996975 996975 996975 996975 996975 990700 990700 990700 990700 990700 990700 990700 990700 995400 995400 995400 995400 995400 995400 995400 995400 995400 995400 968139 990661 990661 990661 990661 990661 990661 990661 990661 990661 990661 990661

1.18 1.18 1.18 1.18 1.18 1.59 1.59 1.18 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59

48

Hydraulic Cylinder & SealsMETAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Rod Diameter (in)2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35

Cylinder Group Part Number

Bearing Sleeve Part Number (in)

A Groove Width (mm)40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 30.00 40.30 40.30 40.30 40.30 40.30 40.30 50.30 30.00 30.00 40.30 50.30 40.30 30.00 40.30

B Groove Outside Dia. (in)3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.54 3.54 4.33 3.54 3.54 3.54 4.53 3.54 3.54 3.54

Ring Retaining Part Number

(mm)75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 79.93 79.93 79.93 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 1336759 1347689 1347786 1347788 1347790 1347819 1348799 1425424 1437980 1438156 1438160 1076639 1148433 1298008 4I8839 1057336 1076640 1195436 1231627 1239943 1251546 1251940 1276046 1276060 1298009 1298010 1336630 1336639 1425427 1438157 1475762 1475763 1559251 1624510 1624671 7I7291 7Y5100 7Y5150 874899 875491 875496 875531 875633 1052597 1057362 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140750 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1140755 1505839 1140755 1140755 1140755 1140755 1140756 1140756 1140760 964402 964402 1140756 1140762 1140756 964402 1140756

(mm)80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 90.00 90.00 110.00 90.00 90.00 90.00 115.00 90.00 90.00 90.00 990661 990661 990661 990661 990661 990661 990661 990661 990661 990661 990661 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 968139 993205 968139 968139 968139 968139 7Y5119 7Y5119 7Y4672 940747 940747 7Y5119 7Y4944 7Y5119 940747 7Y5119

1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.59 1.18 1.59 1.59 1.59 1.59 1.59 1.59 1.98 1.18 1.18 1.59 1.98 1.59 1.18 1.59

49

Hydraulic Cylinder & SealsMETAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Rod Diameter (in)3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.74 3.74 3.74 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94

Cylinder Group Part Number

Bearing Sleeve Part Number (in)

A Groove Width (mm)30.00 40.30 40.30 30.00 30.00 40.30 40.30 30.00 40.30 30.00 30.00 30.00 40.30 40.30 40.30 30.00 30.00 30.00 40.30 50.30 40.30 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 40.30 30.00 40.30 40.30 35.00 40.30 35.00 40.30 35.00 35.00 40.30 35.00 35.00 35.00

B Groove Oustide Dia. (in)3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.74 3.74 3.54 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.94 3.94 3.94 4.13 4.15 4.13 4.15 4.13 4.15 4.15 4.13 4.15 4.15 4.15

Ring Retaining Part Number

(mm)85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 85.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 95.00 95.00 95.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 1183967 1184128 1184134 1185931 1262119 1276051 1336633 1336865 1475756 1475780 1540727 1540743 1559253 1624672 7I1345 1052571 1184023 1184069 1184166 1211518 1232044 1232084 1232091 1336812 1336869 1336871 1336874 1475800 1540747 1540756 1540772 7Y4601 1475759 1475760 7I7341 874898 875422 875493 876638 1052588 1077040 1140636 1183953 1183955 1184070 964402 1140756 1140756 964402 964402 1140756 1140756 964402 1140756 964402 964402 964402 1140756 1140756 1140758 1052575 964402 1052575 1140758 1211574 1140758 1052575 1052575 1052575 1052575 1052575 1052575 1052575 1052575 1052575 1052575 1289260 964430 1289260 1140757 965625 1140757 965625 1140757 965625 965625 1140757 965625 965625 965625

(mm)90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 90.00 95.00 95.00 90.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 95.00 100.00 100.00 100.00 105.00 105.50 105.00 105.50 105.00 105.50 105.50 105.00 105.50 105.50 105.50 940747 7Y5119 7Y5119 940747 940747 7Y5119 7Y5119 940747 7Y5119 940747 940747 940747 7Y5119 7Y5119 931571 931571 940747 931571 931571 931571 931571 931571 931571 931571 931571 931571 931571 931571 931571 931571 931571 7Y4631 7Y4631 7Y4631 931572 941931 931572 941931 931572 941931 941931 931572 941931 941931 941931

1.18 1.59 1.59 1.18 1.18 1.59 1.59 1.18 1.59 1.18 1.18 1.18 1.59 1.59 1.59 1.18 1.18 1.18 1.59 1.98 1.59 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.59 1.18 1.59 1.59 1.38 1.59 1.38 1.59 1.38 1.38 1.59 1.38 1.38 1.38

50

Hydraulic Cylinder & SealsMETAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Rod Diameter (in)3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.33 4.33 4.33 4.33 4.33 4.33 4.33 4.33 4.33 4.33 5.00 5.12 5.12 5.12 5.51 5.51 5.51 5.75

Cylinder Group Part Number

Bearing Sleeve Part Number (in)

A Groove Width (mm)40.30 40.30 40.30 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 50.30 50.30 50.30 50.30 50.30 50.30 40.30 35.00 35.00 50.30 50.30 35.00 35.00 35.00 60.30 50.30 60.30 60.30 50.30 50.30 60.30 60.30 50.30 50.30 60.30 60.30 60.30 60.30 55.30 55.30 55.30 50.30

B Groove Outside Dia. (in)4.13 4.13 4.13 4.15 4.15 4.15 4.15 4.15 4.15 4.15 4.15 4.15 4.15 4.33 4.33 4.33 4.33 4.33 4.33 3.74 4.33 4.33 4.33 4.33 4.33 4.33 4.33 4.53 4.53 4.53 4.53 4.53 4.53 4.53 4.53 4.53 4.53 5.20 5.31 5.31 5.31 5.71 5.71 5.71 5.95

Ring Retaining Part Number

(mm)100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 105.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 127.00 130.00 130.00 130.00 140.00 140.00 140.00 146.00 1184150 1184156 1184176 1336770 1336866 1336867 1336870 1336872 1475792 1540734 1540741 1540754 1540760 7Y4650 7Y4906 1163578 1169123 1183921 1184000 1184008 1232081 1336771 1336808 1336810 1336873 1475796 1540765 4I1515 4I1726 7Y4926 1163638 1183935 1297829 1297835 1336809 1336811 1578989 4I5693 4I3792 875375 1297832 6E0018 6E0021 1140596 1057485 1140757 1140757 1140757 965625 965625 965625 965625 965625 965625 965625 965625 965625 965625 1140760 1140760 1140760 1140760 1140760 1140760 1140758 995572 995572 1140760 1140760 995572 995572 995572 1140761 1140762 1140761 1140761 1140762 1140762 1140761 1140761 1140762 1140762 1211599 1140763 1140763 1140763 1289261 1289261 1289261 1211607

(mm)105.00 105.00 105.00 105.50 105.50 105.50 105.50 105.50 105.50 105.50 105.50 105.50 105.50 110.00 110.00 110.00 110.00 110.00 110.00 95.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 115.00 115.00 115.00 115.00 115.00 115.00 115.00 115.00 115.00 115.00 132.02 135.00 135.00 135.00 145.00 145.00 145.00 151.07 931572 931572 931572 941931 941931 941931 941931 941931 941931 941931 941931 941931 941931 7Y4672 7Y4672 7Y4672 7Y4672 7Y4672 7Y4672 931571 995573 995573 7Y4672 7Y4672 995573 995573 995573 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 7Y4944 1211598 875393 875393 875393 1020786 1020786 1020786 1211606

1.59 1.59 1.59 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.98 1.98 1.98 1.98 1.98 1.98 1.59 1.38 1.38 1.98 1.98 1.38 1.38 1.38 2.37 1.98 2.37 2.37 1.98 1.98 2.37 2.37 1.98 1.98 2.37 2.37 2.37 2.37 2.18 2.18 2.18 1.98

51

Hydraulic Cylinder & SealsMETAL BEARINGS FOR 300 HEX

Metal Bearings for 300 HEX

Rod Diameter (in)5.91 5.91 5.91

Cylinder Group Part Number

Bearing Sleeve Part Number (in)

A Groove Width (mm)60.30 60.30 60.30

B Groove Outside Dia. (in)6.10 6.10 6.10

Ring Retaining Part Number

(mm)150.00 150.00 150.00 6E0019 6E0020 6E4272 1289262 1289262 1289262

(mm)155.00 155.00 155.00 1038364 1038364 1038364

2.37 2.37 2.37

52

Hydraulic Cylinder & SealsHEAD SEALS

Head Seals

BORE DIAMETER (in) (mm)2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.13 4.25 4.50 4.72 4.75 5.00 63.50 69.85 76.20 82.55 88.90 95.25 101.60 104.78 107.95 114.30 120.00 120.65 127.00

PART NUMBER8F6711 1H5728 5H8848 1H7339 5P6302 2H3931 2H4145 1H8128 9X4611 1H6227 2H3928 1J2859 1330128 5H6734 1S7408 5F3144 5P4326 131-3716

DASH SIZE-228 -230 -232 -234 -240 -236 -238 -240 -241 -242 -244

A B GROOVE WID. GROOVE DIA. ( .004 in) ( .005 in) (in) (mm) (in) (mm)0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.32 0.13 5.61 5.61 5.61 5.61 5.61 5.61 5.61 5.61 5.61 5.61 5.61 8.22 3.23 5.61 8.22 5.61 8.22 2.16 5.61 5.61 8.22 12.13 9.13 5.61 5.61 8.22 5.61 5.61 8.22 5.61 8.22 2.28 2.54 2.79 3.04 3.95 3.29 3.54 3.79 3.91 4.04 4.29 4.18 5.35 4.54 4.43 4.79 4.68 5.43 5.04 5.29 5.18 5.05 5.12 5.79 5.79 5.68 6.04 6.29 6.18 6.79 6.68 57.80 64.45 70.80 77.15 100.21 83.50 89.85 96.20 99.38 102.55 108.90 106.06 136.00 115.25 112.41 121.60 118.76 137.92 127.95 134.30 131.46 128.25 129.95 147.00 147.00 144.16 153.35 159.70 156.86 172.40 169.56

CROSS SECTION BACK-UP (in) (mm) RING0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.21 0.10 0.14 0.21 0.14 0.21 0.07 0.14 0.14 0.21 0.27 0.22 0.14 0.14 0.21 0.14 0.14 0.21 0.14 0.21 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.53 3.53 5.33 2.62 3.53 5.33 3.53 5.33 1.78 3.53 3.53 5.33 6.98 5.70 3.53 3.53 5.33 3.53 3.53 5.33 3.53 5.33 2J7767 2K2961 8J1689 6U3042 875436 2K3258 7X4807 8J1717 4J9223 2K4473 7J8955 4J9218 9X7273 2J3961 9X7278 2K4096 9X7279 3C3239 4J9225 6J5731 8J2574 2K6830 4J9224 1S0669 2K6830 1K7098 5J7865 1K7095 8J3752

-246 -248

0.22 0.32 0.22 0.32 0.09

5.25 5.50

133.35 139.70

5F3106 2H9247 8J1688 8F4469

-250 -252 -354 -429 -256 -256 -358 -258 -259 -361 -261 -363

0.22 0.22 0.32 0.48 0.36 0.22 0.22 0.32 0.22 0.22 0.32 0.22 0.32

5.51 6.00

140.00 152.40

951632 5H3252 6J5541 6D9157

6.25 6.50 7.00

158.75 165.10 177.80

8F8733 2K4472 7J8956 9F1399 8J1665

53

Hydraulic Cylinder & SealsHEAD SEALS

Head Seals

BORE DIAMETER (in) (mm)7.25 7.50 7.75 8.00 8.25 8.50 9.25 9.50 10.00 10.25 10.50 10.98 10.75 11.50 12.50 13.13 13.50 13.75 14.25 15.13 184.15 190.50 196.85 203.20 209.55 215.90 234.95 241.30 254.00 260.35 266.70 279.00 273.05 292.10 317.50 333.38 342.90 349.25 361.95 384.18

PART NUMBER2K2939 5P7593 4H6520 3J0634 5K1787 1H8278 1J2176 8J4386 9M5024 8F6230 1U3174 1T0132 5P2235 5H4909 8L9241 955702 8J8879 5P2236 6V3263 4M0737 4D4508 7S8554 2M3818 4J1253

DASH SIZE-262 -364 -263 -264 -366 -265 -266 -267 -270 -271 -375 -274 -377

A B GROOVE WID. GROOVE DIA. ( .004 in) ( .005 in) (in) (mm) (in) (mm)0.22 0.32 0.22 0.22 0.32 0.22 0.22 0.32 0.22 0.22 0.22 0.32 0.22 0.32 0.22 0.22 0.32 0.32 0.32 5.61 8.22 5.61 5.61 8.22 5.61 5.61 8.22 5.61 5.61 5.61 8.22 5.61 8.22 5.61 5.61 8.22 8.22 8.22 5.61 5.61 8.22 8.22 10.93 10.93 8.22 8.22 10.93 7.04 6.93 7.29 7.54 7.43 7.79 8.04 7.93 8.29 8.29 9.04 8.93 9.29 9.68 10.04 10.28 10.18 10.18 10.68 10.54 10.79 11.18 12.18 12.70 13.02 13.43 13.93 14.70 178.75 175.91 185.10 191.45