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Renewable Power On Demand Michael Bartlett, Co-Founder & CTO [email protected] +46 730 405 305

Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

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Page 1: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Renewable Power On Demand

Michael Bartlett, Co-Founder & CTO

[email protected]

+46 730 405 305

Page 2: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Highly efficient biopower

– challenges and possibilities in the future energy system

• The WHY: Phoenix BioPower pitch

• The WHAT: Concept, Performance, Opportunities and Challenges

• The HOW: Development work & way forward

Page 3: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

THE PITCH

Page 4: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

1.5 °C

Page 5: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Electricity Generation. Source, IRENA 2019, REMap 2050

THE ENERGY TRANSITION: 1,5°C scenario

0

20 000

40 000

60 000

TWh

Non-renewable Renewable

1000 TWh/år growth

86%24%

Renewables2016

Renewables2050

Page 6: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

SOLAR&WIND ?

Increased volatility in supply & prices

Capacity & grid issues

Enormous investments in grid, storage, etc

Page 7: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

PLANNABLEPower and heat on-demand.

SCALABLECost-effective and highly efficient.

SUSTAINABLEConsume half the biomass.

BIOPOWERREBORNDOUBLE THE EFFICIENCY

Page 8: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

CONVENTIONAL STEAM CYCLE

BURN FUEL,

MAKE STEAM,

DRIVE A GENERATOR

BIOMASS RESIDUES

Page 9: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

BTC TECHNOLOGY

2XGASIFY FUEL,

USE IN TOPCYCLE GAS TURBINE,

DRIVE THE GENERATOR

BIOMASS RESIDUES

BTC: Biomass-fired Top Cycle

Page 10: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

0

20

40

60

80

100

120

Wind Power Steam BioPower BTC BioPower

€ /

MW

h_e

l

Off

sho

re

On

sho

re

Po

wer

CH

P

CH

P

Po

wer

LEVELISED COSTS AS WIND POWER

Off

sho

re

On

sho

re

Po

wer

Hea

t an

d P

ow

er

Hea

t an

d

Po

wer

Po

wer

0

50

100

150

200

250

0 2000 4000 6000 8000

€ /

MW

h_e

lHour

Operate at low

market prices

Wind, Solar

Operate at high

market prices

BioPower

BUT HARVESTING HIGHER MARKET PRICES

ECONOMIC ADVANTAGE

NEPP: German electricity price: standard deviation of 70 €/MWh by 20302030 prices, 20 €/MWh biomass

Page 11: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

TOP CYCLE: A PLATFORM TECHNOLOGY

Top Cycle

Biomass

CCS

Gas / H2

Advantage vs Combined Cycle

• +10-15 % pts electrical efficiency• +10% pts total efficiency in district heat

• 30-40 % lower capital costs. • Low NOx, no flashback with H2

• +15% pt total efficiency in district heat

• Halve the cost of CO2 avoided• 70% lower power penalty

Page 12: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

ANNUAL GROWTH RATE FOR BIOPOWER IN CHINA

• 600 Mton residues per year available

• 6000 plants 5-100 MWe scale

KEY MARKETS

• NREAP plans: 40% of CHP will be biomass-fired by 2050

• 2500 plants at 5-100 MWe

Page 13: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

2018 2020 2025 2030

BTC ROADMAP

BTC2: 100MWe 60+%

IndustrialisationBTC1: 20-30 MWe 50-55%

Pilot: 4 MW fuel

Concept

13

ComponentsFeasibility

Expansion

Page 14: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Reference Group Site

AGGRESSIVE DEVELOPMENT UNDERWAY

CompetenceInvested: 2.5 M€

PRIVATE INVESTORS

Page 15: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

15

BUILDING FROM A SOLID PLATFORM

Patents•6 families

•20 granted

Previous

projects

•Vattenfall - Euroturbine

•OEM development work

•Extensive plant engineering

R&D

Partners

•TUB, KTH, SFC, HTC

•Experts with long industry

experience

Know-

how

•Euroturbine – Vattenfall

•New employees

Page 16: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

MICHAEL BARTLETTCo-Founder, CTO

Project Management, R&D(GE, Vattenfall, Scania)

HENRIK BÅGECo-Founder, CEO

Entrepreneur(15 years in cleantech)

OLIVER PASCHEREITCo-Founder, Head of Comb

.Prof TU Berlin(ABB/Alstom)

HANS-ERIK HANSSONCo-Founder

Entrepreneur & Innovator(ABB/Alstom)

STEFAN JAKÉLIUSChairman

(Industrifonden)

CATHARINA LAGERSTAMBoard member

(S.E.C Lux, ICA Bank)

BIRGITTA RESVIKBoard member

(Fortum, Svenskt Näringsliv)

OLA JOHANSSONBoard member

(Siemens, Epishine)

Page 17: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

THE TOP CYCLE

Page 18: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

TOP CYCLE: A NEW POWER CYCLE

• Steam-injected, high pressure gas turbine

• Minimised air compression

• 50% steam in turbine

• Water recovered in flue gas condenser

CombustorCompressor Turbine

Flue gas (550°C)

Water & steam

injection

Air intake

G

Generator

40+ bar

Natural Gas

Economiser

Steam generator

Superheater

Steam cooling

(90°C)

Steam 300°C

Flue gas condenser

Stack

Heat Sink

~50°C

Page 19: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

THE BTC CONCEPT

Page 20: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

BTC: A NEW PROCESS FOR BIOPOWER

• High pressure, steam-injected gas turbine, stoichiometric combustion

• Pressurised gasification of biomass

• Hot gas clean-up of product gas

• Steam as working fluid and heat carrier

• Water recovered in flue gas condenser

BTC: Biomass-fired Top Cycle

Page 21: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

21

BTC – DOUBLE THE EFFICIENCY

ELECTRICAL EFFICIENCY

TOTAL EFFICIENCY

POWER DENSITY

CCS PENALTY

Boiler withSteam Cycle

25-35% 90-105% 300 kJ/kg air -33% el. output

Combined cyclewith gasification

37-47% 85-90 % 620 kJ/kg air -22% el. output

BTC50-60% 90-105% 1 350 kJ/kg air -10% el. output

Page 22: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

OPPORTUNITIES

Page 23: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

BTC: ROLE IN THE ENERGY SYSTEM

Security of supply

3x power

from CHP

Local

Production

Dispatchable

gas turbine

Lower cost

BECCS &

biochar

Sustainable & Secure Supply

CCS Picture: Stockholm Exergi

Page 24: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

24

• Produce power when it has a high value: +15 to +70 €/MWh over average price• Market design and technical constraints will determine exact earning capacity

Source: NEPP Reglering av kraftsystemet

MARKET VALUE OF BIOPOWER

Page 25: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Scenario: Convert 25% of district heating

• Build-out 2025-2050

• 4 GW_e of controllable power

• 20-30 TWh biopower

• Parallel development can be catalysed in Nordic and Baltic states

0

500

1000

1500

2000

2500

3000

3500

4000

4500

2023

2025

2027

2029

2031

2033

2035

2037

2039

2041

2043

2045

2047

2049

Last nuclear phased out

Start 2nd wave nuclear phase-out

Rate: 2x 30MW plant / year

2x 30 MW +2x 100 MW per year

Demo plant

SWEDISH ROLL-OUT SCENARIO

Page 26: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

THE ELEPHANT IN THE ROOM

Page 27: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

GASIFICATION IN SWEDEN

• 18 MW fuel: Pressurised autothermal gasifier

• Hot gas clean-up, combined cycle gas turbine

• Blends of forest residues, bark, straw, RDF pellets, wood pellets

• No commercialisation as nuclear fleet kept

• 20 MW fuel: Dual bed gasifier

• Cold gas clean-up, methanation

• Pellets, bark, forest residues

• Abandoned as no support / market for SNG

Page 28: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

GASIFICATION ISLAND FEATURES

Area GobiGas Värnamo BTC

GasifierDual reactors: steam gasifier & air combustion

Air CFB Air/steam BFB

Pressurization None Lock-hopper: N2 Lock-hopper: N2/steam

Gas cooler Convective Cooler Convective Cooler. Steam injection

Gas clean-up

Scrubber, pre-adsorber, 3 bulk adsorbers, compressor, S & COS removal, CO2 removal, water gas shift reactor, hydrogenation

Hot Gas Filter Hot Gas Filter

Page 29: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

PHASE 1: 2019

Page 30: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

HIGHEST RISKS FOR BTC

• Reliable fuel conversion– Feeder, Gasifier, Filter, Combustion

• Materials in new environment

• Plant integration and control

Page 31: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

CURRENT DEVELOPMENT WORK

FEEDER GASIFIER

COMBUSTOR

GAS TURBINEPLANT &

ENGINEERING

Source: Radscan

Page 32: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser
Page 33: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

PHASE 2: 2020+

Page 34: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

34

4 MW PILOT PLANT

• 2 site candidates

• Operation 2022

• 1 t/h fuel

• 1/10 scale gasification

• Full scale combustor system and airfoil cooling tests

Page 35: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

35

Page 36: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

36

Reference Group

EXPANDING OUR PARTNERSHIP

Page 37: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

Michael Bartlett, Co-Founder

[email protected]

+46 730 405 305

Page 38: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

80’s firing

temperatures

+200C

+300 C

35

40

45

50

55

60

65

0 10 20 30 40 50 60 70

Eff

icie

ncy

, % L

HV

Pressure (bar)

38

BTC EFFICIENCY CHARACTERISTICS

Page 39: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

• Forest residues 50% moisture content

• 30 MW net power, 27 MW heat capacity

• 50-55% net electrical efficiency

• 100-110 % total efficiency

39

BTC – 30MW, FIRST GENERATION PLANT

0

30

60

90

120

150

BTC-30 MW

CHP 5000 + 1500 h/a

SC-10 MW

CHP 5000h/a

Variable Costs LCOE - 32 heat credit LCOE - 20 heat credit

20 €/MWh fuel cost. 5000h/a steam cycle. 6500 h/a BTC (low marginal cost). BTC with 5000/h gives 58 €/MWhe for 32 €/MWh heat credit

2030 Levelised Cost of Electricity, €/MWh27 MW heat delivery

• 3 times capacity

• 40% lower “marginal” costs, excluding heat

– 45 €/MWhe

• 40-45% lower levelised cost of electricity

Page 40: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

• Forest residues 50% moisture content

• 2x 100 MW net power units, 150 MW heat

• 60% net electrical efficiency

• 105 % total efficiency

40

BTC – 100 MW, LARGE SCALE PLANT

0

30

60

90

BTC-2x 100 MWe

CHP 5000 + 1500 h/a

SC-60 MWe

CHP 5000h/a

Variable Costs LCOE - 32 heat credit LCOE - 20 heat credit

20 €/MWh fuel cost. 5000h/a steam cycle. 6500 h/a BTC (low marginal cost). BTC with 5000/h gives 70 €/MWhe for 46 €/MWh heat credit

2030 Levelised Cost of Electricity, €/MWh~150 MW heat delivery

• 3 times capacity

• 45% lower variable costs, excluding heat

– 37 €/MWhe

• 25-40% lower levelised cost of electricity

Page 41: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

PROGRESS

WORK PACKAGE SCALE HIGHLIGHTS / COMMENT FORECAST

PM - New IP identified, Reference Groups meetings

Plant - Optimisations and initial engineering ongoing. Case studies end Q4

Gas turbinematerials

Coupons Steam environment effects on TBC, bond coat Lifetime tests finalised Q4.

Feed System100 kW 45 bar steam

Concept chosen, initial 40 bar tests Continuous 40 bar tests by Q4

Gasification 50 kWf First gasifier tests over 20 bars 40 bar results by Q4

Combustion 100 kW First 50 kW tests very successfulAtmospheric, 100kW operating window by Q4, CFD

Page 42: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser
Page 43: Renewable Power On Demand · 08.11.2019  · • Steam-injected, high pressure gas turbine • Minimised air compression • 50% steam in turbine • Water recovered in flue gas condenser

43

BIOMASS TO POWER PATHWAYS

0%

10%

20%

30%

40%

50%

60%

70%

Steam Rankine

200 MWf

BioNG- CCGT

800 MWf

BIGCC

200 MWf

BTC

200 MWf

LHV

el.

eff

icie

ncy