Volume II, Issue 3Assembly Installation Repairs Alterations Maintenance

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Field maintenance& repair service

REPAIR SERVICES

www.tiwsteelplatework.ca

OUR REPAIR SERVICES

Boilers & HeatersAssembly, 24/7 field maintenance, repair & outage

Oil & Power SectorHeat-Recovery Steam Generators (HRSG)Once-Through Steam Generators (OTSG)Once-Through Hot Water Generators (OTHWG)Fired Heaters / Furnaces

ASME Pressure VesselsMaintenance, alteration & repair

Turnaround ProjectsPlanning, project management, execution

API Tank RepairsAPI 653 & 510 repairs, modifications & demolition

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THE BEST OF BOTH WORLDS

IW is renowned for its expertise in repairs of API tanks and vessels at petrochemical plants and tank farms. With more than 110 years of experience in the aboveground storage tank industry, we perform API 653 & 510 repairs along with NBIC repairs and alterations on numerous tanks, vessels and steel platework structures for a diverse range of customers.

As a fully integrated unit of design, manufacturing and construction, we bring turnkey solutions to every maintenance contract from coast to coast.

TANKS & VESSELS

TBB Power Services operates as an integral services division of TIW, experienced in all aspects of the ASME Code systems and requirements as they pertain to boilers, piping and pressure vessels. We deliver fully integrated field repair and construction services including project management, planning, scheduling, engineering, quality control and supervision of multi-trade work forces all across North America.

BOILERS, PIPING &STEAM GENERATION

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1-888-853-4347CALL US TODAY

RAISING THE BARON INDUSTRY STANDARDS WITH EXCEPTIONAL QUALITY

ur clients represent all industrial sectors; oil extraction & refining, petrochemical, pulp & paper, steel, gas processing, power generation and more.

Whether in our shops or on site we strive to consistently deliver exceptional quality and value. Our Quality Control Department operates independently of field services and through strong communication and interaction, ensures that we adhere to the highest industry standards.

Holding multiple ASME certifications including the S, A, PP and U stamps we are also certified to perform boiler repairs under the National Board R stamp. Our Quality Program is approved within several jurisdictional authorities internationally.

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250000 PPH Package Boiler Assembly

New Package Boiler

ith shop resources across North America, we have the capability to provide fabrication, assembly and refurbishment services to a diverse range of products including:

Assembly of new package boilers Assembly of air heater modules Complete condenser assembly Sphere leg assembly Retubing of feed water heater Assembly of miscellaneous duct work Complete boiler component refurbishment Auxiliary equipment refurbishment

All shop processes are completed utilizing our established procedures and stringent quality management systems.

With proximity to high end corridors, rail & waterways we can provide additional options when it comes to shipping components or complete units of significant size.

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VALUE-ADDED SERVICES FROM SHOP PRE-ASSEMBLY TO FIELD INSTALLATION

Boilers & Heaters

Boiler Superheater Element Replacement

Power BoilerGen Bank Retube

Package BoilerField Assembly

Replacement Economizer Tubes

Bull Nose PanelReplacement

66000 PPH Steam Generator Assembly

Package BoilerShop Assembly

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CONTACT US FOR A CURRENT CUSTOMER AND REFERENCE LIST.

e provide repair and maintenance services for all types of pressure vessels plus Cogeneration and Waste Heat Boilers. Whether you require the repair of a single coil leak, or replacement of liner plates or even the complete replacement of a module, we will execute this work in a timely manner in order to minimize your down time and loss of revenue.

SUPPORTING CLIENT NEEDS FROM REPAIRS & ALTERATIONS TO FULL UNIT REPLACEMENTS

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Scope of Services

ne of our specialties is responding to customer needs for any type of repair or alteration. We employ experienced supervision that can plan and execute the repair safely and on time.

We have a wide range of experience from executing minor repairs (e.g., repairing a tube or casing leak) to major turnarounds. Further, we are available on a 24-hour basis to respond to any emergency repairs.

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ROUND THE CLOCK FIELD MAINTENANCE & REPAIR SERVICES

Installation of Superheater Modules

Suspended Boiler Gen Bank Tube Installation

New Furnace InstallationRadiant Assembly

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PLANNED OR UNPLANNEDWE’RE READY TO RESPOND

hat sets us apart is our ability to respond to a large range of customers’ needs for any type of repair or alteration- planned or unplanned. We employ experienced supervision that will carefully plan and properly execute each phase of your project safely and efficiently.

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OUR UNCOMPROMISED COMMITMENT TO EXCELLENCE

ith decades of experience in the assembly and installation of new boilers, we are qualified to assist you in every phase of your project. Our dedicated teams ensure installations are carried out safely and in accordance with the project specifications, and industry standards, without compromising schedule and budget.

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Boiler Steam DrumInstallation

Return Bend Replacement

Heater Radiant TubeSection Replacement

Crude Heater ConvectionSection Replacement

Furnace Convection Section Replacement

Superheater ModuleReplacement

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HEAT-RECOVERY STEAM GENERATORS (HRSG)

or decades, we’ve provided repair & maintenance services for all types of HRSG’s. Our industry leading expertise in the oil & power sector allows us to plan extremely complex projects to be completed safely within schedule and budget constraints.

Our experienced management and supervision team assess multiple action strategies to determine the most efficient work plan to minimize downtime and return the unit to peak production.

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HRSG Module Replacement

HRSG Casing Modules Installation

HRSG Maintenance Module Retube

CONVERSANT ACROSS VARYING OEM DESIGNS

ith the successful completion of numerous projects for many clients, we have gained invaluable experience in repairing and replacing internal pressure tubes of a multitude of OEM designs, ranging from 1” tubing up to 12” pipe; we’ve seen it all!

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Gas Plant HRSG Installation

Complete Bolt up Design

New HRSG Installation

Complete with Diverter Stack

HRSG’s Installation, Maintenance & Repair

Two HRSG Installations

HRSG Tube Bundles Rigging

HRSG Chrome Tubing 10

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OTSG Installation Double stacked OTSG

New OTHWG Installation for Pipeline Transport of Slurry

OTSG’s Installation, Maintenance & Repair

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New OTSG Installation

OTSG Maintenance Economizer Box Replacement

New Installation Convection Box

OTSG MaintenanceReinstallation of

Existing Stack

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TWO DECADES OF ASSEMBLY, INSTALLATION & MAINTENANCE REPAIRS

or more than 20 years we’ve been erecting and assembling Once Through Steam Generators (OTSG) and Once Through Hot Water Generators (OTHWG) for a multitude of SAGD projects used for extraction of bitumen.

This work has included the assembly, installation, repair and maintenance of units from various suppliers. In addition, we’ve maintained and repaired units at customer locations throughout Canada.

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New OTSG ConvectionBox Installation

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REPAIRS, MAINTENANCE & REFURBISHMENT

e’ve successfully refurbished many reformer furnaces, which include a complete replacement of radiant coils including hangers and thermocouples, the removal and replacement of the convection section, refractory as well as the temporary removal of the stack and transition ducting.

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Fired Heaters & Reformer Furnaces

Assembly and Installation of two Fired Heaters

Hoisting of Replacement Convection Section for Reformer Furnace

Repair Work on Radiant Coil Tubes

COMPLEX FIRED HEATER ASSEMBLY & INSTALLATION

n a recent project in Western Canada, we assembled two units, completely dressed to the maximum extent with instrumentation, electrical tie-ins, platforms, ladders and walkways on temporary pads. Once the shutdown commenced, the existing units were safely demolished and the new units were moved into place and brought online ahead of schedule and under budget.

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Demolition ofExisting

Fired Heater Removal of Existing Convection Section

Replacement of Radiant Coil Tubes

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Pressure RepairsVESSEL REPAIRS & ALTERATIONS

rom replacing heads, internals and exchangers to fabricating and assembling large pressure vessels and components, our experienced team of certified tradespeople is equipped to complete a wide range of maintenance, repair and alteration tasks on your pressure vessels and towers.

Certified under ASME, The National Board, CSA and Jurisdictional Authorities internationally, we provide a wide range of pressure vessel repair and alteration services, including installation, modification, rerating, heat treating, onsite stress relief and pressure testing to name a few.

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Replacement Coke SiloProcess Tower Replacement

Field and shop fabrication of vital pressure parts

Fabrication and assembly of large pressure vessels.

Shell replacements Full head replacements Stainless cladding

(linings/wallpapering) Pressure boundary nozzle additions Tray replacement in towers Sweep boxes and cyclone repairs Refractory anchor installs including

speed cells

GENERAL REPAIRS

Continuous Digester

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Replacement PressureValves

ASME Sphere TopASME SphereModifications

Replacement Reactor Head

Refractory Elbow

Reactor HeadInstallation

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Scope of ServicesQUALIFICATIONS TO MEET YOUR REQUIREMENTS

hen it comes to metallic boilers, pressure vessels, pressure piping, boiler proper piping and vessel parts, we hold authorization under the ASME Section I, Section VIII –Division 1 and all reference Codes, Standards and NBIC Part 3 to perform a wide range of pressure vessel services.

Our experience and abilities range from new construction to shop and field repairs, alterations and assembly.

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Pressure Vessel Repairs & Modifications

Sphere Hoarding

Pressure Vessel Repairs & Modifications

Metallic power boilers, pressure vessels, pressure piping, boiler proper piping and vessel parts in accordance with ASME Section I, (“S”) & (“A”).

Pressure vessels and vessel parts in accordance with ASME Section VIII, Division 1 (“U”).

Metallic pressure vessels and vessel parts in accordance with CSA B51.

Welded and mechanically assembled metallic pressure retaining items in accordance with NBIC (R), jurisdictional and code of construction requirements. Weld repairs or replacement of pressure parts or

attachments that have failed in a weld or in the base material;

The addition of welded attachments to pressure parts, such as: studs for insulation or refractory lining, hex steel or expanded metal for refractory lining;

Ladder clips, brackets having loadings that do not affect the design of the pressure-retaining item to which they are attached; and tray support rings;

Corrosion resistant strip lining, or weld overlay; Weld buildup of wasted areas; Replacement of pressure-retaining parts identical

to those existing on the pressure-retaining items. Welded and mechanically assembled metallic pressure

retaining items in accordance with CSA B51.

Category A, B, D, E and H; repairs and alterations of pressure piping and category A, B, C, D, E, F and Hfittings in accordance with CSA B51 (B31.1 & B31.3)

SHOP CONSTRUCTION AND FIELD ASSEMBLY

SHOP AND FIELD REPAIRS AND ALTERATIONS

NEW CONSTRUCTION

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Turnaround Services

You need expert project management with comprehensive experience in

turnaround maintenance to plan and execute your project safely, on time and

on budget.

or more than 150 years collectively, TIW and MBB have served the industry’s top refineries, guiding them through the planning, execution and turnover of major projects and turnarounds. Safety and quality are core values built into every task, with customized plans developed for every job site. Our team utilizes its considerable experience and scheduling tools when planning each step of the work. Further, our site supervisors ensure our skilled workforce completes every task with precise attention to detail. From fabrication to field execution, we coordinate the people and resources to get the job done right and consistently exceed our clients’ highest expectations.

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When every day of non-production can cost you in excess of a million dollars, there’s no room for error.

19 20Preparing for Lifting of New Regenerator Head Assembly of New Reactor and Regenerator Heads

AN EXCEPTIONAL TRACK RECORD & EXTENSIVE PORTFOLIO OF SUCCESSFUL PROJECTS

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Extensive Turnaround Services

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New Reactor Head and Cyclone Assembly (Left) Internal Riser Shed Inside the Reactor Stripper (Center)

Replacement Duct from the ID Fan to the Heaters Duct (Right)

arge turnaround projects depend on sound planning and scheduling for successful execution. From pinpointing material and production costs to efficiently scheduling the resources, every detail has to be carefully organized to avoid conflicts, cost overruns and rework.

Our experienced teams plan every step of the project and use the best tools in the industry to schedule every task, from preparation activities to quality control inspections, enabling us to track the progress of every project, identify potential issues or concerns and effectively forecast and plan the remaining activities.

We’ve assembled teams of highly qualified specialists that have perfected the art of field execution and transformed our company into a leader in turnaround projects and maintenance services. Our certified boilermakers, pipefitters, and other tradespeople as well as our supervisors, engineers, operators, technicians and mechanical personnel take pride in making your project a success from day one.

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CAREFULLY PLANNEDPRECISION WORK

ur highly qualified and experienced project managers, planners and schedulers bring decades of practical field experience.

From CAT crackers to towers, from ducts to boilers, and from heaters to flare stacks, our experienced project team delivers efficient solutions for the refinery to complete several complex jobs during the same outage.

From managing multiple subcontractors to finding creative solutions in complex environments, our leadership will always maintain the critical path of the turnaround schedule.

OMANAGING A COMPLEX SCOPE WITH JUST ONE TEAM

New Section of FCCU, ReactorHead and Cyclone Assembly

Replacing the Bottomof the Reactor Stripper

Installing New Center PipeInto Platformer Reactor No. 4

Replacing the J Bend from the Regenerator to the Reactor

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Extensive Turnaround Services

Regenerator Cyclone Assembly

ith more than a century of experience in the oil and gas industry we’ve developed solid relationships with trade unions across North America, allowing us to directly hire and train local, certified tradespeople and field personnel – another way we save overhead costs while providing value to our clients.

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HARNESSING NATIONWIDE INDUSTRY RELATIONSHIPS & EXPERTISE

y providing turnkey solutions, we eliminate costly delays, service duplication and communication problems that can happen when clients attempt to manage multiple contractors. As a company, we are renowned for our ability to effectively manage turnaround projects of any size and scale, on time and on budget. In fact, we often reach the sign-off stage before the projected deadline, saving our clients millions of dollars.

From engineering and design to fabrication and shipping, our project teams include all the necessary resources, readily available to immediately tackle high priority breakthrough work.

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TURNKEY SOLUTIONS ATA MOMENT’S NOTICE

Hydraulic Jack System toErect a 320’ Flare Stack

Replacing ExistingFin Fan

Lift of Cyclonesfor Assembly

Erecting New RegeneratorPlenum Head

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Construction of New Reactor and

Regenerator Heads and Cyclone Assemblies

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Tank Jacking

That’s why we retain experienced supervision and hire certified tradespeople with the knowledge and technical experience to perform repairs that meet all applicable standards.

EVERY DAY OF DOWNTIME COSTS YOU MONEY!

Replacement Roof

Fixed-roof repair and replacements Floating roof repairs Tank shell & structure repairs In-service tank repairs Tank bottom patches Tank bottom replacements Cone roof and structural repairs and

replacements Damage caused by tank vacuum or over

pressure Sunken and collapsed floating roof repairs Seal replacements and repairs

GENERAL REPAIRS

Correct tank rim settlement Repair or replace tank floor plates Shell course replacements Additional shell courses for

capacity increase Foundation repairs under floor

JACKING AND LEVELING

Floating roof retrofits Floating deck drain systems Fire fighting foam systems Secondary containment systems Cathodic protection systems Leak detection systems Sample and instrumentation piping

systems Linear heat detection systems Lightning protection

SYSTEM SOLUTIONS

Replacement CarbonSteel IFR

Floating Deck Lift

Tank Bottom Replacement

Tank Lifting for Annular Ring Replacement

Deck Seal Replacement

Over a centuryof experience!

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Replacement IFR

Tank Services

ith our in-house EPC tank services, scheduling and project management teams along with our network of subcontractors in civil, electrical, cathodic, insulation, tank lining and geotextile work, we provide a turnkey, one stop solution for all tank repairs.

Utilizing a cohesive team of design, manufacturing, engineering and construction professionals we are able to provide solutions across industries from coast to coast.

ONE STOP, TURNKEY SOLUTIONSFOR ALL YOUR TANK REPAIRS

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Additional shell course for Tank Capacity Expansion

Tank Demolition Roof Demolition

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he importance of safety during demolition can’t be overstated, and that’s why we have specific processes and protocols in place to ensure every team member is safe on the job. We’ve developed protocols for handling NORMS, asbestos, silica, lead paint, etc. From working in confined spaces to replacing a 250 foot flare stack, we are well-known throughout the industry for our detailed execution plans and safe work practices. Whether your tank needs a minor repair or a major overhaul, it’s best to contact an experienced specialist as soon as possible. Our teams can help you find the right solutions.

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WE’VE DEVELOPED A PROCESS & PROCEDURE FOR EVERY CHALLENGE

Roof Demolition

epairing tanks is more than turning the clock back on years of damage. It also demands focus on safety, our first and foremost core value.

Onsite, our experienced safety officers spend their time continually reviewing each task, process and piece of equipment to ensure our workers go home safely to their families.

WE’VE BUILT SAFETYRIGHT INTO OUR CULTURE

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Established Procedures

Door Sheet Removal

Indoor Confined Space Tank Repairs

FoundationRepairs

Stainless Tank Lining

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New Steel Internal Floating Roof InstallationAPI 650 Column Supported Cone Roof Tanks

A POOL OF RESOURCESAVAILABLE TO ASSIST

e ensure each tank repair is executed efficiently at every stage, with uncompromising quality control and safety standards. Our access to skilled project planning specialists, engineers, and highly qualified tradespeople provides the depth of talent required to save time and minimize safety risks.

Our turnkey solutions eliminate communication problems that can result in costly service duplication, trades scheduling delays and supply chain delays.

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MORE THAN 110 YEARS OF EXPERIENCE IN API TANKS

hen it comes to understanding API tanks, we bring over a century of experience and product knowledge to the tank repair & maintenance industry.

We specialize in the engineering, fabrication and erection of medium to large diameter aboveground storage tanks designed to API 650 & 620 standards. We’ve designed numerous tanks varying in height, diameter and configuration, with various internal and external appurtenances, linings, external coatings and insulations. Each tank is customized to the unique criteria of our clients process as well as environmental variables.

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Stainless Ethanol Tanks

Largest Stainless Tank in North America

Low TempAnhydrousAmmonia

Tank

Large HotBitumen Tank

Experience & Expertise

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Give us a call today to discuss your next project with one of our specialists. We would be pleased to assist you with

your needs and thank you for yourinterest in our company.

We’ve established ourselves as a leader in the repair and maintenance industry, servicing a wide range of

equipment from boilers, heaters, HRSG’s and OTSG’sto critical process vessels and storage tanks.

www.tiwsteelplatework.ca

1-888-853-4347

With decades of experience TIW and MBB have proven to be leaders in the repair, maintenance and turnaround events of all process vessels,

boilers, heaters, tanks and related equipment.

Give us a call today to speak with one of our specialists.

Head Quarters23 Smith Street, L2P 3J7St. Catharines, ON, CanadaTEL: (905) 684-9421EMAIL: sales@tiwsteelplatework.ca