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Repair PartsManual
P/N 0074271
May 1997 - revised December 2001
engine powered
diesel
gasoline
LPG
Manufactured 01-97 through 01-01
General information
© Snorkel – all rights reserved Printed in USA
DANGER
CAUTION
About this manual:
This repair parts manual covers current production ma-
chines only.
While Snorkel has attempted in every way to confirm
that all information in this manual is correct, improve-
ments are being constantly made to the machine that
may not be reflected in this manual.
If you find information in this manual that is not correct,
or is confusing, you are urged to report your findings to
Snorkel for our evaluation.
Your input is important to us and will be used in future
printings of this manual.
Every person who repairs this machine must be quali-
fied and authorized to do so.
DO NOT modify this aerial platform without prior
written consent of Snorkel Engineering Depart-
ment. Modification may void the warranty,adversely
affect stability, or affect the operational characteris-
tics of the aerial platform.
This machine is covered by a limited warranty that spe-
cifically identifies items warrantied by Snorkel and those
items covered by original manufacturers warranty.
A copy of the Snorkel Limited Warranty is located on the
inside of the back cover of this manual.
All correspondence relative to this machine, such as
field reports, discrepancy reports, requests for informa-
tion, etc., should be directed to:
Snorkel International, Inc.
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: (816)-364-0317
http://www.snorkelusa.com
Abbreviations
The following abbreviations may be used in this manual:
AC. . . . . . . . . . . . . . . . . . . . . . . . .alternating current
ANSI . . . . . . . American National Standards Institute
CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps
cm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .centimeter
DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .direct current
EMS . . . . . . . . . . . . . envelope management system
GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt
LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum
LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .millimeters
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .feet
in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inch
lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pounds
no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .number
NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread
psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch
qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .quantity
UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
Electrical Hazard
The aerial platform is not electrically insulated.
Death or serious injury can result from contact with,
or inadequate clearance from, an energized
conductor.
Do not go closer than the minimum safe approach
distance as defined by the minimum Safe Approach
Distance as defined by ANSI Standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the work platform, or any part of the aerial platform
contacts a high-voltage electrical conductor, the entire
machine can become electrically charged.
If that happens, remain on the machine and do not con-
tact any other structure or object. This includes the
ground, adjacent buildings, poles, and any other objects
that are not part of the aerial platform.
Such contact could make your body a conductor to the
other object, creating an electrical shock hazard result-
ing in death or serious injury.
If an aerial platform is in contact with an energized con-
ductor the platform operator must warn ground person-
nel in the vicinity to stay away. Their bodies can conduct
electricity creating an electrical shock hazard resulting
in death or serious injury.
Do not approach or leave the aerial platform until the
electricity has been turned off.
Do not attempt to operate the lower controls when the
work platform or any part of the aerial platform is in con-
tact with a high-voltage electrical conductor or if there is
an immediate danger of such contact.
Personnel on or near an aerial platform must be continu-
ously aware of electrical hazards, recognizing that
death or serious injury can result from contact with an
energized conductor.
Table of Contents
Service and parts information
To order service or repair parts . . . . . . . . . . . . . . . . . . i
ANSI and OSHA compliance. . . . . . . . . . . . . . . . . . . . i
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Section 1. - Repair parts
Chassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Steering, 2-wheel drive before 4-19-2000. . . . . . . . 1-6
Steering, 2-wheel drive after 4-19-2000 . . . . . . . . . 1-9
Steering, 4-wheel drive before 6-26-2000. . . . . . . 1-10
Steering, 4-wheel drive after 6-26-2000 . . . . . . . . 1-13
Lift and swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 1-20
Booms and hose carrier . . . . . . . . . . . . . . . . . . . . 1-22
Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-25
Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . .1-28
Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-31
Platform mounting, TB 42 . . . . . . . . . . . . . . . . . . . 1-32
Platform mounting, TB 50 . . . . . . . . . . . . . . . . . . . 1-34
Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-36
Platform rotator, TB 42 . . . . . . . . . . . . . . . . . . . . . 1-38
Platform rotator, TB 50 . . . . . . . . . . . . . . . . . . . . . 1-40
Engine mounting, Cummins 3.3 . . . . . . . . . . . . . . 1-42
Engine, Cummins 3.3 . . . . . . . . . . . . . . . . . . . . . . 1-45
Engine mounting, Deutz F3L-1011F . . . . . . . . . . . 1-46
Engine, Deutz F3L-1011F . . . . . . . . . . . . . . . . . . . 1-49
Engine mounting, Ford VSG-411 before 1-19-98 . 1-50
Engine, Ford VSG-411 before 1-19-98 . . . . . . . . . 1-53
Engine mounting, Ford VSG-413 after 1-19-98 . . 1-54
Engine, Ford VSG-413 after 1-19-98 . . . . . . . . . . 1-57
Exhaust and air cleaner, Deutz . . . . . . . . . . . . . . . 1-58
Exhaust and air cleaner, Ford . . . . . . . . . . . . . . . . 1-60
Metal cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-62
Plastic cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-65
Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-66
Gear hub, Auburn Gear . . . . . . . . . . . . . . . . . . . . . 1-68
Swing drive, Auburn Gear . . . . . . . . . . . . . . . . . . . 1-70
Swing drive, Fairfield . . . . . . . . . . . . . . . . . . . . . . . 1-72
Swing drive, Gear Products . . . . . . . . . . . . . . . . . 1-74
Swing drive, Perfection . . . . . . . . . . . . . . . . . . . . . 1-76
Swing drive, Tulsa Winch . . . . . . . . . . . . . . . . . . . 1-78
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . .1-80
Section 2. - Hydraulics
Chassis hydraulic equipment, 2 wheel drive. . . . . . 2-2
Chassis hydraulic equipment, 4 wheel drive. . . . . . 2-5
Turntable hydraulics equipment . . . . . . . . . . . . . . . 2-6
Turntable hydraulic hoses . . . . . . . . . . . . . . . . . . . . 2-9
Hydraulic oil reservoir before 1-17-2000. . . . . . . . 2-10
Hydraulic oil reservoir after 1-17-00 . . . . . . . . . . . 2-11
Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-14
Drive control valve. . . . . . . . . . . . . . . . . . . . . . . . .2-16
Drive/lift control valve . . . . . . . . . . . . . . . . . . . . . . 2-17
Extend control valve . . . . . . . . . . . . . . . . . . . . . . . 2-18
Level/steer control valve . . . . . . . . . . . . . . . . . . . . 2-19
Platform rotation control valve. . . . . . . . . . . . . . . . 2-20
Turntable swing control valve . . . . . . . . . . . . . . . . 2-21
Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . .2-22
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
AC generator valve . . . . . . . . . . . . . . . . . . . . . . . .2-24
Centerpost and manifold . . . . . . . . . . . . . . . . . . . . 2-25
Cylinder, extension TB 42 - GBI . . . . . . . . . . . . . . 2-26
Cylinder, extension TB 42 - Seabee . . . . . . . . . . . 2-27
Cylinder, extension TB 50 - GBI . . . . . . . . . . . . . . 2-28
Cylinder, extension TB 50 - Seabee . . . . . . . . . . . 2-29
Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30
Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . .2-31
Cylinder, lift - Rosenboom. . . . . . . . . . . . . . . . . . . 2-32
Cylinder, master level - GBI. . . . . . . . . . . . . . . . . . 2-33
Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-34
Cylinder, master level - Rosenboom . . . . . . . . . . . 2-35
Cylinder, master level - Seabee . . . . . . . . . . . . . . 2-36
Cylinder, slave level - GBI . . . . . . . . . . . . . . . . . . . 2-37
Cylinder, slave level - Prince . . . . . . . . . . . . . . . . . 2-38
Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-39
Cylinder, slave level - Seabee . . . . . . . . . . . . . . . . 2-40
Cylinder, steering - GBI . . . . . . . . . . . . . . . . . . . . . 2-41
Cylinder, steering - Green . . . . . . . . . . . . . . . . . . . 2-42
Cylinder, steering - Prince. . . . . . . . . . . . . . . . . . . 2-43
Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-44
Drive valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-45
Dual holding valve, platform rotation. . . . . . . . . . . 2-46
Emergency power unit. . . . . . . . . . . . . . . . . . . . . . 2-47
Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-48
Hydraulic warm-up valve . . . . . . . . . . . . . . . . . . . . 2-49
Motion control valve, drive. . . . . . . . . . . . . . . . . . . 2-50
Motion control valve, turntable swing . . . . . . . . . . 2-51
Platform level holding valve. . . . . . . . . . . . . . . . . . 2-52
Platform rotator, Helac . . . . . . . . . . . . . . . . . . . . . 2-53
Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-54
Pressure manifold and fittings. . . . . . . . . . . . . . . . 2-55
Pressure relief valve . . . . . . . . . . . . . . . . . . . . . . . 2-56
Reduced pressure valve . . . . . . . . . . . . . . . . . . . . 2-57
Return manifold and fittings . . . . . . . . . . . . . . . . . 2-58
Relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-59
Sense line dump valve . . . . . . . . . . . . . . . . . . . . . 2-60
Shuttle valve package . . . . . . . . . . . . . . . . . . . . . . 2-61
Shuttle valve, rotation . . . . . . . . . . . . . . . . . . . . . . 2-62
Section 3. - Electrical
Electrical components . . . . . . . . . . . . . . . . . . . . . . . 3-2
Engine electrical, Cummins. . . . . . . . . . . . . . . . . . . 3-4
Engine electrical, Deutz . . . . . . . . . . . . . . . . . . . . . 3-8
Engine electrical, Ford . . . . . . . . . . . . . . . . . . . . . 3-12
Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . .3-15
Lower controls, Cummins . . . . . . . . . . . . . . . . . . . 3-16
Lower controls, Deutz before 6-28-99. . . . . . . . . . 3-18
Lower controls, Deutz after 6-28-99 . . . . . . . . . . . 3-21
Lower controls, Ford before 6-28-99 . . . . . . . . . . . 3-22
TB 42/50 – 01-97 through 01-01
Lower controls, Ford after 6-28-99 . . . . . . . . . . . . 3-25
Wiring box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Wiring box, Cummins . . . . . . . . . . . . . . . . . . . . . . 3-30
Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Upper control box, Cummins and Ford . . . . . . . . . 3-37
Upper control box, Deutz. . . . . . . . . . . . . . . . . . . . 3-41
Boom switch, drive speed . . . . . . . . . . . . . . . . . . . 3-45
GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-46
Controller, Drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-48
Controller lift/swing . . . . . . . . . . . . . . . . . . . . . . . .3-50
Section 4. - Factory installed options
AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2
AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Dual fuel, Ford VSG engine . . . . . . . . . . . . . . . . . . 4-9
LP fuel, Ford VSG engine . . . . . . . . . . . . . . . . . . . 4-10
Dual fuel engine, Ford VSG . . . . . . . . . . . . . . . . . 4-12
LP fuel engine, Ford VSG . . . . . . . . . . . . . . . . . . . 4-14
Air inlet heater, Deutz . . . . . . . . . . . . . . . . . . . . . . 4-16
Engine block heater. . . . . . . . . . . . . . . . . . . . . . . .4-17
Hydraulic warm-up . . . . . . . . . . . . . . . . . . . . . . . .4-18
Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Head lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . .4-25
Platform lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26
Sandblast kit for metal cowling . . . . . . . . . . . . . . . 4-27
Spark arrestor muffler, Deutz . . . . . . . . . . . . . . . . 4-28
Spark arrestor muffler, Ford . . . . . . . . . . . . . . . . . 4-29
Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-31
Warning light, single beacon . . . . . . . . . . . . . . . . . 4-32
Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33
Table of contents
TB 42/50 – 01-97 through 01-01
Service and parts information
To order service or repair parts
When placing an order for service or repair parts, please
have the following information available for your ma-
chine.
�Machine model number
�Machine serial number
� Snorkel part number
� Description of part
� Quantity of parts required
� Your purchase order number
� Address for order to “Ship To”
� Your desired shipment method
The parts order form on the following page may be
mailed or faxed to the attention of Parts Worldwide at the
following location:
Snorkel International, Inc.
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: 1-(800)-255-0317
Parts Worldwide Fax: (816)-364-6312
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.omniquip.com
ANSI and OSHA compliance
All owners and users of the aerial platform must read,
understand, and comply with all applicable regulations.
Ultimate compliance to OSHA regulations is the respon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities of
all personnel who may be involved with the aerial plat-
form. A reprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIA A92.5-1992 Boom-Supported Ele-
vating Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Copies are also available from:
Scaffold Industry Association
20335 Ventura Blvd. Suite 310
Woodland Hills, CA 91364-2471 USA
Manuals
Manuals are available from Snorkel to support any of the
machines that we produce.
The specific manuals for TB 42/50 are as follows:
� Operator’s Manual
Snorkel part number - 0074333
� Repair Parts Manual
Snorkel part number - 0074271
� Troubleshooting Guide
Snorkel part number - 0072446
� ANSI Manual of Responsibilities
ANSI/SIA A92.5-1992
TB 42/50 – 01-97 through 01-01 i
Record machine information here:
Model number
Serial number
Date of purchase
Purchased from
Snorkel dealer or distributor
ii TB 42/50 – 01-97 through 01-01
Parts order form
Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide
Address
Contact name
Phone number
Fax number
Account number
Purchase order number
Company
Date
Purchase order number
Model
Serial number
Optional equipment
Ship to
Ship by
Part number Description Quantity Price
Backordered parts will be shipped as soon as available by the same shipping methodas the original order unless indicated below:
Note:
Ship complete order only - do not backorder parts.
Ship all available parts and supply information of disposition of backordered parts.
Other instructions as specified
Chassis/turntable
item part no qty description
1 1 Chassis - (consult factory)
2 1 Turntable - (consult factory)
3 1 Counterweight - (consult factory)
4 0070021 1 Rotation bearing gear
5 5560149 20 Capscrew special 5/8-11 self locking
6 5560169 40 Washer 5/8 hard flat ASTM-F436
7 5560051 18 Capscrew 5/8-11 self locking
8 5560063 2 Capscrew 5/8-11 self locking
9 0070224 2 Access cover, drive
10 0070328 1 Access cover, chassis
11 970449 12 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
12 0070553 1 Lubrication tube, 1/4 inch copper tube
13 0040276 1 Lubrication hose
14 5570001 1 Grease fitting, 1/8 NPT straight
15 5560037 4 Nut 1/2-13 self locking
16 0070148 8 Engine mount washer
17 5560709 4 Capscrew 1/2-13 x 7-1/2 inch long hex head grade 8
18 5033704 1 Male 90° elbow
19 5033703 1 Male 90° elbow
20 5037102 1 Bulkhead connector
21 5074401 1 Bulkhead locknut
22 5560168 4 Washer 1/2 hard flat ASTM-F436
23 986359 4 Washer 1/2 medium flat
1 - 2 TB 42/50 – 01-97 through 01-01
Chassis/turntable
TB 42/50 – 01-97 through 01-01 1 - 3
AWM00200
1
9
11
10
11
65
16
15
3
1722
238
6
7
6
2
14
13
4
1219
18
2021
Drive
item part no qty description
1 6030040 2 Drive motor with brake - (see page 2-14 for parts breakdown)
2 5560078 4 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8
3 987139 4 Washer 1/2 medium lock
4 7110242 2 O-ring
5 5560195 16 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5
6 5560168 16 Washer 1/2 hard flat ASTM-F436
7 5560131 16 Nut 5/8-11 self locking
8 0070012 2 Gear hub - (see page 1-68 for parts breakdown)
1 - 4 TB 42/50 – 01-97 through 01-01
Steering, 2-wheel drive before 4-19-2000
item part no qty description
1 0070857 2 Tie rod, complete - (includes the following)
0070858 1 Tie rod end, left hand
0070859 1 Tie rod end, right hand
0070860 2 Tie rod clamp
0070861 1 Tie rod
5570001 2 Grease fitting, 1/8 NPT straight
2 0070371 1 Steering arm
3 0070449 1 Pin, steering arm
4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick
5 0071494 1 Pin, steering arm
6 970449 1 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
7 987119 2 Washer 3/8 medium lock
8 0070452 1 Pin, steer cylinder mounting
9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick
10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking
11 986359 1 Washer 1/2 medium flat
12 0071627 1 Spacer
13 0020256 1 Buckeye
14 970479 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0070239 1 Cylinder, steering
(see page 2-41 for GBI cylinder)
(see page 2-42 for Green cylinder)
(see page 2-43 for Prince cylinder)
16 5065707 2 Straight thread adapter
17 2501616 1 Bearing
18 2502016 2 Bearing
19 5070026 2 Cap, wheel service
20 0090834 2 King pin
21 0090840 2 Thrust bearing
22 0080183 2 Locking pin
23 0090833 1 Yoke, right hand
24 0090832 1 Yoke, left hand
25 2560001 2 Inner bearing cone
26 7150001 2 Grease seal
27 0072969 1 Hub
28 2502630 4 Bearing
29 2560002 2 Outer bearing cone
30 5560017 2 Key washer
31 5560018 2 Spindle nut
32 5560714 2 Cotter pin 3/16 inch diameter x 2-1/2 inch long
33 984469 2 Nut 3/4-10 hex jam
34 0070856 2 Grease cap
35 5560715 2 Setscrew 3/4-10 x 1-1/4 inch long hex socket head
1 - 6 TB 42/50 – 01-97 through 01-01
Page 1 - 7Page 1 - 7Page 1 - 7
Steering, 2 wheel drive
before 4-19-2000
Snorkel model TB 42/50
8
9
SECTION D-D
65
17
SECTION C-C
3
4
12
18
1314
SECTION B-B
27
3432
32
30
29
25
26
23
22
EED
D
2820
21
SECTION E-E
1
16 16
15
2
B B
28
1011
1
25
7
C C
7
3335
24
AW0073103
Page 1 - 8
A A
BB
CC
D
D E E
SECTION B-B
SECTION C-C
SECTION D-DSECTION A-A
SECTION E-E
3
4
16
38
1
14
7 13
17
5
67
42
43
402435
36
20
8
9
11 10
CL FRONT WHEELS
20
28
19
40
21
14412
12
44
216
1516
140
4243
27
402435
36
37
31
34
32
3029
22
3933
41 2345
26
25
AWA07095A
Steering, 2 wheel drive
after 4-19-2000
Snorkel model TB 42/50
Steering, 2-wheel drive after 4-19-2000
item part no qty description
1 0083416 2 Tie rod, adjustable
2 0074738 1 Steering arm
3 0070449 1 Pin, steering arm
4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick
5 0071494 1 Pin, steering arm
6 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
7 987119 2 Washer 3/8 medium lock
8 0070452 1 Pin, steer cylinder mounting
9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick
10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking
11 986359 1 Washer 1/2 medium flat
12 0083418 2 Tie rod end for adjustable tie rod
13 0020256 1 Buckeye
14 970419 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0074732 1 Cylinder, steering - (see page 2-44 for Rosenboom cylinder)
16 5065707 2 Straight thread adapter
17 2501616 2 Bearing
18 2502016 1 Bearing
19 5070026 2 Cap, wheel service
20 0090834 2 King pin
21 0090840 2 Thrust bearing
22 0080183 2 Locking pin
23 0074796 1 Steering yoke, left hand
24 970239 4 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
25 2560001 2 Inner bearing cone
26 7150001 2 Grease seal
27 0072969 2 Hub with bearings
0071633 1 Hub
2540001 1 Inner bearing cup
2540002 1 Inner bearing cup
7280012 6 Wheel bolt
28 2500070 4 Bearing
29 2560002 2 Outer bearing cone
30 5560017 2 Key washer
31 5560018 2 Spindle nut
32 5560714 2 Cotter pin 3/16 inch diameter x 2-1/2 inch long
33 984469 2 Nut 3/4-10 hex jam
34 0070856 2 Grease cap
35 987109 4 Washer 5/16 medium lock
36 986269 4 Washer 5/16 medium flat
37 0110320 4 Lock pin
38 0071627 1 Spacer
39 5560715 2 Set screw 3/4-10 x 1-1/4 inch long hex socket head
40 5570003 8 Grease fitting 1/8 NPT 90°
41 7714202 4 Pipe plug 1/4 NPT square head
42 2690001 4 Bearing, self aligning
43 0080348 4 Spacer, tie rod mounting
44 5560202 2 Tie rod hex jam nut for adjustable tie rod
45 0074797 1 Steering yoke, right hand
TB 42/50 – 01-97 through 01-01 1 - 9
Steering, 4-wheel drive before 6-26-2000
item part no qty description
1 0070857 2 Tie rod, complete - (includes the following)
0070858 1 Tie rod end, left hand
0070859 1 Tie rod end, right hand
0070860 2 Tie rod clamp
0070861 1 Tie rod
5570001 2 Grease fitting, 1/8 NPT straight
2 0070371 1 Steering arm
3 0070449 1 Pin, steering arm
4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick
5 0071494 1 Pin, steering arm
6 970449 1 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
7 987119 2 Washer 3/8 medium lock
8 0070452 1 Pin, steer cylinder mounting
9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick
10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking
11 986359 1 Washer 1/2 medium flat
12 0071627 1 Spacer
13 0020256 1 Buckeye
14 970479 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0070239 1 Cylinder, steering
(see page 2-41 for GBI cylinder)
(see page 2-42 for Green cylinder)
(see page 2-43 for Prince cylinder)
16 5065707 2 Straight thread adapter
17 2501616 1 Bearing
18 2502016 2 Bearing
19 0072422 1 Yoke, right hand
20 0072421 1 Yoke, left hand
21 0070012 2 Gear hub - (see page 1-68 for parts breakdown)
22 6030018 2 Drive motor - (see page 2-12 for parts breakdown)
23 0072437 4 King pin
24 0070862 4 Thrust bearing
25 2502226 4 Bearing
26 5560121 8 Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick
27 5560071 2 Shim, .015 inch thick
28 5560072 2 Shim, .031 inch thick
29 0072438 4 Washer
30 5560018 4 Spindle nut
31 5560714 2 Cotter pin 3/16 inch diameter x 2-1/2 inch long
32 5560121 2 Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick
33 5035303 2 Straight thread 90° elbow
34 5035317 2 Straight thread 90° elbow
35 5065713 2 Straight thread adapter
36 7280001 18 Lug nut
37 7110242 2 O-ring
38 5560131 16 Nut 5/8-11 self locking
39 5560169 16 Washer 5/8 hard flat ASTM-F436
40 5560195 16 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5
41 5560078 4 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8
42 987139 4 Washer 1/2 medium lock
43 0071274 2 King pin cap
1 - 10 TB 42/50 – 01-97 through 01-01
Page 1 - 11
Steering, 4-wheel drive
before 6-26-2000
Snorkel model TB 42/50
B
A
21
36
37
383940
4143
1920
3031
29
2627
28
23
43
32
2235
33
34 AW0072460
D
D
1
16 16
15
2
B B
1
C C
8
9
SECTION D-D
65
17
SECTION C-C
3
4
12
18
13
14
SECTION B-B
1011
7
7
24
25
Page 1 - 12
A A
BB
CC
D
D
SECTION B-B
SECTION C-C
SECTION D-DSECTION A-A
3
4
16
38
1
14
7 13
17
5
67
19
22
2123
24
25
37
8
9
11 10
11812
12
18
216
1516
B
A
37
35
36
34
333231
2930
2627
192237
2324
25 21
3844
39
4041
42
43
46
45
2846
47
20 AWA07093
Steering, 4-wheel drive
after 6-26-2000
Snorkel model TB 42/50
Steering, 4-wheel drive after 6-26-2000
item part no qty description
1 0083416 2 Tie rod, adjustable
2 0074738 1 Steering arm
3 0070449 1 Pin, steering arm
4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick
5 0071494 1 Pin, steering arm
6 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
7 987119 2 Washer 3/8 medium lock
8 0070452 1 Pin, steer cylinder mounting
9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick
10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking
11 986359 1 Washer 1/2 medium flat
12 0083418 2 Tie rod end for adjustable tie rod
13 0020256 1 Buckeye
14 970419 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0074732 1 Cylinder, steering - (see page 2-44 for Rosenboom cylinder)
16 5065707 2 Straight thread adapter
17 2501616 2 Bearing
18 5560202 2 Tie rod hex jam nut for adjustable tie rod
19 2690001 4 Bearing, self aligning
20 5035317 2 Straight thread 90° elbow
21 5570001 8 Grease fitting, 1/8 NPT straight
22 0080183 2 Locking pin
23 970239 4 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
24 0070856 2 Grease cap
25 987109 4 Washer 5/16 medium lock
26 0074735 1 Steering yoke, left hand
27 0074736 1 Steering yoke, right hand
28 6030018 2 Drive motor - (see page 2-12 for parts breakdown)
29 987139 4 Washer 1/2 medium lock
30 5560078 16 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8
31 5560195 16 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5
32 5560169 16 Washer 5/8 hard flat ASTM-F436
33 5560131 16 Nut 5/8-11 self locking
34 7110242 2 O-ring
35 0070012-99 2 Gear hub
36 7280001 18 Lug nut
37 0110320 4 Lock pin
38 5560018 4 Spindle nut
39 0072438 4 Washer
40 5560121 2 Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick
41 5560071 2 Shim, .015 inch thick
42 5560072 2 Shim, .031 inch thick
43 0072437 4 King pin
44 988229 4 Cotter pin 1/4 inch diameter x 2-1/2 inch long
45 0070862 4 Thrust bearing
46 5065713 2 Straight thread adapter
47 5035305 2 Straight thread 90° elbow
TB 42/50 – 01-97 through 01-01 1 - 13
Lift and swing
item part no qty description
1 0110465 1 Centerpost and manifold - (see page 2-25 for parts breakdown)
2 0070472 1 Key
3 0070256 1 Adapter plate, centerpost
4 5090003 1 Retaining ring
5 987159 4 Washer 5/8 medium lock
6 5560051 8 Capscrew 5/8-11 self locking
7 0073026 1 Swing drive - (see page 1-16 for parts breakdown)
8 5560710 6 Nut 7/16-14 hex jam
9 5560010 6 Adjustment bolt
10 0070993 1 Lift cylinder - (see page 2-30 for parts breakdown)
11 0070445 1 Pin, lift cylinder base end
12 0070446 1 Pin, lift cylinder rod end
13 0070132 2 Pin lock
14 987109 8 Washer 5/16 medium lock
15 0070473 8 Capscrew 5/16-18 drilled head
16 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
17 0070007 1 Cylinder, master level
(see page 2-33 for GBI cylinder)
(see page 2-34 for Prince cylinder)
(see page 2-35 for Rosenboom cylinder)
(see page 2-36 for Seabee cylinder)
18 0070442 1 Pin, master level cylinder base end
19 0070444 1 Pin, master level cylinder rod end
20 0070033 2 Pin lock
21 5560169 4 Washer 5/8 hard flat ASTM-F436
22 0070994 1 3/8 inch hydraulic tube - (used on GBI cylinder only)
23 5065707 2 Straight thread adapter
1 - 14 TB 42/50 – 01-97 through 01-01
Lift and swing
TB 42/50 – 01-97 through 01-01 1 - 15
AWM00336
7
6
21
65
4
23
9
8
1
17
18
19
20
14
1516
10
11
2215
16
1413
12
23
Swing drive
item part no qty description
0073026 1 Swing drive, complete
1 0070047 1 Swing drive
(Auburn gear swing drive, see page 1-70 for parts breakdown)
(Fairfield swing drive, see page 1-72 for parts breakdown)
(Gear Products swing drive, see page 1-74 for parts breakdown)
(Perfection swing drive, see page 1-76 for parts breakdown)
(Tulsa Winch swing drive, see page 1-78 for parts breakdown)
2 6030020 1 Motor, swing drive
8200004 1 Seal repair kit - Ross/TRW motor
0090352 1 Seal repair kit - Charlynn/Eaton motor
0073359 1 Seal repair kit - White/Roller Stator motor
3 6010250 1 Motion control valve, turntable swing - (see page 2-51 for parts breakdown)
4 5560641 4 Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5
5 986269 4 Washer 5/16 medium flat
6 987109 4 Washer 5/16 medium lock
7 5560087 2 Capscrew special self locking
8 5035303 1 Straight thread 90° elbow
9 5065703 1 Straight thread adapter
10 5065726 1 Straight thread adapter
11 7190005 1 Gasket, swing drive
12 5037003 1 Swivel nut 90° elbow
13 0020283 1 1/4 inch hydraulic hose
14 5036905 2 Swivel nut 45° elbow
15 7110112 2 O-ring
1 - 16 TB 42/50 – 01-97 through 01-01
Swing drive
TB 42/50 – 01-97 through 01-01 1 - 17
V1
BR
V2
V2
V1
BR
2
10 14
11
3
13
456
3
15
912
2
7
1
8
1
AW0073026
Fuel tank
item part no qty description
Fuel tank before 5-5-2000
1 0070331 1 Fuel tank, gasoline 20 gallon capacity
9940001 1 Replacement fuel tank cap
2 0070483 1 Fuel gauge - (includes gauge lens)
8180014 1 Replacement gauge lens
3 7714202 1 Pipe plug 1/4 NPT square head
4 0071940 2 Fuel tank strap
5 970569 2 Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5
6 5560033 2 Nut 3/8-16 self locking
7 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
8 987099 4 Washer 1/4 medium lock
9 984069 4 Nut 1/4-20 hex
10 0070332 1 Fuel tank support
11 970469 8 Capscrew 3/8-16 x 1 inch long hex head grade 5
12 987119 8 Washer 3/8 medium lock
13 984109 8 Nut 3/8-16 hex
Fuel tank after 5-5-2000
14 0074658 1 Fuel tank, plastic 20 gallon capacity
9940021 1 Replacement fuel tank cap
15 0074679 1 Fuel tank strap
16 0074680 1 Fuel tank strap
17 986299 4 Washer 3/8 medium flat
18 5560033 4 Nut 3/8-16 self locking
19 9940021 1 Fuel tank cap
1 - 18 TB 42/50 – 01-97 through 01-01
Fuel tank
TB 42/50 – 01-97 through 01-01 1 - 19
Fuel tank before 5-5-2000
Fuel tank after 5-5-2000AWM00201
2
1
5
6
4
7
11
10
3
9
8
13
12
6
3
45
1
2
Hydraulic oil reservoir
item part no qty description
1 0074675 1 Hydraulic oil reservoir before 1-17-2000 - (see page 2-10 for parts breakdown)
0073370 1 Hydraulic oil reservoir after 1-17-2000 - (see page 2-11 for parts breakdown)
2 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
3 984109 4 Nut 3/8-16 hex
4 986299 8 Washer 3/8 medium flat
5 987119 4 Washer 3/8 medium lock
1 - 20 TB 42/50 – 01-97 through 01-01
AW0073371
2
4
1
5
3
Booms and hose carrier
item part no qty description
0072874 Booms and hose carrier, TB 42
0080977 1 Booms and hose carrier, TB 50
1 0072870 1 Booms, TB 42 - (see page 1-25 for parts breakdown)
0072872 1 Booms, TB 50 - (see page 1-25 for parts breakdown)
2 0072722 1 Hose carrier, TB 42 - (see page 1-31 for parts breakdown)
0072725 1 Hose carrier, TB 50 - (see page 1-31 for parts breakdown)
3 0072733 1 Support tube, TB 42
0072752 1 Support tube, TB 50
4 0072951 1 Guide bar
5 970489 1 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5
6 0070029 2 Slide pad
7 972559 4 Capscrew 3/8-16 x 1 inch long socket flat head
8 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
9 970259 4 Capscrew 5/16-18 x 1 inch long hex head grade 5
10 986019 12 Washer 1/4 medium flat
11 987109 4 Washer 5/16 medium lock
12 5560717 2 Machine bushing 3-1/4 OD x 2-1/4 ID x .13 inch thick
13 0070504 1 Pin joint plate
14 0070506 1 Pin lock
15 970426 6 Capscrew 3/8-16 x 7/8 inch long hex head grade 5
16 986299 4 Washer 3/8 medium flat
17 987119 8 Washer 3/8 medium lock
18 0072015 1 Clevis pin
19 5560014 1 Hairpin clip pin
20 970849 4 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
21 986359 4 Washer 1/2 medium flat
22 5560039 4 Nut 1/2-13 self locking
23 0082023 1 Tube bracket
24 9920016 1 Mounting bracket
25 0072937 1 Clamp bar
26 972509 2 Capscrew 3/8-16 x 2 inch long socket flat head
27 5560033 5 Nut 3/8-16 self locking
28 5560004 2 Nut 1/4-20 self locking
29 0110581 2 Spacer
30 0073100 1 Stroke limiter - (used on TB 50 only before 10-20-2000)
31 5093027 1 Clamp
1 - 22 TB 42/50 – 01-97 through 01-01
Page 1 - 23Page 1 - 23Page 1 - 23
Booms and hose carrier
Snorkel model TB 42/50DWG. 0080977
AW0080977
Booms
item part no qty description
0072870 1 Booms, TB 42
0072872 1 Booms, TB 50
1 0072671 1 Tip boom, TB 42
0072672 1 Tip boom, TB 50
2 0072695 1 Intermediate boom, TB 42
0072696 1 Intermediate boom, TB 50
3 0072715 1 Base boom, TB 42
0072718 1 Base boom, TB 50
4 0072855 1 Extension cylinder, TB 42 - (see page 1-28 for parts breakdown)
0072856 1 Extension cylinder, TB 50 - (see page 1-28 for parts breakdown)
5 0070009 2 Wire rope, retract - TB 42
0070942 2 Wire rope, retract - TB 50
6 0070443 1 Pin, level cylinder to boom
7 0080399 1 Slave level cylinder, TB 42/50 - (see page 2-22 parts breakdown)
0074733 1 Slave level cylinder, TB 50 after 10-20-2000 - (see page 2-22 parts breakdown)
8 5560683 12 Capscrew 3/8-16 x 5/8 inch long hex head grade 5
9 987119 40 Washer 3/8 medium lock
10 986299 28 Washer 3/8 medium flat
11 0080293 6 Slide pad
12 0070485 2 Slide pad spacer
13 0070030 16 Slide pad shim, .030 inch thick
14 0072567 18 Slide pad shim, .063 inch thick
15 0090141 16 Slide pad shim, .090 inch thick
16 0072681 2 Slide pad mount
17 0072682 2 Slide pad
18 972559 8 Capscrew 3/8-16 x 1 inch long socket flat head
19 5560033 56 Nut 3/8-16 self locking
20 970426 12 Capscrew 3/8-16 x 7/8 inch long hex head grade 5
21 970439 12 Capscrew 3/8-16 x 5/8 inch long socket flat head
22 0070033 2 Pin lock
23 0070473 4 Capscrew 5/16-18 drilled head
24 987109 8 Washer 5/16 medium lock
25 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
26 0072688 1 Slide pad plate
27 0072690 1 Slide pad
28 5560644 39 Capscrew 3/8-16 x 1-1/4 inch long socket flat head
29 970259 8 Capscrew 5/16-18 x 1 inch long hex head grade 5
30 986269 8 Washer 5/16 medium flat
31 5560031 8 Nut 5/16-18 self locking
32 986359 4 Washer 1/2 medium flat
33 5560053 4 Hex jam nut, drilled
34 0070025 2 Wire rope anchor
35 0080294 2 Slide pad
36 5560005 4 Anchor bolt
37 5560683 8 Capscrew 3/8-16 x 5/8 inch long hex head grade 5
38 972429 12 Capscrew 3/8-16 x 1/2 inch long socket flat head
39 0070486 1 Spacer
40 0072689 1 Slide pad plate
41 0072691 1 Slide pad
42 0072680 2 Slide pad shim
43 0070639 2 Slide pad
44 0070390 2 Cylinder anchor pin
45 0072751 2 Cylinder anchor
Parts list continued on next page
TB 42/50 – 01-97 through 01-01 1 - 25
Booms
item part no qty description
46 988179 1 Cotter pin 1/8 inch diameter x 1 inch long
47 0070448 2 Pin, cable retainer
48 0073515 2 Sheave cage
49 0073981 1 Cable sheave
50 2500035 2 Bearing
51 0070439 1 Pin, retract sheave
52 5560015 12 Thread insert 3/8-16
53 972509 6 Capscrew 3/8-16 x 2 inch long socket flat head
54 0073520 1 Cable retainer
55 0071801 1 Boom switch, drive speed - (see page 3-45 for parts breakdown)
56 5560649 1 Machine screw #10-24 x 1 inch long truss head
57 986009 6 Washer #10 medium flat
58 5560034 3 Nut #10-24 self locking
59 0071216 3 Guard, boom switch
60 5560169 8 Washer 5/8 hard flat ASTM-F436
61 984449 8 Nut 5/8-11 hex jam
62 0073275 4 Spacer, long
63 0073274 4 Spacer, short
64 2502028 2 Bearing
65 0072683 2 Slide pad spacer, 1/4 inch thick
66 0073111 2 Slide pad spacer, 1/8 inch thick
67 5560674 2 Capscrew 5/16-18 x 1-1/2 inch long hex head grade 5
68 984089 2 Nut 5/16-18 hex
69 5034501 2 Bulkhead straight thread 90° elbow
70 0073128 2 3/8 inch hydraulic hose
71 0070768 2 1/4 inch hydraulic hose
72 5074401 2 Bulkhead locknut
73 2502836 2 Bearing
74 5560680 2 Capscrew 3/8-16 x 1-3/4 inch long socket flat head
75 0070031 2 Slide pad
76 0073519 2 Slide pad before 9-27-99
0074639 2 Slide pad after 9-27-99
77 5560126 6 Threaded insert 3/8-16 thread
78 0070043 2 Slide pad shim, .030 inch thick
79 0073342 2 Slide pad shim, .063 inch thick
80 0073343 2 Slide pad shim, .090 inch thick
81 0073340 2 Slide pad spacer, 1/4 inch thick
82 986269 2 Washer 5/16 medium flat
1 - 26 TB 42/50 – 01-97 through 01-01
Extension cylinder
item part no qty description
0072855 1 Extension cylinder TB 42
0072856 1 Extension cylinder TB 50
1 0072853 1 Cylinder and support bracket for TB 42
0072851 1 Extension cylinder, TB 42
(see page 2-26 for GBI cylinder)
(see page 2-27 for Seabee cylinder)
0071318 1 Extension cylinder support bracket, base end
0072848 1 Extension cylinder support bracket, rod end
0072854 1 Cylinder and support bracket for TB 50
0072852 1 Extension cylinder
(see page 2-28 for GBI cylinder)
(see page 2-29 for Seabee cylinder)
0071318 1 Extension cylinder support bracket, base end
0072848 1 Extension cylinder support bracket, rod end
2 0070010 2 Wire rope, TB 42
0070943 2 Wire rope, TB 50
3 0060089 3 Slide pad
4 0071342 2 Shim - (used on TB 42 only)
5 0073981 2 Cable sheave
6 5560254 7 Thrust washer
7 0070438 1 Pin, extend sheave
8 5560331 6 Capscrew 1/4-20 x 1 inch long socket flat head
9 5560004 6 Nut 1/4-20 self locking
10 0070033 2 Pin lock
11 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
12 0070473 4 Capscrew 5/16-18 drilled head
13 2502028 2 Bearing
14 0070141 2 Slide pad
15 0071341 2 Slide pad shim, .063 inch thick
16 972449 7 Capscrew 3/8-16 x 3/4 inch long socket flat head
17 0070016 1 Link
18 2502432 2 Bearing
19 0070029 3 Slide pad
20 0070838 3 Slide pad shim, .030 inch thick
21 0071272 3 Slide pad shim, .063 inch thick
22 5560644 6 Capscrew 3/8-16 x 1-1/4 inch long socket flat head
23 5560033 6 Nut 3/8-16 self locking
24 5035305 2 Straight thread 90° elbow
25 0070440 1 Link pin
1 - 28 TB 42/50 – 01-97 through 01-01
Hose carrier
item part no qty description
0072722 1 Hose carrier, complete - TB 42
0072725 1 Hose carrier, complete - TB 50
1 0072741 1 Hose carrier, TB 42/50
0072742 1 Hose carrier, TB 50
2 0072734 1 Carrier tube, TB 42/50
0072736 1 Carrier tube, TB 50
3 0073120 2 3/16 inch hydraulic hose, TB 42 (leveling)
0073121 2 3/16 inch hydraulic hose, TB 50 (leveling)
4 0073122 2 3/16 inch hydraulic hose, TB 42 (rotating)
0073119 2 3/16 inch hydraulic hose, TB 50 (leveling)
5 3010006 1 Power wire, 12 gauge/8 conductor x 57 feet long - (terminals not included)
3044854 Replacement terminal
3010006 1 Power wire, 12 gauge/8 conductor x 63 feet long - (terminals not included)
3044854 Replacement terminal
6 3010009 1 Control wire #1, 18 gauge/19 conductor x 57 feet long - (terminals not included)
3046972 Replacement terminal
3010009 1 Control wire #1, 18 gauge/19 conductor x 63 feet long - (terminals not included)
3046972 Replacement terminal
7 9920014 75 Plastic track link, TB 42/50
9920014 89 Plastic track link, TB 50
8 0072934 2 Slide pad
9 0072910 2 Capscrew, special
10 978409 2 Capscrew 3/8-16 x 1-1/2 inch long socket flat head
11 0100105 4 Slide pad
12 0070029 1 Slide pad
13 0072936 1 Slide pad
14 0080284 5 Spacer
15 0110610 1 Anchor plate
16 0072935 2 Slide pad
17 5560644 8 Capscrew 3/8-16 x 1-1/4 inch long socket flat head
18 5560033 19 Nut 3/8-16 self locking
19 986299 26 Washer 3/8 medium flat
20 970489 4 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5
21 970449 7 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
22 5560126 9 Threaded insert 3/8-16 thread
23 5560605 5 Capscrew 3/8-16 x 7 inch long hex head grade 5
24 5560606 1 Capscrew 1/2-13 x 7 inch long hex head grade 5
25 986359 2 Washer 1/2 medium flat
26 5560039 1 Nut 1/2-13 self locking
27 3010005 1 Control wire #2, 18 gauge/19 conductor x 57 feet long - (terminals not included)
3046972 Replacement terminal
3010005 1 Control wire #2, 18 gauge/19 conductor x 63 feet long - (terminals not included)
3046972 Replacement terminal
TB 42/50 – 01-97 through 01-01 1 - 31
Platform mounting, TB 42
item part no qty description
1 1 Platform - (consult factory)
2 0072552 1 Platform rotator - (see page 1-38 for parts breakdown)
3 1 Platform gate - (see page 1-36 for proper platform gate)
4 0070441 1 Pin, slave level cylinder to platform
5 0070446 1 Pin, platform to tip boom
6 0070033 1 Pin lock
7 0070132 1 Pin lock
8 987109 4 Washer 5/16 medium lock
9 0070473 4 Capscrew 5/16-18 drilled head
10 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
11 5560039 4 Nut 1/2-13 self locking
12 986359 8 Washer 1/2 medium flat
13 971009 2 Capscrew 1/2-13 x 4 inch long hex head grade 5
14 970909 2 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5
15 0070874 1 Cover, platform rotator
16 0070351 1 Bearing spacer
17 2502832 2 Bearing
1 - 32 TB 42/50 – 01-97 through 01-01
Platform mounting, TB 42
TB 42/50 – 01-97 through 01-01 1 - 33
1
3
2
4
5
1617
6
8
910
7
12
11
1213
14 12
1211
15
AW0074353
Platform mounting, TB 50
item part no qty description
1 1 Platform - (consult factory)
2 0140256 1 Platform rotator TB 50 - (see page 1-40 for parts breakdown)
3 1 Platform gate - (see page 1-36 for parts breakdown)
4 0140392 1 Platform stop
5 5093027 2 Clamp
6 0070446 1 Pin, platform to tip boom
7 0070132 1 Pin lock
8 0070441 1 Pin, slave level cylinder to platform
9 0070033 1 Pin lock
10 0070473 4 Capscrew 5/16-18 drilled head
11 987109 4 Washer 5/16 medium lock
12 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
13 5560711 2 Capscrew 1/2-13 x 4-1/2 inch long hex head grade 5
14 986359 10 Washer 1/2 medium flat
15 5560039 4 Nut 1/2-13 self locking
16 970909 2 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5
17 5093004 1 Clamp
18 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
19 986019 1 Washer 1/4 medium flat
20 987099 1 Washer 1/4 medium lock
21 0073147 1 Step
22 0073130 2 Spacer
23 971009 2 Capscrew 1/2-13 x 4 inch long hex head grade 5
24 987139 2 Washer 1/2 medium lock
25 984149 2 Nut 1/2-13 hex
1 - 34 TB 42/50 – 01-97 through 01-01
Platform mounting, TB 50
TB 42/50 – 01-97 through 01-01 1 - 35
1
3
5
4
2
7
5
6
89
101112
1413
15
17
141516
1819
20
23
21
22
14
24
25
AWM00204
Platform gate
item part no qty description
Gravity gate for 5 ft and 8 ft steel platforms
1 0071951 1 Gravity gate, steel platform
2 0150509 2 Roller, steel gravity gate
3 0071953 2 Roller spacer, steel gravity gate
4 970529 2 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5
5 5560033 2 Nut 3/8-16 self locking
Gravity gate for 5 ft and 8 ft aluminum platforms
016117728 1 Gravity gate service kit - (kit includes items 6 through 10)
6 0161177 1 Gravity gate, aluminum platform
7 0161182 2 Roller, aluminum gravity gate
8 0161184 2 Roller spacer, aluminum gravity gate
9 970889 2 Capscrew 1/2-13 x 1 inch long hex head grade 5
10 5560039 2 Nut 1/2-13 self locking
Swinging gate for 5 ft and 8 ft steel platforms
11 0071834 1 Swinging gate, steel platform
12 0322724 1 Pin, gate hinge
13 988179 2 Cotter pin 1/8 inch diameter x 1 inch long
14 986359 2 Washer 1/2 medium flat
15 0071837 1 Spring, torsion
16 2570002 2 Bearing
17 2667500 1 Knob, gate hinge pin
Swinging gate for 5 ft and 8 ft aluminum platforms
18 0160970 1 Swinging gate, aluminum platform
19 0322724 1 Pin, gate hinge
20 5560056 1 Roll pin 1/8 inch diameter x 1 inch long
21 0071837 1 Spring, torsion
22 2570002 2 Bearing
23 2667500 1 Knob, gate hinge pin
24 0161472 1 Latch stop
25 970099 3 Capscrew 1/4-20 x 5/8 inch long hex head grade 5
26 984529 3 Nut sert 1/4-20
27 987099 2 Washer 1/4 medium lock
28 986019 1 Washer 1/4 medium flat
29 300891 1 Door latch
Full height swinging gate for 8 ft steel platforms
30 0074468 1 Full height swinging gate, steel platform
31 0322724 1 Pin, gate hinge
32 988179 2 Cotter pin 1/8 inch diameter x 1 inch long
33 986359 2 Washer 1/2 medium flat
34 0071837 1 Spring, torsion
35 2570002 2 Bearing
36 2667500 1 Knob, gate hinge pin
37 300891 1 Door latch
38 984529 3 Nut sert 1/4-20
39 970099 3 Capscrew 1/4-20 x 5/8 inch long hex head grade 5
40 987099 2 Washer 1/4 medium lock
41 986019 1 Washer 1/4 medium flat
42 0181574 1 Latch stop
1 - 36 TB 42/50 – 01-97 through 01-01
Platform gate
TB 42/50 – 01-97 through 01-01 1 - 37
Gravity gate, aluminum platformGravity gate, steel platform
1
23
45
6
78
910
Swinging gate, steel platform
11
12 13
14
15
16
17
Swinging gate, aluminum platform
Gate pinRear view
Door latchrear view
29
2526
28
18
19
21
20
22
23
2526
27
24
Full height swinging gate, steel platform
31 32
33
34
35
36
Door latchrear view
37
3839
41
Rear view
42 3839
40
AWM00202
Platform rotator, TB 42
item part no qty description
0072552 1 Platform rotator
1 0072553 1 Pylon, platform rotator
2 0070916 1 Key
3 0072555 1 Collar
4 0072561 1 Thrust bearing
5 2504856 2 Bearing
6 0072562 1 Bearing spacer
7 0072556 1 Mounting frame, platform rotator
8 970919 2 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5
9 970849 6 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
10 987139 6 Washer 1/2 medium lock
11 0072818 1 Torque plate, platform rotator
12 0073783 1 Valve spacer
13 6010628 1 Dual holding valve, platform rotation - (see page 2-46 for parts breakdown)
14 986269 2 Washer 5/16 medium flat
15 987109 4 Washer 5/16 medium lock
16 970349 2 Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5
17 7110157 1 O-ring - (used on Helac rotator only)
7110348 1 O-ring - (used on Parker rotator only)
18 0070570 1 Platform rotator, Helac - see page 2-53 for parts breakdown
0110771 1 Platform rotator, Parker - see page 2-54 for parts breakdown)
19 0070132 1 Pin lock
20 0070473 2 Capscrew 5/16-18 drilled head
21 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
22 0072508 1 Cover plate, platform rotator
23 7110157 1 O-ring - (used on Helac rotator only)
7110348 1 O-ring - (used on Parker rotator only)
24 984409 2 Nut 1/2-13 hex jam
1 - 38 TB 42/50 – 01-97 through 01-01
Platform rotator, TB 42
TB 42/50 – 01-97 through 01-01 1 - 39
1
2
3
4
5
6
5
7
8
24
9
10
11
12
13
14
15
16
23
18
17
19
15
2021
22
10
9
AW0072552
Platform rotator, TB 50
item part no qty description
0140256 1 Platform rotator, TB 50
1 0072553 1 Pylon, platform rotator
2 0140226 1 Mounting frame
2504856 1 Replacement bearing - (2 bearings required)
0072562 1 Replacement bearing spacer
3 0072555 1 Collar
4 2502832 2 Bearing
5 0072561 1 Thrust bearing
6 0140495 1 Spacer
7 5063701 1 Cap - (used with Parker rotator)
8 7110345 1 O-ring
9 7110348 1 O-ring
10 0070916 1 Key
11 0072508 1 Cover plate, platform rotator
12 0140490 1 Platform rotator, Helac - (see page 2-53 for parts breakdown)
0140370 1 Platform rotator, Parker before 8-25-97 - (see page 2-54 for parts breakdown)
13 970889 4 Capscrew 1/2-13 x 1 inch long hex head grade 5
14 987139 4 Washer 1/2 medium lock
15 0070132 1 Pin lock
16 987109 4 Washer 5/16 medium lock
17 0070473 2 Capscrew 5/16-18 drilled head
18 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
19 987109 2 Washer 5/16 medium lock
20 6010628 1 Dual holding valve, platform rotation - (see page 2-46 for parts breakdown)
21 970319 2 Capscrew 5/16-18 x 2-1/2 inch long hex head grade 5
22 0020283 2 1/4 inch hydraulic hose
23 5036503 2 Straight thread branch tee - (used with parker rotator)
5035303 2 Straight thread 90° elbow - (used with Helac rotator)
24 5035318 4 Straight thread 90° elbow
1 - 40 TB 42/50 – 01-97 through 01-01
Platform rotator, TB 50
TB 42/50 – 01-97 through 01-01 1 - 41
20
16 1921
22
23
7
2
24
22
23
7
1314
4
1
3
5
8
12
119
1516
1718
6
10
AW0140256
Engine mounting, Cummins 3.3
item part no qty description
1 0073496 1 Hydraulic pump and fittings - (see page 2-48 for parts breakdown)
2 0074634 1 Radiator
3 0074635 1 Engine, Cummins 3.3 - (see page 1-45 for parts breakdown)
4 0074794 1 Exhaust elbow
5 0074644 1 Muffler, standard
6 0074645 1 Tail pipe
7 0074664 1 Muffler clamp
8 0074684 1 Lower radiator hose
9 0074685 1 Upper radiator hose
10 0074687 1 Air intake tube clamp
11 0074688 1 Air intake hose adapter
12 0074786 1 Muffler support bracket
13 0083165 2 Clamp, T-bolt
14 0083167 1 Air cleaner mount bracket
15 0083175 1 Air cleaner hose coupler
16 0083544 2 Clamp
17 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
18 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
19 970919 4 Capscrew 1/2-13 x 1-3/4 inch long socket flat head
20 971999 4 Capscrew metric M10-1.5 x 25mm long hex head
21 975209 2 Capscrew metric M6-1.00 x 18mm long hex head
22 984089 4 Nut 5/16-18 hex
23 986359 8 Washer 1/2 medium flat
24 987109 4 Washer 5/16 medium lock
25 987139 2 Washer 1/2 medium lock
26 5550026 2 Clamp
27 5550038 2 Clamp
28 5550040 2 Clamp
29 5560033 2 Nut 3/8-16 self locking
30 5560039 4 Nut 1/2-13 self locking
31 5560136 2 Capscrew 1/2-13 self locking drilled head
32 5560356 8 Washer metric M10 lock
33 5560364 4 Washer metric M10 flat
34 5560625 4 Capscrew metric M10-1.5 x 20mm long hex head
35 5560664 2 Washer metric M6 lock
36 7630015 1 Elbow, 90° rubber
37 7630755 1 Air cleaner
8140011 1 Replacement primary filter element
8140012 1 Replacement dust ejector
8140013 1 Replacement cover
8140014 2 Replacement clip
38 7630759 1 Air cleaner bracket
39 5010005 1 Hose x 33 inch long
40 5010005 1 Hose x 9 inch long
41 5010027 1 Fuel hose 3/16 inch diameter x 24 inch long
42 5093044 1 Nylon tee
43 5550006 4 Clamp
44 5550028 2 Clamp
1 - 42 TB 42/50 – 01-97 through 01-01
Page 1 - 43Page 1 - 43
Engine mounting
Cummins 3.3
Snorkel model TB 42/50DWG. 0074614
DETAIL: FUEL LINE ROUTING
39
43 41
42
43
40
FUEL PUMP
OUTLET PORT(FURTHEST FROM
MTG HOLES)
FUEL FILTER
SPILL TUBE
44
6
267
13
11
18
10
15
13
21 35
17 24
14
34 32
5
26
4
12
37
3816
22
16
36
29
2032339
27
227
2224
31 25
1
3
28
8
2823
30
1923 AW0074614
Page 1 - 44Page 1 - 44
Engine
Cummins 3.3
Snorkel model TB 42/50
281
461
5
30
1837
47
32
6
11
748
18 37 38
42
34
23
12
8
13
41
15 20 25
35
21
17
26
44 401
16
24
439
36 19
3
49
10 37 43
1837
45
33142225
32142225
2
31 14 22 25
32
29
27
9
AW0074635
Engine, Cummins 3.3
item part no qty description
1 0070148 4 Engine mount washer
2 0074615 1 Engine tray
3 0074622 2 Front engine mount bracket
4 0074625 1 Rear engine mount bracket, left hand
5 0074628 1 Rear engine mount bracket, right hand
6 0074690 1 Flywheel, Cummins 3.3
7 20082045 1 Throttle actuator
8 0083155 1 Throttle lever extension
9 0083512 1 Jumper wire - (after 4-10-2000)
10 0083157 1 Throttle actuator cover - (before 9-5-2000)
11 0083570 1 Throttle actuator mount bracket
12 0083529 1 Fuel filter mount bracket - (before 9-5-2000)
0083163 1 Fuel filter mount bracket - (after 9-5-2000)
13 0083154 1 Rod end, throttle actuator - (before 9-5-2000)
0053587 1 Rod end, throttle actuator - (after 9-5-2000)
14 970029 3 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
15 970049 1 Capscrew 1/4-20 x 1 inch long hex head grade 5
16 970479 8 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
17 970949 4 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5
18 971999 10 Capscrew metric M10-1.5 x 25mm long hex head
19 972049 2 Capscrew metric M10-1.5 x 40mm long hex head
20 984069 1 Nut 1/4-20 hex
21 984329 1 Nut 1/4-20 hex jam
22 986019 3 Washer 1/4 medium flat
23 986269 2 Washer 5/16 medium flat
24 986299 16 Washer 3/8 medium flat
25 987099 4 Washer 1/4 medium lock
26 987139 4 Washer 1/2 medium lock
27 3020095 1 Switch, oil pressure
28 3070038 1 Temperature sensor
29 5093000 1 Clamp
30 5093002 1 Clamp
31 5093004 1 Clamp
32 5093021 4 Clamp
33 5093024 1 Clamp
34 5530017 1 Washer 3/8 curved spring
35 5560004 1 Nut 1/4-20 self locking
36 5560033 8 Nut 3/8-16 self locking
37 5560356 12 Washer metric M10 lock
38 5560364 4 Washer metric M10 flat
39 5560598 2 Capscrew metric M12-1.75 x 25mm long socket flat head
40 5560614 6 Washer metric M12 lock
41 5560615 1 Capscrew 1/4-20 x 5/8 inch long button head
42 5560618 1 Shoulder bolt 3/8 x 3/8 inch long
43 5560626 2 Capscrew metric M10-1.5 x 30mm long hex head
44 5560631 6 Capscrew metric M12-1.75 x 20mm long hex head
45 5560719 2 Nut metric M10-1.50 self locking
46 5569838 1 Washer metric M16 copper - (after 4-10-2000)
47 7620064 1 Engine, Cummins 3.3
7630770 1 Replacement oil filter
7630771 1 Replacement fuel filter
7630772 1 Replacement valve cover gasket
48 7630311 1 Mount kit, Addco actuator - (before 9-5-2000)
49 7630707 4 Engine isolator
TB 42/50 – 01-97 through 01-01 1 - 45
Engine mounting, Deutz F3L-1011F
item part no qty description
1 0170600 1 Engine, Deutz F3L-1011F diesel - (see page 1-49 for parts breakdown)
2 0073876 1 Engine frame
3 7630001 4 Engine mount
4 0070148 8 Engine mount washer
5 970989 4 Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5
6 7630286 1 Fuel filter
7 5560669 4 Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5
8 986359 8 Washer 1/2 medium flat
9 5560039 8 Nut 1/2-13 self locking
10 5093000 5 Clamp
11 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
12 986019 4 Washer 1/4 medium flat
13 987099 4 Washer 1/4 medium lock
14 5550028 4 Clamp
15 967299 1 Fuel hose 1/4 inch diameter x 78 inch long
16 5010011 1 Fuel hose 5/16 inch diameter x 84 inch long
1 - 46 TB 42/50 – 01-97 through 01-01
Page 1 - 47Page 1 - 47
Engine and mounting
Deutz F3L-1011F diesel
Snorkel model TB 42/50DWG. 0073793
SECTION A-A
A
A
TORQUE TO40-50 FT/LBS
LC
2 10
111213
7 8 9
14
15
16
15
10 11 12 13
45 9
3
4
2
4 6 14
1
AW0073793
Engine, Deutz F3L-1011F
item part no qty description
0170600 1 Engine, Deutz F3L-1011F diesel - (complete)
1 7620042 1 Engine, Deutz F3L-1011F diesel
2 0073496 1 Hydraulic pump and fittings - (see page 2-48 for parts breakdown)
3 0170589 1 Engine mount, rear left hand
4 0170588 1 Engine mount, rear right hand
5 0170593 1 Engine mount, front left hand
6 0170594 1 Engine mount, front right hand
7 7630226 1 Flexible coupling, Bowex
7630234 1 Flexible coupling, Hayes
8 0081226 1 Engine adapter
9 0171601 1 Solenoid mount bracket
10 2650001 1 Swivel, in-line
11 0072104 1 Jumper wire
12 2690004 1 Rod end
13 982129 2 Nut 1/4-28 hex
14 3040174 1 Solenoid
15 970049 4 Capscrew 1/4-20 x 1 inch long hex head grade 5
16 5560004 4 Nut 1/4-20 self locking
17 5560228 4 Capscrew metric M14-2.0 hex head drilled
18 5560377 4 Washer metric M14 lock
19 972029 2 Capscrew metric M8-1.25 x 20mm long hex head
20 5560355 2 Washer metric M8 lock
21 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
22 5560698 1 Capscrew metric M6-1.0 x 20mm long hex head
23 5560664 1 Washer metric M6 lock
24 5560136 2 Capscrew 1/2-13 self locking drilled head
25 5560168 2 Washer 1/2 hard flat ASTM-F436
26 5560653 8 Capscrew metric M10-1.5 x 85mm long hex head
27 564076 6 Capscrew metric M10-1.5 x 30mm long hex head - (used with Bowex coupling only)
28 5560356 8 Washer metric M10 lock
29 987139 2 Washer 1/2 medium lock
30 5560005 2 Washer 3/8 medium flat - (used with Bowex coupling only)
31 5560625 6 Capscrew metric M10-1.5 x 20mm long hex head - (used with Hayes coupling only)
32 5560207 4 Capscrew metric M14-2.00 x 30mm long hex head
33 5093000 1 Clamp
TB 42/50 – 01-97 through 01-01 1 - 49
Engine mounting, Ford VSG-411 before 1-19-98
item part no qty description
1 0073990 1 Engine, Ford VSG-411 - (see page 1-53 for parts breakdown)
2 7630001 4 Engine mount
3 0070148 8 Engine mount washer
4 0073983 1 Engine mount frame
5 7630299 1 Radiator
6 0101642 2 Radiator mounting bracket
7 7630180 4 Radiator cushion
8 5560179 4 Washer, snubbing
9 7630239 1 Radiator cap
10 7714202 1 Pipe plug 1/4 NPT square head
11 5033607 1 Male adapter
12 0073989 1 Fan shroud
13 7630227 1 Overflow reservoir
8060277 1 Replacement reservoir cap
14 5560039 8 Nut 1/2-13 self locking
15 5560033 4 Nut 3/8-16 self locking
16 0073985 1 Radiator mount, left hand
17 0073984 1 Radiator mount, right hand
18 970989 2 Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5
19 970509 4 Capscrew 3/8-16 x 2 inch long hex head grade 5
20 986299 12 Washer 3/8 medium flat
21 970449 8 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
22 970069 10 Capscrew 1/4-20 x 1-1/4 inch long hex head grade 5
23 5560004 10 Nut 1/4-20 self locking
24 5010011 1 Radiator overflow hose 5/16 inch diameter x 48 inch long
25 0081337 1 Fuel hose
26 5560668 2 Capscrew 1/2-13 x 3-3/4 inch long hex head grade 5
27 7630286 1 Fuel filter
28 5093027 1 Clamp
29 7630321 1 Hose
30 7630253 1 Hose
31 5550028 3 Clamp
32 5560669 4 Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5
33 986359 4 Washer 1/2 medium flat
34 5093010 1 Clamp
35 5569874 1 Nut metric M5 hex
36 986019 1 Washer 1/4 medium flat
37 987099 1 Washer 1/4 medium lock
38 0180832 1 Mount plate, overflow reservoir
39 5550020 4 Clamp
40 5560168 2 Washer 1/2 hard flat ASTM-F436
1 - 50 TB 42/50 – 01-97 through 01-01
Page 1 - 51Page 1 - 51
Engine and mounting
Ford VSG-411 gasoline
Snorkel model TB 42/50DWG. 0073988
AW0073988
Engine, Ford VSG-411 before 1-19-98
item part no qty description
0073990 1 Engine, Ford VSG-411 - complete
1 7620038 1 Engine, Ford VSG-411 gasoline - (before 1-19-98)
7630316 1 Replacement carburetor with actuator
8110014 1 Replacement actuator for carburetor
7630318 1 Replacement ignition coil
7630319 1 Replacement Barber-Coleman governor
7630729 1 Replacement starter
2 0073496 1 Hydraulic pump and fittings - (see page 2-48 for parts breakdown)
3 3020095 1 Switch, oil pressure
4 7630300 1 Flywheel housing coupling kit
5 0152594 1 Mount, left hand
6 0152643 1 Mount, right hand
7 5560626 6 Capscrew metric M10-1.5 x 30mm long hex head
8 5560356 16 Washer metric M10 lock
9 5560136 2 Capscrew 1/2-13 self locking drilled head
10 5560168 2 Washer 1/2 hard flat ASTM-F436
11 987139 2 Washer 1/2 medium lock
12 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
13 972029 8 Capscrew metric M8-1.25 x 20mm long hex head
14 5560653 4 Capscrew metric M10-1.5 x 85mm long hex head
15 5569868 3 Capscrew metric M10-1.5 x 95mm long hex head
16 5560671 4 Nut metric M10 hex
17 7630238 1 Sheave
18 5560649 2 Machine screw #10-24 x 1 inch long truss head
19 5560034 2 Nut #10-24 self locking
20 0074114 1 Spark module mount plate
21 972049 3 Capscrew metric M10-1.5 x 40mm long hex head
22 987079 8 Washer #8 medium lock
23 0152600 1 Exhaust adapter
24 0152599 1 Exhaust flange
25 7630308 1 Air horn kit
26 0152641 1 Adjustment bar
27 5560613 1 Washer metric M8 flat
28 5560364 1 Washer metric M10 flat
29 5560222 1 Washer 3/8 hard flat ASTM-F436
30 7630322 1 Alternator belt
31 5063703 1 Cap
32 5035325 1 Straight thread 90° elbow
33 0181545 1 Upper spacer
TB 42/50 – 01-97 through 01-01 1 - 53
Engine mounting, Ford VSG-413 after 1-19-98
item part no qty description
1 0073990 1 Engine, Ford VSG-413 - (see page 1-57 for parts breakdown)
2 0073983 1 Engine mount frame
3 0073984 1 Radiator mount, right hand
4 0073985 1 Radiator mount, left hand
5 0073989 1 Fan shroud
6 0101642 2 Radiator mounting bracket
7 0180832 1 Mount plate, overflow reservoir
8 488276 4 Capscrew 1/2-13 x 6 inch long hex head grade 5
9 970049 7 Capscrew 1/4-20 x 1 inch long hex head grade 5
10 970239 8 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
11 970519 4 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5
12 970989 2 Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5
13 974659 6 Machine screw #10-24 x 1/2 inch long round head
14 986019 5 Washer 1/4 medium flat
15 986299 4 Washer 3/8 medium flat
16 987089 6 Washer #10 medium lock
17 987109 8 Washer 5/16 medium lock
18 5010011 1 Fuel hose 5/16 inch diameter x 4 inch long
19 5010011 1 Fuel hose 5/16 inch diameter x 30 inch long
20 5010012 1 Radiator overflow hose 5/16 inch diameter x 3 inch long
21 5093012 1 Clamp
22 5093027 1 Clamp
23 5550020 4 Clamp
24 5550028 4 Clamp
25 5560004 7 Nut 1/4-20 self locking
26 5560033 4 Nut 3/8-16 self locking
27 5560039 8 Nut 1/2-13 self locking
28 5560168 10 Washer 1/2 hard flat ASTM-F436
29 5560179 8 Washer, snubbing
30 5560668 2 Capscrew 1/2-13 x 3-3/4 inch long hex head grade 5
31 7630001 4 Engine mount
32 7630180 4 Radiator cushion
33 7630227 1 Overflow reservoir
8060277 1 Replacement reservoir cap
34 7630239 1 Radiator cap
35 7630253 1 Hose
36 7630286 1 Fuel filter
37 7630299 1 Radiator
38 7630321 1 Hose
39 0070148 8 Engine mount washer
1 - 54 TB 42/50 – 01-97 through 01-01
Page 1 - 55Page 1 - 55
Engine mounting
Ford VSG-413
Snorkel model TB 42/50DWG. A07084A
32
6
11152629
13 16
1017
SECTION D-D
27 28 30 39
31
SECTION C-C
31
12 27 39
33
9 14 25
7
925
VIEW A
82728
2
9 14 21 25
38
VIEW B
1836
19
22
24
34
35
D D
24
1
5
37
3
20
23
4
AWA07084A
Page 1 - 56Page 1 - 56
2
45
9
21
4
13
8
8
7
17
18
20
23
24
6 7
25
26
13
8
13
30
3132
33
35
A
A
SECTION A-A
3
38
1
3940
7
8
1428
14 16 28
8
19
101112
8
21
36 37
8
22 29
22 27
34
8
14 16
22
AW0073990-2
Engine
Ford VSG-413
Snorkel model TB 42/50 DWG. 0073990-2
Engine, Ford VSG-413 after 1-19-98
item part no qty description
0073990 1 Engine, Ford VSG-413 - complete
1 7620051 1 Engine, Ford VSG-413 gasoline (before 1-29-01)
7624749 1 Engine, Ford VSG-413 gasoline (after 1-29-01)
7630700 1 Replacement carburetor
7630718 1 Carburetor rebuild kit
7630719 1 Replacement governor (before 6-14-99)
7630319 1 Replacement governor (after 6-14-99)
7630720 1 Replacement ignition control module (before 6-14-99)
7630318 1 Replacement ignition control module (after 6-14-99)
7630721 1 Replacement ignition distributor
7630722 1 Replacement oil filter
7630723 1 Replacement fuel filter
7630724 1 Replacement spark plug
7630725 1 Replacement spark plug wire #1
7630726 1 Replacement spark plug wire #2
7630727 1 Replacement spark plug wire #3
7630728 1 Replacement spark plug wire #4
7630729 1 Replacement starter (before 3-15-99)
7630747 1 Replacement starter (after 3-15-99)
2 0073496 1 Hydraulic pump and fittings
3 3020095 1 Switch, oil pressure
4 7630300 1 Flywheel housing coupling kit
5 0152594 1 Mount, left hand
6 0152643 1 Mount, right hand
7 5560617 3 Capscrew metric M10-1.5 x 35mm long hex head
8 5560356 16 Washer metric M10 lock
9 5560136 2 Capscrew 1/2-13 self locking drilled head
10 5560168 2 Washer 1/2 hard flat ASTM-F436
11 987139 2 Washer 1/2 medium lock
12 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
13 972029 8 Capscrew metric M8-1.25 x 20mm long hex head
14 5560653 6 Capscrew metric M10-1.5 x 85mm long hex head
15 971999 2 Capscrew metric M10-1.5 x 25mm long hex head
16 5560671 4 Nut metric M10 hex
17 7630305 1 Spark module - (included with engine)
18 5560649 2 Machine screw #10-24 x 1 inch long truss head
19 5560034 2 Nut #10-24 self locking
20 0074114 1 Spark module mount plate
21 972049 3 Capscrew metric M10-1.5 x 40mm long hex head
22 987079 8 Washer #8 medium lock
23 0152600 1 Exhaust adapter
24 0152599 1 Exhaust flange
25 7630228 1 Alternator
26 0152641 1 Adjustment bar
27 5560613 1 Washer metric M8 flat
28 5560364 5 Washer metric M10 flat
29 5560222 1 Washer 3/8 hard flat ASTM-F436
30 7630697 1 V-belt
31 5063703 1 Cap
32 5035325 1 Straight thread 90° elbow
33 0181545 1 Upper spacer
34 7630238 1 Sheave
35 7630308 1 Air horn kit
36 7720201 1 Reducer bushing
37 5090031 1 Street elbow 45°, 1/8 NPT
38 5010007 1 Vacuum hose, 3/16 inch diameter x 12 inch long
39 7630327 1 Hose 2 inch flame resistant x 6 inch long
40 5550030 1 Clamp
TB 42/50 – 01-97 through 01-01 1 - 57
Exhaust and air cleaner, Deutz
item part no qty description
1 0073877 1 Air intake tube
2 0074505 1 Air cleaner mount
3 0074507 1 Support strap
4 0074743 1 Exhaust pipe
5 0074632 1 Angle support
6 0190689 2 Air inlet tube
7 0190805 1 Air inlet tube
8 970469 3 Capscrew 3/8-16 x 1 inch long hex head grade 5
9 972029 3 Capscrew metric M8-1.25 x 20mm long hex head
10 975209 1 Capscrew metric M6-1.00 x 18mm long hex head
11 986019 1 Washer 1/4 medium flat
12 986269 3 Washer 5/16 medium flat
13 986299 5 Washer 3/8 medium flat
14 987099 1 Washer 1/4 medium lock
15 987109 3 Washer 5/16 medium lock
16 5093016 1 Clamp
17 5550007 1 Clamp
18 5550050 11 Clamp
19 5560033 3 Nut 3/8-16 self locking
20 7630004 1 Air inlet hood
21 7630016 2 Elbow, 3 inch 90° rubber
22 7630129 1 Elbow 90° rubber reducing
23 7630140 1 Filter condition indicator
24 7630689 1 Air cleaner
8140006 1 Replacement primary filter element
25 7630743 2 Elbow 3 inch 90° rubber
1 - 58 TB 42/50 – 01-97 through 01-01
Exhaust and air cleaner, Deutz
TB 42/50 – 01-97 through 01-01 1 - 59
420
13
8
12
15
9
6
8
5
3
22
1
14
11
12
9
17
15
10
19
2
18
2425
21
19
13
6
16
7
23
AW0074480
Exhaust and air cleaner, Ford
item part no qty description
1 0074153 3 Air inlet tube
2 0074505 1 Air cleaner mount
3 0074537 1 Air inlet tube
4 0074633 1 Exhaust pipe
5 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
6 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
7 986299 4 Washer 3/8 medium flat
8 5010002 1 Hose
9 5550005 1 Clamp
10 5550006 1 Clamp
11 5550030 10 Clamp
12 5560031 2 Nut 5/16-18 self locking
13 5560033 2 Nut 3/8-16 self locking
14 7630002 1 Muffler, standard
15 7630140 1 Filter condition indicator
16 7630196 1 Air inlet hood
17 7630197 3 Elbow, 2 inch 90° rubber
18 7630327 1 Hose 2 inch flame resistant x 4 inch long
19 7630327 1 Hose 2 inch flame resistant x 17 inch long
20 7630358 1 Mounting bracket
21 7630746 1 Air cleaner, straight end
7630712 1 Cover
7630713 1 Clip
7630714 1 Dust ejector valve
8140004 1 Primary element
8140005 1 Safety element
22 7734510 1 Pipe 90° elbow, 1-1/4 inch NPT
23 7741040 1 Nipple
1 - 60 TB 42/50 – 01-97 through 01-01
Exhaust and air cleaner, Ford
TB 42/50 – 01-97 through 01-01 1 - 61
16
3
2
6
7
20
12
21
13
5
19
23
15
17
11
1
14
22
4
9
10
8
AW0074476
Metal cowling
item part no qty description
1 0070281 1 Door, rear left hand
2 0070282 1 Door, rear right hand
3 0071773 2 Door post
4 0072799 1 Side cowling, left hand
5 0072800 1 Side cowling, right hand
6 0070293 1 Door, front left hand
7 0070294 1 Door, front right hand
8 0072801 1 Front cowling
9 0074149 1 Lower controls door
10 5569012 10 Rubber bumper
11 0070539 4 Door latch
12 5560609 32 Machine screw #10-24 x 1/2 inch long truss head
13 5560034 42 Nut #10-24 self locking
14 5510003 1 Replacement latch and knob
15 5560033 7 Nut 3/8-16 self locking (Deutz only)
16 970849 20 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
17 984149 24 Nut 1/2-13 hex
18 987139 24 Washer 1/2 medium lock
19 970029 10 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
20 5560004 10 Nut 1/4-20 self locking
21 970949 4 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5
22 970049 14 Capscrew 1/4-20 x 1 inch long hex head grade 5
23 972479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
24 987119 4 Washer 3/8 medium lock
25 984109 4 Nut 3/8-16 hex
26 0070341 2 Upper door post bracket
27 5560086 2 Capscrew 1/4-20 x 1 inch long hex plated with sems
28 5560649 5 Machine screw #10-24 x 1 inch long truss head
29 0110482 1 Spacer bar
30 987099 4 Washer 1/4 medium lock
31 0070295 1 Cover, filter access
32 0070554 1 Hinge, air cleaner access door, Ford
0070554 2 Hinge, air cleaner access door, Deutz
33 0070555 1 Air cleaner access door, Ford
0070555 2 Air cleaner access door, Deutz
34 0070548 1 Door spring, Ford
0070548 2 Door spring, Deutz
35 5560135 2 Staple plate
36 976689 8 Machine screw #10-24 x 3/4 inch long flat head
37 0073479 1 Engine cover, Ford
0073879 1 Engine cover, Deutz
38 0073481 1 Access door (Ford only)
39 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 5
40 986299 4 Washer 3/8 medium flat
41 5560033 4 Nut 3/8-16 self locking
42 986299 7 Washer 3/8 medium flat - (Deutz only)
43 984069 10 Nut 1/4-20 hex
44 0073158 3 Spacer - (Deutz only)
45 5560645 3 Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 - (Deutz only)
46 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 5 - (Deutz only)
1 - 62 TB 42/50 – 01-97 through 01-01
Page 1 - 63
Metal cowling
Snorkel model TB 42/50
View B–B
22
View A–A
16
17
185
26 23
24
25
View C–C
10
27 9 28
2913
View D–D
13 36
35
View E–E
34 10
33
12
32
1 2230
31 64
1617
18
814
216
1726
37
5
E E
13
E E1617
18
8
3813
3637
10
1112
13
D
D
A
A
B B
C C
1920
1617
18
1112
13
1718
21
10
44
1542
46
374647
48
Deutz diesel engine only
C C
1112
13
1718
21
Ford gasoline engine only
37 3940
41
38
10
14AWM00205
Page 1 - 64
Plastic cowling
Snorkel model TB 42/50 DWG. A07050E
273032
1
26
11
24 33
15
24
27
33
32 30
39 29 36
13 626
28 33 31
18
22 35
3
26
3917
2625
27
1930
273230
12
2
2330
10
33
9
5
8
2330
4
41
23 30
23 30
20
40
21
37
30
37
37 30
30
7
38
37 3037 30
AWA07050E
Plastic cowling
item part no qty description
1 0074392 5 Door stop
2 0074393 1 Cover, turntable rear
3 0074394 2 Hinge plate
4 0074396 1 Cowling, top left
5 0074397 2 Cowling, side
6 0074408 8 Door hinge
7 0074411 1 Door, right front
8 0074413 1 Door, left front
9 0074418 1 Door, left rear
10 0074420 1 Door, right rear
11 0074423 2 Gas spring mount
12 0074428 1 Cowling mount, left hand
13 0074429 1 Cowling mount, right hand
14 0074437 1 Cowling support
15 0074460 6 Gas spring
16 0074461 2 Gas spring
17 0074506 1 Door stop
18 20074574 2 Plate
19 0074602 1 Records box mount
20 0074473 1 Cowling, top right
21 301403 2 Shoulder bolt 3/8 x 1/2 inch long
22 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
23 970479 18 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
24 970849 8 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
25 970939 2 Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5
26 972439 36 Carriage bolt 3/8-16 x 1-1/4 inch long
27 984109 36 Nut 3/8-16 hex
28 984149 2 Nut 1/2-13 hex
29 986269 14 Washer 5/16 medium flat
30 986299 84 Washer 3/8 medium flat
31 986359 2 Washer 1/2 medium flat
32 987119 32 Washer 3/8 medium lock
33 987139 10 Washer 1/2 medium lock
34 5510022 6 Latch adjust lever
35 5560004 2 Nut 1/4-20 self locking
36 5560031 14 Nut 5/16-18 self locking
37 5560033 28 Nut 3/8-16 self locking
38 25560083 1 Trim lock x 23 inch long
39 5560311 16 Ball stud
40 0074433 1 Front cover, Deutz
0074479 1 Front cover, Ford
41 0074462 1 Engine cover, Deutz
0074477 1 Engine cover, Ford
TB 42/50 – 01-97 through 01-01 1 - 65
Placards and decals
item part no qty description
1 0073298 2 Placard, danger foam filled tires
2 0323896 5 Decal, danger electrical hazard
3 0070420 1 Placard, emergency bleed down valve
4 560239 4 Decal, Snorkel brand logo
5 0323897 1 Decal, danger you must not operate
6 0074209 1 Placard, pre-start instructions
7 1 Placard platform capacity - (consult factory)
8 0323899 1 Decal, danger electrical hazard
9 0070540 3 Decal, yellow arrow
10 0070541 3 Decal, blue arrow
11 0070901 1 Placard, caution serial number
12 5560655 12 Pop rivet #AD32-ABS
13 0071425 1 Placard, platform identification
14 0071927 1 Decal, hydraulic oil
15 7030004 2 Decal, OmniQuip logo
16 562386 1 Record box
17 0073491 1 Decal, safe operation information
18 0181562 1 Placard, ANSI standard
19 0073224 1 Decal, notice manual reorder
20 0072277 2 Placard, lug nut torque
21 5560080 8 Bumper
22 970009 2 Capscrew 1/4-20 x 1/2 inch long hex head grade 5
23 0072531 1 Decal, danger electrical hazard
24 7030003 1 Decal, lube recommendations
25 0070921 1 Placard, 125 volts 15 amps
26 0073043 1 Decal, operating manual enclosed
27 0073139 1 Crankcase oil tag - (used for shipping only)
28 0074311 5 Decal, danger cylinder failure - (1 per cylinder)
29 9980013 2 Cap
30 0190989 1 Decal, danger do not reach
31 0150448 1 Decal, attach fall restraint
32 0073492 1 Decal, rotate while greasing
33 0073585 2 Decal, made in USA
34 0074372 1 Placard, engine rpm
35 0073667 2 Decal, inspect wire ropes
36 0074210 1 Decal, danger electrical/tipping hazard
37 5560004 2 Nut 1/4-20 self locking
38 0074602 1 Record box mount bracket
39 0074283 2 Decal, TB 42 logo
0074284 2 Decal, TB 420 logo
0074285 2 Decal, TB 50 logo
40 0071926 1 Decal, diesel fuel
0071925 1 Decal, gasoline fuel
41 0151410 3 Decal, danger rotating engine parts
42 0074316 1 Decal, caution governor damage
43 0072276 2 Placard, lug nut torque
0072277 2 Placard, lug nut torque
44 0111390 2 Decal, 4 x 4 logo - (4 wheel drive machine)
45 0081441 1 Placard, caution liquid withdrawal
46 0081377 1 Decal, LPS logo - (LP fuel only)
47 0071793 1 Decal, hydraulic warm-up instructions
48 0074669 1 Decal, lift tie down location
49 0083426 4 Decal, tie down symbol
50 0080650 4 Decal, lift
51 0181634 1 Decal, engine block heater
1 - 66 TB 42/50 – 01-97 through 01-01
Page 1 - 67
Placards and decals
Snorkel model TB 42/50DWG. A07058C
DETAIL A
1 PERCYLINDER
ROTATOR COVER
RADIATORFORD/CUMMIN ENG
UPPER CONTROL BOX CU B3.3 ENG
ENGINE BLOCK HEATERCUMMINS ENG
9
10
10
9
49
49
49
14
39
42
32
1524
3 44
29
35
30
26
19
15
44
45
39
21
403816
4
28
35
12 34 33 17
47
46
36
6
2
5
248
18
11121
2
20
43
50
50
50
50
41
41
41
37
7
1213
3123
25
4
8
27
51
AWA07058C
Gear hub, Auburn Gear
item part no qty description
0070012 1 Gear hub, Auburn Gear
1 6091162 1 Shipping plug
2 0074689 1 Spindle
3 8010026 1 Oil seal
4 8010023 1 Bearing cone
5 8010024 2 Bearing cup
6 8010022 1 Bearing cone
7 8010098 1 Retaining ring
8 6091151 ref Sealing compound, 2 places
9 6091147 8 Hex head bolt
10 8010079 1 Cover
11 8010130 1 Primary sun gear
12 8010076 1 Retaining ring
13 8010075 1 Thrust washer
14 8010083 1 O-ring
15 8010080 1 Disengage cover
16 8010045 1 Plunger
17 8010168 2 Capscrew hex head
18 8010078 1 Thrust washer
19 8010028 1 Magnetic plug
20 8010133 1 Primary carrier
21 8010126 1 Ring gear
22 8010134 1 Secondary carrier
23 8010148 2 Retaining ring
24 5560721 9 Wheel bolt
25 8010014 1 Disengage spring
26 8010105 12 Flat washer
27 8010070 12 Hex head bolt
28 8010132 1 Hub
29 8010043 2 Thrust washer
30 8010042 1 Input shaft
31 8010013 1 Coupling
1 - 68 TB 42/50 – 01-97 through 01-01
Gear hub, Auburn Gear
TB 42/50 – 01-97 through 01-01 1 - 69
395A399AS
394A 394A
77T
27T
22T
24T
28T
2
1
31
30
4
5
3
6
7
8
9
10
11
13
15
16
12
14
19
20
21
17
18
22
24
28
23
25
29
2726
AWV00287
Swing drive, Auburn Gear
item part no qty description
0070047 1 Swing drive, Auburn Gear
1 8010232 1 Output shaft
2 8010260 1 Oil seal
3 8010227 1 Bearing cone
4 8010226 1 Bearing cup
5 8010235 12 Capscrew, socket head
6 8010221 12 Washer, flat
7 8010225 1 Bearing cone
8 8010224 1 Bearing cup
9 8010236 1 Thrust washer
10 8010222 1 Washer, lock
11 8010229 1 Nut, lock
12 8010261 3 Sealing compound
13 8010262 1 Pipe plug
14 8010219 1 Cover
15 8010263 1 Gasket
16 8010238 1 Adapter, spline
17 8010264 1 Shipping plug
18 8010223 1 Bearing, flange sleeve
19 8010265 1 Brake
8010247 1 Seal repair kit - Q series
8010248 1 Seal repair kit - P series
20 8010266 4 Washer, flat
21 8010217 1 Thrust washer
22 8010267 8 Bolt, hex head
23 8010220 8 Washer, flat
24 8010231 1 Gear, sun
25 8010230 1 Gear, ring
26 8010237 1 Carrier
27 8010233 1 Hub
28 8010218 1 Hub flange
29 8010268 1 Pipe plug
30 8010269 2 Pipe plug
31 8010270 4 Bolt, hex head
32 8010271 2 Pipe plug
33 8010239 1 Piston kit - (not shown)
34 8010240 1 Friction disc kit - (not shown)
1 - 70 TB 42/50 – 01-97 through 01-01
Swing drive, Auburn Gear
TB 42/50 – 01-97 through 01-01 1 - 71
PU T RTA
S
P
I
T
OR
O
ROT
D
T
BEF
S TU
LE
LI
BU
ST
UNI
-
IR
-
T
AN
C
M
LUT
OITH
ED
PHIP
W
POPE
RHE
LEVEL
R
570
563
3920 3984
16T
30T
77T
1
23
4
5
6
7
8
9
10
11
1212
12
13 - torque 35-45 ft lb
14
15
1617
18 19
20
21
22 - torque 16-21 ft lb
23
24
25
26
27
28
29 - torque 15-45 ft lb
32 - torque 15-45 ft lb
30 - torque 4-8 ft lb
31 - torque 60-70 ft lb
AMV00200
Swing drive, Fairfield
item part no qty description
0070047 1 Swing drive, Fairfield
8060060 1 Seal repair kit - (seal kit includes items 5, 18, 20, 23, 32 and 33)
1 8060200 1 Input shaft
2 8060121 1 Coupling
3 8060201 1 Brake hub
4 8060090 3 Planet shaft
5 8060202 2 Thrust washer
6 8060091 6 Washer, tanged thrust
7 8060203 1 Carrier
8 8060092 96 Needle bearing
9 8060093 3 Thrust spacer
10 8060123 3 Planet gear
11 8060204 1 Ring gear
12 8060065 1 Output shaft
13 8060205 1 Housing
14 8200017 1 Tapered bearing cup
15 8200018 1 Tapered bearing cone
16 8200019 1 Tapered bearing cup
17 8200020 1 Tapered bearing cone
18 8060206 1 Lip seal
19 8060207 2 Dowel pin
20 8060208 2 Special o-ring
21 8060209 1 Adapter coupling
22 8060122 1 Thrust washer
23 8060210 1 External retaining ring
24 8060094 1 External retaining ring
25 8060095 1 External retaining ring
26 8060096 1 Internal retaining ring
27 8060097 3 Roll pin
28 8060216 4 Capscrew 1/2-13 x 2-3/4 inch long socket head
29 8060141 12 Bolt 5/16-18 x 2-1/4 inch long 12 point flange
30 8060212 2 Pipe plug
31 8060213 3 Magnetic pipe plug
32 8060214 1 Washer, tanged lock
33 8060215 1 Washer, tanged lock
34 8060098 1 Bearing nut
35 8060124 1 Input brake
36 8060211 2 Drive screw
Swing drive brake replacement parts kits: - (parts not shown)
A 8060112 1 Lining kit
B 8060113 1 Spring kit
C 8060114 1 O-ring kit
1 - 72 TB 42/50 – 01-97 through 01-01
Swing drive, Fairfield
TB 42/50 – 01-97 through 01-01 1 - 73
28
2
5
1
5
7
20
11
20
29
34
32
33
13
1218
17
16
14
15
23
4
27
6
19
10
9
8
3
24
31
30
3125 26
21 22
35
36
AWV00201
Swing drive, Gear Products
item part no qty description
0070047 1 Swing drive, Gear Products
0072059 1 Seal repair kit - (seal kit includes items 2, 7, 9, 21, 22, 23, 27 and 28)
1 8070001 1 Output shaft
2 Kit item 2 Seal
3 8070142 2 Bearing cone
4 8070143 2 Bearing cup
5 8070317 1 Base
6 8070116 1 Bearing spacer
7 Kit item 1 Gasket
8 8070316 5 Capscrew 7/16-14 x 1-1/4 inch long 12 point flange head
9 Kit item 3 O-ring
10 8070125 3 Planetary shaft gear
11 8070318 3 Set screw 5/16-28 x 5/8 inch long socket cup point
12 8070133 1 Planetary gear
13 8070186 1 Housing
14 8070140 3 Thrust ring
15 8070315 1 Planet carrier
16 8070198 1 Washer
17 8070002 1 Castle nut
18 8070319 2 Snap ring
19 8070147 1 Brake drive
20 8070129 1 Cylinder plate
21 Kit item 1 Back-up ring
22 Kit item 1 O-ring
23 Kit item 1 Gasket, 1/64 inch thick
24 8070005 7 Brake disc
25 8070006 7 Friction disc
26 8070007 7 Piston brake
27 Kit item 1 O-ring
28 Kit item 1 Back-up ring
29 8070205 1 Cover
30 8070141 1 Input gear
31 8070004 12 Brake spring
32 8070003 1 Back-up plate
33 970589 6 Capscrew 3/8-16 x 4-1/2 inch long hex head grade 5
34 987119 6 Washer 3/8 medium lock
35 8070320 1 Cotter pin 1/8 inch diameter x 1-1/2 inch long - (not shown)
36 7790005 1 Motor gasket - (not shown)
37 8070282 1 Replacement air vent - (not shown)
1 - 74 TB 42/50 – 01-97 through 01-01
Swing drive, Gear Products
TB 42/50 – 01-97 through 01-01 1 - 75
33 31 18 30 2928
27
22
21
20
19
18
17
16
15
3
4
7
8
3
2
1
4
5
6
9
10
11
12
13
14
32
23
24
25
26
23
34
AWV00202
Swing drive, Perfection
item part no qty description
0070047 1 Swing drive, Perfection
0074837 1 Seal and shim repair kit #1 - (kit includes items 11, 18, 25 and 41)
0074838 1 Brake repair kit - (kit includes items 32, 33 and 40)
0074839 1 Seal and shim repair kit #2 - (kit includes items 11, 36, 37, 38 and 39)
1 0074800 1 Housing
2 0074801 1 Mounting flange
3 0074802 1 Motor adapter
4 0074803 1 Planetary carrier
5 0074804 1 Input pinion
6 0074805 1 Lock nut
7 0074806 3 Spur gear
8 0074807 1 Washer
9 0074808 3 Washer idler
10 0074809 3 Idler pin
11 Kit item 1 Hydraulic motor gasket - (not sold separately)
12 0172054 1 Reducer bushing
13 0074836 2 Brake gasket
14 0074811 1 Hydraulic motor cover
15 0074812 1 Lock washer
16 0074813 2 Bearing cup
17 0074814 2 Bearing cone
18 Kit item 1 O-ring - (not sold separately)
19 0074816 1 Output shaft
20 0172053 1 Pressure vent plug
21 0071817 8 Bolt 3/8-16 x 1-1/4
22 0074818 6 Bolt 3/8-16 x 5-1/4
23 0074819 3 Dowel pin
24 0074820 1 Eyebolt
25 Kit item 1 Oil seal - (not sold separately)
26 0074822 3 Screw
27 0074823 1 Bushing
28 0074824 2 Nut, hex 1/2-13
29 0074825 6 Lock washer
30 0074826 2 Bolt
31 0074827 1 Housing brake
32 Kit item 7 Pressure disc (thin) - (not sold separately)
33 Kit item 7 Friction disc
34 0074830 1 Pressure disc (thick)
35 0074831 1 Piston
36 Kit item 1 O-ring - (not sold separately)
37 Kit item 1 O-ring plate - (not sold separately)
38 Kit item 1 O-ring - (not sold separately)
39 Kit item 1 O-ring plate - (not sold separately)
40 Kit item 24 Spring - (not sold separately)
41 Kit item 1 Oil seal - (not sold separately)
42 0172050 5 Pipe plug
1 - 76 TB 42/50 – 01-97 through 01-01
Swing drive, Perfection
TB 42/50 – 01-97 through 01-01 1 - 77
24
2
19
25
2117
16
23
18
4
8
6
15
3
30
13
31
35
42
13
3233
145
41
1122
29
9
7
1
26
20
34
10
36 37
38 39
40
AWV00372
Swing drive, Tulsa Winch
item part no qty description
0070047 1 Swing drive, Tulsa Winch
8200059 1 Seal repair kit
1 8200051 1 Output pinion shaft
2 8200052 1 Oil seal
3 8200060 2 Bearing cone
4 8200061 2 Bearing cup
5 8200062 1 Housing
6 8200055 8 Stator plate
7 8200064 7 Friction disc
8 8200057 12 Brake spring
9 8200066 1 Motor adapter
10 8200053 2 Oil seal
11 8200039 1 Gasket
12 8200054 2 O-ring
13 8200069 1 Brake housing
14 8200070 2 Pipe plug
15 8200096 1 Gear set
16 8200071 1 Brake piston
17 8200072 8 Capscrew
18 8200073 1 Input gear
19 8200074 1 Retaining ring
20 8200075 1 Brake driver
21 8200076 1 Retaining ring
22 8200077 1 Cap plug
23 8200078 1 Protector
24 8200079 2 Washer
25 8200080 2 Capscrew
26 8200081 1 Pipe bushing - (not shown)
27 8200082 1 Breather - (not shown)
1 - 78 TB 42/50 – 01-97 through 01-01
Swing drive, Tulsa Winch
TB 42/50 – 01-97 through 01-01 1 - 79
1
2
34
5
14
15
12
67
10
12
17
14
2425
1123 19
9
8
21
22
16
20
13
18
3
4
AWV00203
Tires and wheels
item part no qty description
Standard on 4x2, 12-16.5 air filled tires and wheels
1 0074161 1 Tire and wheel, right hand drive - (includes items 15, 18 and 21)
2 0074171 1 Tire and wheel, left hand drive - (includes items 15, 18 and 21)
3 0074163 2 Tire and wheel, steer - (includes items 16, 19 and 21)
Optional on 4x2, 12-16.5 foam filled tires and wheels
4 0090340 1 Tire and wheel, foam filled right hand drive
5 0090341 1 Tire and wheel, foam filled left hand drive
6 0090339 2 Tire and wheel, foam filled steer
Optional on 4x2, 12-16.5 road tires and wheels
7 0074144 2 Tire and wheel, foam filled drive
8 0090339 2 Tire and wheel, foam filled steer
Standard on 4x4,12-16.5 air filled tires and wheels
9 0074161 2 Tire and wheel, right hand drive - (includes items 15, 18 and 21)
10 0074171 2 Tire and wheel, left hand drive - (includes items 15, 18 and 21)
Optional on 4x4, 12-16.5 foam filled tires and wheels
11 0090340 2 Tire and wheel, foam filled right hand drive
12 0090341 2 Tire and wheel, foam filled left hand drive
Optional on 4x4, 12-16.5 road tires and wheels
13 0074144 4 Tire and wheel, foam filled drive
Optional on 4x2 and 4x4, air filled sand/flotation tires and wheels
14 0074570 4 Tire and wheel, sand/flotation - (includes items 17, 20 and 22)
15 7280027 1 Tire,12-16.5 10 ply bar lug
16 7280007 1 Tire, 12-16.5 10 ply front
17 7280074 1 Tire, 33/16LL-16.1 10 ply surf saver
18 0070487 1 Drive wheel
19 0070490 1 Front wheel
20 0074571 1 Wheel, 16.1 x 14
21 7280005 1 Rim valve
22 7280054 1 Rim valve
1 - 80 TB 42/50 – 01-97 through 01-01
Note: Do not mix tire sizes or brands on any one machine.
15
1821
16
1921
17
2022
14
12
3
910
457
1112
68
13
AWM00222
Chassis hydraulic equipment, 2 wheel drive
item part no qty description
1 0072994 1 Drive control valve - (see page 2-16 for parts breakdown)
2 0400508 2 1/2 inch hydraulic hose
3 0070953 1 3/8 inch hydraulic hose
4 0070782 1 1/4 inch hydraulic hose
5 0070781 2 1/4 inch hydraulic hose
6 0070780 1 1/4 inch hydraulic hose
7 0070772 2 1/4 inch hydraulic hose
8 0050137 1 1/4 inch hydraulic hose
9 0040278 2 1/2 inch hydraulic hose
10 0400485 2 1/2 inch hydraulic hose
11 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
12 987119 4 Washer 3/8 medium lock
13 986299 4 Washer 3/8 medium flat
14 984109 4 Nut 3/8-16 hex
15 5093027 1 Clamp
16 970049 1 Capscrew 1/4-20 x 1 inch long hex head grade 5
17 986019 1 Washer 1/4 medium flat
18 5560004 1 Nut 1/4-20 self locking
2 - 2 TB 42/50 – 01-97 through 01-01
Page 2 - 3Page 2 - 3Page 2 - 3
Chassis hydraulic equipment
2 wheel drive
Snorkel model TB 42/50DWG. 0070955
B A
BRAKE
A B
BRAKE
M2 M3 M1
M4PILOT
V1 V2
BRAKE
5
9
10
9
10
11 12 13 14
612 7
83
5
4
5
3
1 4
2
6
A
A
15
16 17 18
VIEW A-A
AW0070955
Page 2 - 4Page 2 - 4Page 2 - 4
Chassis hydraulic equipment
4 wheel drive
Snorkel model TB 42/50 DWG. 0072461
BULKHEADFITTINGS
11
11
15
LH FRONTMOTOR
4
B A
DRAIN
6
4
85
5
7
1013
BULKHEADFITTINGS
9 14
4
1013
78
9 14
4
11
11
15
6
RH FRONTMOTOR
A B
DRAIN
TO STEERINGCYLINDER
BASE
ROD
5
23
12
5
3
1 4
2
6
11
11
DRAIN
BRAKE
B A
LH REARMOTOR
TUBE
TUBE
V2
C2
C1SIGV1
C'BALVALVE
M2 M3 P1 M1 DR
P2 M4
DRIVEVALVE
PILOT
11
11 RH REARMOTOR
A B
BRAKE
DRAIN
1
AW0072461
Chassis hydraulic equipment, 4 wheel drive
item part no qty description
1 0072994 1 Drive control valve - (see page 2-16 for parts breakdown)
2 5036705 1 Swivel nut run tee
3 5036805 4 Swivel nut branch tee
4 0072569 3 1/2 inch hydraulic hose
5 0070781 2 1/4 inch hydraulic hose
6 0072570 2 1/4 inch hydraulic hose
7 0070793 2 1/2 inch hydraulic hose
8 0100276 2 1/2 inch hydraulic hose
9 5034504 4 Bulkhead straight thread 90° elbow
10 5034502 2 Bulkhead straight thread 90° elbow
11 5080019 8 Filter, last chance
12 5035305 1 Straight thread 90° elbow
13 5074403 2 Bulkhead locknut
14 5074405 4 Bulkhead locknut
15 5550030 2 Clamp
16 5035315 1 Straight thread 90° elbow
17 0070953 1 3/8 inch hydraulic hose
18 0040278 1 1/2 inch hydraulic hose
19 0400485 1 1/2 inch hydraulic hose
TB 42/50 – 01-97 through 01-01 2 - 5
Turntable hydraulics equipment
item part no qty description
1 0070636 2 Clamp
2 0070821 1 Turntable swing control valve - (see page 2-21 for parts breakdown)
3 0070888 1 Shuttle valve, rotation - (see page 2-62 for parts breakdown)
4 0072940 1 Emergency power unit - (see page 2-47 for parts breakdown)
5 0072942 1 Extend control valve - (see page 2-18 for parts breakdown)
6 0072943 1 Drive/lift control valve - (see page 2-17 for parts breakdown)
7 0072944 1 Level/steer control valve - (see page 2-19 for parts breakdown)
8 0072945 1 Shuttle valve package - (see page 2-61 for parts breakdown)
9 0072947 1 Accumulator - (see page 2-23 for parts breakdown)
10 0072948 1 Sense line dump valve - (see page 2-60 for parts breakdown)
11 0072949 1 Pressure manifold and fittings - (see page 2-55 for parts breakdown)
12 0072952 1 Reduced pressure valve - (see page 2-57 for parts breakdown)
13 0072953 1 Platform rotation control valve - (see page 2-20 for parts breakdown)
14 0073145 1 Pressure relief valve
15 0073212 1 Spacer
16 0074756 1 Bracket, level/steer valve
17 0074764 1 Return manifold and fittings - (see page for parts breakdown)
18 0074765 1 Bracket, sense line dump valve
19 0080357 1 Platform level holding valve - (see page 2-52 for parts breakdown)
20 0110717 1 Bar, test port
21 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
22 970049 4 Capscrew 1/4-20 x 1 inch long hex head grade 5
23 970169 2 Capscrew 1/4-20 x 2 inch long hex head grade 5
24 970369 2 Capscrew 5/16-18 x 1 inch long hex head grade 5
25 970419 6 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
26 970429 4 Capscrew 3/8-16 x 1/2 inch long hex head grade 5
27 970449 6 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
28 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
29 970539 2 Capscrew 3/8-16 x 2-3/4 inch long hex head grade 5
30 970569 2 Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5
31 984069 4 Nut 1/4-20 hex
32 984109 6 Nut 3/8-16 hex
33 986019 2 Washer 1/4 medium flat
34 986269 2 Washer 5/16 medium flat
35 987099 6 Washer 1/4 medium lock
36 987109 4 Washer 5/16 medium lock
37 987119 20 Washer 3/8 medium lock
38 5034401 1 Bulkhead union
39 5058812 2 Clamp, suction hose
40 5058820 2 Clamp, suction hose
41 5063701 4 Cap
42 5063703 2 Cap
43 5070005 1 Diagnostic nipple
44 5074401 1 Bulkhead locknut
45 5093014 2 Clamp
46 5093024 2 Clamp
47 5560004 2 Nut 1/4-20 self locking
48 5560033 2 Nut 3/8-16 self locking
49 5560222 14 Washer 3/8 hard flat ASTM-F436
50 5560725 2 Capscrew 5/16-18 x 5 inch long hex head grade 5
2 - 6 TB 42/50 – 01-97 through 01-01
Page 2 - 7Page 2 - 7Page 2 - 7Page 2 - 7
Turntable hydraulic equipment
Snorkel model TB 42/50
SECTION A-A
3
1 2231
35
46
8
1 22 31 35
11 29 37 49
45
2737
49
9
225
3237
13 26 37 41
1018
2333
47
2021
35
4338
44
162434
36
7254849
6 25 32 37
1930
3237
4149
428
3749
526
3742
40
17273749
14
39
12153650 AW0074784
Page 2 - 8Page 2 - 8Page 2 - 8Page 2 - 8
Turntable hydraulic hoses
Snorkel model TB 42/50
SENSE
4321
RMANIFOLD
#1
C1
P
C2
T
PLATFORMROTATION
CONT VALVE
P2
B
AYY
A
B
T1
P1
RMANIFOLD
#11
DRIVE/LIFTCONT VALVE
BOOMHOSES
LIFT CYLINDER
SWINGDRIVE
R MANIFOLD#8
SWING CONTROLVALVE
SWING DRIVEMOTOR
BR
AK
ET
UB
E V1V2
Y
B
A
T
P
RMANIFOLD
#1
DRIVE
LIFT
SWING
DUMP
EXT
20 26
MASTER LEVELCYLINDER
LEVELHOLDING
VALVE
V1V2
C1C2
RMANIFOLD
#4
RMANIFOLD
#3
INOU
T
C2C2
C1C1
LEVEL/STEERCONTROL VALVE
R MANIFOLD
#9
RMANIFOLD
#5
C2C1
P
T
EXTENDCONTROL
VALVE
P
SHIFT
TEST
TEXT
STEER
SENSE
REDUCEDPRESSURE
VALVE
CENTERPOST
6
5 43
2
1
R MANIFOLD
#5
RMANIFOLD
#10
RELIEFVALVE1000PSI
ACCUMULATOR
89
765
43
21
PRESSUREMANIFOLD
A
C
BSENSE LINEDUMP VALVE
111098
7654321
RETURNMANIFOLD
PUMP
EMERGENCYPOWER
HYDRAULIC OILRESERVOIR
23
15
14
18
25
25
17
17
13
4
1228
19
7
27
11
2
5
8
9
10
1
2
3
22
267
6
5
20
5
22
721
76
23
8
16
7 10
10 24
TEST PORT
TURNTABLE BRACE
AW0074785
Turntable hydraulic hoses
item part no qty description
1 466986 1 3/4 inch suction hose x 29 inch long
2 0070791 2 1/2 inch hydraulic hose
3 0073038 1 1-1/4 inch suction hose x 27 inch long
4 0070779 1 1/4 inch hydraulic hose
5 0020283 3 1/4 inch hydraulic hose
6 0020280 2 1/4 inch hydraulic hose
7 0070768 5 1/4 inch hydraulic hose
8 0070769 3 1/4 inch hydraulic hose
9 0070477 1 3/4 inch hydraulic hose
10 0060297 3 1/4 inch hydraulic hose
11 0073039 1 1/2 inch hydraulic hose
12 0070777 2 1/4 inch hydraulic hose
13 0322684 1 1/4 inch hydraulic hose
14 0070787 1 3/8 inch hydraulic hose
15 0070783 2 1/4 inch hydraulic hose
16 0050400 2 3/8 inch hydraulic hose
17 0020276 2 3/8 inch hydraulic hose
18 0050401 1 3/8 inch hydraulic hose
19 0070776 2 1/4 inch hydraulic hose
20 0080359 2 1/4 inch hydraulic hose
21 0080524 1 3/4 inch hydraulic hose
22 0073040 2 1/2 inch hydraulic hose
23 0070786 2 3/8 inch hydraulic hose
24 0100272 2 3/8 inch hydraulic hose
25 0400492 2 1/2 inch hydraulic hose
26 0070785 2 3/8 inch hydraulic hose
27 0070765 1 1/4 inch hydraulic hose
28 0020273 2 3/8 inch hydraulic hose
TB 42/50 – 01-97 through 01-01 2 - 9
Hydraulic oil reservoir before 1-17-2000
item part no qty description
0074675 1 Hydraulic oil reservoir
1 0073284 1 Hydraulic oil reservoir, 16.5 gallon capacity
2 0074671 1 Filter return line
3 0074673 1 Return hydraulic tank
4 0074710 1 O-ring, square cut
5 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
6 978329 4 Capscrew 3/8-16 x 3/4 inch long socket flat head
7 986269 2 Washer 5/16 medium flat
8 987109 2 Washer 5/16 medium flat
9 5033810 1 Male run tee
10 5035308 2 Straight thread 90° elbow
11 5037006 1 Swivel nut 90° elbow
12 5037008 1 Swivel nut 90° elbow
13 5037301 1 Male adapter
14 5039925 1 Swivel 90° elbow
15 5065714 1 Straight thread adapter
16 5076001 2 Reducer-expander
17 5080004 1 Filter, sump strainer
18 5080067 1 Return filter
5080068 1 Replacement filter element
19 5090007 1 Liquid level gauge with thermometer
20 7714204 1 Plug, 1/2 inch NPT square head
2 - 10 TB 42/50 – 01-97 through 01-01
19
1
6
34
2
16
57
8
15
14
18
11
9
13
20
12
10
17AW0074675
Hydraulic oil reservoir after 1-17-00
item part no qty description
0073370 1 Hydraulic oil reservoir
1 0073284 1 Hydraulic oil reservoir, 16.5 gallon capacity
2 5080004 1 Filter, sump strainer
3 5090007 1 Liquid level gauge with thermometer
4 5080003 1 Hydraulic oil filter - (includes filter gauge)
5080009 1 Replacement filter element
5 5037301 1 Male adapter
6 5033614 1 Male adapter
7 7734204 1 Street tee, 1/2 inch NPT
8 5033713 1 Male 90° elbow
9 7721206 1 Reducer bushing, 1-1/2 inch NPT to 3/4 inch NPT
10 5037202 1 Male 90° elbow
11 970449 4 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
12 7714204 1 Plug, 1/2 inch NPT square head
13 7734701 1 Street 90° elbow, 1/8 inch NPT
14 7740120 1 Nipple, 1/8 NPT x 2-1/2 inch long
15 7734401 1 Pipe 45° elbow, 1/8 inch NPT
16 0100149 1 Cover gasket
17 0101490 1 Reservoir cover
18 0101491 1 Filler/breather cap gasket
19 5090008 1 Filler/breather cap
20 984069 6 Nut 1/4-20 hex
TB 42/50 – 01-97 through 01-01 2 - 11
AW0073370
1
2
3
4
5
6
7
8
9
10
11
12
131415
161720
1819
Drive motor
item part no qty description
6030018 1 Drive motor
0071092 1 Seal repair kit - (kit includes items 10, 18, 19, 23 and 31)
1 8220126 3 Woodruff key
2 8220127 1 Drive pin
3 8220005 2 Retaining ring
4 8220128 1 Gear drive
5 8220129 1 Spacer washer
6 8220130 1 Retaining ring
7 8220006 2 Thrust bearing race
8 8220007 1 Thrust bearing
9 8220027 2 Needle bearing
10 8220131 3 Oil seal
11 8220132 1 Rear end cap
12 8220133 3 Tip seal roller
13 8220134 1 Rotor
14 8220020 3 Seal plate
15 8220135 2 Abutment valve
16 8220028 4 Needle bearing
17 28220030 4 Step bearing
18 8220136 4 O-ring
19 8220137 4 Back-Up ring
20 8220138 4 Dowel pin
21 8220139 9 Capscrew
22 8220140 18 Body seal roller
23 8220146 1 Shaft seal
24 8220031 1 Front end cap
25 8220141 1 Displacement housing
26 8220142 4 Retaining ring
27 8220143 2 Gear pinion (std)
28 8220156 1 S-shaft
29 8220147 1 Gear cover
30 8220148 7 Capscrew
31 8220144 1 Retaining ring
32 8220145 1 O-ring
33 8220117 1 Front sealing cap
2 - 12 TB 42/50 – 01-97 through 01-01
Drive motor
TB 42/50 – 01-97 through 01-01 2 - 13
3
4
5
6
7
8
7
3
30
29
1
2
28
26
2726
9
10
11
10
1918
17
16
1
15
12 22
13 14 25
1617
1819
10
20
21
9
23
3132
24
AWV00204
Drive motor with brake
item part no qty description
6030040 1 Drive motor with brake
0071092 1 Seal repair kit, drive motor - (kit includes items 10, 18, 19, 23 and 31)
8220149 1 Seal repair kit, drive motor brake - (kit includes items 39, 40, 43, 44, 46 and 47)
1 8220126 3 Woodruff key
2 8220127 1 Drive pin
3 8220005 2 Retaining ring
4 8220128 1 Gear drive
5 8220129 1 Spacer washer
6 8220130 1 Retaining ring
7 8220006 2 Thrust bearing race
8 8220007 1 Thrust bearing
9 8220027 2 Needle bearing
10 Kit item 3 Oil seal - (not sold separately)
11 8220132 1 Rear end cap
12 8220133 3 Tip seal roller
13 8220134 1 Rotor
14 8220020 3 Seal plate
15 8220135 2 Abutment valve
16 8220028 4 Needle bearing
17 28220030 4 Step bearing
18 Kit item 4 O-ring - (not sold separately)
19 Kit item 4 Back-Up ring - (not sold separately)
20 8220138 4 Dowel pin
21 8220139 9 Capscrew
22 8220140 18 Body seal roller
23 Kit item 1 Shaft seal - (not sold separately)
24 8220031 1 Front end cap
25 8220141 1 Displacement housing
26 8220142 4 Retaining ring
27 8220143 2 Gear pinion (std)
28 8220017 1 S-shaft for brake
29 8220144 1 Retaining ring
30 8220145 1 O-ring
31 Kit item 1 Front sealing cap - (not sold separately)
32 8220155 1 Drive motor brake, 4 cubic inch - (complete brake, includes items 33 through 47)
8220038 1 Brake replacement kit - (includes items 33, 40 and 45)
33 Kit item 1 Housing - (not sold separately)
34 8220150 1 Spacer ring
35 8220014 5 Friction disc
36 8220015 4 Driver plate
37 8220010 1 O-ring
38 8220011 7 Brass washer
39 Kit item 7 Capscrew - (not sold separately)
40 Kit item 1 Adapter plate - (not sold separately)
41 8220025 8 Die spring
42 8220153 1 Pressure plate
43 Kit item 1 Back-up ring - (not sold separately)
44 Kit item 1 O-ring - (not sold separately)
45 8220154 8 Capscrew
46 Kit item 1 O-ring - (not sold separately)
47 Kit item 2 Back-up ring - (not sold separately)
2 - 14 TB 42/50 – 01-97 through 01-01
Drive motor with brake
TB 42/50 – 01-97 through 01-01 2 - 15
3
45
67
87
3
1
2
28
9
10
11
10
26
2726
1918
17
16
1
15
20
21 2930
9
23
2410
19
1817
16
251413
12 22
3839 35
3635
42
41
37
40
32
3443
44
46
47
33
45Brake
Assembly
AWV00205
Drive control valve
item part no qty description
0072994 1 Drive control valve
1 0070954 1 Drive valve - (see page 2-45 for parts breakdown)
2 0073023 1 Motion control valve, drive - (see page 2-50 for parts breakdown)
3 0070956 1 Bracket, drive/motion control valve
4 0073024 1 5/8 inch hydraulic tube
5 0073025 1 5/8 inch hydraulic tube
6 970579 2 Capscrew 3/8-16 x 3-3/4 inch long hex head grade 5
7 987119 2 Washer 3/8 medium lock
8 986299 2 Washer 3/8 medium flat
9 5560611 2 Nut 3/8-16 hex
10 5560641 2 Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5
11 987109 2 Washer 5/16 medium lock
12 984089 2 Nut 5/16-18 hex
13 986269 2 Washer 5/16 medium flat
2 - 16 TB 42/50 – 01-97 through 01-01
1
34
52
10 11 12 136
7
8
9
AW0072994
Drive/lift control valve
item part no qty description
0072943 1 Drive/lift control valve
1 0070634 1 Valve bracket, left hand
2 0070635 1 Valve bracket, right hand
3 970099 4 Capscrew 1/4-20 x 5/8 inch long hex head grade 5
4 987099 4 Washer 1/4 medium lock
5 5036903 1 Swivel nut 45° elbow
6 5036906 1 Swivel nut 45° elbow
7 5037006 1 Swivel nut 90° elbow
8 5065703 2 Straight thread adapter
9 5065709 1 Straight thread adapter
10 5065712 3 Straight thread adapter
11 5065726 2 Straight thread adapter
12 5065727 1 Straight thread adapter
13 5075207 1 Hex head plug
14 6010197 1 Control valve, drive/lift
0071088 1 Seal repair kit
8160096 1 Pilot valve
8160097 1 Pilot body
8160098 1 Solenoid tube
8160099 4 Solenoid o-ring - (2 per coil)
8160083 2 Knurled cap - (holds coil on tube)
3040677 2 Replacement solenoid, 9 volt DC
3040676 2 Replacement solenoid, 12 volt DC
TB 42/50 – 01-97 through 01-01 2 - 17
5
96
7
14
34
8
2
12
1
10
11
13
AW0072943
Extend control valve
item part no qty description
0072942 1 Extend control valve
1 6010103 1 Control valve, extend
0030467 1 Seal repair kit
3040141 2 Solenoid, 9 volt DC
8060044 1 Tube kit
8060043 2 Solenoid coil nut
2 5065707 2 Straight thread adapter
3 5036505 2 Straight thread branch tee
4 5036705 1 Swivel nut run tee
5 5037005 1 Swivel nut 90° elbow
2 - 18 TB 42/50 – 01-97 through 01-01
2
21
4
53
3
AW0072942
Level/steer control valve
item part no qty description
0072944 1 Level/steer control valve
1 6010246 1 Control valve, level steer
0030467 1 Seal repair kit
3040141 2 Solenoid, 9 volt DC
8060044 1 Tube kit
8060043 4 Solenoid coil nut
2 5065707 2 Straight thread adapter
3 5035305 2 Straight thread 90° elbow
4 5036105 2 Straight thread run tee
5 5037005 3 Swivel nut 90° elbow
TB 42/50 – 01-97 through 01-01 2 - 19
5
1
2
5
4
3
AW0072944
Platform rotation control valve
item part no qty description
0072953-99 1 Platform rotation control valve
1 6010103 1 Control valve, platform rotation
0030467 1 Seal repair kit
3040141 2 Solenoid, 9 volt DC
8060044 1 Tube kit
8060043 2 Solenoid coil nut
2 5065705 2 Straight thread adapter
3 5035318 2 Straight thread 90° elbow
4 5036703 2 Swivel nut run tee
5 5037003 1 Swivel nut 90° elbow
2 - 20 TB 42/50 – 01-97 through 01-01
1
2
5
2
3
4
34AW0072953
Turntable swing control valve
item part no qty description
0070821 1 Turntable swing control valve
1 6010064 1 Control valve, turntable swing
0071087 1 Seal repair kit
3040124 4 Valve solenoid
6010151 1 Pilot valve
28160048 2 Solenoid, 9 volt DC
6010262 1 Flux tube
2 5065726 4 Straight thread adapter
3 5065703 1 Straight thread adapter
4 5075207 1 Hex head plug
5 0070634 1 Valve bracket, left hand
6 0070635 1 Valve bracket, right hand
7 987099 4 Washer 1/4 medium lock
8 970099 4 Capscrew 1/4-20 x 5/8 inch long hex head grade 5
9 986019 4 Washer 1/4 medium flat
TB 42/50 – 01-97 through 01-01 2 - 21
AW0070821
7 8 96
4
3
2
5
1
Slave level cylinder
item part no qty description
0080399 1 Slave level cylinder TB 42/50
0074733 1 Slave level cylinder, TB 50 after 10-20-2000 - (Rosenboom cylinder only)
1 1 Cylinder, slave level
(see page 2-37 for GBI slave level cylinder)
(see page 2-38 for Prince slave level cylinder)
(see page 2-39 for Rosenboom slave level cylinder)
(see page 2-40 for Seabee slave level cylinder)
2 0071738 2 3/8 inch hydraulic tube
3 5035318 2 Straight thread 90° elbow
4 5035305 4 Straight thread 90° elbow
5 6010120 1 Cartridge holding valve - (factory preset, do not reset)
2 - 22 TB 42/50 – 01-97 through 01-01
12
2
3 3 5
54
4
4 4
3 3
1
Rosenboom cylinder AWM00267
Accumulator
item part no qty description
0072947 1 Accumulator - (shipped charged)
1 5036703 1 Swivel nut run tee
2 5037003 2 Swivel nut 90° elbow
3 5063906 1 Fitting nut
4 5064002 1 Tube end reducer
5 5065711 1 Straight thread adapter
6 5070005 1 Diagnostic nipple
7 6070005 1 Accumulator - (shipped uncharged, charge to 750 psi with dry nitrogen before use)
TB 42/50 – 01-97 through 01-01 2 - 23
1
2
34
56
AW0072947
AC generator valve
item part no qty description
0152831 1 AC generator valve
1 6010489 1 AC generator valve - (includes items 2, 3 and 4 — valve is not preset)
2 6010508 1 Cartridge valve with coil
6010509 1 Replacement cartridge valve
3040457 1 Replacement coil, 12 volt DC
3 6018901 1 Flow control valve cartridge
4 6010510 1 Shuttle valve cartridge
5 5065803 2 Long straight thread adapter
6 5037003 2 Swivel nut 90° elbow
7 5035306 1 Straight thread 90° elbow
8 5035320 1 Straight thread 90° elbow
2 - 24 TB 42/50 – 01-97 through 01-01
PM
VS
S
2
1
34
5
5
6
6
7
8
AW0152831
Centerpost and manifold
item part no qty description
1 0110465 1 Centerpost and manifold - (includes items 2 through 8)
0070991 1 Seal repair kit - (kit includes items 5, 6, 7 and 8)
2 0110466 1 Centerpost
3 0110467 1 Centerpost manifold
4 5590003 3 Retaining ring
5 Kit item 2 Parbak seal - (not sold separately)
6 Kit item 2 O-ring - (not sold separately)
7 Kit item 5 Seal ring - (not sold separately)
8 Kit item 5 O-ring - (not sold separately)
9 7714203 1 Hex head plug
Centerpost and manifold port fittings - (fittings not shown, ports marked on parts)
10 5035308 2 Straight thread 90° elbow - (manifold ports no 2 and no 3)
11 5035316 1 Straight thread 90° elbow - (manifold port no 1)
12 5035318 1 Straight thread 90° elbow - (manifold port no 4)
13 5075205 3 Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9)
14 5065707 2 Straight thread adapter - (centerpost ports no 5 and no 6)
15 5065714 2 Straight thread adapter - (centerpost ports no 2 and no 3)
16 5035305 2 Straight thread 90° elbow - (manifold ports no 5 and no 6)
17 5065705 1 Straight thread adapter - (centerpost port no 4)
18 5065728 1 Straight thread adapter - (centerpost port no 1)
TB 42/50 – 01-97 through 01-01 2 - 25
9
3
54
2
2
41
3
5
6
7
8
7
6
1318
15
15
14
14
17
Top view of centerpost
AWM00208
Cylinder, extension TB 42 - GBI
item part no qty description
0072851 1 Cylinder, extension TB 42 - GBI
8070634 1 Seal repair kit - (kit includes items 10 through 18)
1 8070641 1 Rod
2 1 Case - (not sold separately)
3 8070369 1 Thread ring
4 8070638 1 Head gland
5 8070637 1 Spacer
6 8070131 1 Piston
7 8070635 1 Nut
8 8070362 1 Lock washer
9 8070363 1 Capscrew
10 Kit item 1 Nylon plug - (not sold separately)
11 Kit item 1 Back-up - (not sold separately)
12 Kit item 1 O-ring - (not sold separately)
13 Kit item 2 O-ring - (not sold separately)
14 Kit item 2 Teflon seal - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 U-cup - (not sold separately)
17 Kit item 1 Wiper - (not sold separately)
18 Kit item 1 Snap ring - (not sold separately)
2 - 26 TB 42/50 – 01-97 through 01-01
117312
11 4 105
614
13
18 7 15 2 8
9
16
AWV00232
Cylinder, extension TB 42 - Seabee
item part no qty description
0072851 1 Cylinder, extension TB 42 - Seabee
8190245 1 Seal repair kit - (kit includes items 9 through 17)
1 1 Case - (not sold separately)
2 8190264 1 Rod
3 8190103 1 Piston
4 8190098 1 Head gland
5 8190127 1 Piston ring nut
6 8190128 1 Spacer
7 8190129 3 Set screw
8 8190222 3 Plug
9 Kit item 1 Wiper - (not sold separately)
10 Kit item 1 U-cup - (not sold separately)
11 Kit item 1 O-ring - (not sold separately)
12 Kit item 1 Back-up - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 2 Back-up - (not sold separately)
15 Kit item 1 Piston seal - (not sold separately)
16 Kit item 1 O-ring - (not sold separately)
17 Kit item 2 Piston ring - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 27
5 315
16
176
1112 4 7
9
82
10113
14 AWV00307
Cylinder, extension TB 50 - GBI
item part no qty description
0072852 1 Cylinder, extension TB 50 - GBI
0083286 1 Seal repair kit - (kit includes items 10 through 18)
1 8070854 1 Rod
2 2 Case - (not sold separately)
3 8070297 1 Thread ring
4 8070298 1 Head gland
5 8070299 1 Spacer
6 8070131 1 Piston
7 8070635 1 Nut
8 8070362 1 Lock washer
9 8070363 1 Capscrew
10 Kit item 1 Nylon plug - (not sold separately)
11 Kit item 1 Back-up - (not sold separately)
12 Kit item 1 O-ring - (not sold separately)
13 Kit item 2 O-ring - (not sold separately)
14 Kit item 2 Teflon seal - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 U-cup - (not sold separately)
17 Kit item 1 Wiper - (not sold separately)
18 Kit item 1 Snap ring - (not sold separately)
2 - 28 TB 42/50 – 01-97 through 01-01
117312
11 4 105
614
13
18 7 15 2 8
9
16
AWV00234
Cylinder, extension TB 50 - Seabee
item part no qty description
0072852 1 Cylinder, extension TB 50 - Seabee
8190245 1 Seal repair kit - (kit includes items 9 through 17)
1 1 Case - (not sold separately)
2 8190243 1 Rod
3 8190103 1 Piston
4 8190098 1 Head gland
5 8190127 1 Piston ring nut
6 8190128 1 Spacer
7 8190129 3 Set screw
8 8190222 3 Plug
9 Kit item 1 Wiper - (not sold separately)
10 Kit item 1 U-cup - (not sold separately)
11 Kit item 1 O-ring - (not sold separately)
12 Kit item 1 Back-up - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 2 Back-up - (not sold separately)
15 Kit item 1 Piston seal - (not sold separately)
16 Kit item 1 O-ring - (not sold separately)
17 Kit item 2 Piston ring - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 29
5 315
16
176
1112 4 7
9
82
10113
14 AWV00308
Lift cylinder
item part no qty description
0070993 1 Lift cylinder
1 0070992 1 Cylinder, lift - (see page 2-31 for GBI cylinder)
0074711 1 Cylinder, lift - (see page 2-32 for Rosenboom cylinder
2 5035305 1 Straight thread 90° elbow
3 5065707 2 Straight thread adapter
2 - 30 TB 42/50 – 01-97 through 01-01
32
1
AW0070993
Cylinder, lift - GBI
item part no qty description
0070992 1 Cylinder, lift - GBI
0073857 1 Seal repair kit - (kit includes items 16 through 26)
1 8070610 1 Rod
2 1 Tube - (not sold separately)
3 8070029 1 Retainer
4 8070607 1 Bearing
5 8070136 1 Piston
6 8070197 1 Spacer
7 8070604 1 Spacer
8 8070012 1 Poppet
9 8070564 1 Port plug - (used for shipping only)
10 8070014 1 Pipe plug
11 8070130 1 Nut
12 8070601 4 Bushing
13 8070561 1 O-ring - (used for shipping only)
14 8070017 1 Spring
15 8070015 1 Port plug
16 Kit item 1 Cotter pin - (not sold separately)
17 Kit item 1 O-ring - (not sold separately)
18 Kit item 1 Nylon plug - (not sold separately)
19 Kit item 1 Back-up - (not sold separately)
20 Kit item 1 O-ring - (not sold separately)
21 Kit item 1 C. I. ring - (not sold separately)
22 Kit item 1 T-ring - (not sold separately)
23 Kit item 1 O-ring - (not sold separately)
24 Kit item 1 Back-up - (not sold separately)
25 Kit item 1 U-ring - (not sold separately)
26 Kit item 1 Wiper - (not sold separately)
27 6010115 1 Cartridge needle valve
0071845 1 Seal repair kit
28 6010116 1 Cartridge holding valve - (preset by factory, do not reset)
0071918 1 Seal repair kit
TB 42/50 – 01-97 through 01-01 2 - 31
712
102425
23112
612
16
2728
22
5
211
814 13 15 19
20
418
3
26
913
AWV00233
Cylinder, lift - Rosenboom
item part no qty description
0074711 1 Cylinder, lift - Rosenboom
6091247 1 Seal repair kit - (kit includes items 12 through 23)
1 1 Tube - (not sold separately)
2 6091244 1 Rod
3 6091243 1 Head gland
4 6091242 1 Piston
5 6091241 1 Poppet
6 6091245 1 Locking nut 1-3/4-12
7 5075306 1 Hex plug
8 6010015 1 Cartridge needle valve
0071845 1 Seal repair kit
9 6010116 1 Cartridge holding valve - (factory preset, do not reset)
0071918 1 Seal repair kit
10 6091246 1 Spring
11 2502816 4 Bearing
12 Kit item 1 Snap ring - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 1 O-ring - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 Back-up - (not sold separately)
17 Kit item 1 Deep Z-seal - (not sold separately)
18 Kit item 1 Cast iron ring - (not sold separately)
19 Kit item 1 Capped T-seal - (not sold separately)
20 Kit item 1 Rod wiper - (not sold separately)
21 Kit item 2 Wearband - (not sold separately)
22 Kit item 2 Wearband - (not sold separately)
23 Kit item 2 Locking insert - (not sold separately)
2 - 32 TB 42/50 – 01-97 through 01-01
1
4612 131819 22
753
2
10 14 1516
17
2021
2311
9
8 AWV00378
Cylinder, master level - GBI
item part no qty description
0070007 1 Cylinder, master level - GBI
8070611 1 Seal repair kit - (kit includes items 12 through 19)
1 8070623 1 Rod
2 1 Tube - (not sold separately)
3 8070621 1 Retainer
4 8070620 1 Bearing
5 8070619 1 Piston
6 8070618 1 Spacer
7 8070184 1 Spacer
8 8070616 4 Bushing
9 8070033 1 Nut
10 8070300 1 Lock washer
11 8070301 1 Capscrew
12 Kit item 1 Cotter pin - (not sold separately)
13 Kit item 1 Nylon plug - (not sold separately)
14 Kit item 1 Back-up - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 2 U-ring - (not sold separately)
17 Kit item 1 O-ring - (not sold separately)
18 Kit item 1 U-ring - (not sold separately)
19 Kit item 1 Wiper - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 33
78
19
13
34
1415
12516
12
68
1117 18
910
AWV00274
Cylinder, master level - Prince
item part no qty description
0070007 1 Cylinder, master level - Prince
8160088 1 Seal repair kit - (kit includes items 12 through 18)
1 8160207 1 Piston rod
2 1 Butt and tube - (not sold separately)
3 8160209 1 Piston
4 8160210 1 Gland
5 6091082 1 Locknut
6 8160212 1 Cotter pin
7 6091083 1 Set screw
8 8160131 2 Port plug
9 8160199 4 DU bushing
10 8160213 1 Spacer
11 8160214 1 Spacer
12 Kit item 1 Wear ring - (not sold separately)
13 Kit item 1 Teflon seal - (not sold separately)
14 Kit item 1 O-ring - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 BU-washer - (not sold separately)
17 Kit item 1 U-cup - (not sold separately)
18 Kit item 1 Wiper - (not sold separately)
19 8160219 1 Rod and wiper cover
2 - 34 TB 42/50 – 01-97 through 01-01
911
6 5 8 3 1213
14
1 2 4 1516
17 7
19189
10
AWV00246
Cylinder, master level - Rosenboom
item part no qty description
0070007 1 Cylinder, master level - Rosenboom
6091260 1 Seal repair kit - (kit includes items 9 through 18)
1 1 Tube - (not sold separately)
2 6091374 1 Rod
3 6091257 1 Head gland
4 6091256 1 Piston
5 6091250 1 Head gland cap
6 6091259 1 Lock nut
7 5569835 1 Set screw
8 2502416 4 Bearing
9 Kit item 1 Snap ring - (not sold separately)
10 Kit item 1 O-ring - (not sold separately)
11 Kit item 1 O-ring - (not sold separately)
12 Kit item 1 Back-up - (not sold separately)
13 Kit item 1 Capped T-seal - (not sold separately)
14 Kit item 1 Deep Z-seal - (not sold separately)
15 Kit item 1 Rod wiper - (not sold separately)
16 Kit item 1 Wearband - (not sold separately)
17 Kit item 2 Wearband - (not sold separately)
18 Kit item 1 Locking insert - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 35
46 1
2
91013 17
8
7
53
11
12
14
1516
18
8
AWV00373
Cylinder, master level - Seabee
item part no qty description
0070007 1 Cylinder, master level - Seabee
0072833 1 Seal repair kit - (kit includes items 11 through 20)
1 1 Cylinder case - (not sold separately)
2 8190060 1 Shaft
3 8190038 1 Piston
4 8190074 1 Head gland
5 8190148 1 Piston nut
6 8190124 1 Thrust plate
7 8190129 1 Set screw
8 8190266 4 Bearing
9 8190066 1 Bearing spacer
10 8190067 1 Bearing spacer
11 Kit item 1 Wiper - (not sold separately)
12 Kit item 1 U-cup - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 1 Back-up - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 2 Back-up - (not sold separately)
17 Kit item 1 Piston seal - (not sold separately)
18 Kit item 1 O-ring - (not sold separately)
19 Kit item 2 Piston ring - (not sold separately)
20 Kit item 1 Cotter key - (not sold separately)
2 - 36 TB 42/50 – 01-97 through 01-01
2
89
1 12
1314
104 1120
319
61718
1516
5
79
AWV00277
Cylinder, slave level - GBI
item part no qty description
0071486 1 Cylinder, Slave level - GBI
8070624 Seal repair kit - (kit includes items 13 through 21)
1 1 Tube - (not sold separately)
2 8070032 1 Rod
3 8070621 1 Retainer
4 8070620 1 Bearing
5 8070619 1 Piston
6 8070033 1 Nut
7 8070618 1 Spacer
8 8070184 1 Spacer
9 8070564 2 Port plug
10 8070616 4 Bushing
11 8070300 1 Lock washer
12 8070301 1 Capscrew
13 Kit item 2 O-ring - (not sold separately)
14 Kit item 1 Cotter pin - (not sold separately)
15 Kit item 1 Back-up - (not sold separately)
16 Kit item 1 O-ring - (not sold separately)
17 Kit item 2 U-ring - (not sold separately)
18 Kit item 1 O-ring - (not sold separately)
19 Kit item 1 U-ring - (not sold separately)
20 Kit item 1 Wiper - (not sold separately)
21 Kit item 1 Nylon plug - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 37
810
18
1 219
1112
710
20
321
41516
139
517
614
AWV00288
Cylinder, slave level - Prince
item part no qty description
0071486 1 Cylinder, slave level - Prince
8160206 1 Seal repair kit - (kit includes items 4 and 12 through 18)
1 8160195 1 Piston rod
2 8160196 1 Piston
3 6091104 1 Locknut
4 Kit item 1 Cotter pin
5 1 Butt and tube - (not sold separately)
6 8160037 1 Gland
7 8160198 1 Gland cap
8 8160039 1 Nylon lock
9 8160038 1 Set screw
10 8160199 4 Bearing
11 8160131 6 Plug
12 Kit item 1 Piston ring - (not sold separately)
13 Kit item 1 T-seal - (not sold separately)
14 Kit item 1 O-ring - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 BU-washer - (not sold separately)
17 Kit item 1 U-cup - (not sold separately)
18 Kit item 1 Wiper - (not sold separately)
19 28160205 2 Plug
2 - 38 TB 42/50 – 01-97 through 01-01
10
5 4
3
12
2
1314 1
116
1516
1718
78 9
AWV00248
Cylinder, slave level - Rosenboom
item part no qty description
0074713 1 Cylinder, slave level - Rosenboom
6091260 1 Seal repair kit - (kit includes items 10 through 19)
1 1 Cylinder tube - (not sold separately)
2 6091258 1 Rod
3 6091255 1 Head gland cap
4 6091257 1 Head gland
5 6091256 1 Piston
6 6091259 1 Lock nut
7 5569835 1 Set screw
8 2502416 4 Bushing
9 6010794 2 Cartridge holding valve - (factory preset, do not reset)
10 Kit item 1 External snap ring - (not sold separately)
11 Kit item 1 O-ring - (not sold separately)
12 Kit item 1 O-ring - (not sold separately)
13 Kit item 1 Back-up ring - (not sold separately)
14 Kit item 1 T-seal - (not sold separately)
15 Kit item 1 Deep Z-seal - (not sold separately)
16 Kit item 1 Rod wiper - (not sold separately)
17 Kit item 1 Wearband - (not sold separately)
18 Kit item 2 Wearband - (not sold separately)
19 Kit item 1 Locking insert - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 39
106
14 18 145
11
8
9
12
8
17 15
16
34 12
13
719
AWV00290
Cylinder, slave level - Seabee
item part no qty description
0071486 1 Cylinder, slave level - Seabee
0072833 1 Seal repair kit - (kit includes items 11 through 20)
1 1 Case - (not sold separately)
2 8190036 1 Shaft
3 8190038 1 Piston
4 8190074 1 Head gland
5 8190123 1 Piston nut
6 8190124 1 Thrust plate
7 8190125 1 Set screw
8 2502416 4 Bearing
9 8190066 1 Bearing spacer, rod end
10 8190067 1 Bearing spacer, base end
11 Kit item 1 Wiper - (not sold separately)
12 Kit item 1 U-ring - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 1 Back-up - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 2 Back-up - (not sold separately)
17 Kit item 1 Piston seal - (not sold separately)
18 Kit item 2 O-ring - (not sold separately)
19 Kit item 2 Piston ring - (not sold separately)
20 Kit item 1 Cotter pin - (not sold separately)
21 6010120 1 Cartridge holding valve - (preset by factory, do not reset)
2 - 40 TB 42/50 – 01-97 through 01-01
1314
47
11
891 12
21
1516
20
810
519
317
18
62
21
AWV00208
Cylinder, steering - GBI
item part no qty description
0070239 1 Cylinder, steering - GBI
0070832 1 Seal repair kit - (kit includes items 12 through 19)
1 8070530 1 Rod
2 1 Tube - (not sold separately)
3 8070225 1 Retainer
4 8070527 1 Bearing
5 8070526 1 Piston
6 8070525 1 Spacer
7 8070300 1 Lock washer
8 8070301 1 Capscrew
9 8070502 1 Cotter pin
10 8070033 1 Nut
11 8070518 2 Bushing
12 Kit item 1 Nylon plug - (not sold separately)
13 Kit item 1 Back-up - (not sold separately)
14 Kit item 1 O-ring - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 2 Back-up - (not sold separately)
17 Kit item 1 O-ring - (not sold separately)
18 Kit item 1 U-ring - (not sold separately)
19 Kit item 1 Wiper - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 41
9
1015
16
513
14
4 123
19
611
171 2 18
78 AWV00289
Cylinder, steering - Green
item part no qty description
0070239 1 Cylinder, steering - Green
8070425 1 Seal repair kit - (kit includes items 11 through 17)
1 1 Cylinder barrel - (not sold separately)
2 8070421 1 Rod
3 8070420 1 Gland
4 8070419 1 Piston
5 8070280 1 Cap
6 6091066 1 Full lock nut
7 6091071 2 Set screw
8 6091058 2 Nylon ball
9 8070473 2 Bearing
10 8070833 1 Bearing spacer
11 Kit item 1 Oil seal - (not sold separately)
12 Kit item 1 O-ring - (not sold separately)
13 Kit item 2 Piston seal - (not sold separately)
14 Kit item 1 Rod seal - (not sold separately)
15 Kit item 1 Back-up - (not sold separately)
16 Kit item 1 Rod wiper - (not sold separately)
17 Kit item 1 Cotter pin - (not sold separately)
2 - 42 TB 42/50 – 01-97 through 01-01
6
13
4 3
1215
78
5
16
14
211117
910
AWV00299
Cylinder, steering - Prince
item part no qty description
0070239 1 Cylinder, steering - Prince
8160094 1 Seal repair kit - (kit includes items 11 through 18)
1 8160265 1 Piston rod
2 1 Butt and tube - (not sold separately)
3 8160267 1 Piston
4 8160268 1 Gland
5 8160095 1 Locknut
6 8160174 1 Cotter pin
7 8160131 2 Port plug
8 8160269 1 Rod and wiper cover
9 8160270 2 Bushing
10 8160271 1 Spacer
11 Kit item 1 Square wire retainer - (not sold separately)
12 Kit item 1 O-ring - (not sold separately)
13 Kit item 1 O-ring - (not sold separately)
14 Kit item 2 BU-washer - (not sold separately)
15 Kit item 1 O-ring - (not sold separately)
16 Kit item 1 BU-washer - (not sold separately)
17 Kit item 1 U-cup - (not sold separately)
18 Kit item 1 Wiper - (not sold separately)
TB 42/50 – 01-97 through 01-01 2 - 43
7
910
65
313
14
12
12
8
18
4
17
11
1615
AWV00247
Cylinder, steering - Rosenboom
item part no qty description
0074732 1 Cylinder, steering - Rosenboom
6091313 1 Seal repair kit - (kit includes items 9 through 19)
1 1 Tube - (not sold separately)
2 6091309 1 Rod
3 6091312 1 Head gland cap
4 6091310 1 Piston
5 6091290 1 Head gland
6 6091237 1 Locking nut
7 5569835 1 Set screw 5/16-18 x 1/4 inch long
8 2501616 2 Bushing
9 Kit item 1 Snap ring - (not sold separately)
10 Kit item 1 O-ring - (not sold separately)
11 Kit item 1 O-ring - (not sold separately)
12 Kit item 1 Square ring - (not sold separately)
13 Kit item 1 Back-up - (not sold separately)
14 Kit item 1 Deep Z-seal - (not sold separately)
15 Kit item 1 Piston seal - (not sold separately)
16 Kit item 1 Rod wiper - (not sold separately)
17 Kit item 1 Wearband - (not sold separately)
18 Kit item 1 Wearband - (not sold separately)
19 Kit item 1 Locking insert - (not sold separately)
2 - 44 TB 42/50 – 01-97 through 01-01
-B-
8
9
6
1518 124
110 5
17
2
3
167
19
14
13
11
AWV00371
Drive valve
item part no qty description
0070954 1 Drive valve
1 6010102 1 Valve, drive control - (includes items 2, 3, 4, 5 and 6)
28160028 1 Seal repair kit
2 8160029 1 Flow divider/combiner
3 8160027 1 Cartridge valve, 5 way
4 8160032 1 Cartridge relief valve - (preset by factory, do not reset)
5 8160030 1 Flow control valve
6 8160031 1 Check valve
7 5065712 3 Straight thread adapter
8 5037007 2 Swivel nut 90° elbow
9 5035307 3 Straight thread 90° elbow
10 5036105 1 Straight thread run tee
11 5065703 1 Straight thread adapter
12 5036805 1 Swivel nut branch tee
TB 42/50 – 01-97 through 01-01 2 - 45
1
2
3
4
5
9
9
9
10
12
7
8
7
8
7
11
AW00801054
6
Dual holding valve, platform rotation
item part no qty description
1 6010628 1 Dual holding valve, platform rotation
2 6010794 2 Cartridge holding valve - (preset by factory, do not reset)
0150563 1 Seal repair kit
3 6010640 2 Flow control cartridge
2 - 46 TB 42/50 – 01-97 through 01-01
C1 C2
V1 V2
1
22
3 3
AW6010628
Emergency power unit
item part no qty description
0072940 1 Emergency power unit
1 6020058 1 Emergency power motor/pump
2 5037006 1 Swivel nut 90° elbow
3 5035305 1 Straight thread 90° elbow
4 5065709 1 Straight thread adapter
TB 42/50 – 01-97 through 01-01 2 - 47
P
(OUT)
T
(IN)
3
4
2
1
AW0072940
Hydraulic pump and fittings
item part no qty description
0073496 1 Hydraulic pump and fittings
1 6020056 1 Hydraulic pump
8160071 1 Parker hydraulic pump seal repair kit
8160081 1 Replacement compensator - Parker pump
8180017 1 Rexroth hydraulic pump seal repair kit
8220082 1 Vickers hydraulic pump seal repair kit
8220090 1 Vickers hydraulic pump compensator
2 5065709 1 Straight thread adapter
3 5036503 1 Straight thread branch tee
4 5037006 1 Swivel nut 90° elbow
5 5038001 1 Beaded 90° elbow
6 5021504 1 Union check valve
7 5076106 1 Pipe thread adapter - (Parker and Vickers pumps only)
2 - 48 TB 42/50 – 01-97 through 01-01
1
3
4
2
5
6
7
OUTIN
AW0073496
Hydraulic warm-up valve
item part no qty description
0073072 1 Hydraulic warm-up valve
1 6010499 1 Solenoid valve
0073620 1 Seal repair kit
6010472 1 Replacement cartridge
3040473 1 Replacement solenoid, 12 volt DC
2 6010083 1 Shuttle valve
3 5065705 2 Straight thread adapter
4 5035318 2 Straight thread 90° elbow
5 5076301 1 Union
6 5037003 1 Swivel nut 90° elbow
TB 42/50 – 01-97 through 01-01 2 - 49
A
B
C
4
3
524
6
3
1
AW0073072
Motion control valve, drive
item part no qty description
0073023 1 Motion control valve, drive
1 6010251 1 Valve, drive motion control - (includes items 2, 3, and 4)
0073273 1 Seal repair kit
2 6010496 2 Counterbalance cartridge - (factory preset, do not reset)
3 6010497 2 Sequence valve cartridge - (factory preset, do not reset)
4 6010531 1 Shuttle valve
5 5035307 2 Straight thread 90° elbow
6 5065712 2 Straight thread adapter
7 5065703 1 Straight thread adapter
8 5037007 3 Swivel nut 90° elbow
9 5036703 1 Swivel nut run tee
10 5037003 1 Swivel nut 90° elbow
11 5036907 2 Swivel nut 45° elbow
2 - 50 TB 42/50 – 01-97 through 01-01
1
3
3
3
4
5
68
8
5
68
11
11
810
7
AW0073023
Motion control valve, turntable swing
item part no qty description
1 6010250 1 Motion control valve, turntable swing
2 6010256 2 Counterbalance valve cartridge - (preset by factory, do not reset)
3 6010321 2 Cartridge relief valve - (preset by factory, do not reset)
0150563 1 Seal repair kit
4 6010531 1 Shuttle valve
TB 42/50 – 01-97 through 01-01 2 - 51
V1 V2
2 2
1
3 3
4
AW6010250
Platform level holding valve
item part no qty description
0080357 1 Platform level holding valve
1 6010093 1 Dual holding valve, platform level
2 5065707 2 Straight thread adapter
3 5036505 2 Straight thread branch tee
4 5064001 2 Tube end reducer
5 5063905 2 Fitting nut
2 - 52 TB 42/50 – 01-97 through 01-01
1
22
3 54
35
4"C2"
"C1"
AW0080357
Platform rotator, Helac
item part no qty description
0070570 1 Platform rotator, TB 42 - (items 1 through 16)
0140490 1 Platform rotator, TB 50 - (items 1 through 17)
0073223 Seal repair kit - (kit includes items 12 through 16)
0074709 Bearing kit - (wear guides only, kit includes items 7, 9 and 11)
1 8080119 2 End cap
2 8080114 1 Housing, foot mounted
3 8080115 1 Pinion
4 8080099 2 Snap ring
5 8080100 1 Relief valve
6 8080116 2 Filler plug
7 Kit item 2 Wear guides
8 8080117 2 Shaft bearing
9 Kit item 1 Wear guides
10 8080118 2 Rack
11 Kit item 2 Wear guides
12 Kit item 2 Polypak seal
13 Kit item 2 O-ring
14 Kit item 2 Back-up
15 Kit item 2 O-ring
16 Kit item 2 Polypak seal
17 0140372 1 Stroke limiter (TB 50 only)
TB 42/50 – 01-97 through 01-01 2 - 53
56
4
3
2
1
131412
1110
1615
98
7
17
AWV00236
Platform rotator, Parker
item part no qty description
0070570 1 Platform rotator, TB 42 - (items 1 through 21)
0140370 1 Platform rotator, TB 50 - (items 1 through 24)
0071275 Seal repair kit - (kit includes items 13 through 21)
1 8080018 2 Rack bolt
2 8080016 2 End cap
3 8080015 2 Piston
4 8080040 2 Cylinder
5 8080060 1 Rack
6 8080039 1 Housing
7 0073281 8 Tie rod
8 8080041 8 Lock nut
9 8080061 1 Pinion
10 8080038 2 Pinion bushing
11 8080062 2 Snap ring
12 8080064 1 Relief valve
13 Kit item 2 O-ring - (not sold separately)
14 Kit item 2 Parbat seal - (not sold separately)
15 Kit item 2 O-ring - (not sold separately)
16 Kit item 2 O-ring - (not sold separately)
17 Kit item 2 Parbat seal - (not sold separately)
18 Kit item 2 Polypak seal - (not sold separately)
19 Kit item 2 O-ring - (not sold separately)
20 Kit item 2 Parbat seal - (not sold separately)
21 Kit item 1 O-ring - (not sold separately)
22 0140372 1 Stroke limiter - (before 1-13-01,TB 50 only)
0072521 1 Stroke limiter - (after 1-13-01, TB 50 only)
23 0140492 1 Spacer (TB 50 only)
24 5560331 2 Capscrew 1/4-20 x 1 inch long socket flat head
2 - 54 TB 42/50 – 01-97 through 01-01
TOP
87 6 15 5 13
14
1
4
2
1617
318
121120
1910
219
2423
22
AWV00237
Pressure manifold and fittings
item part no qty description
0072949 1 Pressure manifold and fittings
1 0110156 1 Pressure manifold
2 5035319 2 Straight thread 90° elbow
3 5035705 1 Straight thread 45° elbow
4 5075205 2 Hex head plug
5 5065705 1 Straight thread adapter
6 5037003 1 Swivel nut 90° elbow
7 5035305 1 Straight thread 90° elbow
8 5065709 2 Straight thread adapter
TB 42/50 – 01-97 through 01-01 2 - 55
1
1 2
3 4
8 9
5 6 7
22
8
45 3
7
6AW0072949
Pressure relief valve
item part no qty description
0073145 1 Pressure relief valve
1 6010258 1 Valve, pressure relief
2 5038805 1 Female adapter
3 5033610 1 Male adapter
2 - 56 TB 42/50 – 01-97 through 01-01
1
2
3
AW0073145
Reduced pressure valve
item part no qty description
0072952 1 Reduced pressure valve
1 6010247 1 Valve, pressure reducing - (includes items 2, 3, 4, 5 and 6)
2 6010261 1 Pressure reducing valve cartridge
3 6010264 1 Flow control 5-1/2 GPM
4 6010263 1 Flow control 2-1/2 GPM
5 6010460 1 Range valve
6010445 1 Valve cartridge
3040457 1 Solenoid, 12 volt DC
6 6010475 1 Blocking valve
6010442 1 Valve cartridge
3040457 1 Solenoid, 12 volt DC
7 5035306 1 Straight thread 90° elbow
8 5035305 2 Straight thread 90° elbow
9 5065707 1 Straight thread adapter
10 5065705 2 Straight thread adapter
11 5037003 1 Swivel nut 90° elbow
12 5035318 1 Straight thread 90° elbow
TB 42/50 – 01-97 through 01-01 2 - 57
7
8
1
2
34
56
10
1011
129
8
AW0072952
Return manifold and fittings
item part no qty description
0074764 1 Return manifold and fittings
1 0074763 1 Return manifold
2 5034705 2 Female 90° elbow
3 5036705 2 Swivel nut run tee
4 5037005 5 Swivel nut 90° elbow
5 5037008 1 Swivel nut 90° elbow
6 5063905 1 Fitting nut
7 5063906 1 Fitting nut
8 5064001 1 Tube end reducer
9 5064003 1 Tube end reducer
10 5089663 1 Magnetic plug
11 6010098 2 Pressure relief valve
2 - 58 TB 42/50 – 01-97 through 01-01
9
7
4 3
11
6 8 4
2
3
4
4
4
10 5
1
AW0074764
Relief valve
item part no qty description
0080448 1 Relief valve
1 6010159 1 Pressure relief valve - (factory preset, do not reset)
2 5034705 1 Female 90° elbow
3 5033610 1 Male adapter
TB 42/50 – 01-97 through 01-01 2 - 59
AW0080448
1
3
2
Sense line dump valve
item part no qty description
0072948 1 Sense line dump valve
1 6010499 1 Solenoid valve
0073620 1 Seal repair kit
6010472 1 Replacement cartridge
3040473 1 Replacement solenoid, 12 volt DC
2 5035318 1 Straight thread 90° elbow
3 5065705 2 Straight thread adapter
2 - 60 TB 42/50 – 01-97 through 01-01
A
C
B
1
3
3
2
AW0072948
Shuttle valve package
item part no qty description
0072945 1 Shuttle valve package
1 5035318 3 Straight thread 90° elbow
2 5036903 1 Swivel nut 45° elbow
3 5037003 1 Swivel nut 90° elbow
4 5065705 4 Straight thread adapter
5 5076301 4 Straight thread union
6 6010083 5 Shuttle valve
TB 42/50 – 01-97 through 01-01 2 - 61
EXTEND
EXTEND
DUMPVALVE
LEVEL/STEER
SWING
LIFT
DRIVE
1
3
4
5
6
1
5
5
5
4
4
4
1
2
AW0072945
Shuttle valve, rotation
item part no qty description
0070888 1 Shuttle valve, rotation
1 6010083 2 Shuttle valve
2 5076301 1 Union
3 5035318 2 Straight thread 90° elbow
4 5037003 1 Swivel nut 90° elbow
5 5065705 2 Straight thread adapter
2 - 62 TB 42/50 – 01-97 through 01-01
TO SHUTTLEVALVE SUB-ASSEMBLY
DRIVE
PLATFORMROTATION
PLATFORMROTATION
4
3
1
5
2
3
5
1
AW0070888
Electrical components
item part no qty description
1 0074177 1 Wire harness, turntable
2 3044704 1 Terminal strip, 4 circuit #10 stud
3 5560609 2 Machine screw #10-24 x 1/2 inch long truss head
4 987089 2 Washer #10 medium lock
5 5093008 2 Clamp
6 970049 3 Capscrew 1/4-20 x 1 inch long hex head grade 5
7 986019 3 Washer 1/4 medium flat
8 5560004 3 Nut 1/4-20 self locking
9 3044854 14 Terminal ring tongue insulated 12/10 wire
10 3046972 44 Terminal .188 tab female slip-on insulated 22/18 wire
11 3040046 1 Terminal .250 tab male slip-on fully insulated 22/18 wire
12 3040047 2 Terminal .250 tab female slip-on fully insulated 22/18 wire
13 5560038 4 Nut #10-32 self locking
14 5093010 1 Clamp
15 987099 1 Washer 1/4 medium lock
16 3044145 1 Terminal #8 stud insulated 22/18 wire
17 3044146 2 Terminal #10 stud insulated 22/18 wire
18 0074107 1 Upper control box, Cummins before 3-7-2000 & Ford - (see page 3-37 for parts breakdown)
0074182 1 Upper control box, Cummins after 3-7-2000 & Deutz - (see page 3-41 for parts breakdown)
19 0071800 1 Platform foot switch - (see page 3-15 for parts breakdown)
20 5093012 1 Clamp
3 - 2 TB 42/50 – 01-97 through 01-01
Page 3 - 3
Electrical components
Snorkel model TB 42/50DWG. 0074129
11 BLACK/RED
18/12 CONTROL WIRE NO. 1
WIRENO.
BRAND REXWIRE COLOR FUNCTION
WIRING BOXTERMINALS
RANGE ITEM 10
PLT. BOXTERMINALS
ITEM 10
12 RED LEVEL- DOWN ITEM 10 ITEM 10
13 RED/BLK LEVEL- UP ITEM 10 ITEM 10
14 ORANGE/BLK BOOM- EXTEND ITEM 10 ITEM 10
15 BROWN BOOM- RETRACT ITEM 10 ITEM 10
16 BLUE SPEED ITEM 10 ITEM 10
17 ORANGE DRIVE- FORWARD ITEM 10 ITEM 10
18 YELLOW/BLK DRIVE- REVERSE ITEM 10 ITEM 10
19 BROWN/BLK STEER- LEFT ITEM 10 ITEM 10
20 BLUE/BLK STEER- RIGHT ITEM 10 ITEM 10
21 YELLOW BOOM- DOWN ITEM 10 ITEM 10
22 BLACK BOOM- UP ITEM 10 ITEM 10
23 BLK/RED
18/19 CONTROL WIRE NO. 2
WIRENO.
BRAND REXWIRE COLOR FUNCTION
WIRING BOXTERMINALS
SWING- CCW ITEM 10
PLT. BOXTERMINALS
ITEM 10
24 RED SWING- CW ITEM 10 ITEM 10
25 RED/BLK THROTTLE ITEM 10 ITEM 10
26 ORANGE/BLK PLAT. ROT.- CW ITEM 10 ITEM 10
27 BROWN PLAT. ROT.- CCW ITEM 10 ITEM 10
28 BROWN/BLK SENSE LINE DUMP ITEM 10 ITEM 10
29 BLACK HORN ITEM 10 ITEM 10
100 BLUE BLOCK.VALVE ITEM 10 ITEM 11
125 YELLOW/BLK ITEM 17 ITEM 12
126 ORANGE ENG. KILL ITEM 17 ITEM 16
SPR BLUE/BLK
1 RED
12/8 POWER WIRE
WIRENO.
BRAND REXWIRE COLOR FUNCTION
WIRING BOXTERMINALS
PWRTO PLATFORM ITEM 9
PLT. BOXTERMINALS
ITEM 9
2 RED/BLK PWRTO PLATFORM
3 BLACK GROUND
4 YELLOW IGNITION
5 BLUE/BLK START
6 ORANGE EMER. POWER
110 BLUE 110- POWER
110 BROWN 110- NEUTRAL
ITEM 9 ITEM 9
ITEM 9 ITEM 9
ITEM 9 ITEM 9
ITEM 9 ITEM 9
ITEM 9 ITEM 9
------ ITEM 9
------ ITEM 9
73 YELLOW TILT ALARM ITEM 10 ITEM 12
SPR BLUE/RED
SPR ORANGE/RED
SPR YELLOW/RED
SPR BROWN/RED
SPR ORAGE/BLUE
SPR BLACK/BLUE
SPR RED/BLUE
18
19
14
CONTROL WIRE #1
CONTROL WIRE #2
POWER WIRE
FOOTSWITCH WIRE
UPPER CONTROL BOX
5678
5 6 7 8
GROUND CONTROLPANEL
BOOM SWITCH
LIFT/EXTEND CUT-OUTWIRES (FAR SIDE)
EXTEND HOSES (STANDARD)
16
20
715
2
13
3 4
HI-LO SPEED
BO
OM
SW
(RE
D)
1D
11A
70
34
70
34
11A
1D
34A
VIEW A-A
WIRE ROUTING FORROTATOR UNITS SHOWN
1WIRING BOX
A
A
POWER WIRE
TURNTABLE WIRE
ENGINE WIRE
CONTROL #1
CONTROL #2
WIRING BOX
AW0074129
Engine electrical, Cummins
item part no qty description
1 0074731 1 Lower controls, Cummins - (see page 3-16 for parts breakdown)
2 3020040 1 Tilt alarm sensor 5°
3 0074741 1 Wiring box, Cummins - (see page 3-30 for parts breakdown)
4 0074729 1 Wire harness, engine/lower controls - Cummins
5 3050004 4 Battery hold down bolt
6 3050002 2 Battery, 12 volt DC - 550 CCA
7 3050008 2 Battery hold down
8 0080484 2 Jumper wire
9 0080483 1 Jumper wire
10 0073051-99 1 Bracket, battery disconnect switch
11 0073089 1 Placard, battery disconnect switch
12 3020049 1 Switch, battery disconnect
13 3040269 2 Insulator boot
14 3040270 1 Insulator boot
15 3040268 2 Insulator boot
16 0073940 1 Battery wire
17 20082046 1 Actuator module - (included with engine)
18 0090430 1 Emergency power unit wire
19 0071568 1 Jumper wire
20 0072323 1 Jumper wire
21 3040506 1 Solenoid, 12 volt DC
22 974659 4 Machine screw #10-24 x 1/2 inch long round head
23 987089 4 Washer #10 medium lock
24 5093006 1 Clamp
25 5560341 4 Washer 1/4 star tooth lock
26 0181503-99 1 Bracket, tilt alarm
27 970029 10 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
28 5560004 4 Nut 1/4-20 self locking
29 987099 13 Washer 1/4 medium lock
30 986019 13 Washer 1/4 medium flat
31 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
32 5560033 2 Nut 3/8-16 self locking
33 970449 1 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
34 987119 1 Washer 3/8 medium lock
35 986299 1 Washer 3/8 medium flat
36 970049 4 Capscrew 1/4-20 x 1 inch long hex head grade 5
37 5093000 2 Clamp
38 0074730-99 2 Mounting bracket, wiring box
39 970259 2 Capscrew 5/16-18 x 1 inch long hex head grade 5
40 986269 2 Washer 5/16 medium flat
41 987109 2 Washer 5/16 medium lock
42 3040469 1 Relay, 12 volt DC
43 970219 3 Capscrew 5/16-18 x 1/2 inch long hex head grade 5
44 0081559 1 Jumper wire
45 0150545 1 Jumper wire
46 970939 2 Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5
47 986359 2 Washer 1/2 medium flat
48 987139 2 Washer 1/2 medium lock
49 984149 2 Nut 1/2-13 hex
3 - 4 TB 42/50 – 01-97 through 01-01
Page 3 - 5
Engine electrical
Cummins, sheet 1
Snorkel model TB 42/50
DETAIL A
A
B B
4
STARTER
FROM LOWERCTRL PANEL
TO WIRINGBOX
FUELPUMP
PRESSURESWITCH
TEMPSENS
RIGHT SIDE VIEWTURNTABLE
LEFT SIDE VIEW
TURNTABLE
CU B3.3 ENGINE
26
36
39
2528
40 41
2
1
4647
4849
3
2729
17
38
2927
2223
8
1011
3132
13
16
8
12
13
8 5
89
6
7
3334
35
16
24
37
2729
30
14
4
AW0074727-1
Page 3 - 6
Engine electrical
Cummins, sheet 2
Snorkel model TB 42/50
- ++-
VIEW B-B
EMERGENCY
POWER
UNIT
BATTERY
DISCONNECT
SWITCH
12V BATTERY GROUP
ALTERNATOR
B-POST
T
IG
NC
C
NO
PRESSURE SWITCH
TACH
56
164B
3C
3D
SENS
ENG TEMPSENSOR
STARTER
5A
57
8D
FUEL PUMPSOLENOID
CUMMINS B3.3 ENGINE
(EXHAUST SIDE)(INTAKE SIDE)
ENG TRAY(REF)
3B
3A
HOSE CLAMP FORENG WIRE ASSYROUTING(IN ENG TRAY ASSY)
CHASSISGROUND
878586
30
87A
5B
5A
6A
EPS/ANTI-RESTARTMODULE
EPS WIRE ASSY
TO LOWER CONTROLPANEL (SEE ITEM 1FOR WIRING)
ENG WIRE
(TO WIRING BOX)
(TO LOWER CONTROL PANEL)
3G
3F
5D
L
9
8 8 16
15
21
20
43
2930
18
42
3
4
8
AW0074727-2
Engine electrical, Deutz
item part no qty description
1 0074463 1 Lower controls before 6-28-99 - (see page 3-18 for parts breakdown)
0074586 1 Lower controls after 6-28-99 - (see page 3-21 for parts breakdown)
2 3020040 1 Tilt alarm sensor 5°
3 0074105 1 Wiring box - (see page 3-26 for parts breakdown)
4 0074580 1 Wire harness, engine/lower controls
5 3050004 4 Battery hold down bolt
6 3050002 2 Battery, 12 volt DC - 550 CCA
7 3050008 4 Battery hold down
8 0080484 4 Jumper wire
9 0080483 1 Jumper wire
10 0073051 1 Bracket, battery disconnect switch
11 0073089 1 Placard, battery disconnect switch
12 3020049 1 Switch, battery disconnect
13 3040269 2 Insulator boot
14 3040270 2 Insulator boot
15 3040268 4 Insulator boot
16 0073940 1 Battery wire
17 0151371 1 Jumper wire
18 0090430 1 Emergency power unit wire
19 0071568 1 Jumper wire
20 0072323 1 Jumper wire
21 3040506 2 Solenoid, 12 volt DC
22 0090319 1 Jumper wire
23 5093004 1 Clamp
24 5093006 4 Clamp
25 5560341 4 Washer 1/4 star tooth lock
26 0181503 1 Bracket, tilt alarm
27 970029 10 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
28 5560004 8 Nut 1/4-20 self locking
29 987099 10 Washer 1/4 medium lock
30 986019 10 Washer 1/4 medium flat
31 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
32 5560033 2 Nut 3/8-16 self locking
33 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
34 987119 2 Washer 3/8 medium lock
35 5560005 2 Washer 3/8 medium flat
36 970049 4 Capscrew 1/4-20 x 1 inch long hex head grade 5
37 5093000 2 Clamp
38 0070518 2 Wiring box mount bracket
39 970259 2 Capscrew 5/16-18 x 1 inch long hex head grade 5
40 986269 2 Washer 5/16 medium flat
41 987109 2 Washer 5/16 medium lock
42 0074579 1 Wire harness, alternator
43 970939 2 Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5
44 986359 4 Washer 1/2 medium flat
45 987139 2 Washer 1/2 medium lock
46 984149 2 Nut 1/2-13 hex
47 0074578 1 Jumper wire
48 3072118 1 Temperature sensor - (before 6-19-2000)
3070039 1 Temperature sensor - (after 6-19-2000)
49 5569837 1 Washer metric M18 copper
3 - 8 TB 42/50 – 01-97 through 01-01
Page 3 - 9
Engine electrical
Deutz, sheet 1
Snorkel model TB 42/50DWG. 0074472-1
STARTER
2
26
20
16
23
14
43
44
8
56789
333435
272930
4
3724 27 29 30 16
24
8
13
12
13
16
31 32
10
11
8
333435
3
27 29
1
44
45 4642729
38
39 40 41
25 28 36"A"
TYP 4PLACES
DRILL TAP 3/8-16 UNC-2BAS REQ'D FOR GOOD FITOF ITEM 8
DRILL &TAP1/4-20 UNC-2BTYP 4 PLACES
DRILL &TAP3/8-16 UNC-2B
DETAIL "A"
AW0074472-1
Page 3 - 10
Engine electrical
Deutz, sheet 2
Snorkel model TB 42/50 DWG. 0074472-2
3C
57
5A
ALT
B+
D+
B
164B
TACHW
164B
- + +-
12V BATTERY
55A
8D
56
164B
3C
OIL PSISWITCH
RUN
THROTTLE
ENGINE WIRING
3
3
6A 5B
5A
BATTERYDISCONNECT
SWITCH
TO LOWERCONTROLPANEL(SEE ITEM 1FOR WIRING)
STARTER
16
20
2219
1715
14
15
15
EMER POWERUNIT
42
15
18
EPS/ANTI-RESTARTWIRE ASSY
EPS/ANTIRESTARTMODULE
47
48
TO TEMP GAGE"S" TERMINAL
2121
AW0074472-249
Engine electrical, Ford
item part no qty description
1 0074464 1 Lower controls, Ford before 6-28-99 - (see page 3-22 for parts breakdown)
0074587 1 Lower controls, Ford after 6-28-99 - (see page 3-25 for parts breakdown)
2 0074105 1 Wiring box - (see page 3-26 for parts breakdown)
3 0074582 1 Wire harness, engine/lower controls - (before 1-29-2001)
0074919 1 Wire harness, engine/lower controls - (after 1-29-2001
4 3050002 1 Battery, 12 volt DC - 550 CCA
5 3050008 1 Battery hold down
6 3050004 2 Battery hold down bolt
7 0070698 1 Battery ground wire
8 0090317 1 Jumper wire
9 3020049 1 Switch, battery disconnect
10 0073089 1 Placard, battery disconnect switch
11 3040268 6 Insulator boot
12 0151371 1 Jumper wire
13 0072323 1 Jumper wire
14 0071568 1 Jumper wire
15 3040506 2 Solenoid, 12 volt DC
16 0070704 1 Battery wire
17 0073051 1 Bracket, battery disconnect switch
18 0080484 1 Jumper wire
19 0070518 2 Wiring box mount bracket
20 0090430 1 Emergency power unit wire
21 5093006 1 Clamp
22 5093002 1 Clamp
23 5093004 1 Clamp
24 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
25 5560033 2 Nut 3/8-16 self locking
26 970029 16 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
27 987099 12 Washer 1/4 medium lock
28 5560004 10 Nut 1/4-20 self locking
29 0181503 1 Bracket, tilt alarm
30 3020040 1 Tilt alarm sensor 5°
31 0074583 1 Alternator connector
32 1 Governor controller - (included with engine)
33 0074128 1 Mount plate, governor
34 986019 11 Washer 1/4 medium flat
35 970259 2 Capscrew 5/16-18 x 1 inch long hex head grade 5
36 0151372 1 Jumper wire
37 3040270 2 Insulator boot
38 5560341 1 Washer 1/4 star tooth lock
39 970049 6 Capscrew 1/4-20 x 1 inch long hex head grade 5
40 5560649 2 Machine screw #10-24 x 1 inch long truss head
41 5560034 2 Nut #10-24 self locking
42 987109 2 Washer 5/16 medium lock
43 986269 2 Washer 5/16 medium flat
44 984149 2 Nut 1/2-13 hex
45 986359 4 Washer 1/2 medium flat
46 970939 2 Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5
47 987139 2 Washer 1/2 medium lock
48 3072117 1 Temperature sensor - (before 6-19-2000)
3070035 1 Temperature sensor - (after 6-19-2000)
49 3040452 1 Insulator boot
3 - 12 TB 42/50 – 01-97 through 01-01
Page 3 - 13
Engine electrical
Ford, sheet 1
Snorkel model TB 42/50
13
TO STARTER
57
TO BATTERYDISC. SWITCH
18
15
11 VIEW B-B
DETAIL"A"
16
11
STARTER
1211
1120
5B6A
22
34 27 26
34272621
B B
EMERGENCYPOWER UNIT
37
4 5
6
8
28 27 26
7
A
19
2826
27 26
2
5A
35 42 43
29
28 38 39
30
36
23262734
9
10
17
11
16
8
24 25
11
26 27 34
37
1416
TO BATTERYDISCONNECT SWITCH
132 33 40 41
44 45 47
45 46
28 39
AW0074471-1
Page 3 - 14
Engine electrical
Ford, sheet 2
Snorkel model TB 42/50
SENS
TACH
57
B+
EMERGENCYPOWER UNIT
5A
5B6A
333
77B80D
77A
5C
164B
56
5A
80D
78
3C
3
C NC
80C
A2
A1
EMERGENCYPOWER UNIT
50
GROUNDCONTROL
PANEL
GOVERNORCONTROLLER
3
20
16
36
TO BATTERYDISCONNECT
SWITCH
EMERGENCYPOWER RELAY
SPARK MODULE
START RELAY
13
49
STARTER
CRANKPOSITIONSENSOR
OIL PRESSURESWITCH
CHOKE
CARBURATORCONNECTIONS
ACTUATOR
DUAL FUEL(TIE BACK)
DUAL FUEL(TIE BACK)
DISTRIBUTOR
ENGINE COOLANTSENSOR
WIRING BOX
EPS MODULE
ALTERNATOR
31
48
AW0074471-2
Platform foot switch
item part no qty description
0071800 1 Platform foot switch
1 3020021 1 Foot switch
3020037 1 Replacement switch, Square D switch
3020038 1 Replacement switch, Linemaster switch
2 0070596 1 Wire harness, platform foot switch
3 3040116 1 Connector
4 3040110 1 Locknut
5 0070967 1 Corrosion inhibitor
6 0060373 1 Jumper strap - (used on Square D switch only)
TB 42/50 – 01-97 through 01-01 3 - 15
234
1
C
C
NO
NO
NC
NC
10 9 8
5
Foot switch wiring shown forSquare D switch
Foot switch wiring shown forLinemaster switch
8
10
9
2B2A1A1B
6
AW0071800
Lower controls, Cummins
item part no qty description
0074731 1 Lower controls, Cummins
1 0074405-99 1 Mount box
2 0074504 1 Placard, lower controls
3 3070003 1 Ammeter
4 3070040 1 Temperature gauge
5 5093004 1 Clamp
6 3020016 4 Switch, toggle
7 3020081 2 Switch, toggle
8 3020018 1 Switch, toggle
9 3020013 1 Switch, toggle
10 3020087 1 Switch, keyed start
8030044 1 Replacement key
11 3020020 1 Switch, emergency stop push/pull
3040194 1 Replacement switch knob
12 3020048 1 Switch, toggle
13 0240483 2 Jumper wire
14 0070753 2 Jumper wire
15 0070747 3 Jumper wire
16 0070730 3 Jumper wire
17 0070742 1 Jumper wire
18 0070746 2 Jumper wire
19 0071541 1 Jumper wire
20 0070735 1 Jumper wire
21 0181104 1 Jumper wire
22 0074577 1 Wire harness, EPS
23 300489 1 Terminal strip, 6 circuit #10 stud
24 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
25 986019 1 Washer 1/4 medium flat
26 5560004 1 Nut 1/4-20 self locking
27 5560649 2 Machine screw #10-24 x 1 inch long truss head
28 5560034 2 Nut #10-24 self locking
3 - 16 TB 42/50 – 01-97 through 01-01
Page 3 - 17
ENGINE PROTECTIONSYSTEM
30 SECTIMEDELAY FORSTARTING
TURN ENGINESWITCH OFFTHENTORESET
BOOMEXTENSION
OUT IN
MAIN BOOMELEVATION
DN
UP
PLATFORM
GROUND
SELECTORSWITCH
PLATFORMROTATION
CW CCW
PLATFORMLEVEL
UP
DN
EMERGENCYPOWER
GROUNDOPERATION
DOWN FOREMERGENCYOPERATION
UP FORGROUND
OPERATIONEMERGENCY
STOP
OFF
ON
START
MASTER
FAST
SLOW
ENGINESPEED
0074504
CW CCW
TURNTABLESWING
SENS
164
TEMPGAUGE
3
G
S I
164B
8D
167
126
T3
T2
T1
SENS
TACH
3C
164
3
167
126
TACH
3C
100
28A
SELECTORSWITCH
PLATFORMLEVEL
EXT/RET
MAIN BOOMELEV
PLATFORMROTATE
SWING
ENGINESPEED
GROUNDOPERATIONS
EMERPOWER
EMERGENCYSTOPSWITCH
STARTSWITCH
STRT
BATT
ACC
AMMETER
31
6
1A
56 57
1
5 5C
4
4A
1B
21
22
1514
12
26 27
13
24 23
8D
164B
2728
23 4
12
3
6
6
7
11
1
9
2
2425
26
5
10
14
22
13
15
18
17
18
19
15
16
16
1614
20
21
13
15
AW0074731
Lower controls
Cummins
Snorkel model TB42/50
Lower controls, Deutz before 6-28-99
item part no qty description
0074463 1 Lower controls, Deutz before 6-28-99
1 0074405 1 Mount box
2 0074504 1 Placard, lower controls
3 3070003 1 Ammeter
4 3020093 1 Switch, magnetic
5 3070023 1 Temperature gauge
6 5093004 1 Clamp
7 3020016 4 Switch, toggle
8 3020081 2 Switch, toggle
9 0071541 1 Jumper wire
10 3020018 1 Switch, toggle
11 3020013 1 Switch, toggle
12 3020087 1 Switch, keyed start
8030044 1 Replacement key
13 3020020 1 Switch, emergency stop push/pull
3040194 1 Replacement switch knob
14 3011601 1 Wire, 16 gauge single conductor x 60 inch long
15 0151813 2 Diode wire
16 0070735 1 Jumper wire
17 3020048 1 Switch, toggle
18 0181104 1 Jumper wire
19 0111512 1 Jumper bar
20 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
21 986019 1 Washer 1/4 medium flat
22 5560004 1 Nut 1/4-20 self locking
23 0074179 1 Wire harness, engine/lower controls
24 0240483 2 Jumper wire
25 0070753 2 Jumper wire
26 0070747 2 Jumper wire
27 3040082 1 Terminal .250 tab male slip-on fully insulated 16/14 wire
28 0070730 4 Jumper wire
29 0070742 1 Jumper wire
30 0070746 2 Jumper wire
31 3040083 1 Terminal .250 tab female slip-on fully insulated 16/14 wire
32 3044160 2 Terminal #10 stud insulated 16/14 wire
3 - 18 TB 42/50 – 01-97 through 01-01
Page 3 - 19
Lower controls
Deutz before 6-28-99
Snorkel model TB 42/50DWG. 0074463
2
354
20
17
12
11
INCLUDEDWITH ITEM 4
7
10
7
13
2324
13
2726
12
14 15
164
3C
8D
22
21
1B
4A
4
5C5
1
126
5756
1A
6
31
BLACK
WHITE
BLACK
RE
D
(TIE BACK)
MAGNETICSWITCH
ENGINETEMPERATURE
GAUGEAMMETER
ACC
BATT
STRT
STARTSWITCH
EMERGENCYSTOPSWITCH
EMERPOWER
GROUNDOPERATIONS
ENGINESPEED
SWING
PLATFORMROTATE
MAIN BOOMELEV
EXT/RET
PLATFORMLEVEL
28
26
30
29
28
24
18
SELECTORSWITCH
28A
G NO NC S B
19
167
15
36
25
32
24
26
28
28
1427
23
100
3
9
1
30
8
25
6
21 22
23
AW0074463
Page 3 - 20
Lower controls
Deutz after 6-28-99
Snorkel model TB 42/50 DWG. 0074586
2
35
20
17
12
11
7
10
7
2324
13 2726
12
14 15
164
22
21
1B
4A
4
5C5
1
5756
1A
6
31
ENGINETEMPERATURE
GAUGEAMMETER
ACC
BATT
STRT
STARTSWITCH
EMERGENCYSTOPSWITCH
EMERPOWER
GROUNDOPERATIONS
ENGINESPEED
SWING
PLATFORMROTATE
MAIN BOOMELEV
EXT/RET
PLATFORMLEVEL
28
26
27
29
28
24
18
SELECTORSWITCH
28A
19
25
26
28
28
100
3
23
G
S I
164B
TIE BACKT1 &T2
164BTOTEMPSENSOR
23
1
144
27
25
24
80
167
126
T3
T2
T1
SENS
TACH
3C
164
3
80
167
126
TACH
3C
16
15
9
8
13
6
21 22
AW0074586
Lower controls, Deutz after 6-28-99
item part no qty description
0074586 1 Lower controls, Deutz after 6-28-99
1 0074405 1 Mount box
2 0074504 1 Placard, lower controls
3 3070003 1 Ammeter
4 5560034 2 Nut #10-24 self locking
5 3072120 1 Temperature gauge - (before 6-19-2000)
3070041 1 Temperature gauge - (after 6-19-2000)
6 5093004 1 Clamp
7 3020016 4 Switch, toggle
8 3020081 2 Switch, toggle
9 5560649 2 Machine screw #10-24 x 1 inch long truss head
10 3020018 1 Switch, toggle
11 3020013 1 Switch, toggle
12 3020087 1 Switch, keyed start
8030044 1 Replacement key
13 3020020 1 Switch, emergency stop push/pull
3040194 Replacement switch knob
14 300489 1 Terminal strip, 6 circuit #10 stud
15 0074578 1 Jumper wire
16 0074577 1 Wire harness, EPS
17 3020048 1 Switch, toggle
18 0181104 1 Jumper wire
19 0070735 1 Jumper wire
20 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
21 986019 1 Washer 1/4 medium flat
22 5560004 1 Nut 1/4-20 self locking
23 0071541 1 Jumper wire
24 0240483 2 Jumper wire
25 0070735 2 Jumper wire
26 0070747 2 Jumper wire
27 0070746 2 Jumper wire
28 0070730 4 Jumper wire
29 0070742 1 Jumper wire
TB 42/50 – 01-97 through 01-01 3 - 21
Lower controls, Ford before 6-28-99
item part no qty description
0074464 1 Lower controls, Ford before 6-28-99
1 0074405 1 Mount box
2 0074504 1 Placard, lower controls
3 3070003 1 Ammeter
4 3020093 1 Switch, magnetic
5 3070020 1 Temperature gauge
6 5093004 1 Clamp
7 3020016 4 Switch, toggle
8 3020081 2 Switch, toggle
9 0071541 1 Jumper wire
10 3020018 1 Switch, toggle
11 3020013 1 Switch, toggle
12 3020087 1 Switch, keyed start
8030044 1 Replacement key
13 3020020 1 Switch, emergency stop push/pull
3040194 1 Replacement switch knob
14 3011601 1 Wire, 16 gauge single conductor x 72 inch long
15 0151813 2 Diode wire
16 0070735 1 Jumper wire
17 3020048 1 Switch, toggle
18 0181104 1 Jumper wire
19 0111512 1 Jumper bar
20 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
21 986019 1 Washer 1/4 medium flat
22 5560004 1 Nut 1/4-20 self locking
23 3040047 1 Terminal .250 tab female slip-on fully insulated 22/18 wire
24 0240483 2 Jumper wire
25 0070753 3 Jumper wire
26 0070747 2 Jumper wire
27 3040082 1 Terminal .250 tab male slip-on fully insulated 16/14 wire
28 0070730 4 Jumper wire
29 0070742 1 Jumper wire
30 0070746 2 Jumper wire
31 3044160 2 Terminal #10 stud insulated 16/14 wire
3 - 22 TB 42/50 – 01-97 through 01-01
Page 3 - 23
Lower controls
Cummins/Ford before 6-28-99
Snorkel model TB 42/50DWG. 0074464
2
354
620
21
22
17
12
11
INCLUDEDWITH ITEM 4
7
10
7
13
2324
13
2726
12
14 15
164
3C
80
22
21
1B
4A
4
5C5
1
126
5756
1A
6
31
BLACK
WHITE
BLACK
RE
D
(TIE BACK)
MAGNETICSWITCH
ENGINETEMPERATURE
GAUGEAMMETER
ACC
BATT
STRT
STARTSWITCH
EMERGENCYSTOPSWITCH
EMERPOWER
GROUNDOPERATIONS
ENGINESPEED
SWING
PLATFORMROTATE
MAIN BOOMELEV
EXT/RET
PLATFORMLEVEL
25
28
26
30
29
28
24
18
SELECTORSWITCH
28A
G NO NC S B
19
167
15
36
25
32
24
26
28
28
1327
23
100
3
80C
80A
9
1
30
8
AW0074464
Page 3 - 24
Lower controls
Cummins/Ford after 6-28-99
Snorkel model TB 42/50 DWG. 0074587
8
12
20 21 22
2
1
6
11
7
10
7
4914 5 3
17
13
8
SENS
80C
80A
164
TEMP.GE
3
G
S I
164B
80
167
126
T3
T2
T1
SENS
TACH
3C
164
3
TIE BACKT1 &T3
164B
80
167
126
TACH
3C
100
28A
SELECTORSWITCH
PLAT.LEVEL
EXT/RET
MAIN BOOMELEV.
PLAT.ROT.
SWING
ENGINESPEED
GRD.OPERATIONS
EMER.POWER
EMERGENCYSTOPSWITCH
STARTSWITCH
STRT
BATT
ACC
AMMETER
31
6
1A
56 57
1
5 5C
4
4A
1B
21
22
1514
12
26 27
13
24 23
28
24
26
19
19
19
25
16
26
30
15
24
19
18
27
23
25
AW0074578
Lower controls, Ford after 6-28-99
item part no qty description
0074587 1 Lower controls, Ford after 6-28-99
1 0074405 1 Mount box
2 0074504 1 Placard, lower controls
3 3070003 1 Ammeter
4 5560034 2 Nut #10-24 self locking
5 3070040 1 Temperature gauge
6 5093006 1 Clamp
7 3020016 4 Switch, toggle
8 3020081 2 Switch, toggle
9 5560649 2 Machine screw #10-24 x 1 inch long truss head
10 3020018 1 Switch, toggle
11 3020013 1 Switch, toggle
12 3020087 1 Switch, keyed start
8030044 1 Replacement key
13 3020020 1 Switch, emergency stop push/pull
3040194 1 Replacement switch knob
14 300489 1 Terminal strip, 6 circuit #10 stud
15 0181104 1 Jumper wire
16 0070735 1 Jumper wire
17 3020048 1 Switch, toggle
18 0071541 1 Jumper wire
19 0070730 4 Jumper wire
20 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
21 986019 1 Washer 1/4 medium flat
22 5560004 1 Nut 1/4-20 self locking
23 0070742 1 Jumper wire
24 0240483 2 Jumper wire
25 0070753 3 Jumper wire
26 0070747 2 Jumper wire
27 0070746 2 Jumper wire
TB 42/50 – 01-97 through 01-01 3 - 25
Wiring box
item part no qty description
0074105 1 Wiring box
1 0074111 1 Wiring box, drilled
2 0074115 1 Wiring box panel - (see page 3-34 for parts breakdown)
3 3040116 1 Connector
4 3040110 4 Connector locknut
5 3040295 2 Connector
6 0070967 1 Corrosion inhibitor
7 3040301 1 Hole plug 7/8 inch diameter
8 3045278 1 Flanged electrical outlet with cover
9 974709 1 Machine screw #10-24 x 1 inch long round head
10 984009 8 Nut #6-32 hex
11 3040285 1 Connector
12 3040188 1 Relay, 12 volt DC
13 5560716 1 Machine screw #10-24 x 3/8 inch long truss head
14 0071561 1 Jumper wire
15 974239 6 Machine screw #6-32 x 1/2 inch long round head
16 986159 8 Washer #6 medium flat
17 5560703 1 Washer #10 star tooth lock
18 5093001 1 Clamp
19 984049 1 Nut #10-24 hex
20 5560034 6 Nut #10-24 self locking
21 987349 6 Washer #6 medium lock
22 3040386 1 Connector
23 3040118 1 Extension with gasket
24 3040121 4 Close-up plug
25 0070921 1 Placard, 125 volts 15 amps
26 3030117 1 EPS anti-restart module - (before 6-19-2000)
3030122 1 EPS anti-restart module - (after 6-19-2000)
27 0070732 1 Jumper wire
28 0090621 5 Jumper wire
29 0181112 5 Jumper wire
30 3040387 1 Connector locknut
31 0074120 3 Jumper wire
32 5560707 4 Machine screw #10-32 x 3/8 inch long pan head
33 0071583 2 Jumper wire
34 5560609 3 Machine screw #10-24 x 1/2 inch long truss head
35 3070001 1 Hour meter
36 3040252 2 Circuit breaker, 15 amp capacity
37 3040069 1 Circuit breaker, 25 amp capacity
38 0074384 1 Decal set, relays/amps
39 3040287 1 Relay, 12 volt DC
40 5560038 4 Nut #10-32 self locking
41 3044704 1 Terminal strip, 4 circuit #10 stud
42 0152609 1 Decal, terminal strip
43 986009 1 Washer #10 medium flat
44 0074112 1 Wire harness, wiring box internal
45 0111735 1 Placard, circuit breaker
46 3040469 3 Relay, 12 volt DC
47 5569003 1 Grommet
48 987089 1 Washer #10 medium lock
49 986019 1 Washer 1/4 medium flat
3 - 26 TB 42/50 – 01-97 through 01-01
Page 3 - 27
Wiring box
sheet 1
Snorkel model TB 42/50DWG. 0074105-1
FARSIDE
TILTAUX
THROTTLE MAINRUN
"THROTTLE"--NEARSIDE
"RUN"--NEARSIDE
"MAIN"--NEARSIDE
15 15 25
MEDIUMTHROTTLE
HIGHTHROTTLE
RUN
A
A
VIEW A-A
B
B
3
126
5C
5
125
VIEW B-B
18/12 CONTROLWIRE #1
18/12 CONTROLWIRE #2
12/8 POWER
TURNTABLEWIRE ASSY
ENGINE/GRDCONTROL WIRE
41
42
40
13 20 49 4318
2013
179
40
19
20
48
10 16 8 23 24
25
38
38
38
45
54
47
22 30
14
45 34
35
36
52
37
52
38
46
2034
3838
12
3915 16 21 10
2
32
38
1
6
26
38
74 11
AW0074105-1
Page 3 - 28
Wiring box
sheet 2
Snorkel model TB 42/50 DWG. 0074105-2
167
167
164
164
3
3
167
5C
3100 28B
100B
100B
126
38
167
38
3 3
3
3
3
126
5C
28B
10025A
38
5 2
8
ANTI-RESTARTRELAY
1B
55B
55A
164
125
125
5
5C
126
3
4A
1A
BLOCKING VALVERELAY
RUNTHROTTLE MAIN
HOURMETER
5 2
7
BA
3614
97BA
(-)(+)
3
38
1B
1A
3
4A
164
125
55B
25A
55A
RUN87A
30
87
86
85
HI THROTTLE
87A
30
87
86
85
MIDTHROTTLE
87A
30
87
86
85
AUX TILT
100B
3
7D
1D
1B
55B
55A
164
6
4A
4
2
1
1A
28
70
27
26
25
24
23
22
21
20
19
18
17
15
14
13
12
11
100
38
74
73
167
28B
34
25A
11A
164B
87A
30
87
86
8587A
30
87
86
85
29
29
31
33
28
27
44
29
29
29
28
AW0074105-2
Wiring box, Cummins
item part no qty description
0074741 1 Wiring box, Cummins
1 0074111 1 Wiring box, drilled
2 0074115 1 Wiring box panel - (see page 3-34 for parts breakdown)
3 3040116 1 Connector
4 3040110 4 Connector locknut
5 3040295 2 Connector
6 0070967 1 Corrosion inhibitor
7 5560667 4 Machine screw #10-24 x 3/8 inch long pan head
8 3045278 1 Flanged electrical outlet with cover
9 974639 2 Machine screw #10-24 x 3/8 inch long hex head
10 984009 8 Nut #6-32 hex
11 3040285 1 Connector
12 3040188 1 Relay, 12 volt DC
13 5560716 1 Machine screw #10-24 x 3/8 inch long truss head
14 0071561 1 Jumper wire
15 974239 6 Machine screw #6-32 x 1/2 inch long round head
16 986159 8 Washer #6 medium flat
17 5560703 1 Washer #10 star tooth lock
18 5093000 1 Clamp
19 984049 1 Nut #10-24 hex
20 5560034 6 Nut #10-24 self locking
21 987349 6 Washer #6 medium lock
22 3040386 1 Connector
23 3040118 1 Extension with gasket
24 3040121 4 Close-up plug
25 0070921 1 Placard, 125 volts 15 amps
26 3030122 1 EPS anti-restart module
27 0070732 1 Jumper wire
28 0090621 5 Jumper wire
29 0181112 5 Jumper wire
30 3040387 1 Connector locknut
31 0074120 3 Jumper wire
32 5560707 4 Machine screw #10-32 x 3/8 inch long pan head
33 0071583 2 Jumper wire
34 5560609 3 Machine screw #10-24 x 1/2 inch long truss head
35 3070001 1 Hour meter
36 3040252 2 Circuit breaker, 15 amp capacity
37 3040069 1 Circuit breaker, 25 amp capacity
38 0074384 1 Decal set, relays/amps
39 3040287 1 Relay, 12 volt DC
40 5560038 4 Nut #10-32 self locking
41 3044704 1 Terminal strip, 4 circuit #10 stud
42 0152609 1 Decal, terminal strip
43 986009 1 Washer #10 medium flat
44 0074112 1 Wire harness, wiring box internal
45 0111735 1 Placard, circuit breaker
46 3040469 3 Relay, 12 volt DC
47 5569003 1 Grommet
48 987089 1 Washer #10 medium lock
49 986019 1 Washer 1/4 medium flat
50 974709 1 Machine screw #10-24 x 1 inch long round head
3 - 30 TB 42/50 – 01-97 through 01-01
Page 3 - 31
Wiring box, Cummins
after 3-7-2000, sheet 1
Snorkel model TB 42/50DWG. 0074741-1
FARSIDE
TILTAUX
THROTTLE MAINRUN
"THROTTLE"--NEARSIDE
"RUN"--NEARSIDE
"MAIN"--NEARSIDE
15 15 25
MEDIUMTHROTTLE
HIGHTHROTTLE
RUN
A
A
VIEW A-A
B
B
3
126
5C
5
125
VIEW B-B
18/12 CONTROLWIRE #1
18/12 CONTROLWIRE #2
12/8 POWER
TURNTABLEWIRE ASSY
ENGINE/GRDCONTROL WIRE
179
40
19
20
48
38
46
2034
38 38
12
3839
2
1
32
15 16 21 10
26
6
10 16 8 23 24
42
41
13 20
40
18
13 20 49 43
25
5237
52
3635
38 38
38
45
45 3 4
4 11
22 307 51
47
45
14
38
AW0074741-1
Page 3 - 32
Wiring box, Cummins
after 3-7-2000, sheet 2
Snorkel model TB 42/50 DWG. 0074741-2
167
167
164
164
3
3
167
5C
3100 28B
100B
100B
126
38
167
38
3 3
3
3
3
126
5C
28B
10025A
38
5 2
8
ANTI-RESTARTRELAY
1B
55B
55A
164
125
125
5
5C
126
3
4A
1A
BLOCKING VALVERELAY
RUNTHROTTLE MAIN
HOURMETER
5 2
7
BA
3614
97BA
(-)(+)
3
38
1B
1A
3
4A
164
125
55B
25A
55A
RUN87A
30
87
86
85
HI THROTTLE
87A
30
87
86
85
MIDTHROTTLE
87A
30
87
86
85
AUX TILT
100B
3
7D
1D
1B
55B
55A
164
6
4A
4
2
1
1A
28
70
27
26
25
24
23
22
21
20
19
18
17
15
14
13
12
11
100
38
74
73
167
28B
34
25A
11A
164B
87A
30
87
86
8587A
30
87
86
85
31
33
44
27
29
29
29
29
29
28
28
AW0074741-2
Wiring box panel
item part no qty description
0074115 1 Wiring box panel
1 0072950 1 Wiring box panel, drilled
2 3044712 1 Terminal strip, 12 circuit #10 stud
3 3040433 1 Terminal strip, 12 circuit .188 tab slip-on
4 0074116 1 Decal, power
5 0074119 1 Decal, terminal strip
6 0074118 1 Decal, control
7 5560703 1 Washer #10 star tooth lock
8 3040469 2 Relay, 12 volt DC
9 3040057 1 Terminal strip, 18 circuit .188 tab slip-on
10 0150488 1 Diode holder
3040108 1 Replacement diode
11 5560038 18 Nut #10-32 self locking
12 974279 4 Machine screw #6-32 x 3/4 inch long round head
13 984049 5 Nut #10-24 hex
14 974689 1 Machine screw #10-24 x 3/4 inch long round head
15 974729 1 Machine screw #10-24 x 1-1/4 inch long round head
16 5560034 2 Nut #10-24 self locking
17 5560609 4 Machine screw #10-24 x 1/2 inch long truss head
18 987089 5 Washer #10 medium lock
19 987349 4 Washer #6 medium lock
20 0074117 1 Decal, diode
21 0073631 1 Diode stand off
22 0110918 1 Diode wire - (includes 3040108 diode)
23 0070681 1 Diode wire - (includes 3040108 diode)
24 0070682 2 Diode wire - (includes 3040108 diode)
25 0181110 2 Diode wire - (includes 3040108 diode)
26 0070724 2 Jumper wire
27 0070711 1 Jumper wire
28 0170335 1 Diode wire - (includes 3040108 diode)
29 0112164 1 Diode wire - (includes 3040108 diode)
30 0152603 1 Jumper wire
31 0070719 2 Jumper wire
32 0090622 2 Jumper wire
33 0090975 2 Jumper wire
34 0071555 1 Jumper wire
35 0081560 1 Jumper wire
3 - 34 TB 42/50 – 01-97 through 01-01
Upper control box, Cummins and Ford
item part no qty description
0074107 1 Upper control box, Cummins and Ford
1 0074131 1 Control box
2 0180846 1 Placard, upper control box front
3 0072446 1 Placard, upper control box top
4 3040068 1 Circuit breaker, 20 amp capacity
5 3020090 1 Switch, anti-restart
6 3040116 3 Connector
7 3040110 5 Connector locknut
8 3040378 1 Controller, lift/swing - (see page 3-50 for parts breakdown)
9 3040377 1 Controller, drive/steer - (see page 3-48 for parts breakdown)
10 3020016 2 Switch, toggle
11 3020081 1 Switch, toggle
12 3020020
3040194
1 Switch, emergency stop push/pull
Replacement switch knob
13 3020013 2 Switch, toggle
14 5560648 1 Machine screw #10-24 x 3/4 inch long truss head
15 5560034 3 Nut #10-24 self locking
16 0070663 1 Decal, power
17 5560038 14 Nut #10-32 self locking
18 3044710 1 Terminal strip, 10 circuit #10 stud
19 3040057 1 Terminal strip, 18 circuit .188 tab slip-on
20 0070662 1 Decal, control
21 974279 2 Machine screw #6-32 x 3/4 inch long round head
22 986159 2 Washer #6 medium flat
23 987349 2 Washer #6 medium lock
24 984009 2 Nut #6-32 hex
25 3040285 1 Connector
26 3040469 1 Relay, 12 volt DC
27 3040535 3 Circuit breaker, 3 amp capacity
28 480652 1 Siren, tilt alarm
29 0070967 1 Corrosion inhibitor
30 0072530 1 Decal, danger electrical hazard
31 0070758 1 Jumper wire
32 0072761 1 Wire harness, upper control box power
33 0074132 1 Wire harness, upper control box control
34 3040295 1 Connector
35 3020018 1 Switch, toggle
36 974219 4 Machine screw #6-32 x 3/8 inch long round head
37 7190001 1 Gasket, weatherproof x 72 inch long
38 0060373 1 Jumper strap
39 0070922 1 Placard, platform rotation
40 0072857 1 Jumper wire
41 0072388 1 Jumper wire
42 0070747 4 Jumper wire
43 0070746 3 Jumper wire
44 0070753 2 Jumper wire
45 0070517 3 Jumper wire
46 0070712 4 Jumper wire
47 0181029 1 Jumper wire
48 0090621 1 Jumper wire
49 0071546 2 Jumper wire
Parts list continued on next page
TB 42/50 – 01-97 through 01-01 3 - 37
Upper control box, Cummins and Ford
item part no qty description
50 0070711 1 Jumper wire
51 0240483 1 Jumper wire
52 0070759 1 Jumper wire
53 986009 1 Washer #10 medium flat
54 0090622 1 Jumper wire
55 0181103 1 Jumper wire
56 5560703 1 Washer #10 star tooth lock
57 5560649 1 Machine screw #10-24 x 1 inch long truss head
58 0151816 1 Jumper wire
59 3040411 1 Mini siren, engine alarm
60 974679 3 Machine screw #10-24 x 5/8 inch long round head
61 987089 2 Washer #10 medium lock
62 984049 2 Nut #10-24 hex
63 5569711 1 Grommet
3 - 38 TB 42/50 – 01-97 through 01-01
Page 3 - 39
Upper control box
Cummins and Ford, sheet 1
Snorkel model TB 42/50DWG. 0074107-1
110 VOLTPOWERTO
PLATF
1 10
11 28
PLATFORMROTATOR
CW CCW
EXT
RET
BOOM DRIVE
THROTTLE RANGE LEVEL EMERPOWER
EMERGENCYSTOP
18/19CONTROL
FOOTSWITCH18/12 CONTROL
12/8 POWER
1312
3511
3
10
8
1
305
52 28 60 61 62
27
24
9
59
12
10
29
725
67
26
15 60
63
18
17734
67
67
156153565716 14 15 20
39
37
19
21 22 23 24
AW0074107-1
Page 3 - 40
Upper control box
Cummins and Ford, sheet 2
Snorkel model TB 42/50 DWG. 0074107-2
85
86
87
3087A
125
NOLNONCR NCNO
A
+
-
X
B
R
DR
IVE
19
20
18
16
17
69
14
15
B X - + A
SWING
LIF
T
B
X
-
+
A
3
23
24
21
68
22
67
25
THROTTLE
RANGE
11
EMERSTOP
10
1B
100
LEVEL
12
9
28
13
EMERPOWER
4
4C
6
PLATFORMROTATION CW
100
+
-
ENGINEKILLALARM
1B
69
68
67
28
27
26
24
23
22
21
20
19
18
17
16
15
14
13
12
11
3 4 6 9 10
4C
BAT
ACC
ST
IGN
ANTI-RESTART
TILTALARM
-
4242
+
3146
46
46
52
32
50
46
47
55
51
65
5817
43
42
42
38
33
49
54
44
44
41
43
40
45
43
AW0074107-2
Upper control box, Deutz
item part no qty description
0074182 1 Upper control box, Deutz
1 0074131 1 Control box
2 0180846 1 Placard, upper control box front
3 0072446 1 Placard, upper control box top
4 3040068 1 Circuit breaker, 20 amp capacity
5 3020090 1 Switch, anti-restart
6 3040116 4 Connector
7 3040110 5 Connector locknut
8 3040378 1 Controller, lift/swing - (see page 3-50 for parts breakdown)
9 3040377 1 Controller, drive/steer - (see page 3-48 for parts breakdown)
10 3020016 2 Switch, toggle
11 3020080 1 Switch, toggle
12 3020020
3040194
1 Switch, emergency stop push/pull
Replacement switch knob
13 3020013 2 Switch, toggle
14 5560648 1 Machine screw #10-24 x 3/4 inch long truss head
15 5560034 2 Nut #10-24 self locking
16 0070663 1 Decal, power
17 5560038 14 Nut #10-32 self locking
18 3044710 1 Terminal strip, 10 circuit #10 stud
19 3040057 1 Terminal strip, 18 circuit .188 tab slip-on
20 0070662 1 Decal, control
21 974279 2 Machine screw #6-32 x 3/4 inch long round head
22 986159 2 Washer #6 medium flat
23 987349 2 Washer #6 medium lock
24 984009 2 Nut #6-32 hex
25 986009 1 Washer #10 medium flat
26 5560703 1 Washer #10 star tooth lock
27 3040535 3 Circuit breaker, 3 amp capacity
28 480652 1 Siren, tilt alarm
29 0070967 1 Corrosion inhibitor
30 0072530 1 Decal, danger electrical hazard
31 5560649 1 Machine screw #10-24 x 1 inch long truss head
32 0072761 1 Wire harness, upper control box power
33 0072762 1 Wire harness, upper control box control
34 3040295 1 Connector
35 3020018 1 Switch, toggle
36 974219 4 Machine screw #6-32 x 3/8 inch long round head
37 7190001 1 Gasket, weatherproof x 72 inch long
38 0070758 1 Jumper wire
39 0070922 1 Placard, platform rotation
40 0072857 1 Jumper wire
41 0072388 1 Jumper wire
42 0070747 3 Jumper wire
43 0070746 3 Jumper wire
44 0070753 2 Jumper wire
45 0071517 1 Jumper wire
46 0070712 4 Jumper wire
47 0181029 1 Jumper wire
48 5569711 1 Grommet
49 0071546 2 Jumper wire
Parts list continued on next page
TB 42/50 – 01-97 through 01-01 3 - 41
Upper control box, Deutz
item part no qty description
50 0070711 1 Jumper wire
51 0240483 1 Jumper wire
53 0151816 1 Jumper wire
54 3040411 1 Mini siren, engine alarm
55 974679 2 Machine screw #10-24 x 5/8 inch long round head
56 987089 2 Washer #10 medium lock
57 984049 2 Nut #10-24 hex
3 - 42 TB 42/50 – 01-97 through 01-01
Page 3 - 43
Upper control box
Deutz, sheet 1
Snorkel model TB 42/50DWG. 0074182-1
1 10
11
28
110 VOLTPOWERTO
PLATF
PLATFORMROTATOR
CW CCW
EXT
RET
BOOM DRIVE
THROTTLE RANGE LEVEL EMERPOWER
EMERGENCYSTOP
18/19CONTROL
FOOTSWITCH
18/12 CONTROL
12/8 POWER
3
13 12 35 11
76
67
29
67
17
18
734 48
67
152526315657
16
19
21 22 23 24
37
2014 15
1
305
52
28 53 54 55
2
27
4
10
39
8
12
59
9
10
AW0074182-1
Page 3 - 44
Upper control box
Deutz, sheet 2
Snorkel model TB 42/50 DWG. 0074182-2
NOLNONCR NCNO
A
+
-
X
B
R
DR
IVE
19
20
18
16
17
69
14
15
B X - + A
SWING
LIF
T
B
X
-
+
A
3
23
24
21
68
22
67
25
THROTTLE
RANGE
11
EMERSTOP
10
1B
100
LEVEL
12
9
28
13
EMERPOWER
4
4C
6
PLATFORMROTATION CW
100
+
-
ENGINEKILLALARM
1B
69
68
67
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
3 4 6 9 10
4C
BAT
ACC
ST
IGN
ANTI-RESTART
TILTALARM
-
4242
+
44 40
45
41
43
44
43
52
32
50
46
47
46
51
3846 58
46
17
43
42
49
33
AW0074182-2
Boom switch, drive speed
item part no qty description
0071801 1 Boom switch, drive speed
1 3020019 1 Switch
2 0070598 1 Wire harness, drive speed boom switch
3 3040187 1 Connector
4 3040070 1 Connector locknut
TB 42/50 – 01-97 through 01-01 3 - 45
3
4 1
2
16A/70
1D
NO
NO
C
C
NC
NC34
11A
1D
16
A/7
0
11A
34
AW0071801
GFCI 110 volt power
item part no qty description
1 3040252 1 Circuit breaker, 15 amp capacity
2 3044854 1 Terminal ring tongue insulated 12/10 wire
3 0071582 1 Jumper wire
4 3040624 1 Receptacle, GFCI outlet - 20 amp
5 3040397 2 Terminal #8 spade 12/10 wire
6 3040691 1 Connector
7 0074368 1 Cable, 110 volt power to platform - (used on aluminum platforms only)
8 3040116 1 Connector
9 3040110 1 Locknut
10 3044072 2 Terminal butt connector insulated 12/10 wire
11 3044836 1 Terminal ring tongue insulated 12/10 wire
12 0074379 1 Electrical box, drilled
13 3040625 1 Cover, GFCI outlet
14 0074369 1 Cable, 110 volt power to platform - (used on steel platforms only)
15 978629 2 Capscrew 1/4-20 x 1/2 inch long hex head self tapping
3 - 46 TB 42/50 – 01-97 through 01-01
GFCI 110 volt power
TB 42/50 – 01-97 through 01-01 3 - 47
BRASS
SILVER GREEN
BLACKWHITE
GREEN
Aluminum platform
1
412
13
15
6 7
1110
9
8
Steel platform
1
412
13
15
14
11109
8
6
To platform
110 volt outlet on platform
1
2 3
4
5
AWA07034
Controller, Drive/steer
item part no qty description
3040377 1 Controller, drive/steer
1 2660002 1 Knob
2 3040086 1 Shaft
3 3040146 1 Boot
4 3040169 1 Boot clamp ring
5 3020033 6 Microswitch
6 8150005 2 Spring return with housing
7 8150004 2 Spring return bolt
8 8150003 1 Casting, modified
9 3040271 4 Bushing
10 3040073 1 Drive gear
11 3040072 1 Slave gear
12 3040392 1 Pot with bracket and connector
13 3040394 1 Circuit board
3 - 48 TB 42/50 – 01-97 through 01-01
Controller, Drive/steer
TB 42/50 – 01-97 through 01-01 3 - 49
A
A View A–A
A
+-XBR
5
6
7
82
9
1011
7
3
2
1
}
}
To P.C.
board
To P.C.
board
4
12
13
5
5
AWV00211
Controller lift/swing
item part no qty description
3040378 1 Controller, lift/swing
1 2660002 1 Knob
2 3040086 1 Shaft
3 3040146 1 Boot
4 3040169 1 Boot clamp ring
5 3020033 4 Microswitch
6 8150005 2 Spring return with housing
7 8150004 2 Spring return bolt
8 8150003 1 Casting, modified
9 3040271 4 Bushing
10 3040073 2 Drive gear
11 3040072 2 Slave gear
12 3040392 2 Pot with bracket and connector
13 3040393 2 Circuit board
3 - 50 TB 42/50 – 01-97 through 01-01
Controller lift/swing
TB 42/50 – 01-97 through 01-01 3 - 51
View A–A
A
+-XBR
13
A
A
6
7
82
12
1011
9
5
}
}
To P.C.
board
To P.C.
board
3
2
1
13
A + X B R-
45
5
AWV00212
AC generator mounting
item part no qty description
1 0151471 1 AC generator - (see page 4-5 for parts breakdown)
2 5037003 2 Swivel nut 90° elbow
3 0073543 1 Slide pad
4 0111287 1 1/4 inch hydraulic hose
5 3020048 1 Switch, toggle
6 0151459 1 Placard, AC generator
7 0073544 1 Cable, 110 volt power AC generator
8 5093008 2 Clamp
9 970909 2 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5
10 5560039 2 Nut 1/2-13 self locking
11 970009 2 Capscrew 1/4-20 x 1/2 inch long hex head grade 5
12 987099 2 Washer 1/4 medium lock
13 5064005 1 Tube end reducer
14 3040452 1 Insulator boot
15 3044146 1 Terminal #10 stud insulated 22/18 wire
16 3040046 3 Terminal .250 tab male slip-on fully insulated 22/18 wire
17 3044852 1 Terminal ring tongue insulated 12/10 wire
18 0090757 2 Terminal ring tongue insulated 12/10 wire
19 0070747 3 Jumper wire
20 0073542 2 Jumper wire
21 0071844 1 Jumper wire
22 0140398 1 Jumper wire
23 0101247 1 1/2 inch hydraulic hose
24 5036706 1 Swivel nut run tee
25 0111287 1 1/4 inch hydraulic hose
26 0100422 1 3/8 inch hydraulic hose
27 5036705 1 Swivel nut run tee
28 3011801 1 Wire, 16 gauge single conductor x 180 inch long
29 3090019 1 Flexgard tube, 72 inch long
30 3040047 1 Terminal .250 tab female slip-on fully insulated 22/18 wire
4 - 2 TB 42/50 – 01-97 through 01-01
Page 4 - 3
AC generator mounting
Snorkel model TB 42/50DWG. 0073541
8 11 12
A
A
910
3
VIEW A-A
6
5
LH SIDE VIEW OFUPPER CONTROL BOX
MACH
GEN
1630
WIRE BOX
BOOM CONTROLWIRE #2
169 169
2829
MOTOR
HYD ACGENERATOR
CENTERPOST
-8
23
27
SENSEP
TESTLEVEL
STR EXT
TANK
SHIFT
REDUCED PRESSUREVALVE PACKAGE
TO "P" (EXTEND VALVE)
26
24
-6
SENSE LINEDUMP VALVE
25
14
15
2
-4-4
4
169 SPSM
P
HYD ACGEN
VALVE
25
9
5
2017 19
21
20
19
MACH
GENTOP
FOOTSWITCHWIRE ASSY
4 9 10
22
100 9
28
LEVEL13
INTERNAL WIREASSY
25 28
28
UPPER CONTROL BOX
AW0073541
Page 4 - 4
AC generator
Snorkel model TB 60 DWG. 0151471
9
10
5
7
17218
4
8
3
181
16
11 14 1915
12
6
1911
18 13
1911
Generator shaft and motormust line-up for propercoupling installation. 13
AW0151471
AC generator
item part no qty description
0151471 1 AC generator
1 3080001 1 Generator, AC hydraulic powered
2 0151457 1 Mount plate
3 7240012 1 Coupling
4 0151458 1 Motor mounting angle
5 6030029 1 Hydraulic motor, AC generator
8020018 1 Seal repair kit
6 0151469 1 Bracket, valve mounting
7 0152831 1 AC generator valve - (see page 2-24 for parts breakdown)
8 0151484 1 Coupling cover
9 0151470 1 1/2 inch hydraulic tube
10 5035306 1 Straight thread 90° elbow
11 5560031 18 Nut 5/16-18 self locking
12 5035320 1 Straight thread 90° elbow
13 5560033 8 Nut 3/8-16 self locking
14 970299 2 Capscrew 5/16-18 x 2 inch long hex head grade 5
15 970269 8 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5
16 970369 8 Capscrew 5/16-18 x 1 inch long hex head grade 5
17 970499 4 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5
18 986299 12 Washer 3/8 medium flat
19 986269 30 Washer 5/16 medium flat
TB 42/50 – 01-97 through 01-01 4 - 5
Air line to platform
item part no qty description
1 5240002 1 Hose reel
2 0081104 1 Air hose, 54 feet - 6 inch long
3 5550021 3 Cable guide, 4 roller
4 0080749 2 Cable guide bracket, base boom
5 0080752 1 Cable guide bracket, intermediate boom
6 5093006 2 Clamp
7 0080754 2 Mounting bar
8 0080762 1 Hose bracket
9 0080759 1 Angle
10 970849 2 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
11 970426 10 Capscrew 3/8-16 x 7/8 inch long hex head grade 5
12 986359 4 Washer 1/2 medium flat
13 987119 14 Washer 3/8 medium lock
14 5093012 1 Clamp
15 5560039 4 Nut 1/2-13 self locking
16 970909 2 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5
17 970049 5 Capscrew 1/4-20 x 1 inch long hex head grade 5
18 970489 4 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5
19 986019 3 Washer 1/4 medium flat
20 5560004 5 Nut 1/4-20 self locking
21 5093010 2 Clamp
22 5560082 1 Trim lock, 1/4 inch x 4 inch long
4 - 6 TB 42/50 – 01-97 through 01-01
Page 4 - 8
Dual fuel
Ford VSG engine
Snorkel model TB 42/50 DWG. A07085A
4
1918
20
ENGINE WIREASSY
(REF)80
80A
TERMINAL STRIP(GND CNTRL PANEL)
FOR MACHINES WITH EPS SYSTEM
DUAL FUELSELECTORSWITCH77B
77A
78
80C
DUAL FUELSELECTORSWITCH
CHOKE
FUEL SHUTOFFSOLENOIDGAS SHUT
OFF VALVE
FILTERLOCK
VACUUMSWITCH
80C
5C
77A
77B
78
80D
80C
77B
77A
78
80C
BSNCNOG
5
9
1
172
111316
6
8
7
14
3
101215
MANETIC SWITCH
FOR MACHINES WITH MAGNETIC SWITCH
AWA07085A
Dual fuel, Ford VSG engine
item part no qty description
1 0070969 1 Bracket, LP gas cylinder - (includes left and right hand brackets)
2 0070974 1 Coupler, female LPG
3 0074136 1 Dual fuel engine, Ford VSG - (see page 4-12 for parts breakdown)
4 0080668 1 Relief valve mount bracket
5 0081441 1 Placard, caution liquid withdrawal
6 0090483 1 LP gas fuel hose
7 0090492 1 Placard, dual fuel switch
8 0090493 1 Decal, dual fuel instructions
9 0101724 1 LP gas fuel hose
10 970369 1 Capscrew 5/16-18 x 1 inch long hex head grade 5
11 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
12 986269 1 Washer 5/16 medium flat
13 986299 8 Washer 3/8 medium flat
14 3020017 1 Switch, toggle
15 5560031 1 Nut 5/16-18 self locking
16 5560033 4 Nut 3/8-16 self locking
17 9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity
18 Kit item 1 Hose adapter - (included in dual fuel kit 0151599)
19 Kit item 1 Bulkhead tee - (included in dual fuel kit 0151599)
20 Kit item 1 Hydrostatic relief valve - (included in dual fuel kit 0151599)
TB 42/50 – 01-97 through 01-01 4 - 9
LP fuel, Ford VSG engine
item part no qty description
1 0074137 1 LP fuel engine, Ford VSG - (see page 4-14 for parts breakdown)
2 0090483 1 LP gas fuel hose
3 0080668 1 Relief valve mount bracket
4 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99)
9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99)
5 Kit item 1 Hose adapter - (included in LP fuel kit 0151599)
6 Kit item 1 Bulkhead tee - (included in LP fuel kit 0151599)
7 Kit item 1 Hydrostatic relief valve - (included in LP fuel kit 0151599)
8 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (included in LP fuel kit 0151599)
9 Kit item 1 Connector - (included in dual fuel kit 0151599)
10 0080676 1 LP gas fuel hose
11 0070974 1 Coupler, female LPG
12 0070969 1 Bracket, LP gas cylinder - (includes left and right hand brackets)
13 970259 1 Capscrew 5/16-18 x 1 inch long hex head grade 5
14 987109 1 Washer 5/16 medium lock
15 984089 1 Nut 5/16-18 hex
16 970469 8 Capscrew 3/8-16 x 1 inch long hex head grade 5
17 984109 8 Nut 3/8-16 hex
18 986299 8 Washer 3/8 medium flat
19 987119 8 Washer 3/8 medium lock
20 0081441 1 Placard, caution liquid withdrawal
21 0090757 1 Jumper wire
22 5550040 2 Clamp - (metal cowling machines only before 12-29-99)
4 - 10 TB 42/50 – 01-97 through 01-01
Page 4 - 11
LP fuel
Ford VSG engine
Snorkel model TB 42/50DWG. A07087A
2
1
8
1112
12
4
20
69
3
5
7
10
131415
16171819
TOP VIEW OF AIR INTAKE SYSTEM(PLASTIC COWLING)
TOP VIEW OF AIR INTAKE SYSTEM(METAL COWLING)
FILTERLOCK
G NO NC S B
80C
78
77A
77B
TIE BACK
80C
5C
77A
77B
78
80D
80C
FOR MACHINES WITHEPS SYSTEM
80A80
FOR MACHINES WITHMAGNETIC SWITCH
21
522
5
TIE BACK
77B
77A
78
80C
AWA07087A
Dual fuel engine, Ford VSG
item part no qty description
0074136 1 Duel fuel engine, Ford VSG
1 0073990 1 Engine, Ford VSG
2 0151899 1 Dual fuel kit, liquid withdrawal - (kit includes items 3 through 11)
3 Kit item 1 Regulator - (not sold separately)
4 Kit item 1 Filter lock - (not sold separately)
5 Kit item 1 Street 3/8 NPT 45° elbow - (not sold separately)
6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)
7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)
8 Kit item 1 Street 1/8 NPT 90° elbow - (not sold separately)
9 Kit item 1 Hose adapter - (not sold separately)
10 Kit item 1 Hose adapter - (not sold separately)
11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)
12 3044146 1 Terminal #10 stud insulated 22/18 wire
13 3040083 1 Terminal .250 tab female slip-on fully insulated 16/14 wire
14 5090011 1 Nipple 1/8 NPT brass
15 5090024 1 Vacuum fitting 1/8 NPT brass straight
16 5039601 2 Splice
17 5039501 2 Beaded 90° elbow
18 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long
19 5090044 1 Vacuum line tee
20 5550010 8 Clamp
21 5010007 1 Vacuum hose x 9 inch long
22 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
23 987099 2 Washer 1/4 medium lock
24 7630335 1 Fuel shutoff
25 5560038 1 Nut #10-32 self locking
26 5550030 2 Clamp - (10-13-97 to 12-29-99)
27 5090035 1 Vacuum fitting
28 7630327 1 Hose 2 inch flame resistant x 4 inch long - (10-13-97 to 12-29-99)
29 5090026 6 Clamp
30 3020054 1 Vacuum switch - (included with engine)
8130005 1 Replacement switch
31 5230005 1 Gasoline fuel shut-off valve
4 - 12 TB 42/50 – 01-97 through 01-01
Dual fuel engine, Ford VSG
TB 42/50 – 01-97 through 01-01 4 - 13
1
18
20
20
16
16
17
VIEW OF BOTTOMREGULATOR FITTINGSLOOKING FROMTOP
20
20
22
TOP VIEW OFSPARK CONTROLMODULE
19
21
30
6
41317
7
5
8
3
15
9
3112
24
14
CL
29
10
28
11
20
27
23
25
20
26
AWA07053B
LP fuel engine, Ford VSG
item part no qty description
0074137 1 LP fuel engine, Ford VSG
1 0073990 1 Engine, Ford VSG
2 0151899 1 LP fuel kit, liquid withdrawal - (kit includes items 3 through 11)
3 Kit item 1 Regulator - (not sold separately)
4 Kit item 1 Filter lock - (not sold separately)
5 Kit item 1 Street 3/8 NPT 45° elbow - (not sold separately)
6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)
7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)
8 Kit item 1 Street 1/8 NPT 90° elbow - (not sold separately)
9 Kit item 1 Hose adapter - (not sold separately)
10 Kit item 1 Hose adapter - (not sold separately)
11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)
12 7710013 1 Pipe plug 1/8 NPT square head
13 3040083 1 Terminal .250 tab female slip-on fully insulated 16/14 wire
14 5090024 1 Vacuum fitting 1/8 NPT brass straight
15 5039601 2 Splice
16 5039501 2 Beaded 90° elbow
17 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long
18 5090044 1 Vacuum line tee
19 5550010 8 Clamp
20 5010007 1 Vacuum hose, 3/16 inch diameter x 9 inch long
21 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
22 987099 2 Washer 1/4 medium lock
23 5550030 2 Clamp - (before 12-29-99)
24 7630327 1 Hose 2 inch flame resistant x 4 inch long - (before 12-29-99)
25 5090026 6 Clamp
26 3020054 1 Vacuum switch - (included with engine)
8130005 1 Replacement switch
27 7630309 1 Fuel pump close out plate - (replaces fuel pump)
4 - 14 TB 42/50 – 01-97 through 01-01
LP fuel engine, Ford VSG
TB 42/50 – 01-97 through 01-01 4 - 15
1
17
19
19
15
16
16
19
19
21
18
20
26
6
4
1316
7
5
8
3
14
9
CL
25
10
24
11
19
27
12
22
23
19
AWA07088A
Air inlet heater, Deutz
item part no qty description
1 7630215 1 Air inlet heater kit
8040135 1 Replacement glow plug
2 3040506 1 Solenoid, 12 volt DC
3 3011001 1 Wire, 10 gauge single conductor x 144 inch long
4 3011601 1 Wire, 16 gauge single conductor x 72 inch long
5 0071568 1 Jumper wire
6 3040268 3 Insulator boot
7 3040161 3 Terminal 5/16 stud insulated 8 gauge wire
8 0082064 1 Placard, heater instructions
9 3090006 1 Flexgard tube, 84 inch long
10 3042263 1 Terminal #10 stud insulated 8 gauge wire
11 3044142 1 Terminal #6 stud insulated 22/18 wire
12 3020080 1 Switch, toggle
13 0073781 1 Jumper wire
4 - 16 TB 42/50 – 01-97 through 01-01
STBAT
IGN
MASTERSWITCH
ENGINESPEED
FAST
SLOW
TURNTABLESWING
CCWCW
UP
DN
JIBBOOM
OFF
ON
START
MASTER
LIFT/SWINGCIRCUIT
BREAKER
3
0082064
MANIFOLD HEATERHOLD SWITCH ON FORAPPROX. 60 SECONDS
START ENGINE
4
1211
13
3
7
6
6
7
5
2
39
1610
AW0082058
Engine block heater
item part no qty description
1 7630338 1 Engine block heater with cord, Ford VSG engine
7630762 1 Engine block heater with cord, Cummins 3.3 engine
2 0181634 1 Decal, engine block heater
TB 42/50 – 01-97 through 01-01 4 - 17
Yoke
Locking screw
Heater installation position
1 - install with element pointeddown as shown
Ford VSG engine
2
1 - install with element pointeddown as shown
Cummins 3.3 engine
2
AW0074263
Hydraulic warm-up
item part no qty description
1 0073072 1 Hydraulic warm-up valve - (see page 2-49 for parts breakdown)
2 0070908 1 1/4 inch hydraulic hose
3 0020283 1 1/4 inch hydraulic hose
4 0070768 1 1/4 inch hydraulic hose
5 5036703 2 Swivel nut run tee
6 0071792 1 Placard, warm-up switch
7 3020013 1 Switch, toggle
8 0070730 1 Jumper wire
9 3011601 1 Wire, 16 gauge single conductor x 72 inch long
10 0071793 1 Decal, hydraulic warm-up instructions
11 970159 2 Capscrew 1/4-20 x 3-1/2 inch long hex head grade 5
12 0111477 1 Diode wire
13 3044161 1 Terminal #10 stud insulated 16/14 wire
14 3044159 1 Terminal #8 stud insulated 16/14 wire
4 - 18 TB 42/50 – 01-97 through 01-01
Page 4 - 19
Hydraulic warm-up
Snorkel model TB 42/50DWG. 0073065
87 6
10
12
14
Accumulator
To pressure manifold
4
3
2
To pumpWarm-up
dump valveSense line
dump valve
From shuttles
Shuttlevalve
Schematic diagram
11
3
5
From shuttles
2
9
13
1
5
4
From pressure
manifold
AW0073065
Page 4 - 20
Tow package
Snorkel model TB 42/50 DWG. 0072198
13
1
1320
4
17 184
17
18
B
B
A
A
SECTION A-A
FUEL TANK
3
2
19
10
7 9
6
11
5
12
15 16
8
8
21
14
SECTION B-B
44
PLATFORMROTATOR
AW0072198
Tow package
item part no qty description
1 0072214 1 Tow bar
2 0072215 1 Tow bar steering arm
3 0072216 1 Towing pin
4 0072224 2 Tow bar storage cradle
5 0072225 1 Float valve
6 5037006 1 Swivel nut 90° elbow
7 5037005 1 Swivel nut 90° elbow
8 5036705 2 Swivel nut run tee
9 5036706 1 Swivel nut run tee
10 0070775 2 1/4 inch hydraulic hose
11 0070791 1 1/2 inch hydraulic hose
12 0072226 1 Bracket, float valve
13 0072203 2 Decal, towing instructions
14 0082164 1 Decal, danger do not ride
15 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
16 987109 2 Washer 5/16 medium lock
17 5560647 2 Capscrew 1/2-13 x 5 inch long hex head grade 5
18 5560039 2 Nut 1/2-13 self locking
19 5580002 1 Snapper pin
20 0082160 1 Decal, danger tow package
21 0082203 1 Decal, danger crushing hazard
TB 42/50 – 01-97 through 01-01 4 - 21
Head lights
item part no qty description
1 3064414 1 Light, flood with round base
2 974709 9 Machine screw #10-24 x 1 inch long round head
3 5560034 9 Nut #10-24 self locking
4 3011601 1 Wire, 16 gauge single conductor x 120 inch long
5 3090006 1 Flexgard tube, 120 inch long
6 3040038 1 Fuse holder, in-line
7 3040039 1 Fuse, 10 amp capacity
8 5093000 1 Clamp
9 3044158 1 Terminal #6 stud insulated 16/14 wire
10 3040114 1 Connector, in-line 16/14 wire
11 3040071 3 Butt connector insulated 16/14 wire
12 986009 1 Washer #10 medium flat
4 - 22 TB 42/50 – 01-97 through 01-01
1
11
1
23
23
12
8 45
1 1
11 11
101167
549
4A
Lower controlsselector switch
Wiring diagramAW0071739
Horn
item part no qty description
1 3026027 1 Switch, push button
2 7140092 1 Switch seal
3 0071269 1 Placard, horn
4 5560655 2 Pop rivet #AD32-ABS
5 3040128 1 Horn relay, 12 volt DC
6 3040127 1 Horn, 12 volt DC
7 0071557 1 Jumper wire
8 0070733 2 Jumper wire
9 0070759 1 Jumper wire
10 0070760 1 Jumper wire
TB 42/50 – 01-97 through 01-01 4 - 23
2929
H
B
S
1
29A
29
HORN
Upper control box
12
34
Control
wire #2
6
5
Wiring box
terminal strip
Wiring box
7
8
9
10 AW0071270
Isolation valve
item part no qty description
1 6010494 1 Ball valve, 1/2 NPT
2 6010498 1 Ball valve, 1-1/2 NPT
3 7740014 1 Close nipple 1/2 NPT
4 7740110 1 Close nipple 1-1/4 NPT
5 7720604 1 Reducer bushing 3/4 x 1/2
6 0070927 1 1/2 inch hydraulic hose
4 - 24 TB 42/50 – 01-97 through 01-01
AWA07055B
3
25
6
14
Motion alarm, drive
item part no qty description
1 3040129 1 Motion warning alarm, standard
3040462 1 Motion warning alarm, UL approved
2 0081422 1 Mount angle - (used with UL approved warning alarm only)
3 0073642 1 Jumper wire
4 0073071 1 Jumper wire
5 3040046 2 Terminal .250 tab male slip-on fully insulated 22/18 wire
6 3040082 1 Terminal .250 tab male slip-on fully insulated 16/14 wire
7 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
8 987099 4 Washer 1/4 medium lock
9 986019 4 Washer 1/4 medium flat
10 3044162 1 Terminal 1/4 stud insulated 16/14 wire
TB 42/50 – 01-97 through 01-01 4 - 25
NC NOC
NC NOC
NCNOC
C
NO
NC
DR
IVE
STEER
B
X
-
+
A
39
39
39 39
R
Wiring box
Drive controller
Upper control box
Standard motion alarm UL approved motion alarm
12
78
9
1
789
10
6
3
5
5
4
AW0073066
Platform lights
item part no qty description
1 0072004 1 Light bracket
2 5560648 2 Machine screw #10-24 x 3/4 inch long truss head
3 5560034 2 Nut #10-24 self locking
4 5569003 1 Grommet
5 3040038 1 Fuse holder, in-line
6 3040039 1 Fuse, 10 amp capacity
7 3060008 2 Light, platform
8 3020013 1 Switch, toggle
9 3044161 1 Terminal #10 stud insulated 16/14 wire
10 3044158 3 Terminal #6 stud insulated 16/14 wire
4 - 26 TB 42/50 – 01-97 through 01-01
Upper control boxterminal strip
56
9
10
77
4
108
1
23
4
Upper control boxFront view
4
78 7
AW0072012
Sandblast kit for metal cowling
item part no qty description
1 0072108 1 Turntable cover
2 0100172 1 Decal, Snorkel brand logo
3 0071699 1 Mounting bracket
4 0080679 1 Air inlet tube
5 0071983 1 Bellows, lift cylinder - (before 6-04-1999)
0071999 1 Bellows, lift cylinder - (after 6-04-1999)
6 0071982 2 Bellows, level cylinders - (slave and master level, 1 each - before 6-04-1999)
0071998 2 Bellows, level cylinders - (slave and master level, 1 each - after 6-04-1999)
7 5550040 1 Clamp
8 5550030 2 Clamp
9 5550105 1 Clamp
10 5550060 2 Clamp
11 970449 4 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
12 984089 4 Nut 5/16-18 hex
13 987109 4 Washer 5/16 medium lock
14 970449 4 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
15 987119 4 Washer 3/8 medium lock
16 5560708 1 Pop rivet #AD46-ABS
17 0074075 1 Ducted inlet - (used on Deutz diesel only)
18 5560137 6 Speed nut 5/16-18 with captive nut
19 970259 6 Capscrew 5/16-18 x 1 inch long hex head grade 5
20 986269 6 Washer 5/16 medium flat
TB 42/50 – 01-97 through 01-01 4 - 27
AW0072171
Detail "A"
416
View B-B
1819
20
17
231213
14
Slave level cylinder
6
10
8 7
591511
1
10
6 8
17
Lift cylinder
Master level cylinderB
B
"A"
Spark arrestor muffler, Deutz
item part no qty description
1 7630243 1 Muffler, spark arrestor
2 0074202 1 Tail pipe brace
3 0074201 1 Tail pipe
4 0074199 1 Upper exhaust pipe
5 0074200 1 Lower exhaust pipe
6 5550007 2 Clamp
7 5550014 2 Clamp
8 5560625 1 Capscrew metric M10-1.5 x 20mm long hex head
9 5560356 1 Washer metric M10 lock
10 972029 1 Capscrew metric M8-1.25 x 20mm long hex head
11 5560355 1 Washer metric M8 lock
4 - 28 TB 42/50 – 01-97 through 01-01
1011
2
89
5
6
4
2
3
6 7 1 7
AW0074203
Spark arrestor muffler, Ford
item part no qty description
1 7741056 1 Nipple, 1-1/4 NPT x 7 inch long
2 7734710 1 Pipe elbow 1-1/4 inch NPT 90° street
3 0071310 1 Muffler, spark arrestor
4 0170749 1 Tail pipe
5 5550005 1 Clamp
6 0073883 1 Side cowling
TB 42/50 – 01-97 through 01-01 4 - 29
AW0074383
4
5
21
3
6
Tail lights
item part no qty description
1 3060017 1 Light, turn signal
2 3020013 1 Switch, toggle
3 3040009 1 Switch boot, short
4 0072238 1 Wire harness, tail lights
5 3040113 2 Mounting base
6 5093002 2 Clamp
7 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
8 987099 2 Washer 1/4 medium lock
9 3040083 2 Terminal .250 tab female slip-on fully insulated 16/14 wire
10 3044158 2 Terminal #6 stud insulated 16/14 wire
11 3060019 1 Flasher
12 3060018 1 Flasher base
13 974679 2 Machine screw #10-24 x 5/8 inch long round head
14 5560034 2 Nut #10-24 self locking
4 - 30 TB 42/50 – 01-97 through 01-01
YELLOW
BLUE
BROWN
A
A
BB 4A
Wiring schematic
23
1
1112
1314
5
6
78
4
1- red lens out1- red lens out
9
4
1010
2
Light switch
1112
9 Lower controlsselector switch AW0072239
Upper control box cover
item part no qty description
1 0073076 1 Upper control box cover, standard
0074782 1 Upper control box cover, fire resistant
2 5560657 3 Pop rivet 1/8 inch aluminum #RVT-AD48 ABS
3 5560656 3 Pop rivet 1/8 inch aluminum #RVT-AD46 ABS
TB 42/50 – 01-97 through 01-01 4 - 31
1
Front view - Upper control box
2
3
Side viewcover shown
in stowed positon
Snap
Side view - Cover installed
AW0071654
Warning light, single beacon
item part no qty description
1 0074877 1 Mounting bracket
2 3040046 2 Terminal .250 tab male slip-on fully insulated 22/18 wire
3 986019 1 Washer 1/4 medium flat
4 987099 1 Washer 1/4 medium lock
5 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
6 5093019 1 Clamp
7 3060083 1 Warning light, amber lens
3060084 1 Warning light, red lens
8160047 1 Replacement bulb
8 3014706 1 Wire harness, warning light
4 - 32 TB 42/50 – 01-97 through 01-01
47
1D
3
7
1
2
6543
7
1
8
AWA08112B-2
Work lights
item part no qty description
1 3064413 2 Light, incandescent with clamp bracket
3067620 2 Light, halogen with clamp bracket
2 5093019 7 Hose clamp
3 3090019 1 Flexgard tube, 80 inch long
4 5569003 1 Grommet
5 970029 7 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
6 986019 7 Washer 1/4 medium flat
7 987099 7 Washer 1/4 medium lock
8 3040082 3 Terminal .250 tab male slip-on fully insulated 16/14 wire
9 3011601 1 Wire, 16 gauge single conductor x 80 inch long
10 3040114 1 Connector, in-line 16/14 wire
11 3044161 1 Terminal #10 stud insulated 16/14 wire
12 3040038 1 Fuse holder, in-line
13 3040039 1 Fuse, 10 amp capacity
14 3040083 3 Terminal .250 tab female slip-on fully insulated 16/14 wire
TB 42/50 – 01-97 through 01-01 4 - 33
1
2
56
7
3
2
Light Light
1 32
Upper control box
terminal strip
1 18 8
14 1410
814
9
11
41213
3
AW0080768
index
AAC generator, 4-5
Generator, AC hydraulic powered, 4-5Hydraulic motor, AC generator, 4-5
AC generator valve, 4-5Access cover, chassis, 1-2Access cover, drive, 1-2Access door, 1-62Accumulator, 2-23Adapter plate, centerpost, 1-14Adjustment bar, 1-53, 1-57Air cleaner, 1-42, 1-58Air cleaner access door, 1-62Air cleaner bracket, 1-42Air cleaner hose coupler, 1-42Air cleaner mount, 1-58, 1-60Air cleaner mount bracket, 1-42Air horn kit, 1-53, 1-57Air hose, 4-6Air inlet heater kit, 4-16Air inlet hood, 1-58, 1-60Air inlet tube, 1-58, 1-60, 4-27Air intake hose adapter, 1-42Air intake tube, 1-58Air intake tube clamp, 1-42Alternator belt, 1-53Alternator connector, 3-12Ammeter, 3-18, 3-25Anchor bolt, 1-25Anchor plate, 1-31
BBall valve, 1/2 NPT, 4-24Ball valve, 1-1/2 NPT, 4-24Barber-Coleman governor, 1-53Base boom, 1-25Battery ground wire, 3-12Battery hold down, 3-4, 3-8, 3-12Battery hold down bolt, 3-4, 3-8, 3-12Battery wire, 3-4, 3-8, 3-12Battery, 12 volt DC - 550 CCA, 3-4, 3-8, 3-12Bearing spacer, 1-32Bearing, self aligning, 1-9, 1-13Boom switch, drive speed, 1-26, 3-45Booms, 1-25Boot, 3-48Boot clamp ring, 3-48, 3-50Bracket, battery disconnect switch, 3-4, 3-8, 3-12Bracket, drive/motion control valve, 2-16Bracket, float valve, 4-21Bracket, level/steer valve, 2-6Bracket, LP gas cylinder, 4-9, 4-10Bracket, sense line dump valve, 2-6Bracket, tilt alarm, 3-4, 3-8, 3-12
CCable guide bracket, base boom, 4-6Cable guide bracket, intermediate boom, 4-6Cable guide, 4 roller, 4-6Cable retainer, 1-26Cable sheave, 1-26, 1-28Cable, 110 volt power AC generator, 4-2Cable, 110 volt power to platform, 3-46Cap, wheel service, 1-6, 1-9Carrier tube, 1-31Cartridge holding valve, 2-22, 2-31, 2-39Cartridge needle valve, 2-31Centerpost and manifold, 1-14, 2-25
Circuit breaker, 15 amp capacity, 3-26, 3-30, 3-46Circuit breaker, 20 amp capacity, 3-37, 3-41Circuit breaker, 25 amp capacity, 3-26, 3-30Circuit breaker, 3 amp capacity, 3-37, 3-41Clamp bar, 1-22Clamp, T-bolt, 1-42Clevis pin, 1-22Collar, 1-38Control valve, drive lift, 2-17Control valve, extend, 2-18Control valve, level steer, 2-19Control valve, platform rotation, 2-20Control valve, turntable swing, 2-21Control wire #1, 1-31Control wire #2, 1-31Controller, drive/steer, 3-48Controller, lift/swing, 3-50Corrosion inhibitor, 3-26, 3-30, 3-37, 3-41Coupler, female LPG, 4-9, 4-10Cover gasket, 2-11Cover plate, platform rotator, 1-40Cover, filter access, 1-62Cover, GFCI outlet, 3-46Cover, platform rotator, 1-32Cover, turntable rear, 1-65Cowling, side, 1-65Cowling, top left, 1-65Cylinder anchor, 1-25Cylinder anchor pin, 1-25Cylinder and support bracket, 1-28Cylinder, extension TB 42, 2-26, 2-27Cylinder, extension TB 50, 2-28, 2-29Cylinder, lift, 2-31Cylinder, master level, 1-14, 2-33, 2-34, 2-35, 2-36Cylinder, slave level, 2-22, 2-38, 2-39, 2-40Cylinder, Slave level, 2-37Cylinder, steering, 2-41, 2-43, 2-44
DDecal set, relays/amps, 3-26, 3-30Decal, 4 x 4 logo, 1-66Decal, attach fall restraint, 1-66Decal, blue arrow, 1-66Decal, caution governor damage, 1-66Decal, control, 3-34, 3-37, 3-41Decal, danger crushing hazard, 4-21Decal, danger cylinder failure, 1-66Decal, danger do not reach, 1-66Decal, danger do not ride, 4-21Decal, danger electrical hazard, 1-66, 3-37, 3-41Decal, danger electrical/tipping hazard, 1-66Decal, danger rotating engine parts, 1-66Decal, danger tow package, 4-21Decal, danger you must not operate, 1-66Decal, diesel fuel, 1-66Decal, diode, 3-34Decal, dual fuel instructions, 4-9Decal, engine block heater, 1-66Decal, gasoline fuel, 1-66Decal, hydraulic oil, 1-66Decal, hydraulic warm-up instructions, 1-66, 4-18Decal, inspect wire ropes, 1-66Decal, lift, 1-66Decal, lift tie down location, 1-66Decal, LPS logo, 1-66Decal, lube recommendations, 1-66Decal, made in USA, 1-66Decal, notice manual reorder, 1-66Decal, OmniQuip logo, 1-66
TB 42/50 – 01-97 through 01-01 index 1
Decal, operating manual enclosed, 1-66Decal, power, 3-34, 3-37, 3-41Decal, rotate while greasing, 1-66Decal, safe operation information, 1-66Decal, Snorkel brand logo, 1-66, 4-27Decal, terminal strip, 3-26, 3-30, 3-34Decal, tie down symbol, 1-66Decal, towing instructions, 4-21Decal, yellow arrow, 1-66Diagnostic nipple, 2-6, 2-23Diode stand off, 3-34Door latch, 1-36, 1-62Door spring, 1-62Drive control valve, 2-16Drive motor, 1-10, 1-13, 2-12Drive motor brake, 4 cubic inch, 2-14Drive motor with brake, 1-4, 2-14Drive valve, 2-45Drive wheel, 1-80Drive/lift control valve, 2-6, 2-17Dual fuel engine, Ford VSG, 4-9Dual holding valve, platform rotation, 1-38, 1-40, 2-46Duel fuel engine, Ford VSG, 4-12
EElbow 3 inch 90° rubber, 1-58Elbow 90° rubber reducing, 1-58Elbow, 2 inch 90° rubber, 1-60Elbow, 3 inch 90° rubber, 1-58Electrical box, drilled, 3-46Electrical hazard
See inside front coverEmergency power motor/pump, 2-47Emergency power unit, 2-6, 2-47Emergency power unit wire, 3-4, 3-8, 3-12Engine adapter, 1-49Engine block heater, 4-17Engine cover, Deutz, 1-62Engine cover, Ford, 1-62Engine frame, 1-46Engine isolator, 1-45Engine mount, 1-46, 1-50, 1-54Engine mount frame, 1-50, 1-54Engine mount washer, 1-2, 1-45, 1-46, 1-50, 1-54Engine mount, front left hand, 1-49Engine mount, front right hand, 1-49Engine mount, rear left hand, 1-49Engine mount, rear right hand, 1-49Engine tray, 1-45Engine, Cummins 3.3, 1-42, 1-45Engine, Deutz F3L-1011F diesel, 1-46, 1-49Engine, Ford VSG, 4-12, 4-14Engine, Ford VSG-411 gasoline, 1-53EPS anti-restart module, 3-26, 3-30Exhaust adapter, 1-53, 1-57Exhaust elbow, 1-42Exhaust flange, 1-53, 1-57Exhaust pipe, 1-58, 1-60Extend control valve, 2-6, 2-18Extension cylinder, 1-25, 1-28Extension cylinder support bracket, 1-28Extension with gasket, 3-26, 3-30
FFan shroud, 1-50, 1-54Filler/breather cap gasket, 2-11Filter condition indicator, 1-58, 1-60Filter return line, 2-10Filter, last chance, 2-5
Filter, sump strainer, 2-10, 2-11Flasher base, 4-30Float valve, 4-21Flywheel housing coupling kit, 1-53, 1-57Flywheel, Cummins 3.3, 1-45Front cowling, 1-62Front engine mount bracket, 1-45Front wheel, 1-80Fuel filter, 1-46, 1-50, 1-54Fuel gauge, 1-18Fuel hose, 1-46, 1-54, 4-12, 4-14Fuel pump close out plate, 4-14Fuel tank cap, 1-18Fuel tank strap, 1-18Fuel tank support, 1-18Fuel tank, gasoline 20 gallon capacity, 1-18Fuel tank, plastic 20 gallon capacity, 1-18Full height swinging gate, steel platform, 1-36Fuse holder, in-line, 4-22, 4-26, 4-33Fuse, 10 amp capacity, 4-22, 4-26, 4-33
GGas spring, 1-65Gas spring mount, 1-65Gasket, swing drive, 1-16Gasoline fuel shut-off valve, 4-12Gear hub, 1-4, 1-68Gravity gate, platform, 1-36Grease cap, 1-6, 1-9, 1-13Grommet, 3-38Guard, boom switch, 1-26Guide bar, 1-22
HHinge, air cleaner access door, 1-62Horn relay, 12 volt DC, 4-23Horn, 12 volt DC, 4-23Hose bracket, 4-6Hose carrier, 1-31Hose reel, 4-6Hour meter, 3-26, 3-30Hub, 1-6Hub with bearings, 1-9Hydraulic oil filter, 2-11Hydraulic oil reservoir, 1-20, 2-10Hydraulic pump and fittings, 1-42, 1-49, 1-53, 1-57, 2-48Hydraulic warm-up valve, 2-49
IInsulator boot, 3-4, 3-8, 3-12, 4-2, 4-16Intermediate boom, 1-25
KKey, 1-40Key washer, 1-6, 1-9King pin, 1-6, 1-9, 1-10, 1-13King pin cap, 1-10Knob, gate hinge pin, 1-36
LLatch adjust lever, 1-65Latch stop, 1-36Level/steer control valve, 2-6, 2-19Light bracket, 4-26Light, flood with round base, 4-22Light, halogen with clamp bracket, 4-33Light, incandescent with clamp bracket, 4-33Light, platform, 4-26
index 2 TB 42/50 – 01-97 through 01-01
Index
Light, turn signal, 4-30Link, 1-28Link pin, 1-28Liquid level gauge with thermometer, 2-10, 2-11Lock pin, 1-9, 1-13Locking pin, 1-6, 1-9, 1-13Lower controls door, 1-62Lower controls, Deutz after 6-28-99, 3-21Lower controls, Deutz before 6-28-99, 3-18Lower exhaust pipe, 4-28Lower radiator hose, 1-42LP fuel engine, Ford VSG, 4-10, 4-14LP gas cylinder, liquid withdrawal, 4-9, 4-10LP gas fuel hose, 4-9, 4-10Lubrication hose, 1-2Lubrication tube, 1/4 inch copper tube, 1-2Lug nut, 1-10, 1-13
MMicroswitch, 3-48, 3-50Mini siren, engine alarm, 3-38, 3-42Motion control valve, drive, 2-16, 2-50Motion control valve, turntable swing, 1-16, 2-51Motion warning alarm, standard, 4-25Motion warning alarm, UL approved, 4-25Motor, swing drive, 1-16Mount box, 3-16, 3-18, 3-21, 3-22, 3-25Mount kit, Addco actuator, 1-45Mount plate, governor, 3-12Mount plate, overflow reservoir, 1-50, 1-54Mount, left hand, 1-53, 1-57Mount, right hand, 1-53, 1-57Mounting bar, 4-6Mounting bracket, wiring box, 3-4Mounting frame, platform rotator, 1-38Muffler clamp, 1-42Muffler, spark arrestor, 4-28Muffler, standard, 1-42, 1-60
OOverflow reservoir, 1-50, 1-54
PPin joint plate, 1-22Pin lock, 1-14, 1-22, 1-25, 1-28, 1-32, 1-34, 1-40Pin, cable retainer, 1-26Pin, extend sheave, 1-28Pin, gate hinge, 1-36Pin, level cylinder to boom, 1-25Pin, lift cylinder base end, 1-14Pin, master level cylinder base end, 1-14Pin, master level cylinder rod end, 1-14Pin, platform to tip boom, 1-14, 1-32, 1-34Pin, retract sheave, 1-26Pin, slave level cylinder to platform, 1-32, 1-34Pin, slave level cylinder to tip boom, 1-25Pin, steer cylinder mounting, 1-6, 1-9, 1-10, 1-13Pin, steering arm, 1-6, 1-9, 1-10, 1-13Placard, 125 volts 15 amps, 1-66, 3-26, 3-30Placard, AC generator, 4-2Placard, ANSI standard, 1-66Placard, battery disconnect switch, 3-4, 3-8, 3-12Placard, caution liquid withdrawal, 1-66, 4-9, 4-10Placard, caution serial number, 1-66Placard, circuit breaker, 3-26, 3-30Placard, danger foam filled tires, 1-66Placard, dual fuel switch, 4-9Placard, emergency bleed down valve, 1-66Placard, engine rpm, 1-66
Placard, heater instructions, 4-16Placard, horn, 4-23Placard, lower controls, 3-16, 3-18, 3-21, 3-22, 3-25Placard, lug nut torque, 1-66Placard, platform identification, 1-66Placard, platform rotation, 3-37, 3-41Placard, pre-start instructions, 1-66Placard, upper control box front, 3-37, 3-41Placard, upper control box top, 3-37, 3-41Placard, warm-up switch, 4-18Plastic track link, 1-31Platform, 1-32Platform foot switch, 3-2, 3-15Platform gate, 1-34Platform level holding valve, 2-6, 2-52Platform rotation control valve, 2-20Platform rotator, 1-32, 1-38Platform rotator TB 50, 1-34Platform rotator, Helac, 1-40Platform stop, 1-34Power wire, 1-31Pressure manifold and fittings, 2-6, 2-55Pressure relief valve, 2-6, 2-56, 2-59Pylon, platform rotator, 1-38, 1-40
RRadiator cap, 1-50, 1-54Radiator cushion, 1-50, 1-54Radiator mount, left hand, 1-50, 1-54Radiator mount, right hand, 1-50, 1-54Radiator mounting bracket, 1-50, 1-54Radiator overflow hose, 1-50, 1-54Rear engine mount bracket, left hand, 1-45Rear engine mount bracket, right hand, 1-45Receptacle, GFCI outlet - 20 amp, 3-46Record box, 1-66Records box mount, 1-65Reduced pressure valve, 2-6, 2-57Relay, 12 volt DC, 3-4, 3-26, 3-30, 3-34, 3-37Relief valve, 2-59Relief valve mount bracket, 4-9, 4-10Reservoir cover, 2-11Return filter, 2-10Return hydraulic tank, 2-10Return manifold and fittings, 2-58Rim valve, 1-80Rod end, throttle actuator, 1-45Roller spacer, aluminum gravity gate, 1-36Roller spacer, steel gravity gate, 1-36Roller, aluminum gravity gate, 1-36Roller, steel gravity gate, 1-36Rotation bearing gear, 1-2Rubber bumper, 1-62
SSense line dump valve, 2-6, 2-60Sheave cage, 1-26Shuttle valve, 2-49, 2-61, 2-62Shuttle valve package, 2-61Shuttle valve, rotation, 2-62Siren, tilt alarm, 3-37, 3-41Slave level cylinder, 2-22Slide pad, 1-22, 1-25, 1-26, 1-28, 1-31, 4-2Slide pad mount, 1-25Slide pad plate, 1-25Slide pad shim, 1-25, 1-26, 1-28Slide pad spacer, 1-25, 1-26Solenoid mount bracket, 1-49Solenoid valve, 2-49, 2-60
Index
TB 42/50 – 01-97 through 01-01 index 3
Spacer, tie rod mounting, 1-9Spark module mount plate, 1-53, 1-57Spindle nut, 1-6, 1-9, 1-10, 1-13Spring, torsion, 1-36Steering arm, 1-6, 1-9, 1-10, 1-13Steering yoke, left hand, 1-9Steering yoke, right hand, 1-9Stroke limiter - (used on TB 50 only), 1-22Support tube, 1-22Swing drive, 1-14, 1-16, 1-70, 1-72, 1-74, 1-76, 1-78Swinging gate, platform, 1-36Switch boot, short, 4-30Switch seal, 4-23Switch, anti-restart, 3-37, 3-41Switch, battery disconnect, 3-4, 3-8, 3-12Switch, emergency stop push/pull, 3-16, 3-18, 3-21, 3-22,
3-25, 3-37, 3-41Switch, keyed start, 3-18, 3-21, 3-22, 3-25Switch, magnetic, 3-18, 3-22Switch, oil pressure, 1-45, 1-53, 1-57Switch, push button, 4-23Switch, toggle, 3-16, 3-18, 3-21, 3-22, 3-25, 3-37, 3-41, 4-2,
4-9, 4-16, 4-18, 4-26, 4-30
TTail pipe, 1-42, 4-28Tail pipe brace, 4-28Temperature gauge, 3-16, 3-18, 3-21, 3-22, 3-25Temperature gauge , 3-21Temperature sensor, 1-45, 3-8, 3-12Terminal strip, 6 circuit #10 stud, 3-16, 3-21, 3-25Throttle actuator, 1-45Throttle actuator cover, 1-45Throttle lever extension, 1-45Thrust bearing, 1-6, 1-9, 1-40Tie rod, 1-6, 1-10Tie rod end for adjustable tie rod, 1-9, 1-13Tie rod, adjustable, 1-9, 1-13Tilt alarm sensor 5°, 3-4, 3-8, 3-12Tip boom, 1-25Tire and wheel, left hand drive, 1-80Tire and wheel, right hand drive, 1-80Tire and wheel, steer, 1-80Torque plate, platform rotator, 1-38Tube bracket, 1-22Turntable swing control valve, 2-6, 2-21
UUpper control box cover, 4-31Upper control box, Cummins and Ford, 3-2, 3-37Upper control box, Deutz, 3-2, 3-41Upper exhaust pipe, 4-28Upper radiator hose, 1-42Upper spacer, 1-53, 1-57
VVacuum hose, 1-57, 4-14Vacuum switch, 4-12, 4-14Valve spacer, 1-38
WWarranty
See inside back coverWheel bolt, 1-9Wire harness, engine/lower controls, 3-8Wire harness, alternator, 3-8Wire harness, drive speed boom switch, 3-45Wire harness, engine/lower controls, 3-12, 3-18
Wire harness, engine/lower controls - Cummins, 3-4Wire harness, EPS, 3-16, 3-21Wire harness, platform foot switch, 3-15Wire harness, tail lights, 4-30Wire harness, turntable, 3-2Wire harness, upper control box control, 3-37, 3-41Wire harness, upper control box power, 3-37, 3-41Wire harness, warning light, 4-32Wire harness, wiring box internal, 3-26, 3-30Wire rope anchor, 1-25Wire rope, retract, 1-25Wire rope, TB 42/420, 1-28Wire rope, TB 50, 1-28Wiring box, 3-8, 3-12Wiring box mount bracket, 3-8, 3-12Wiring box panel, 3-26, 3-30, 3-34Wiring box panel, drilled, 3-34Wiring box), 3-26Wiring box, Cummins, 3-30Wiring box, drilled, 3-26, 3-30
YYoke, left hand, 1-6, 1-10Yoke, right hand, 1-6, 1-10
index 4 TB 42/50 – 01-97 through 01-01
Index
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for aperiod of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in aDealer rental fleet, whichever comes first.Any part or parts which, upon examination by the Snorkel Service Department, arefound to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at nocharge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective willbe replaced or repaired by Snorkel through its local Authorized Dealer at no charge;however, any labor charges incurred as aresult of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during theapplicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by SnorkelService Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunderunless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel ServiceDepartment within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must benotified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warrantyperiod.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repairedunder this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warrantyreplacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’sVendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY
Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond thenormal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, ifsuch modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adverselyaffects the stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is notlimited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is notlimited to failure to follow the recommendationscontained in the Snorkel Operation,Maintenance, RepairParts Manuals.Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited tohydraulic fluid, filters and lubrication.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application ortype of environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but notlimited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lostorders, lost rental revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or VicePresident-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEAND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOTLIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whomthe Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel ServiceDepartment for further assistance.
Effective July 1995
TB 42/50 – revised December 2001 1
Maintenance and Schematics
Maintenance informationThe parts drawings located in the repair parts sections,are designed for use as a guide for proper disassemblyof the machine and components as well as for parts re-placement.Always refer to the hydraulic system installa-tion drawings and the electrical wiring diagram beforeremoving or disassembling associated parts.
Do not attempt to disconnect or remove any hydrau-lic line before reading and understanding all textconcerning the system hydraulics. In most cases,disassembly of the machine will be obvious from theillustration.
When disassembling or reassembling components,complete the procedural steps in sequence. Do not par-tially disassemble or assemble one part, then start onanother. Always check your work to assure that nothinghas been overlooked.
The following list is a gentle reminder when disassem-bling or assembling the machine.
ü Always be conscious of weight.
ü Never attempt to lift heavy objects without the aid ofa mechanical device.
ü Do not allow heavy objects to rest in an unstablecondition.
ü Always make sure work platform is in stowedposition - blocked or the weight removed by asuitable lifting device before disconnecting thehydraulic hose from the motor/pump unit to the liftcylinder.
üWhen raising a portion of the machine, be sure thatadequate blocking is properly positioned - Do notdepend on lifting device to hold and secure weight.
ü If a part resists removal, check to see if allfasteners, electrical wiring, hydraulic lines, etc.,have been removed or that other parts are notinterfering.
Parts should be thoroughly inspected before restoring toservice at the time of reassembly. Burrs, nicks orscratches may be removed from machined surfaces byhoning or polishing with #600 crocus cloth, followed by athorough cleaning in an approved cleaning solvent, andblown dry with compressed air. Do not alter the contourof any part. If this operation does not restore the part to aserviceable condition, replace the part. Replace allO-rings, seals, and gaskets at reassembly. Use new rollpins or cotter pins. Dip all packing rings and seals in hy-draulic oil before reassembling in cylinder and manifoldinstallations.Replace any part having imperfect threads.In general, units that have been disassembled can bereassembled by reversing the order of disassembly.
Remember that the service life of a machine can be in-creased by keeping dirt and foreign materials out of thevital components. Precautions have been taken to safe-guard against this; shields, covers, seals and filters areprovided to keep air and oil supplies clean; however,these items must be maintained on a scheduled basis inorder to function properly.
At any time air or oil lines are disconnected, clean sur-rounding areas as well as the opening and fittings them-selves. As soon as a line or component is disconnected,cap or cover all openings to prevent the entry of dirt orforeign materials.
New parts should remain in their container until they areready to be used.
Clearly mark or tag hydraulic lines and electrical wiringconnections when disconnecting or removing them fromunit. This will assure that they are correctly reinstalled.
Proper assembly is critical to the successful rebuildingof any unit. Carefully inspect any parts which are to bereused. If in doubt, replace.
“SAFETY FIRST” is a good slogan.
Replace any guards and protective devices that havebeen removed to carry out maintenance and repairwork.
CAUTION
2 TB 42/50 – revised December 2001
Maintenance schedules
Snorkel has established a Preventive MaintenanceSchedule that includes Daily Maintenance (Operator'sInspection), 90 Day or 150 Hour (frequent) Maintenanceand Yearly or 500 Hour (annual) Maintenance, to detectany defective, damaged or improperly secured partsand provide information regarding lubrication and otherminor maintenance items.
The Maintenance Schedule following, outlines the re-quirements of these maintenance checks for each timeinterval. The Operator's Daily Maintenance and inspec-tion must be performed by a trained operator. All othermaintenance and inspections must be performed by atrained service technician only.
Note that the 90 Day or 150 hour (frequent) and yearly or500 hour (annual) Maintenance, require use of the Pre-ventive Inspection Maintenance Checklist to pinpoint allinspection items. Retain a copy of these forms for yourrecords.
They also require that all placards and decals on the unitare to be inspected.
All placards and decals must be in place and legible.Usethe placards installation drawing and parts listing in therepair parts section 1 of this manual to check these plac-ards and decals.
Snorkel recommends that you make additional copies ofthe Preventive Inspection Maintenance Checklist formsfor your use in performing these inspections.
Failure to perform the Preventive Maintenance atthe intervals outlined in the Maintenance Schedulemay result in a unit being operated with a defect thatcould result in INJURY or DEATH of the unit opera-tor. Do not allow a unit to be operated that has beenfound to be defective.
Repair all defects before returning the unit to service.
Daily maintenance(operator’s inspection)
Components Service Required
Emergency power motor/pump Check operation
Air filter Check condition
Engine oil Check oil level
Fuel leaks Visually inspect (hoses, connections, etc.)
Fuel tank cap Visually inspect (installation)
Engine coolant Check fluid level
Engine fuel level Check fuel gauge
Bolts and fasteners Visually inspect (looseness)
Platform gate Visually inspect (operation)
Slide pads Visually inspect (boom wear marks)
Structural damage and welds Visually inspect (weld cracks, dents)
Tires and wheels Visually inspect (condition)
Battery fluid level Check fluid level
Battery terminals Visually inspect (corrosion)
Charging system Visually inspect (belt, gauge)
Control switches Visually inspect (operation)
Wiring harnesses Visually inspect (installation, condition)
Hydraulic leaks Visually inspect (hoses, tubes, fittings)
Hydraulic oil Check fluid level
Placards and decals Visually inspect (installation, condition)
DANGER
TB 42/50 – revised December 2001 3
Maintenance schedules
90 day or 150 hour maintenance(trained service technician)
Components Service Required Recommended Lubricant orFurther Instructions
Daily maintenance Perform maintenance as per schedule
Preventive inspection mainte-nance checklist
Perform inspection, complete form Retain copy of checklist
Placards and decals inspection Inspect using drawing and parts listingin section 1 (repair parts)
Replace any missing or unread-able decals/placards
Door hinges and latches Lubricate SAE 10W oil or spray lubricant
Rotation bearing Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L
Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC
Tie rods Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L
Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90
Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90
Platform rotator Refill if disassembled for repairs Consult factory
Platform controller Check smooth operation & speeds
Batteries Check specific gravity 1.260/1.275 at 80° F.
Hydraulic return filter Check condition Replace if dirty
Engine RPM Check for proper engine RPM See engine manufacturesowner's manualEngine oil and filter Replace per engine owners manual
Engine fuel filter Check condition Replace every 6 months or if dirty
Yearly or 500 hour maintenance(trained service technician
Components Service Required Recommended Lubricant orFurther Instructions
90 day or 150 hour maintenance Perform maintenance per schedule
Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13MBelow 10° Mobil DTE-11M
Hydraulic return filter Replace After 1st. 50 hours, thereafterat recommended interval
Hydraulic reservoir suction filter Clean and reinstall
Hydraulic pressures Check pressures
Gear hubs Replace fluid Mobil Mobilube HD 80W-90
Swing drive Replace fluid Mobil Mobilube HD 80W-90
Engine coolant Check Condition See engine manufacturer'sowner's manual
Front wheel bearings Clean and repack Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L
4 TB 42/50 – revised December 2001
Service information
Lubricants
Specific lubricants as recommended by Snorkel, shouldbe used in maintaining your unit. If in doubt regarding theuse of lubricants other than those listed, contact SnorkelCustomer Service Department, St. Joseph Missouri, forevaluation and recommendation.
Refer to the above lubrication illustration for location ofitem numbers.
Pressure gun application
Service all fittings as indicated in the MaintenanceSchedule and lubrication illustration. Wipe away all ex-cess lubricant from exposed surfaces. Over lubricationcan collect dirt and foreign matter which acts as an abra-sive. Lubrication of accessory equipment should be inaccordance with the manufacturer’s recommendations.
Rotation bearing
Rotation bearing (item 1.): Pressure gun lubricate bear-ing at recommended interval using lubricant as outlinedin the maintenance schedule. Rotate while lubricating.Lubrication fitting is located on the font plate of the turn-table.
Rotation gear teeth and pinion
Rotation gear teeth and pinion (item 2.): Gear teeth andgear box pinion should be lubricated with a spray-ontype open gear lubricant.
Tie rods
Tie rods (item 3.): Lubricate at recommended intervalusing lubricant as outlined in the maintenance schedule.
Swing drive
Swing drive (item 4.): To check oil level, remove checkplug located on the side of the gear box.Unit is full if oil islevel with bottom of fill hole or just starts to run out.
Gear hubs
Gear hubs (item 5.): To check and fill Gear hubs:
1. Rotate wheel until bottom of filler/drain plug isabout 1 inch above horizontal centerline.
2. Remove plug with drive ratchet and extension.
3. Fill until lubricant is level with bottom of fill hole.
Note:Do not overfill gear hubs as they are not vented andneed air space for expansion of oil to prevent damageto hubs.
Hydraulic oil reservoir
Hydraulic oil reservoir (item 6.): The fluid level should bekept between the low and full marks on the sight gaugeindicator and should be checked with all cylinders fullyretracted and the platform in stowed position.
The interior of the reservoir should be wiped out andcleaned each time the hydraulic oil is changed.
DriveSteer
12
4
3 5Slide padsdo not lubricate
610118
79
The illustration locates the lubrication points of the TB 42/50.
Lubrication illustration
TB 42/50 – revised December 2001 5
Service information
The reservoir filler/breather cap should be removed andthe cap strainer cleaned with Kerosene, Fuel Oil, orother solvent at this time.
It is absolutely necessary that only new, clean hydraulicoil is added.
Note:If it becomes necessary to add or use an oil otherthan the recommended fluid, it is important that it becompatible and equivalent to the factory fill. Local oilsuppliers can generally furnish this information.
If questions still remain, contact Snorkel Customer Ser-vice Department, St. Joseph, Missouri, for further infor-mation.
Engines
Engine (item 7.): Refer to the engine manufacturer’s in-struction manual or consult your local engine servicerepresentative if engine adjustments or repairs areneeded. The engine MUST be operated in accordancewith manufacturer’s instructions and serviced at recom-mended intervals.
Door hinges and latches
Door hinges and latches (item 8.): After lubricating, re-move any excess oil or over spray so it will not collect dirtor debris.
Platform rotator
Platform rotator (item 9.): Platform rotators will requirelubrication only if disassembled for repairs.
Consult factory for proper lubricant if replacement ofplatform rotator is required.
Hydraulic oil return filter
Return filter (item 10.): On TB 42/50 models, the hydrau-lic oil return filter is mounted on top of the hydraulic oilreservoir.
The filter element is a throw-away type filter and shouldbe changed after the initial break-in period (approxi-mately 50 hours operation time).
The filter is equipped with a hydraulic pressure gauge toindicate the filter element condition. A by-pass reliefwithin the filter base is provided and is set to by-pass at25 PSI. If pressure readings are above 25 PSI, the filtershould be changed.
The filter condition should be checked at the 90 day or150 hour Preventive Inspection Maintenance interval ormore frequently under extreme working conditions.
The filter condition indicator is accurate only when theengine is running at maximum RPM and pump is dis-charging maximum flow, which occurs only during fullspeed driving. This requires that the indicator be ob-served while the unit is in motion, booms fully retracted
and in stowed position, drive range switch in “LO” posi-tion, and drive controller fully forward. Oil temperatureshould be at least 90 degrees.
Note:Use extreme caution while observing the conditionindicator because of the motion of the drive wheels.The condition indicator is best observed from outsideof the tract of the vehicle wheels to avoid possiblepersonal injury or machine damage.
When changing the filter element, the oil inside of the fil-ter element, should be examined for deposits of metalcuttings, which is present, could indicate excessivewear in some of the system components.
Suction strainer
Suction strainer (item 11.): A 100 mesh strainer is lo-cated within the hydraulic oil reservoir and filters thepump suction flow.
The strainer is cleanable and should be cleaned at thetime interval shown in the maintenance schedule chart,using Kerosene, Fuel oil or other solvent and a soft bris-tled brush.
Inspect filter for damage to wire cloth. Holes in the filtercloth leak dirt into the pump and other vital hydrauliccomponents. If element is damaged, replace.
When filter has been thoroughly cleaned, reinstall filteron suction line and tighten securely.
Batteries
Batteries (not shown):Batteries will have longer life if thewater level is maintained and they are kept charged.Theunit will have better starting characteristics with a fullycharged battery.
n cold weather the battery should be maintained at fullcharge to keep from freezing. An extremely low or deadbattery can freeze in cold weather. Make sure connec-tions are clean and tight.
Make sure charging equipment is operating properly.
Lead-acid batteries produce flammable and explo-sive gases. Never allow smoking, flames or sparksaround batteries.
Lead-acid batteries contain sulfuric acid which willdamage eyes or skin on contact. When workingaround batteries, always wear a face shield to avoidacid in eyes.
If acid contacts eyes, flush immediately with clear waterand get medical attention.
Wear rubber gloves and protective clothing to keep acidoff skin, if acid contacts skin, wash off immediately withclear water.
DANGER
6 TB 42/50 – revised December 2001
Preventive inspection maintenance
90 day or 150 hour checklist
OK OK - No Service Required Serial Number✔ Corrective Action RequiredX Corrected, (Record description of corrective action).
Inspection Procedures Codes(1) Weld cracks, dents and/or rust(2) Installation(3) Leaks(4) Operation(5) Condition(6) Tightness(7) Residue buildup(8) See placards and decals inspection chart
Check OK ✔ XChassisStructural (1)Steering cylinder pin caps and tie wire (2,6)Steering linkage (4)Tires (5)Hydraulic tubes and hoses (3,5)Decals and placards (2,8)Drive motor brake (4)Torque drive wheel lug nuts per placard on wheel (6)Torque steer wheel lug nuts per placard on wheel (6)Right drive motor (3)Left drive motor (3)Battery disconnect switch (4)Lubrication points
TurntableStructural (1)Torque turntable top bolts @180 ft. lbs.Torque turntable bottom bolts @180 ft. lbs.Hydraulic tubes and hoses (3,5)Centerpost (3)Centerpost securing bolts (6)Lift cylinder pin caps and tie wire (2,6)Emergency bleed down valve (4)Cowling (5,6)Wire harness (2,5)Lift cylinder and holding valves (3,4)Decals and placards (2,8)Master level cylinder pin caps and tie wire (2,6)Master level cylinder and holding valves (3,4)Rotation brake (4)Rotation backlash (5)Correct operators manual in document holderSystem pressureLubrication points
Lower control stationStation selector switch - ground controlsplatform controls DO NOT work (4)Station selector switch - platform controlsground controls DO NOT work (4)Ground control switches (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN - OUT (4)Platform leveling UP - DOWN (4)Emergency power, all functions (4)Platform rotation (4)
Check OK ✔ XBoomsStructural (1)Lift cylinder pin caps and tie wire (2,6)Hydraulic hoses and tubes (3,5)Extension cylinder and holding valve (3,4)Hose carrier tube (7)Hose carrier support (7)Plastic hose track (5)Electrical wires (5)Extend/retract wire ropes (2,5,6)
PlatformStructural (1)Decals and placards (2,8)Gravity gate (4)Hydraulic hoses and tubes (3,5)Slave level cylinder pin caps and tie wire (2,6)Slave level cylinder and holding valve (3,4)
Upper control stationFoot switch, unit will not start when engaged (4)Foot switch, functions operate when engaged (4)Engine START-STOP (4)Electric throttle, if equipped (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN-OUT (4)Platform leveling (4)Platform rotation (4)Drive speed HIGH-LOW (4)Drive range HIGH-LOW (4)Engine choke (gasoline machine only) (4)Emergency power, all functions (4)Emergency shutdown control (4)Gradual start to stop, lift/swing/drive controls (4)Speed limit switch (4)5° tilt alarm (4)110 volt AC power to platform (2,4)
Hydraulic reservoirFiller./breather cap and tank (6)Hydraulic fluid level (5)
EngineCharging system (4)Air filter (5)Hour meter (4)Belts and hoses (5)Hydraulic pump (4)Battery terminals (6)Indicator gauges (4,5)Engine START-STOP (4)Electric throttle (4)Engine oil (2,5)Electric choke, if equipped (4)Engine governor setting (4)
TB 42/50 – revised December 2001 7
Preventive inspection maintenance
Check OK ✔ XPlatform rotatorStructural (1)Hydraulic rotator actuator (3)Platform rotation holding valve (4)Mounting bolts and pin caps (2,6)
Optional equipment110 volt AC hydraulic generator (2,4)Dual fuel system (2,4)LP gas system and control (2,4)Motion warning alarm (2,4)Operation warning light (2,4,6)Key type master switch (2,4)Cold weather start kit - diesel only (2,4)Hydraulic system cold weather warm-up kit (2,4)Extension cylinder bleed down (2,4)
Check OK ✔ XOptional equipment (continued)Driving lights (2,4)Platform work lights (2,4)Sandblast protection (2,4)Air line to platform (2,4)Tow package (2,4)Optional platform (2,4,6)Four wheel drive (2,4)Foam filled tires (2,5)Lifting lugs (2,5)
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.
Inspected By: Date
Capscrew torque chart
8 TB 42/50 – revised December 2001
GRADE
BOLT
SAE GRADE
1 OR 2
SAE GRADE
5
SAE GRADE
6
SAE GRADE
8
MARKING
MIN. TENSILE
STRENGTH64,000 P.S.I. 105,000 P.S.I. 133,000 P.S.I. 150,000 P.S.I.
MATERIAL
DEFINITION
LOW
CARBON
STEEL
MEDIUM
CARBON
STEEL
TEMPERED
MEDIUM
CARBON
STEEL
Q & T
MED. CARBON
ALLOY
STEEL
Q & T
INDETERMINATE
QUALITY
MINIMUM
COMMERCIAL
QUALITY
MEDIUM
COMMERCIAL
QUALITY
BOLT SIZE
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
5
9
15
24
37
53
74
120
190
282
7
14
25
40
60
88
120
200
302
466
10
19
34
55
85
120
167
280
440
660
10.5
22
37
60
92
132
180
296
473
714
RECOMMENDED TORQUE VALUES (FT - LBS)
The following rules apply to the chart
1. Consult manufacturers' specific recommendations when available.
2. The chart may be used with both course and fine thread fasteners lightly lubricated.
3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
4. The torque values are given in foot-pounds.
5. Inch pound equivalent may be obtained by multiplying by 12.