54
Renesas Electronics America Inc. © 2010 Renesas Electronics America Inc. All rights reserve d. Company Confidential Motor Control Solutions REA Sales Training Kenji Takechi, C & I BU 00000-A Rev. 0.01 Date: June 23, 2010

Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

Embed Size (px)

Citation preview

Page 1: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

Renesas Electronics America Inc.

© 2010 Renesas Electronics America Inc. All rights reserved. Company Confidential

Motor Control SolutionsREA Sales Training

Kenji Takechi, C & I BU

00000-A

Rev. 0.01Date: June 23, 2010

Page 2: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.2 Company Confidential

Goal of This Training

Goal of the training is to provide details of existing legacy Renesas motor control solutions to new members

Topics Presentation 35 min Demonstration 10 min Q&A 10 min

Page 3: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.3 Company Confidential

Organization

Page 4: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.4 Company Confidential

C&I BU GSS/GSL Organization

Peter CarboneSr. Director

Brian DavisDirector

Segment Marketing

Karl DollMarketing Manager

Tim DrySr. Marketing Manager

Smart Grid

Nick MoriMarketing Manager

IP Video

Kalpana KrishnamurthySr. Marketing Manager

PC Segment

Kenji TakechiSr. Manager, Marketing

Motor Control

Larry GaglianiDirector

PC Segment

Ichiro NakaDirector

LSI Engineering

Cong NguyenSr. Manager

Platform HW Engineering

Jun UedaSecure MCU

Ranjit DeshpandeManager, Security

Steven KinneySoftware AE

Nadaradjane RamatchandiraneSr. Manager

Security Marketing

Shotaro SaitoStaff AESecurity

Toru SagayamaDirector

SOC Engineering

Vinod NairSr. System Engineer

Huangsheng XuSr. Staff AEMotor Control

Minh NguyenSystem Architect

Yashvant JaniDirector

Secure MCU Motor Control Multimedia System Management Smart Grid CIS Engineering

Page 5: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.5 Company Confidential

Organization & Contact Chart

We are working with PM and AE Team

Ali Sebt

Peter Carbone

Brian Davis

Kenji Takechi

Huangsheng Xu

(Marketing)

(Engineering)

Motor Segment teamMotor Segment team

Yashvant Jani (Adviser)

PM team AE team

Page 6: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.6 Company Confidential

Motor Segment Contacts

Marketing

Kenji TakechiSenior Product Marketing Manager

Santa Clara, CA(O) 408-588-6793(C) 408-660-0539

[email protected]

Applications Engineering

Huangsheng XuApplications Engineer

Santa Clara, CA(O) 408-588-6709(C) 408-649-8107

[email protected]

Page 7: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.7 Company Confidential

Renesas Motor Solutions

Page 8: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.8 Company Confidential

Renesas Motor Control Solutions

Renesas covers every motor control application from low-end to high-end

Renesas can provide all motor algorithms from Trapezoidal control to Sensor-less Vector control

Wide product portfolio16bit MCU (20MHz): R8C, 78K0R32bit MCU (48MHz to 200MHz): RX, V850, SHThese products have peripherals dedicated for Motor

Control such as Timers and ADC

Page 9: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.9 Company Confidential

Motor Control Applications & Renesas Solutions

High-EndLow-end Mid-Range

SPEED + TORQUECONTROLSPEED CONTROL

SPEED + DYNAMIC TORQUE+ MOTION CONTROL

Fans, Kitchen Appliances,Pumps, Power-Tools

Pool Pumps, WashersHealth-Equipment

Compressors

MedicalIndustrial, Washers,

CompressorsMotion Control

Torque Control (Limited)

R8C

78K0R

SuperH

V850RX

Page 10: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.10 Company Confidential

Motor Control Solutions for Home Appliances

Applications

Algorithms

120-deg Control

SensorlessVector Control

(3 -Shunt )

SensorlessVector Control

(1 -Shunt )

120 -degTrapezoidal

120 -degSensorless

Back -EMF

SensoredVector Control

Sensored Sinusoidal Sensor-less Sinusoidal

RefrigeratorRefrigerator

WasherWasher

Dish washerDish washer

WasherWasher RefrigeratorRefrigerator

Energy EfficiencyCost Sensitive

Low-end Model High-end Model

180-deg

Sinusoidal

$0.5 to less than $1.0 $1.0 to less than $1.5

HVACHVAC

Page 11: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.11 Company Confidential

Motor Control Solutions for Industrial Applications

Applications

Algorithms

SensorlessVector Control

(3 -Shunt )

SensorlessVector Control

(1 -Shunt )

SensoredVector Control

Fan MotorFan Motor

PumpPump

UPSUPS

AC DriveAC Drive AC ServoAC Servo

Motion ControlMotion Control

High Performance (Accuracy)

Cost Efficiency

Low-end Model High-end Model

180-degSinusoidal

SensoredVector ControlWith encoder

Solar EnergySolar Energy

Sensor-less for cost Sensored for accuracy

InverterInverter

Page 12: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.12 Company Confidential

Positioning

:ST STM32F103 72MHz, 128KB/64pin @Less than $2.0 (250Ku/y)

Performance

Price

SH7216

200MHz

$7

$0.50

R8C

SH7216

100MHz

$1.0

High-endWhite Goods

Low-endWhite Goods

Mid & LowIndustry/Residential/Medical

High-endIndustry/Medical

$2/72MHz20MHz 50MHz

SH/Tiny

RX62T

78K0R

SH

V850

Page 13: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.13 Company Confidential

Motor Control Solution Summary

Motor Type Algorithm R8C 78K0R V850 RXSH2/SH2A

1-Ø ACIM (PSC) V/f, Open Loop Y  

1-Ø BLDCFixed Duty (Hall) Y  

Closed Loop (Hall) Y  

Universal (Brushed) DC

TRIAC Control ( speed loop w/Tachometer) Y  

PWM Chopper (speed loop w/Tachometer) Y  

3-Ø ACIM

V/f, Open Loop Y Y

Speed Loop w/Tachometer   Y

Sensorless Vector Control   Y Y Y

3-Ø BLDC

120-deg Trapezoidal (Hall) Y Y

120-deg Trapezoidal (BEMF) Y  

180-deg Sine (HALL) Y  

Sensor based Vector Control Y Y

Position Control (Encoder + Hall) Y Y

Sensorless Vector Control, 2 DCCT, 3-shunt, 1-shunt Y Y Y Y

* *

* *

**

**

*: We will develop algorithms both FPU and no FPU version.

Page 14: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.14 Company Confidential

Motor Kit for Trapezoidal Control

BLDC Motor, Board, Software, Schematics, Tool and GUI

R8C/25 78K0R/IE3

Page 15: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.15 Company Confidential

R8C Motor Solutions

kit Reference Platform

Software Document

R8C/25 YMCRPR8C25(it is possible to purchase)

- 24V motor

RSK + Shkti-2(we can loan, please contact us)

-Schematics-Manual-Correspond both high and low voltage

Triac control Reference guide

DC Chopper Reference guide

V/F Scalar control

Reference guide

120-deg Trapezoidal(Hall sensor)

Application note

120-deg Trapezoidal(BEMF)

Application note

180-degSinusoidal(Hall sensor)

Application note

Page 16: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.16 Company Confidential

Kit Contents:R8C/25 motor control

hardware platformMotor control PC-based GUI24V BLDC motor with power

supplyE8a on-chip emulator with

USB cableFree Algorithms

R8C/25 Motor Kit - YMCRPR8C25

Page 17: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.17 Company Confidential

78K0R Motor Solutions

kit Reference Platform

Software Document

K0R/IE3 MC-78K0R-MC-78K0R-IE3 KitIE3 Kit(we can loan. Please contact us)

- 12V to 18V support

MC-LVKIT-Schematics-Manual-Correspond low voltage

120-deg Trapezoidal(Hall sensor)

Application note

Sensorless Vector ControlFor PMSM

Application note

*1

*1: Please contact us before promoting this solution

Page 18: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.18 Company Confidential

Contents Single-board drive Low-voltage BLDC motor 15V/1A power supply Software CD

BLDC Motor:Anaheim Automation15V, 8-pole, 8000 RPMModel: bly171s-15v-8000

MC-78K0R-IE3 KitMC-78K0R-IE3 Kit

New low cost single board drive 12V to 18V BLDC motor drive Start/Stop, Forward, Reverse, Mode and RPM control Four-digit 7-segment LED NEC uPA2792 complementary MOSFET (H-bridge) uPD78F0730 USB micro for debugging and PC GUI

operation On-board debugging and flash programming hardware

and firmware 78K0R UZ ZigBee® connector for wireless operation MINICUBE2 debugger interface

Applications:Home appliances, low-end white goods, AC units, power tools

Page 19: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.19 Company Confidential

V850 Motor Solutions

kit Reference Platform

Software Document

V850 No kit MC-LVKIT-Schematics-Manual-Correspond low voltage

Sensorless Vector ControlFor AC IM

Application note

Sensorless Vector ControlFor PMSM

Application note

*1

*1: Please contact us before promoting this solution

*1

Page 20: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.20 Company Confidential

SH Motor Solutions

kit Reference Platform

Software Document

SH SH7216 Motor kit

(We have loan program, please contact us)

-24V motor-GUI-Sensorless Vector Control

RSK + Shkti-2(we can loan, please contact us)

-Schematics-Manual-Correspond both high and low voltage

V/F Scalar control

Reference guide

Sensor based Vector Control

Sensorless Vector ControlFor AC IM

Application note

Sensorless Vector ControlFor PMSM

Application note

Page 21: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.21 Company Confidential

FeaturesSH RSK + Shakti II

Input; 110V, Output; 220V

Easy to evaluate algorithms and systemsDemonstrate our algorithms

SH Motor Reference Platform

Page 22: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.22 Company Confidential

Shakti II Reference Design Power Platform

Current sensors

IPM

Rectifier

RSK connectors

Motor connector

Hall/Encoder input

AC power input

Shunt resistor

LV power supply

Page 23: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.23 Company Confidential

New Motor Kit for Sensorless Vector Control

BLDC Motor, Board, Software, Schematics and GUI

SH7216 RX62T

Page 24: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.24 Company Confidential

RX Motor Solutions (Under development)

kit Reference Platform

Software Document

RX62T RX62TMotor kit

(Now we have one for demonstration)

-24V motor-GUI-Sensorless Vector Control

CPU board + Shkti-2(Please contact us, if you need)

-Schematics-Manual-Correspond both high and low voltage

SensorlessVector ControlFor PMSM(Based on FPU)

Application note

Page 25: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.25 Company Confidential

Motor Control on Web

Page 26: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.26 Company Confidential

Products Roadmap

Page 27: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.27 Company Confidential

MCU Products Line-up for Motor Control

32 48/52 64 80 144 176100

R8C/2K,LR8C/2K,L R8C/24,5R8C/24,5 R8C/2C,DR8C/2C,D

SH7124SH7124 SH7125SH7125

SH7136SH7136 SH7137SH7137

RX62TRX62TRX62TRX62TRX62TRX62T

SH7285SH7285SH7243SH7243 SH7286SH7286

SH7216SH7216

SH7085SH7085 SH7086SH7086

20

50

100

200

80

Freq.(MHz)

Pin Number

256kB Flash,CAN, 12bitAD

Up to 512kB Flash

FPU, Up to 256kB Flash, 12bit ADC, CAN,LVD, POR, 125kHz On-Chip Oscillator for WDT

Up to1MB Flash, USB,CAN

FPU, Up to 1MB Flash & Ethernet, USB,CAN

16K-128KB Flash

R8C/2A,BR8C/2A,B48-128KB Flash,16-64KB Flash8-16KB Flash

ST32F103ST32F103

320F2803x320F2803x

ST32F101ST32F101

ST8ST8 PIC18PIC18

320F280x320F280x

320F2833x320F2833x

SH7239SH7239

Page 28: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.28 Company Confidential

Why R8C for Motor Control?

High-Performance

16-bit CPU core with hardware multiplier

Up to three 16-bit timers with 40MHz clock

2.2us ADC conversion with timer-trigger start option

Advanced Motor Timers

Up to 6-ch complimentary PWM signals with independent compare registers

Programmable Dead-Time Control (16-bit)

PWM signal shut-off using external trigger

Safety Mechanism for UL Compliance

Watchdog with dedicated on-chip oscillator

Power-on Reset, Voltage Detection Circuits

Outstanding Development Support

Multiple motor control algorithms

Free Compiler for up to 64KB code and peripheral code generator

Motor Control Features

Features R8C/2K-2L R8C/22-25 R8C/2A-2D

Pin Count 32 48, 52 64, 80

Flash Size (KB) 8-16 16-128 48-128

Advanced MC Timer (Timer RD) Yes Yes Yes

Page 29: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.29 Company Confidential

TimerRC

TimerRB

TimerRD

TimerRA

R8C Family

TimerRE

PWM Generation - 6 Channel Complementary (with dead-time)

PWM Output (1-Channel) -TRIAC / PWM Chopper Output

Sensor Interface: - Pulse Width Measurement- Pulse Counting- External Trigger3-channel PWM Output (Timer-RC)

BLDC Motor ControlBLDC Motor Control

ACIM Motor ControlACIM Motor Control

Universal/DC Motor ControlUniversal/DC Motor Control

Hall SensorsHall SensorsTachometersTachometers

R8C Timers: Motor Control Applications

Universal/DC Motor ControlUniversal/DC Motor Control

BLDC Motor Control (One-Sided Modulation)

Page 30: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.30 Company Confidential

R8C/24, 25 Groups Overview

GPIO: 44 On-chip Debug

R8C coreR8C core

RAMRAM

WDTWDT

Oscillation stop detection circuitOscillation stop detection circuit

Low-speed on-chip oscillator

(125 kHz)

Low-speed on-chip oscillator

(125 kHz)

Oscillation circuitmain clock(20 MHz)

Oscillation circuitmain clock(20 MHz)

ADC: 10-bit(12 ch)

ADC: 10-bit(12 ch)

PORPORLVDLVD

High-speed on-chip oscillator

(40 MHz)

High-speed on-chip oscillator

(40 MHz)

Data Flash:1 KB x 2 blocks

Data Flash:1 KB x 2 blocks

H/W-LINH/W-LIN

Flash MemoryFlash

Memory

I2C bus/SSUI2C bus/SSUSerial I/O

Clock sync./UART(2 ch)

Serial I/OClock sync./UART

(2 ch)

Timer RA: 8-bitTimer RA: 8-bit Timer RB: 8-bitTimer RB: 8-bit

R8C/25 Block Diagram

Timer RE: 8-bitTimer RE: 8-bit

Oscillation circuitSub clock(32 kHz)

Oscillation circuitSub clock(32 kHz)

Timer RD: 16-bit(2 ch)

Timer RD: 16-bit(2 ch)

52-pin

CPU : R8C 16-bit CPU Core Operating Frequency (Max): 20 MHz / 3.0 to 5.5 V

10 MHz / 2.7 to 5.5 V, 5 MHz / 2.2 to 5.5 V Flash / RAM: 16 KB / 1 KB, 24 KB / 2 KB

32 KB / 2 KB, 48 KB / 2.5 KB, 64 KB / 3 KB Data Flash: 1KB x 2 blocks (R8C/25 Group) Clock circuits:

- XIN-XOUT main clock, XCIN-XCOUT sub clock- High speed on-chip oscillator (40 MHz)- Low speed on-chip oscillator (125 kHz)

Low-voltage Detect circuit (LVD) Power-on Reset circuit (POR) Watchdog Timer (with on-chip oscillator) Multi-functional timers:

- 3 ch of 8-bit timers (Timer RA, RB, RE) - 2 ch of 16-bit timer (Timer RD)

Serial I/O:- 2 ch of Clock synchronous/UART- 1 ch of I2C bus/SSU- 1 ch of H/W-LIN

A/D converter: 12 ch of 10-bit GPIO: 44 (3 input-only, 8 LED ports, internal pull-up resistors) Interrupts: Internal (11), External (5) Package: 52-pin LQFP (10 mm x 10 mm, 0.65 mm pitch)

64-pin FLGA (6 mm x 6 mm, 0.65 mm pitch)

Page 31: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.31 Company Confidential

Why SH for Motor Control?

High-Performance & Scalability

32-bit RISC CPU core with 50MHz up to 200MHz

48pin to 176pin package and 16KB to 1MB Flash

5V support (except 90nm product)

Embedded double precision FPU (SH2A-FPU)

15 register banks for interrupt response in 6 cycles

Advanced Motor Timers and A/D

Up to 2-set complimentary PWM signals with dead time

PWM signal shut-off using external trigger

10-bit or 12-bit ADC,1.0us conversion time with timer-trigger start option

Two or three independent Sample & Hold circuits

Outstanding Development Support

• Multiple motor control algorithms

• Free Compiler for up to 256KB code and peripheral code generator

Motor Control Features

Features SH/Tiny SH7131/32 SH7216

Pin Count 48/64 80/100 144/176

Flash Size (KB) 16-128KB 256KB 1MB/512KB

Operation Frequency (MHz) 50 80 100/200MHz

Page 32: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.32 Company Confidential

SuperH Family Timers : Motor Control Applications

Hall-SensorsTachometers

BLDC Motor ControlBLDC Motor Control

ACIM Motor ControlACIM Motor Control

Hall-SensorsReal-time Dead Time

Compensation

Optical EncodersOptical Encoders

TachometersTachometers

MTU2CH1/CH2

MTU2SCH5

SuperH Family

MTU2CH0

MTU2SCH3/CH4

MTU2CH3/CH4

MTU2CH5

Sensor Interface : - Hall Sensor InputsReal-Time Dead time correction :- Pulse Width Measurement

PWM Generation

6 Channel Complementary (with dead-time )

Sensor Interface : - Hall Sensor Interface- External Input Capture

- A/D conversion trigger generation

Sensor Interface : - Encoder Interface (A, B, Z)- External Trigger

Page 33: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.33 Company Confidential

SH7131/7132 Overview

SH7132 block diagram

SH-280MHz

FlashROM256KB

FlashROM256KB

WDTWDT

DTCDTC

RAM16KBRAM16KB

MTU2(16bit 6ch)

MTU2(16bit 6ch)

CPU core - SH-2 (SuperH RISC Engine) Operating frequency - CPU clock: 80MHz(max) - Bus clock, peripheral clock: 40MHz(max) Power supply voltage - 3.3V0.3V or 5.0V0.5V single power supply (AVcc= 5.0V0.5V) On-chip memory - 128 / 256KB of Flash memory - 8 / 16KB of RAM External memory interface - SH7131: N/A - SH7132: External bus width: 8-bit Peripheral functions - Multifunction 16-bit PWM timer: 6ch(MTU2), 3ch(MTU2S) - Port output enable (POE) - Compare match timer (CMT): 2ch - Watchdog timer (WDT): 1ch   - Data transfer controller (DTC) - Serial communication interface (SCI): 3ch - Synchronous serial communication interface (SSU): 1ch - I2C bus interface: 1ch - RCAN-ET: 1ch - A/D: 12-bit 16ch (SH7132), 12-bit12ch (SH7131), 1.25uS conversion time

44-57 I/O Ports44-57 I/O Ports

INTCINTC

MTU2S(16bit 3ch)

MTU2S(16bit 3ch)

CMT(16bit 2ch)

CMT(16bit 2ch)

12bit A/D12bit A/D

BSC *

SRAMBSC *

SRAM

*: SH7132 only

RCANRCANSCI(3ch)SCI(3ch)

I2C(1ch)I2C(1ch)

SSU(1ch)SSU(1ch)

Package - SH7131: LQFP1414-80 (14mm square, 0.65mm pitch) - SH7132: LQFP1414-100 (14mm square, 0.5mm pitch) Temperature Range - ‐ 20 ~ 85℃ - ‐ 40 ~ 85℃

Note: SH7131/2 is not support H-UDI. Therefore it is not possible to On-chip debugging. Use Sh7136/7.

Page 34: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.34 Company Confidential

SH7216 Overview

SH2A- FPU 100/200MHz with FPU

512KB/768KB/1MB Flash Memory

64kB/96kB/128KB RAM

3.3V+-0.3V(core,I/O), 5.0V+-0.5V(A/D)

Two Motor Timer (MTU2 and MTU2S)

12bit A/D

SPI, I2C,

USB (Full speed function), CAN ,

Ethernet 10/100

Package;

LQFP-176 (0.4mm pitch, 0.5mm pitch)

BGA-176 (13mm x13mm, 0.8mm pitch)

SH-2A + FPU100/200MHz

ExternalMemory I/F

8/16/32-bit

DMAC(8 Ch)

Flash(512K/768K/1MB)

RAM(64K/96K/128KB)

WDT

USART(5 ch)

I2C, SPI

Multi FunctionTimer2 Unit(16-bit x 6 ch)

Multi FunctionTimer2S Unit

(16-bit x 3 ch)

Compare Timer(16-bit x 2 ch)

12-bit ADC(4ch x 2 units)

I/O Ports

USB 2.0 FSDevice

CAN

Ethernet10/100 MAC

DTC

Data Flash(32KB)

Page 35: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.35 Company Confidential

Advantages of SH7216

High Performance. 200MHz SH-2A CPU & Double Precision FPU High-Speed Embedded Flash Memory (100MHz access)

Peripherals for Dedicated Motor Control Motor Timer 2ch 12-bit ADC with 3 Sample and Hold circuits Encoder measurement (2 independent encoders) Special Speed Measurement for Hall Sensor

Rich Connectivity Peripherals Ethernet MAC 10/100BASE USB Full Speed 2.0 Device CAN SPI, I2C, SCIF

Page 36: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.36 Company Confidential

- Realize motor inverter control and Ether/CAN/USB connectivity with a single chip -

Sensor information

6-phase PWM output

Current detection

Motor errordetection

signal

3-phase inverterShunt resistance

temperature

humidity

・・・・

SH7216 System Block Diagram for Motor Control

Basedriver

SH-2A core200MHz(max)

SH-2A core200MHz(max)

Flash1MB/512KB

Flash1MB/512KB

RAM128kB/64KB

RAM128kB/64KB

BSCBSC

12-bit A/D12-bit A/D

12-bit A/D12-bit A/D

MTU2(Inverter control)

MTU2(Inverter control)

POEPOE

SRAM / SDRAM

PHY

TR

FPUFPU

SH7216SH7216

Ethernet

SCIF 4ch SCIF 4ch

I2C 1chI2C 1ch

Ether MACEther MAC

RCAN-ETRCAN-ET

USB 2.0 Full speed

USB 2.0 Full speed

CAN

Interface for upper network and field

bus

Interface for field bus and other devices

USB

Interface for PC, PDA and

etc.

Motor inverter control

RSPI 1ch RSPI 1ch

Main Target  AC servo, AC driver, PLC (Programmable Logic Controller)   Robotics and FA machine

Page 37: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.37 Company Confidential

Why RX for Motor Control?

High-Performance & Scalability

32-bit RISC CPU core with 100MHz, 167DMIPS

Embedded single precision FPU

5V support

Advanced Motor Timers and A/D

Up to 2-set complimentary PWM signals with dead time

PWM signal shut-off using external trigger

10-bit or12-bit ADC,1.0us conversion time with timer-trigger start option

Two or three independent Sample & Hold circuits

Embedded Op. Amps and Comparators

Outstanding Development Support

• Multiple motor control algorithms

• Free Compiler for up to 256KB code and peripheral code generator

Motor Control Features

Features RX62T RX62N/621

Pin Count 64/80/100/112 100/144/176

Flash Size (KB) 64/128/256KB 256/384/512KB

Operation Frequency (MHz) 100 100

Page 38: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.38 Company Confidential

TI MERTI MERMEMORYMEMORY ANALOGANALOGCPUCPU I / OI / OTI MERTI MERMEMORYMEMORY ANALOGANALOGCPUCPU I / OI / O

FLASHFLASH256KB/ 256KB/ 128KB128KB

SRAMSRAM16KB/16KB/8KB8KB

SCISCIx3x3

DATA DATA FLASH FLASH

8KB8KB

CMTCMT16bit X 16bit X 4chn4chn

WDTWDT

I2CI2Cx1x1

RSPIRSPIx1x1

POR/LVDPOR/LVD

OSCOSC125Khz125Khz

PLLPLLADC 12bADC 12b4ch, 3S/H4ch, 3S/H

3OP Amp3OP Amp3Comp3Comp

ADC 10bADC 10b10ch, 2S/H10ch, 2S/H

GPIO GPIO w/MUXw/MUX

I-WDTI-WDT

EXT OSCEXT OSC

DEBUGDEBUG DTCDTCICUICU

100 MHz100 MHz165 DMIPS165 DMIPS

Harvard CPUHarvard CPU

FPUFPUFPUFPUMACMACMACMAC

MUL & DIVMUL & DIVMUL & DIVMUL & DIV

CRCCRCCRCCRC

MTU3 MTU3 16bit x 16bit x 8chn8chn

RX600 CPU Core – 100MHzCISC CPU with Harvard Architecture165 DMIPS at 100MHzFloating Point Unit (FPU)Multiply Accumulate (MAC)

Flash Memory100 MHz, zero wait-state access

Analog4 ch x 2 units 12-bit ADC4 sample & hold, 1usec conversion12 ch x10-bit ADC, 2 sample-hold, 1usec6 Op. Amp and 6 Comparator

TimersMTU3 16bit x 8chnGeneral purpose PWM timer 16bit x 4chCompare Much Timer 16bit x 4 chn

CommunicationUART/Clock synchronous serial x 3UnitRSPI x 1 Unit , LIN I/F x 1Unit,

I2C bus I/F 1 UnitRCAN 1unit(Option)

OthersData Transfer Controller (DTC)POR, LVDOn chip oscillator 125KHz for independent

WDT Package

LQFP-100 (14x 14mm, 0.5mm pitch)

GPTGPT16bit X 16bit X 4chn4chn

3OP Amp3OP Amp3Comp3Comp

ADC 12bADC 12b4ch, 3S/H4ch, 3S/H

RCANRCAN(optional)(optional)

Update for Status of RX62T Promotion

RX62T 100pin Version

Page 39: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.39 Company Confidential

RX62T Promotion

10Kami Strategy

Prepare materials

– Hardware Manual (rev.0.2)

– Presentation materials for Motor Control (E/May)

– CPU Board (10units by E/June)

– REE Motor Kit (we have one now, 20units by E/August)

– FPU based Application Note both Sensored and Sensorless

Promote to Limited Major Customer

Start General Promotion From 10S

Support Global Segment promotion plan

Page 40: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.40 Company Confidential

RX62T Preparation Plan

Hardware Manual

04/10 05/10 06/10 07/10 08/10 09/10

Today

WS

Rev.0.2

64pin: 100pcs

CPU Board now no stock Next lot (min. 10units)

Sample Code

MotorAlgorithm

ApplicationNote

REE Motor Kit

PromotionMaterials

CompetitorsAnalysis

E/May (One shunt based on FPU)

E/July

Data Flash driverLIN driver

Presentation materialE/May

E/June

100pin: 100pcs

Support GS Plan

Page 41: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.41 Company Confidential

Advantages of FPU

Page 42: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.42 Company Confidential

FPU Products

High-end SH-2A and RX support FPU SH2A-FPU: Supported Single and Double Precision RX600: Supported Single Precision

ST doesn’t have FPU product right now

32 48/52 64 80 144 176100

RX62TRX62TRX62TRX62TRX62TRX62T

SH7216SH7216

20

50

100

200

80

Freq.(MHz)

Pin Number

FPU, Up to 256kB Flash, 12bit ADC, CAN,LVD, POR, 125kHz On-Chip Oscillator for WDT

FPU, Up to 1MB Flash & Ethernet, USB,CAN

SH7239SH7239

Page 43: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.43 Company Confidential

Floating Point Unit (FPU) Advantages

More robustNo scaling and saturation

Ease of use

Performance boostImprove calculation accuracy

Increase the code execution speed

Reduce the CPU bandwidth usage

Reduce the code size

C-code compiler friendlyCompatible with the C/Matlab simulation code

Page 44: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.44 Company Confidential

Fixed Point Development Dilemma

Simulation Platform

(i.e. C, Matlab)

Motor control development usually starts with simulation

in Floating Point

Floating Point Algorithm (C or C++)

Floating Point Unit

Can be easily ported to floating point device

(bi-direction)Fixed Point Algorithm

(C or C++)

Fixed Point Unit

Take time to convert the code to fixed point

(one way)

Page 45: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.45 Company Confidential

CPU Bandwidth and Code Size Comparisonat 10KHz PWM Frequency

Fixed-Point SVC FPU SVC

Sine, Cosine, Atan functions 38% 23%

Sine, Cosine, Atan tables 26% 18%

Fixed-Point SVC FPU SVC

Sine, Cosine, Atan functions 14.273K 7.222K

Sine, Cosine, Atan tables 12.462K 6.221K

CPU Bandwidth

Code Size

Page 46: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.46 Company Confidential

Demonstration

Page 47: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.47 Company Confidential

Low Cost Motor Demo SH7216 – Key features

Motor Type Brushless AC (e.g. Permanent Magnet AC)Low voltage

Control Method Sinusoidal waveform control,

Field Oriented Control

Current measurement

Sensorless using three Shunts

MCU type SH7216 (32-bit, 480DMIPS)

Flash usageRAM usage

10KB for motor control algorithm + Self Test s/w<1KB RAM

Available CPU time

>90% [20µs used for FOC]

Switching Frequency

Up to 20KHz

Communication USB connection: PC GUI interfaceTool: E10A for debug & development

Page 48: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.48 Company Confidential

H/W Key Points: Inverter & Control Board on the Same PCB

SH7216

H8S2212

3-phase inverter(6 x MOSFETs) 3 shunts

20 Renesas products used: 2 x MCUs, MOSFETs, Comparators, Power on Reset, E²PROM, buffer, logic.

Board is consuming low power: fully USB powered to run the low voltage motor up to 6000 RPM (at 5V)

Single PCB for control & inverter stages (6 transistors & 3 shunts on the back side)

Two connectors only: one for the Motor & one for the USB connector

E10A

Motor is a 3-phase Brushless AC motor also called PMAC (Permanent Magnet AC) without any sensors.

The SH7216 is driving the Motor in fully sensorless mode using sinusoidal signals.

The motor efficiency is maximal as the control algorithm is fully field oriented controlled.

Page 49: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.49 Company Confidential

PC Interface

All the starting parameters can be changed

Motor parameters can be modified

Current, speed PIs parameter can be changed

Everything in Real-time using the PC interface

Page 50: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.50 Company Confidential

Summary

Page 51: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.51 Company Confidential

Promotion Strategy - Home Appliances

For Low-end & Mid-range;

Requirements:

Low Cost & Simple Motor Control

→Trapezoidal Control

→R8C/2x

For High-end;

Requirements:

High Efficiency & Low Noise

→Vector Control

→RX62T

Washer, Dish Washer, and Refrigerator

Page 52: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.52 Company Confidential

Promotion Strategy - Industry

For Low-end & Mid-range;

Requirements:

Low Cost & Simple Motor Control

→Trapezoidal Control, V/F Scalar Control

→78K0R, V850 and SH

For High-end;

Requirements:

High speed & High accuracy

→Sensor based and Sensorless Vector Control

→RX, V850 and SH

AC IM Drive, AC Servo, HVAC, Pumps and Fan

Page 53: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

© 2010 Renesas Electronics America Inc. All rights reserved.53 Company Confidential

Call to Action

Qualifying Motor Control Sockets

Next Step

Example Questions: End application and type of motor? (ex: AC IM, Brushless DC)

Motor speed and Algorithms (ex: RPM)?

Is the motor efficiency critical?

Other functions performed by the controller (ex: I/O, ROM, RAM)?

Show our solutions to the customer

Bring your customers to SH7216 Motor Kit loaner program

Visit on-line resources to learn about Motor Solutions

Qualify motor control sockets by asking key questions (examples

below)

Page 54: Renesas Electronics America Inc. Company Confidential © 2010 Renesas Electronics America Inc. All rights reserved. Motor Control Solutions REA Sales Training

Renesas Electronics America Inc.© 2010 Renesas Electronics America Inc. All rights reserved.