Remington Kerosene Heater Manual

IMPORTANT: Read and understand this manual beforeassembling, starting, or servicing heater. Improper useof heater can cause serious injury. Keep this manual forfuture reference.

Save this manual for future reference.For more information, visit www.desatech.com

HEATER SIZES: 40,000 55,000 60,000 70,000 110,000 115,000155,000 165,000 AND 200,000 BTU/HR MODELS H.S.I. SERIES

KEROSENE/DIESEL PORTABLE FORCED AIR HEATERSOWNERS MANUAL

NewStraight

ShellDesign

Fill In For Your Records

Model No. _______________________(Located on side panel)

Serial No. _______________________(Located on fuel tank)

Date of Purchase: _________________

TABLE OF CONTENTSSafety Information ............................................... 2Unpacking ........................................................... 3Product Identification .......................................... 3Fuels ................................................................... 4Theory of Operation ............................................ 4Ventilation ........................................................... 4Assembly ............................................................ 5Operation ............................................................ 5Operation With Portable Generator .................... 6Storing, Transporting, or Shipping ...................... 6

Preventative Maintenance Schedule .................. 7Troubleshooting .................................................. 7Service Procedures ............................................. 9Specifications .................................................... 15Wiring Diagrams ............................................... 16Illustrated Parts Breakdown and Parts List ....... 18Replacement Parts ........................................... 28Technical Service .............................................. 29Accessories ....................................................... 29Warranty and Repair Service ............................ 30

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SAFETY INFORMATION

WARNING: This product con-tains and/or generates chemicalsknown to the State of Californiato cause cancer or birth defects,or other reproductive harm.

IMPORTANT: Read this ownersmanual carefully and completelybefore trying to assemble, oper-ate, or service this heater. Im-proper use of this heater cancause serious injury or deathfrom burns, fire, explosion, elec-trical shock, and carbon mon-oxide poisoning.

DANGER: Carbon monoxidepoisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of car-bon monoxide poisoning resemble the flu, with head-aches, dizziness, and/or nausea. If you have thesesigns, the heater may not be working properly. Getfresh air at once! Have heater serviced. Some peopleare more affected by carbon monoxide than others.These include pregnant women, persons with heartor lung disease or anemia, those under the influenceof alcohol, and those at high altitudes.Make certain you read and understand all warn-ings. Keep this manual for reference. It is yourguide to safe and proper operation of this heater. Use only kerosene, #1#2 diesel/fuel oil, JET A

or JP-8 fuels to avoid risk of fire or explosion.Never use gasoline, naphtha, paint thinners, al-cohol, or other highly flammable fuels.

Fuelinga) Personnel involved with fueling shall be

qualified and thoroughly familiar with themanufacturer's instructions and applicableregulations regarding the safe fueling of heat-ing units.

b) Only the type of fuel specified on the heater'sdata plate shall be used.

c) All flame, including the pilot light, if any,shall be extinguished and the heater allowedto cool, prior to fueling.

d) During fueling, all fuel lines and fuel-lineconnections shall be inspected for leaks. Anyleaks shall be repaired prior to returning theheater to service.

e) At no time shall more than one day's supplyof heater fuel be stored inside a building inthe vicinity of the heater. Bulk fuel storageshall be outside the structure.

f) All fuel storage shall be located a minimumof 25 feet (762cm) from heaters, torches,welding equipment, and similar sources ofignition (exception: the fuel reservoir inte-gral with the heater unit).

g) Whenever possible, fuel storage shall be con-fined to areas where floor penetrations donot permit fuel to drip onto or be ignited bya fire at lower elevation.

h) Fuel storage shall be in accordance with theauthority having jurisdiction.

Use only the electrical voltage and frequencyspecified on model plate.

Heater must be grounded. Use only a properlygrounded three-wire extension cord. Plug intogrounded outlet only.

Use only in areas free of flammable vapors orhigh dust content.

Minimum clearance from any combustiblematerials: 8 feet (244 cm) from hot air outlet; 4feet (122 cm) from top; and 4 feet (122 cm)from sides and inlet.

Locate heater on a stable and level surface whilehot or operating or a fire may occur.

Use only in well-vented areas. Before usingheater, provide at least a three-square-foot (2800square cm) opening of fresh, outside air for each100,000 Btu/Hr (30 kw) of rating.

Keep children and animals away from heaterat all times.

Never start heater when combustion chamberis hot or if fuel has accumulated in combustionchamber.

When used with thermostat, heater may start atanytime.

When heater is moved or stored, it must be in alevel position or fuel spillage may occur.

Use heater only in accordance with local ordi-nances and codes.

Never use gasoline, crankcase drainings, naph-tha, paint thinners, alcohol, or other highly flam-mable fuels.

www.desatech.com114008-01A 3

Never use heater where gasoline, paint thinner,or other highly flammable vapors are present.

Never use heater in living or sleeping areas. Never leave a heater plugged in without adult

supervision if children or animals are likely tobe present.

Never move, handle, refuel, or service a hot,operating, or plugged-in heater.

Never attach duct work to front or rear of heater. Never attach heater to external fuel tank.

Heaters used in the vicinity of tarpaulins, can-vas, or similar enclosure materials shall be lo-cated a safe distance from such materials. Therecommended minimum safe distance is 10 feet(304.8cm). It is further recommended that theseenclosure materials be of a fire retardant nature.These enclosure materials shall be securely fas-tened to prevent them from igniting or from up-setting the heater due to wind action.

Unplug heater when not in use. Never block air inlet (rear) or air outlet (front)

of heater. Warning to New York City Residents

For Use Only At Construction Sites in accor-dance with applicable NYC codes underNYCFD certificate of approval #4803, #4899,#4908, #4909, or #4934.

UNPACKING1. Remove all packing items applied to heater

for shipment.2. Remove all items from carton.3. Check items for any shipping damage. If

heater is damaged, promptly inform dealerwhere you bought heater.

SAFETY INFORMATIONContinued

Side Cover

FuelCap

Hot Air Outlet

Side Cover

FuelTank

Hot AirOutlet

Fan Guard

Air FilterEndCover

FuelCap

Ignition ControlAssembly (On Insideof Side Cover)

Ignition Control Assembly(On Inside of Side Cover)

Figure 1 - 40/55/60/70 Models

Figure 2 - 110/115/155/165 Models

Thermostat Knob(ThermostatModels Only)

FuelTank

Fan Guard

ThermostatKnob(ThermostatModels Only)

PRODUCTIDENTIFICATION

Figure 3 - 200 Model

Hot Air Outlet

Side Cover

Fuel Cap

Ignition Control Assembly(On Inside of Side Cover)

Fan Guard

Thermostat Knob(Thermostat Models Only)

ON/OFFSwitch


FUELS

WARNING: Use only kero-sene, #1/#2 diesel/fuel oil, JET Aor JP-8 fuels to avoid risk of fireor explosion. Never use gaso-line, oil drained from crankcases,naphtha, paint thinners, alcoholor other highly flammable fuels.

Use only kerosene, #1/#2 diesel/fuel oil, JET A orJP-8 fuels. Heavier fuels such as No. 2 fuel oil orNo. 2 diesel fuel may also be used but will result in: noticeable odor additional fuel filter maintenance the need for nontoxic, anti-icer additives in very

cold weatherDo not use fuels heavier than No. 2 grade or heavyoils such as oil drained from crankcases. Theseheavy oils will not ignite properly and will con-taminate the heater.IMPORTANT: Use a KEROSENE ONLY (blue) orDIESEL ONLY (yellow) storage container. Be surestorage container is clean. Foreign matter such asrust, dirt, or water will cause the ignition control as-sembly to shut down heater. Foreign matter may alsorequire heater's fuel system to be frequently cleaned.

THEORY OF OPERATIONThe Fuel System: The air pump forces air through the air line. The air is then pushed through the nozzle.This air causes fuel to be lifted from the tank. A fine mist of fuel is sprayed into the combustion chamber.The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber.This air is heated and provides a stream of clean, hot air.The Ignition System: The ignition control assembly provides power to the ignitor. This ignites thefuel/air mixture in the combustion chamber.The Flame-Out Control System: This system causes the heater to shut down if the flame goes out.

Figure 4 - Cross Section Operational View

CleanHeatedAir Out

FuelFilter

Air LineTo Burner

Air OutputFilter

Air PumpAir IntakeFilter

CoolAirIn

Fan

CombustionChamber

Ignitor

Ignition ControlAssembly

Air For FuelSystem

Air ForCombustionAnd Heating

Fuel

NozzleFuelTank

VENTILATION

WARNING: Provide a freshair opening of at least threesquare feet (2,800 square cm)for each 100,000 Btu/hr rating.Provide extra fresh air if moreheaters are being used. The mini-mum ventilation requirementsmust be followed to avoid risksassociated with carbon monox-ide poisoning. Make certainthese requirements are met priorto operating heater.

Example: A 200,000 Btu/Hr (58.6kw) heater re-quires one of the following: a two-car garage door [16 feet (4.88 meter)

opening] raised 5 inches (12.7 cm)

a single-car garage door [9 feet (2.74 meter)opening] raised 8 inches (20.3 cm)

two, 30 inch (76.2 cm) windows raised 15inches (38.1 cm)

Motor


ASSEMBLY(FOR 110/115/155/165/200 MODELSONLY)These models are furnished with wheels and a rearhandle. Some models are furnished with a fronthandle also. Wheels, handle(s), and the mountinghardware are found in the shipping carton.

Tools Needed Medium Phillips Screwdriver 3/8" Open or Adjustable Wrench Hammer1. Slide axle through wheel support frame. In-

stall wheels on axle.IMPORTANT: When installing wheels, pointextended hub of wheels toward wheel supportframe (see Figure 5).

2. Place cap nuts on axle ends. Gently tap withhammer to secure.

3. Place heater on wheel support frame. Makesure hot air outlet end (front) of heater is overwheels. Line up holes on fuel tank flange withholes on wheel support frame.

4. Place rear handle (and front handle if pro-vided) on top of fuel tank flange. Insert screwsthrough handle(s), fuel tank flange, and wheelsupport frame. Attach nut finger tight aftereach screw is inserted.

5. After all screws are inserted, tighten nutsfirmly.

Figure 5 - Wheel and Handle Assembly,110/115/155/165/200 Models Only

WheelSupportFrame

Fuel TankFlange

CapNut

Wheel Nut

Axle

ExtendedHub

AirInlet

Handle

Hot AirOutlet

Screw

Front Handle(If Provided)

OPERATION

IMPORTANT: Review and under-stand the warnings in the SafetyInformation section, page 2. Theyare needed to safely operate thisheater. Follow all local ordinancesand codes when using this heater.

TO START HEATER1. Follow all ventilation and safety information.2. Locate heater to provide maximum circulation

of the heated air. Follow all location require-ments noted in Safety Information, page 2.

3. Fill fuel tank with fuel. Use only kerosene,#1/#2 diesel/fuel oil, JET A or JP-8 fuels toavoid risk of fire or explosion. Never use gaso-line, naphtha, paint thinners, alcohol, or otherflammable fuels.

4. Attach fuel cap/gauge.5. Plug heaters power cord into approved,

grounded, three-wire extension cord. Extensioncord must be at least six feet (1.8 meters) long.Extension Cord Size Requirement6 to 10 feet (1.8 to 3 meters) long, use 18 AWG(0.75 mm2) rated cord11 to 100 feet (3.3 to 30.5 meters) long, use16 AWG (1.0 mm2) rated cord

101 to 200 feet (30.8 to 61 meters) long, use14 AWG (1.5 mm2) rated cord

6. Plug extension cord into standard 120 volt/60hertz, 3-prong grounded outlet.

7. Turn thermostat knob to the right (clockwise)to the warmest position.

8. Push ON/OFF switch to the ON (|) position.Light will come on. Note: Ignitor will pre-heat for five seconds, then heater will start.

9. After heater is running, adjust thermostat knobto the desired setting. Note: A cold heater mayaffect the thermostat setting. This thermostatis a general-heating control. It is not intendedfor precise temperature control. Adjust thermo-stat until heater cycles at the desired setting.

TO STOP HEATERPush ON/OFF switch to the OFF (O) position.

TO RESET HEATER1. Push ON/OFF switch to the OFF (O) position

and wait 10 seconds. (Wait two minutes ifheater has been running.)

2. Repeat steps under To Start Heater.


OPERATION WITHPORTABLE GENERATOR

WARNING: Before operatingheater or any appliance from aportable generator, verify thatgenerator has been properly con-nected to earth ground. Impropergrounding or failure to groundgenerator can result in electro-cution if a ground fault occurs.Refer to owners manual suppliedby generator manufacturer forproper grounding procedures.

The operating voltage range of the heater is 108to 132 Volts (120 Volts +/- 10%). Prior to plug-ging heater into generator the output voltageshould be verified (if generator is equipped withthe automatic idle feature, the output voltageshould be measured with the generator running atfull speed). If the voltage does not measure inthis range the heater should not be plugged intothe generator.Refer to Operation, page 5, for starting, stopping,and resetting heater procedures.

Figure 6 - Typical Generator GroundingMethod (Generator construction may

vary from that shown)

Ground Lug

Ground Wire (#10 AWG -Stranded-Copper)

Alternator

Copper orBrassGroundingPoint

STORING,TRANSPORTING, OR

SHIPPINGNote: If shipping, transport companies require fueltanks to be empty.1. Drain fuel tank. Note: Some models have

drain plug on underside of fuel tank. If so,remove drain plug to drain all fuel. If heaterdoes not have drain plug, drain fuel throughfuel cap opening. Be sure all fuel is removed.

2. Replace drain plug if provided.3. If any debris is noted in old fuel, add 1 or 2

quarts of clean kerosene to tank, stir, and drainagain. This will prevent excess debris fromclogging filters during future use.

4. Replace fuel cap or drain plug. Properly dis-pose of old and dirty fuel. Check with localautomotive service stations that recycle oil.

5. If storing, store heater in dry place. Make surestorage place is free of dust and corrosive fumes.

IMPORTANT: Do not store kerosene over sum-mer months for use during next heating season.Using old fuel could damage heater.


PREVENTATIVE MAINTENANCE SCHEDULE

WARNING: Never service heater while it is plugged in, operating,or hot. Severe burns and electrical shock can occur.

How To

See Storing, Transporting, orShipping, page 6

See Air Output, Air Intake, andLint Filters, pages 9 and 10

See Air Output, Air Intake, andLint Filters, pages 9 and 10

See Fuel Filter, pages 10 and 11

See Fan, page 9

Item

Fuel tank

Air output and lint filters

Air intake filter

Fuel filter

Ignitor

Fan blades

Motor

How Often

Flush every 150-200 hours of operationor as needed

Replace every 500 hours of operation oronce a year

Wash and dry with soap and water every500 hours of operation or as needed

Clean twice a heating season or as needed

No maintenance required

Clean every season or as needed

Not required/permanently lubricated

TROUBLESHOOTING

WARNING: Never service heater while it is plugged in, operating,or hot. Severe burns and electrical shock can occur.

WARNING: High voltage!

POSSIBLE CAUSE

1. No power to heater

2. If equipped, thermostat settingis too low

3. Bad electrical connection be-tween motor and ignition con-trol assembly or ignition con-trol assembly and power cord

4. Binding pump rotor

5. Defective ignition control as-sembly

6. Defective motor7. Blown fuse or ignitor control

assembly

REMEDY

1. Check circuit breaker in elec-trical panel

2. Turn thermostat knob to ahigher setting

3. Check all electrical connec-tions. See Wiring Diagrams,pages 16 and 17

4. If fan does not turn freely, seePump Rotor, pages 14 and 15

5. Replace ignition control as-sembly

6. Replace motor7. See Ignition Control Assem-

bly, page 15

FAULT CONDITION

Motor does not start five sec-onds after heater is plugged in


POSSIBLE CAUSE

1. No fuel in tank2. Pump pressure incorrect

3. Dirty fuel filter4. Obstruction in nozzle5. Water in fuel tank

6. Bad electrical connection be-tween ignitor and ignition con-trol assembly

7. Defective ignitor8. Defective ignition control as-

sembly9. 200 Model Only: Defective

fuel valve (Models equippedwith fuel valve only)

1. Pump pressure incorrect

2. Dirty air intake, air output,and/or lint filter

3. Dirty fuel filter4. Obstruction in nozzle5. Photocell assembly not properly

installed (not seeing the flame)6. Dirty photocell lens

7. Bad electrical connection be-tween photocell and ignitioncontrol assembly

8. Defective photocell9. Defective ignition control as-

sembly

REMEDY

1. Fill tank with kerosene2. See Pump Pressure Adjust-

ment, page 103. See Fuel Filter, pages 10 and 114. See Nozzle Assembly, page 135. Drain and flush fuel tank with

clean kerosene. See Storing,Transporting, or Shipping,page 6

6. Check electrical connections.See Wiring Diagrams, pages16 and 17

7. Replace ignitor, see page 118. Replace ignition control as-

sembly9. See Fuel Valve, pages 11 and 12

1. See Pump Pressure Adjust-ment, page 10

2. See Air Output, Air Intake, andLint Filters, pages 9 and 10

3. See Fuel Filter, pages 10 and 114. See Nozzle Assembly, page 135. Make sure photocell boot is

properly seated in bracket6. Clean photocell lens

7. Check electrical connections.See Wiring Diagrams, pages16 and 17

8. Replace photocell9. Replace ignition control as-

sembly

FAULT CONDITION

Motor starts and runs but heaterdoes not ignite

Heater ignites but ignition con-trol assembly shuts heater offafter a short period of time


TROUBLESHOOTINGContinued



SERVICE PROCEDURES

WARNING: To avoid risk ofburn and electrical shock, neverattempt to service heater while itis plugged in, operating, or hot.

UPPER SHELL REMOVAL1. Remove screws along each side of heater using

5/16" nut-driver. These screws attach upper andlower shells together. See Figure 7 or 8.

2. Lift upper shell off.3. Remove fan guard.

Upper Shell

Fan Guard

Figure 7 - Upper Shell Removal,40/50/60/70 Models Only

Figure 8 - Upper Shell Removal,110/115/155/165/200 Models Only

Screw

FANIMPORTANT: Remove fan from motor shaft be-fore removing motor from heater. The weight ofthe motor resting on the fan could damage the fanpitch (see Figure 9).1. Remove upper shell (see Figure 7 or 8).2. Use 1/8" allen wrench to loosen setscrew

which holds fan to motor shaft.3. Slip fan off motor shaft.

Motor Shaft

Setscrew

Figure 9 - Fan, Motor Shaft, andSetscrew Location

MotorShaft

FanSetscrew

Figure 10 - Fan Cross Section

Fan

Flush

Motor

4. Clean fan using a soft cloth moistened withkerosene or solvent.

5. Dry fan thoroughly.6. Replace fan on motor shaft. Place fan hub

flush with end of motor shaft (see Figure 10).7. Place setscrew on flat of shaft. Tighten setscrew

firmly (40-50 inch-pounds/4.5-5.6 n-m).8. Replace fan guard and upper shell.

AIR OUTPUT, AIR INTAKE AND LINTFILTERS1. Remove upper shell (see Figure 7 or 8).2. Remove filter end cover screws using 5/16" nut-

driver (see Figure 11 or Figure 12, page 10).3. Remove filter end cover.4. Replace air output and lint filters.5. Wash or replace air intake filter (see Preven-

tative Maintenance Schedule, page 7).

Air Intake Filter

Lint Filter

Filter EndCover

Air Output Filter

Figure 11 - Air Output, Air Intake, andLint Filters, 40/55/60/70 Models Only

FanGuard

Upper Shell

Screw


SERVICE PROCEDURESContinued

Figure 12 - Air Output, Air Intake, and LintFilters, 110/115/155/165/200 Models Only

Air Intake Filter

Filter EndCover

Lint FilterAir Output Filter

6. Replace filter end cover.7. Replace fan guard and upper shell.IMPORTANT: Do not oil filters.

PUMP PRESSURE ADJUSTMENT1. Remove pressure gauge plug from filter end

cover (see Figure 13).2. Install accessory pressure gauge (part num-

ber HA1180).3. Start heater (see Operation, page 5). Allow

motor to reach full speed.4. Adjust pressure. Turn relief valve to right to

increase pressure. Turn relief valve to left todecrease pressure. See specifications correctpressure for each model (see Figure 14).

5. Remove pressure gauge. Replace pressuregauge plug in filter end cover.

Figure 13 - Pressure Gauge PlugRemoval (40/55/60/70 Models Shown)

PressureGaugePlug

PressureGauge

Figure 14 - Adjusting Pump Pressure(40/55/60/70 Models Shown)

ReliefValve

PumpModel Pressure

40 3.0 PSI55 3.4 PSI60 3.4 PSI70 4.7 PSI

110 5.1 PSI115 5.1 PSI155 5.2 PSI165 5.6 PSI200 6.2 PSI

FUEL FILTER

(For 40/55/60/70/110/115/155/165 ModelsOnly)1. Remove side cover screws using 5/16" nut-

driver.2. Remove side cover.3. Pull upper fuel line off fuel filter neck (see

Figure 15 or 16).4. Carefully pry bushing, fuel filter, and lower

fuel line (110/115/155/165 Models only) outof fuel tank (see Figure 16).

5. Wash fuel filter with clean fuel and replace in tank.6. Attach upper fuel line to fuel filter neck.7. Replace side cover.

Figure 15 - Fuel Filter Removal,40/55/60/70 Models

Fuel Filter andBushing

Side Cover

Upper Fuel Line

Fuel Filter, Bushing,and Lower Fuel Line

Upper Fuel Line

SideCover

Figure 16 - Fuel Filter Removal,110/115/155/165 Models



(For 200 Model Only)1. Remove side cover screws using 5/16" nut-

driver.2. Remove side cover (see Figure 17).

3. Pull lower fuel line off the fuel valve fitting(see Figure 17).Note: See Figure 16, page 10 if your modeldoes not come equipped with a fuel valve.

4. Carefully pry bushing, lower fuel line, and fuelfilter out of fuel tank.

5. Wash fuel filter with clean fuel and replace in tank.6. Attach lower fuel line to fuel valve fitting.7. Replace side cover.

Side Cover

Figure 17 - Fuel Filter Removal,200 Model Only (Model with Fuel Valve

Assembly Shown)

Screw

Bushing, Lower FuelLine, and Fuel Filter

Fuel Valve Fitting

FUEL VALVEFor 200 Models Equipped with Fuel Valve1. Remove side cover (see Figure 17), fan guard,

and upper shell (see Figure 8, page 9) screwsusing 5/16" nut-driver.

2. Remove fan (see Fan, page 9).3. Pull lower fuel line off the fuel valve fitting

(see Figure 18).

WARNING: High Voltage

4. Disconnect red and white wires from fuelvalve (see Figure 18).

5. Using 1/4" nut driver remove 2 screws hold-ing fuel valve and bracket to lower shell (seeFigure 18). Save these screws.

6. Using 1/4" nut driver remove 2 screws hold-ing fuel valve to bracket. Save these screws.

7. Attach new fuel valve to bracket with 2screws.

8. Install new fuel valve and bracket on lowershell with 2 screws.

9. Connect red and white wires (polarity notimportant). Connect upper and lower fuel linesto fuel valve (see Figure 18).

10. Replace fan, fan guard, upper shell, and sidecover.

Figure 18 - Fuel Valve Replacement,200 Model Only

Lower FuelLine

Electrical Wires

Fuel Valve

Valve Fittings

Screw

Bracket

Screw

IGNITOR1. Remove upper shell and fan guard (See Up-

per Shell Removal, page 9).2. Remove fan (see page 9).3. Remove 4 side cover screws with a 5/16" nut

driver. Remove side cover (see Figures 15 or16, page 10 or Figure 17).

4. Disconnect ignitor wires from ignition con-trol assembly (see Figure 19, page 12). Pullthe ignitor wires up through the hole in thelower shell.

5. Disconnect fuel line hose and air line hose.Remove photocell from photocell bracket (seeFigure 19, page 12).


6. Remove combustion chamber. Stand combus-tion chamber on end with nozzle adapterbracket on top (see Figure 20).

7. Remove ignitor screw with a 1/4" nut driver.Carefully remove ignitor from nozzle adapterbracket.

CAUTION: Do not bend or strikeignitor element. Handle with care.

8. Carefully remove replacement ignitor fromstyrofoam packing.


PhotocellBracket

Ignitor

Ignitor Screw/Washer Assembly

NozzleAdapterBracket

IgnitorElement

CombustionChamber

Nozzle AdapterBracket Opening

Figure 20 - Ignitor Replacement

Nozzle/AdapterAssembly

CombustionChamber

Air LineHose

Figure 21 - Removing Air and Fuel LineHoses (40/55/60/70 Models Only)

Fuel Line HoseAir LineHose



CombustionChamber

PhotocellBracket


Figure 22 - Removing Air and Fuel LineHoses (110/115/155/165 Models Only)

FuelLineHose

PhotocellBracket

Figure 19 - Disconnecting Ignitor Wiresfrom Ignition Control Assembly (40/55/60/70/110/115/155/165 Models Shown)

PhotocellBracket

Air LineHose

FuelLineHose

CombustionChamber

PhotocellAssembly

IgnitorWire

Ignitor


IgnitionControlAssembly

Side Cover

9. Carefully guide ignitor into opening in nozzleadapter bracket. Do not strike ignitor element.Attach ignitor to nozzle adapter bracket withscrew using a 1/4" nut driver (see Figure 20).Torque .90 to 1.69 N-m (8 to 15 in-lbs) Donot over torque.

10. Replace combustion chamber.

11. Route the ignitor wires back down throughthe hole in the lower shell. Connect wires tothe ignition control assembly (see Figure 19).

12. Replace side cover (see Figures 15 or 16, page10 or Figure 17, page 11).

13. Connect and route fuel line hose and air linehose to nozzle adapter assembly. See Fuel andAir Line Replacement and Proper Routing,page 14.

14. Replace photocell in photocell bracket. Routewires as shown in either (see Figures 21 or 22or Figure 25, page 13).

15. Replace fan (see page 9).16. Replace fan guard and upper shell (see page 9).



NOZZLE ASSEMBLY(For 40/55/60/70/110/115/155/165 Models Only)1. Remove upper shell (see Upper Shell Re-

moval, page 9).2. Remove fan (see Fan, page 9).3. Remove fuel and air line hoses from nozzle

assembly (see Figure 21 or 22, page 12).4. Turn nozzle assembly 1/4 turn to left and pull

toward motor to remove (see Figure 23).5. Place plastic hex-body into vise and lightly

tighten.6. Carefully remove nozzle from the nozzle adapter

using 5/8" socket wrench (see Figure 24).7. Blow compressed air through face of nozzle.

This will free any dirt in nozzle area.8. Inspect nozzle sleeve for damage.9. Replace nozzle into nozzle adapter until

nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench 4.5 to 5.1 N-m (40 to 45in-lbs). See Figure 24.

10. Attach nozzle assembly to burner strap (seeFigure 23).

11. Attach fuel and airline hoses to nozzle assem-bly. See Fuel and Airline Replacement andProper Routing, page 14.

12. Replace fan (see Fan, page 9).13. Replace fan guard and upper shell (see Upper

Shell Removal, page 9).

(For 200 Model Only)1. Remove combustion chamber and ignitor by

following steps 1 through 7 under Ignitor,pages 11 and 12.

2. Carefully place the ignitor in a safe location.3. Remove two nozzle adapter bracket screws

(see Figure 25).4. Place hex-shaped aluminum nozzle adapter

into vise (do not overtighten).5. Carefully remove nozzle from nozzle adapter

using 5/8" socket wrench (see Figure 26).6. Blow compressed air through face of nozzle.

This will remove any debris in nozzle.7. Inspect nozzle seal for damage.8. Replace nozzle into nozzle adapter until

nozzle seats. Tighten 80-110 inch-pounds.9. Attach nozzle adapter bracket to combustion

chamber with two screws removed in step 3.10. Repeat steps 9 through 16 under Ignitor, pages

11 and 12.

Figure 23 - Removing Nozzle/AdapterAssembly


CombustionChamber

Figure 24 - Nozzle and Nozzle Adapter

Nozzle Face

Nozzle

Nozzle Sleeve

Nozzle Adapter

Air LineFitting

Fuel Line Fitting

Figure 25 - Removing Air and Fuel LineHoses (200 Model Only)

Fuel Line Hose


CombustionChamber


PhotocellBracket

Air LineHose

NozzleAdapterBracketScrew

Nozzle Face

Nozzle

NozzleSleeve


Air LineFitting Fuel Line Fitting

Figure 26 - Nozzle and Nozzle Adapter

NozzleAdapter



Figure 27 - Air Hose to Barb Fitting

Air Hose

Pump End Cover

BarbFitting

110/115/155/165/200Models

40/55/60/70Models

Barb Fitting

PUMP ROTOR(Procedure if Rotor is Binding)1. Remove upper shell (see Upper Shell Re-

moval, page 9).

2. Remove filter end cover screws using 5/16"nut driver (see Figure 28 or 29).

3. Remove filter end cover and air filters.

4. Remove pump plate screws using 5/16" nut-driver.

5. Remove pump plate.6. Remove rotor, insert, and blades (see Figure

28 or 29).7. Check for debris in pump. If debris is found,

blow out with compressed air.8. Install insert and rotor.9. Check gap on rotor. Adjust to .076/.101 mm

(.003"/.004") if needed (see Figure 30).Note: Rotate rotor one full turn to ensure thegap is .076/.101 mm (.003"/.004") at tightestposition. Adjust if needed.

Figure 28 - Rotor Location, 40/55/60/70Models

PumpPlate

InsertRotor

Blade

FilterEndCover

Air IntakeFilter

Air Output Filter

Figure 29 - Rotor Location, 110/115/155/165/200 Models

Insert

Blade

Rotor

Pump PlateAirIntakeFilter

Air Output Filter

Filter End Cover

Gap Adjusting Screw

Rotor

Blade.003"/.004"(.076-.101 mm)Gap MeasuredWith FeelerGauge

Gap Adjusting Screw

Figure 30 - Gap Adjusting Screw Locations

FUEL AND AIR LINE REPLACEMENTAND PROPER ROUTING1. Remove upper shell (see Upper Shell Re-

moval, page 9).2. Remove side cover screws using 5/16" nut

driver (see Figure 15 or 16, page 10 or Figure17, page 11).

3. Remove side cover.4. Inspect fuel and air line hoses for cracks and/

or holes. If fuel line hose is damaged, discon-nect from nozzle adapter (see Figure 21 or 22,page 12, or Figure 25, page 13) and from fuelfilter (see Fuel Filter, pages 10 and 11). If airline hose is damaged, disconnect from nozzleadapter (see Figure 21 or 22, page 12, or Fig-ure 25, page 13) and from barb fitting on pumpend cover (see Figure 27).

5. Install new air and/or fuel line. Attach one endof air line hose to barb fitting on pump endcover (see Figure 27) and the other end tonozzle adapter (see Figure 21 or 22, page 12,or Figure 25, page 13). Attach one end of fuelline hose to fuel filter (see Fuel Filter, pages10 and 11) and the other end to nozzle adapter(see Figure 21 or 22, page 12, or Figure 25,page 13).Note: Route hoses as shown in see Figure 21or 22, page 12, or Figure 25, page 13, accord-ing to model. Hoses are not to touch photo-cell bracket.

6. Replace side cover.7. Replace upper shell and fan guard (see Upper

Shell Removal, page 9).



Sandpaper

Figure 31 - Sanding Rotor

IGNITION CONTROL ASSEMBLY


1. Unplug heater.2. Remove side cover screws (4) using 5/16" nut-

driver to expose ignition control assembly.3. Remove fuse cover (see Figure 32).4. Remove fuse from fuse clips (see Figure 32).5. Replace fuse with fuse of the same type and

rating (GMA-10). Do not substitute a fuse witha higher current rating.

6. Replace fuse cover (see Figure 32).7. Replace side cover (see Figures 15 or 16, page

10 or Figure 17, page 11).

Figure 32 - Replacing Fuse

Fuse

FuseCover

Fuse Clips

SPECIFICATIONSModel Size 40 55/60 70 110/115 155 165 200

Output Rating (Btu/Hr) 40,000 55,000 70,000 110,000 155,000 165,000 200,000& 60,000 & 115,000

Fuel Use only kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels*Fuel Tank Capacity

(U.S. Gal./Liters) 3/11.3 5/18.9 5/18.9 9/34 13.5/51 13.5/51 13.5/51Fuel Consumption

(Gal. Per Hr/Liters Per Hr) .3/1.14 .44/1.67 .52/1.97 .85/3.00 1.14/4.31 1.2/4.54 1.4/5.3Pump Pressure (psi) 3.0 3.4 4.7 5.1 5.2 5.6 6.2Electric Requirements 120 V/60 HZ (Same All Models)Amperage (Normal Run) 2.0 2.0 2.8 3.6 3.6 3.6 3.6Motor RPM 1725 1725 3440 3400 3400 3400 3400Hot Air Output (CFM) 170 180 360 490 550 575 600Motor HP 1/15 1/15 1/8 1/5 1/5 1/5 1/4Shipping Weight 32/14.5 33/15 35/15.9 54/24.5 63/28.6 65/29.5 77/35

(Approximate Pounds/Kilograms)Heater Weight without Fuel 28/12.7 29/13.1 31/14 46/21 54/24.5 55/25 66/30

(Approximate Pounds/Kilograms)

* Use of #2 diesel & fuel oil will result in noticeable odor and could require additional fuel filtermaintenance. Use in extreme cold temperatures may require nontoxic anti-icer additives.

10. Install blades, pump plate, air filters, and filterend cover.

11. Replace fan guard and upper shell (see UpperShell Removal, page 9).

12. Adjust pump pressure (see Pump PressureAdjustment, page 10).Note: If rotor is still binding, proceed asfollows.

13. Perform steps 1 through 6.14. Place fine grade sandpaper (600 grit) on flat

surface. Sand rotor lightly in figure 8 mo-tion four times (see Figure 31).

15. Reinstall insert and rotor.16. Perform steps 10 through 12.


WIRING DIAGRAMS

Power Plug120V/60Hz

Blue

Blue

White

White Photocell

Green

Green

RedBlack

Yellow

Yello

w

Motor

Ignitor

Igni

tion

Cont

rol A

ssem

bly

Photocell

Photocell

Ignitor

Motor Return

AC Neutral (L2)120V (L1)

Ignitor

Motor

Figure 33 - Wiring Diagram without Thermostat (40/55/60/70/110/115/155/165 Models)

Power Plug

120V/60Hz

BluePhotocell

Photocell

Ignitor

Motor Return

AC Neutral (L2)

AC Hot (L1)

Motor

Ignitor

Blue

White

White

White

White

Photocell

Igni

tion

Cont

rol A

ssem

bly

GreenGreen

RedRedRed

Blac

k

Blac

k

Yellow

Yello

wMotor

Ignitor

SolenoidValve

Thermostat

Figure 34 - Wiring Diagram with Thermostat for 200 Model

Power Plug120V/60Hz

Blue

Blue

White

WhitePhotocell

Igni

tion

Cont

rol A

ssem

bly

Green

Green

RedBlack

Blac

k

Yellow

Yello

w

Motor

Ignitor

Thermostat

Photocell

Photocell

Ignitor

Motor Return


Ignitor

Motor

(Heater with Fuel Valve Assembly 200 Models)

(Heater without Fuel Valve Assembly)


Figure 35 - Wiring Diagram with Thermostat (40/55/60/70/110/115/155/165 Models)

Power Plug

120V/60Hz

BluePhotocell

Photocell

Ignitor

Motor Return

AC Neutral (L2)AC Hot (L1)

Motor

Ignitor

Blue

White

White

WhiteWhite

PhotocellIgnition Control Assembly

Green Green

Red

RedRed

Black

Black

BlackMotor

Ignitor

SolenoidValve

Power Plug120V/60Hz

Blue

Blue

White

White Photocell

Green

Green

RedBlack

Yellow

Yello

w

Motor

Ignitor

Igni

tion

Cont

rol A

ssem

bly

Photocell

Photocell

Ignitor

Motor Return


Ignitor

Motor

(Heater with Fuel Valve Assembly 200 Models)

(Heater without Fuel Valve Assembly)

Figure 36 - Wiring Diagram without Thermostat for 200 Model

WIRING DIAGRAMSContinued

Power Plug120V/60Hz

Blue

Blue

White

Photocell

Igni

tion

Cont

rol A

ssem

bly

GreenBlack

Black

Green

RedBlack

Yellow

Yello

w

Motor

Ignitor

Thermostat

Photocell

Photocell

Ignitor

Motor Return


Ignitor

Motor

White

ON/OFF Switchwith Light

2

13


1

2

3

4

5

67

8

9

10

11

12

13

1415

16

17

18

19

20

21

22

23

24

25

2627

28

29

30

33

34

35

31 32

38

3739

36

9-2

9-1110/115 Burner Head Assembly

9-39-4

9-5

ILLUSTRATED PARTS BREAKDOWNSTANDARD MODELSR40, REM40, R55B, R60, B55B, REM60, R70D, B70D, RM60THERMOSTAT MODELSR40T, REM40T, R55BT, R60T, B55BT, REM60T, R70DT, B70DT, RM60T


PARTS LIST40/55/60/70 MODELSThis list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correctmodel and serial numbers (from the model plate), then the part number and description of the desired part.

KEY PARTNO. NUMBER DESCRIPTION QTY.

1 M51104-01 Handle 12 098511-67 Upper Shell (Service Part Will Be Black) 13 M11084-29 Screw, #10-16 x 3/4" 24 M15823-27 Screw, #10-16 x 1 1/2" 65 098512-58 Combustion Chamber (40) 1

098512-50 Combustion Chamber (55/60) 1098512-51 Combustion Chamber (70) 1

6 M10908-2 Screw, #6-32 x 3/8" 27 103154-03 Photocell Bracket 18 M16656-24 Photocell Assembly 19 (See page 24) Burner Head Assembly 110 M11084-26 Screw, #10-16 x 3/8" 211 103684-01 Fan (40/55/60) 1

M29678 Fan (70) 112 (See page 24) Motor and Pump Assembly 113 M51105-01 Fan Guard 114 098219-38 Power Cord 115 M11143-1 Strain Relief Bushing 116 NTC-4C Hex Lock Nut, 1/4-20 217 M11084-26 Screw, #10-16 x 3/8" 818 M50631 Rubber Bumper 219 097461-16 Side Cover 220 101205-01 Motor Bracket 121 M50104-06 Bushing 122 M11271-8 Clip Nut 623 M50104-02 Bushing 124 M11084-26 Screw, #10-16 x 3/8" 625 M10908-14 Screw, #8-32 x 3/8" 126 098511-234 Lower Shell (Service Part Will Be Black) 127 M50814-06 Rubber Airline 128 079973-01 Fuel Line 129 M50876-04 Fuel Filter with bushing (40) 1

M50876-05 Fuel Filter with bushing (55/60/70) 130 M10990-3 Rubber Bushing 131 102349-01 PCB Support 532 104068-02 Ignition Control Assembly 133 097702-01 Fuel Cap (Includes Gasket) 1

097663-04 Fuel Gauge (Includes Gasket RM60 Only, If Equipped) 134 108088-01 Fuel Tank (40) 1

108088-03 Fuel Tank (55/60/70) 1108088-16 Fuel Tank (RM60 Only, if Equipped with Fuel Gauge) 1

35 M51108-01 Shell Heat-Shield 136 104458-01 Thermostat 137 M12461-18 Screw, #8-32 x 7/8" 138 104460-01 Thermostat Knob 139 WLE-2 Lock Washer, EXT #8 1

PARTS AVAILABLE - NOT SHOWN

103814-01 Wire Tie (For Ignition Control Assembly) 1M9900-170 Wire Assembly

(Thermostat to Ignition Control Assembly) 1


ILLUSTRATED PARTS BREAKDOWNSTANDARD MODELSR110C, R115C, B115C, REM115C, RM115C, B155C, REM155C, R165C, RM155C,B165C, R155C, B110C, RM110C, RM165C, REM110C, REM165CTHERMOSTAT MODELSR110CT, R115DT, B115CT, REM115CT, RM115CT, B155CT, REM155CT, R165CT,RM155CT, B165CT, R155CT, B110CT, RM110CT, RM165CT, REM110CT, REM165CT,SB115CT, SB155CT

1

2

3

23 19

910

16

11

12

15

25

27

24

28

29

20

22

21

30

31

17

14

14

33

34

35

3632

26

40

18

546

7

8

7-2

7-1

7-57-4

7-3

37

1339

38

7-6

Upper Tier Burner Head 125/170T


KEY PARTNO. NUMBER DESCRIPTION QTY.1 098511-292 Upper Shell (Service Part Will Be Black) 12 M15823-27 Screw, #10-16 x 1/2" 83 098512-71 Combustion Chamber (110/115) 1

098512-74 Combustion Chamber (155) 1098512-75 Combustion Chamber (165) 1

4 103154-05 Photocell Bracket (110/115) 1M16660-02 Photocell Bracket (155/165) 1

5 M10908-2 Screw, #6-32 x 3/8" 26 M16656-24 Photocell Assembly 17 (See page 25) Burner Head Assembly 18 M11084-26 Screw, #10-16 x 3/8" 29 097293-01 Fan (110/115/155) 1

102042-01 Fan (165) 110 (See page 25) Motor and Pump Assembly 111 M50631 Rubber Bumper 212 101206-01 Motor Mounting Bracket 113 M12461-18 Screw, #8-32 x 7/8" 114 104068-02 Ignition Control Assembly 115 NTC-4C Hex Lock Nut, 1/4-20 216 111037-01 Fan Guard 117 M27417 Drain Plug (Includes o Ring) 118 107878-02 Button Plug 119 M51345-06 Fuel Line 120 106896-01 Fuel Filter 121 M51151-01 Fuel Line Tube (110/115) 1

M51151-02 Fuel Line Tube (155/165) 122 M10990-3 Rubber Bushing 123 M50814-03 Airline 124 098511-293 Lower Shell (Service Part Will Be Black) 125 M50104-06 Bushing 126 M50104-01 Bushing 127 M11084-26 Screw, #10-16 x 3/8" 628 M11271-8 Clip Nut 829 M10908-14 Screw, #8-32 x 3/8" 130 108088-11 Fuel Tank (Metal Filler Neck) 110/115 1

108088-10 Fuel Tank (Metal Filler Neck) 155/165 131 097663-02 Fuel Cap w/ Gauge (includes Gasket) 110/115

(Use with Fuel Tank 108088-11) 1097663-03 Fuel Cap w/ Gauge (includes Gasket) 155/165

(Use with Fuel Tank 108088-10) 132 102349-01 P.C. Board Support 533 M11143-1 Strain Relief Bushing 134 098219-38 Power Cord 135 M51077-18 Side Cover 236 M11084-26 Screw, #10-16 x 3/8" 837 104460-01 Thermostat Knob 138 104458-01 Thermostat 139 WLE-2 Lock Washer, EXT #8 140 113461-01 ON/OFF Switch with Light 1

103814-01 Wire Tie (Not Shown - Groups wires connected to Ignition Control Assembly) 1

M9900-77 Wire (Not Shown - Connects T-stat to Ignition Control Assembly) 1

079010-46 Wire (Not Shown - Connects ON/OFF Switch to Ignition Control Assembly or Thermostat if Equipped) 1

PARTS LIST110/115/155/165 MODELSThis list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correctmodel and serial numbers (from the model plate), then the part number and description of the desired part.


1

2

3

23 19

910

11

12

1315

25

27

24

28

29

30

31

17

14

14

33

34

35

3632

26

546

7

8

16

18

37

38

20

2221

39

4241

44

4043

ILLUSTRATED PARTS BREAKDOWNSTANDARD MODELSR200ATHERMOSTAT MODELSRM200AT, B200ATREM200AT

(On modelswithout FuelValve Assy,filter will belocated on topof fuel tank.)



1 107353-10 Upper Shell (Service Part Will Be Black) 12 M15823-27 Screw, #10-16 x 1/2" 83 098512-69 Combustion Chamber 14 103154-05 Photocell Bracket 15 M10908-2 Screw, #6-32 x 3/8" 26 M16656-24 Photocell Assembly 17 (See page 26) Burner Head Assembly 18 M11084-26 Screw, #10-16 x 3/8" 29 102042-01 Fan 110 (See page 27) Motor and Pump Assembly 111 M50631 Rubber Bumper 212 101206-01 Motor Mounting Bracket 113 097785-04 Foam Gasket 214 104068-02 Ignition Control Assembly 115 NTC-4C Hex Lock Nut, 1/4-20 216 102756-01 Fan Guard 117 M27417 Drain Plug (Includes o Ring) 118 103523-01 Rubber Bushing 119 M51345-03 Fuel Line (Models with Fuel Valve Assy) 1

M51345-04 Fuel Line (Models without Fuel Valve Assy) 120 M51150-01* Fuel Filter 121 M51345-04 Fuel Line Tube (Models with Fuel Valve Assy) 1

M51151-02 Fuel Line Tube (Models without Fuel Valve Assy) 1

22 M10990-3 Rubber Bushing 123 M50814-03 Airline 124 107353-11 Lower Shell (Service Part Will Be Black) 125 M50104-06 Bushing 226 M50104-01 Bushing 127 M11084-26 Screw, #10-16 x 3/8" 628 M11271-8 Clip Nut 829 M10908-14 Screw, #8-32 x 3/8" 130 108088-06 Fuel Tank 131 097702-01 Fuel Cap (Includes Gasket) 132 102349-01 P.C. Board Support 533 M11143-1 Strain Relief Bushing 134 098219-38 Power Cord 135 107333-04AA Side Cover 136 M11084-26 Screw, #10-16 x 3/8" 837 099230-01 Screw, Special 238 M11084-27 Screw, #10-16 x 1/2" 239 (See page 26) Fuel Valve Assembly

(Models Equipped with Fuel Valve Only) 140 104458-01 Thermostat 141 M12461-18 Screw, #8-32 x 7/8" 142 104460-01 Thermostat Knob 143 079010-35 Wire Assembly 144 WLE-2 Lock Washer, EXT #8 1

103814-01 Wire Tie (Not Shown - For Ignition Control Assembly) 1

100621-06 Thermostat Decal (Not Shown) 1

* Included in Filter Kit (Part No. HA3017)

PARTS LIST200 MODELSThis list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correctmodel and serial numbers (from the model plate), then the part number and description of the desired part.



1 102001-28 Motor (40/55/60) 1102001-29 Motor (70) 1

2 079975-03 Pump Body (55/60) 1079975-02 Pump Body (40/70) 1

3 M22009*, ** Insert 14 M22456-2* Rotor (55/60) 1

M22456-1** Rotor (40/70) 15 M29608 Pump End Cover 16 M29632 Lint Filter 17 M29633 Intake Filter 18 M29609 Filter End Cover 19 M12461-31 Screw, #10-32 x 1" 310 M27694 Adjusting Screw 111 M10993-1 Pressure Relief Spring 112 M22997 Plug 113 M8940 Steel Ball, 1/4" Diameter 114 M29612-01 Output Filter 115 M12461-32 Screw, #10-32 x 1 1/8" (55/60) 6

M12461-31 Screw, #10-32 x 1" (40/70) 616 103676-01 Nylon Elbow, 90 117 M8643-2* Blade (55/60) 4

M8643** Blade (40/70) 418 FHPF3-6C Screw, #10-32 x 3/4" (55/60) 2

FHPF3-5C Screw, #10-32 x 5/8" (40/70) 219 105780-01 Plastic Cap 1

ILLUSTRATED PARTS BREAKDOWNBURNER HEAD ASSEMBLY FOR 40/55/60/70 MODELS


1 HA3006 Nozzle Assembly (40) 1HA3024 Nozzle Assembly (55/60) 1HA3026 Nozzle Assembly (70) 1

2 HA1000 Ignitor Kit 13 104056-01 Nozzle Adapter 14 102336-01 Nozzle Adapter Bracket 15 M10908-75 Screw, Hex Head, Tapping 16 103347-01 Belleville Washer 1

1

4

25

3

MOTOR AND PUMP ASSEMBLY FOR 40/55/60/70 MODELS

1817

16

1

34

67

8

11

1514

13

12

10

5 9

19

2

* Included in Rotor Kit (Part No. HA3005) ** Included in Rotor Kit (Part No. HA3004) Included in Filter Kit (Part No. HA3014) Included in Pump Adjustment Kit (Part No. HA3020)



1 HA3027 Nozzle Assembly (110/115) 1HA3028 Nozzle Assembly (155/165) 1

2 HA1000 Ignitor Kit 13 M10908-75 Screw, #6-32 x 7/8" 14 102336-01 Nozzle Adapter Bracket 15 104054-01 Nozzle Adapter 16 103347-01 Washer 1

ILLUSTRATED PARTS BREAKDOWNBURNER HEAD ASSEMBLY FOR 110/115/155/165 MODELS

2

1

54

36

11

17

16

15

1413

12

10

1

2

3

45

6

7

8

9

13


1 102001-30 Motor 12 079975-02 Pump Body 13 FHPF3-5C Screw, #10-32 x 5/8" 24 M22009* Rotor Insert 15 M22456-1* Pump Rotor 16 M50545 Pump End Cover 17 M12179** Intake Filter 18 M16545 Filter End Cover 19 M8940 Steel Ball, 1/4" Diameter 110 M10993-1 Relief Spring 111 M27694 Adjusting Screw 112 M22997 Plug 113 M12461-31 Screw, #10-32 x 1" 1014 M12244-1** Output Filter 115 M11637** Lint Filter 116 104096-01 Fitting, Straight Nylon Barb 117 M8643* Blade 4

* Included in Rotor Kit (Part No. HA3004)** Included in Filter Kit (Part No. HA3017) Included in Pump Adjustment Kit (Part No. HA3020)

MOTOR AND PUMP ASSEMBLY FOR 110/115/155/165 MODELS


ILLUSTRATED PARTS BREAKDOWNFUEL VALVE ASSEMBLY FOR 200 MODELS(MODELS EQUIPPED WITH FUEL VALVE ONLY)


1 100735-13 Nozzle Assembly 12 M10659-1 Nozzle Washer 23 M10809-1 Nozzle Spring 14 M8882 Nozzle Sleeve 15 107272-01 Retaining Ring 16 102336-03 Nozzle Adapter Bracket 17 HA1000 Ignitor Kit 18 103347-01 Belleville Washer 19 M10908-75 Screw, #6-32 x .88 110 107273-01 Nozzle Adapter 111 M50820-02 Barb Fitting 1

1

8

73

45

6

2

11

10

9

4

43

5

2

6

7

1

NOZZLE/BURNER HEAD ASSEMBLY FOR 200 MODELS


1 107643-01 Fuel Valve 12 107336-01 Fuel Valve Bracket 13 M12461-13 Hex Head Screw, #8-32 x 1/4" 24 M50820-02 Fitting Barb 25 102432-01 Screw Hex Hd Sems

Ext "B" #10-16 x 1/2" 26 107274-01 Wire Assembly, Red 17 107274-02 Wire Assembly, White 1


1

2

3

45

6

7

8

910

1112

18 14

15

16

17

13

19


1 102001-27 Motor 12 079975-03 Pump Body 13 FHPF3-6C Screw, #10-32 x 5/8" 24 M22009* Rotor Insert 15 M22456-2* Pump Rotor 16 M50545 Pump End Cover 17 M12179** Intake Filter 18 M16545 Filter End Cover 19 M8940 Steel Ball, 1/4" Diameter 110 M10993-1 Relief Spring 111 M27694 Adjusting Screw 112 M22997 Plug 113 M12461-31 Screw, #10-32 x 1" 414 M12244-1** Output Filter 115 M11637** Lint Filter 116 M50820-02 Barb Fitting 117 M8643-2* Blade 418 M12461-32 Screw, #10-32 x 1.12" 619 105780-01 Plastic Cap 1

** Included in Filter Kit (Part No. HA3017)* Included in Rotor Kit (Part No. HA3005) Included in Pump Adjustment Kit (Part No. HA3020)

ILLUSTRATED PARTS BREAKDOWNMOTOR AND PUMP ASSEMBLY FOR 200 MODELS


REPLACEMENT PARTSNote: Use only original replacement parts. Thiswill protect your warranty coverage for parts re-placed under warranty.

PARTS UNDER WARRANTYContact authorized dealers of this product. If theycant supply original replacement part(s), callDESA Heating Products Technical Service Dept.at 1-866-672-6040.When calling DESA Heating Products, have ready: your name your address model and serial numbers of your heater how heater was malfunctioning purchase date

WHEELS AND HANDLESWHEELS AND HANDLE PARTS LIST

1

2

3

4

57

6

KEY PART PARTNO. NUMBER DESCRIPTION QTY.

1 HA2203 Handle (110/115) 2 (If Equipped)HA2204 Handle (155/165/200) 2 (If Equipped)

2 M12345-33 Screw, #10-24 x 1 3/4" 6 or 83 M12342-3 Wheel Support Frame (110/115) 1

M12831-3 Wheel Support Frame (155/165/200) 14 NTC-3BZ Hex Nut, #10-24 6 or 85 107426-01 Wheel Kit (Contains 2 Wheels

and Cap Nuts) 6 M28526 Cap Nut 27 M51015-01 Axle (110/115) 1

M16801-2 Axle (155/165/200) 1

Usually, we will ask you to return the part to thefactory.

PARTS NOT UNDER WARRANTYContact authorized dealers of this product. Ifthey cant supply original replacement part(s),call DESA Heating Products at 1-866-672-6040for referral information. Parts dealers are listedin the Authorized Service Center booklet sup-plied with heater.When calling DESA Heating Products, have ready: model and serial numbers of your heater

the replacement part number


TECHNICAL SERVICEYou may have further questions about installation,operation, or troubleshooting. If so, contact DESAHeating Products Technical Service Departmentat 1-866-672-6040. When calling please have yourmodel and serial numbers of your heater ready.You can also visit DESA Heating Products tech-nical services web site at www.desatech.com.

ACCESSORIESPurchase accessories and parts from your near-est dealer or service center. If they can not sup-ply these accessories or parts, either contact yournearest parts dealer or DESA Heating Productsat 1-866-672-6040 for referral information. PartsCentrals are listed in the Authorized Service Cen-ter booklet supplied with heater.

AIR GAUGE KIT - HA1180For all models. Special tool to check pumppressure.

HEAVY DUTY WHEELS ANDHANDLE KIT HA1202For 40/55/60/70,000 Btu Models. For heavy dutyapplications. Makes your heater even more por-table and convenient.

STANDARD WHEELS AND HANDLEKIT HA1206For 40/55/60/70,000 Btu Models. Makes heatereven more portable and convenient. Easy to as-semble.

IGNITION CONTROL ASSEMBLY/PHOTOCELL TESTER - HA1170Special tool used to test the ignition control as-sembly and photocell.

THERMOSTAT KIT - HA1210Keeps your building at the temperature you selectday and night. Helps economize on fuel.

WARRANTY AND REPAIR SERVICE

Printed in U.S.A.

WARRANTY SERVICEShould your heater require service, return it to your nearest authorized service center. Proof of purchase must bepresented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship.If so, DESA Heating Products will repair or replace the heater without charge.

REPAIR SERVICEReturn the heater to your nearest authorized service center. Each Service Center is independently owned and oper-ated. Repairs not covered by the warranty will be billed at standard prices. We reserve the right to amend thesespecifications at any time without notice.

Illustrated parts lists can be obtained free of charge. Send a self addressed stamped envelope to the address listedbelow. List the heater model number and the date located in the lower right corner of this page. A service manual maybe purchased from the address listed below. Send a check for $5.00 payable to DESA Heating Products.

When writing for information regarding your heater, be sure to include the model number and serial number as shownon the model plate.

For more information about this warranty, write:

LIMITED WARRANTYDESA Heating Products warrants this product and any parts thereof, to be free from defects in materials and work-manship for one (1) year from the date of first purchase when operated and maintained in accordance with instruc-tions. This warranty is extended only to the original retail purchaser, when proof of purchase is provided.

This warranty covers only the cost of parts and labor required to restore the product to proper operating condition.Transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty.

Warranty service is available only through authorized dealers and service centers.

This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper mainte-nance, normal wear, alteration, modification, tampering, contaminated fuels, repair using improper parts, orrepair by anyone other than an authorized dealer or service center. Routine maintenance is the responsibility ofthe owner.

THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSEDOR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU-LAR PURPOSE.

DESA Heating Products assumes no responsibility for indirect, incidental or consequential damages. Some statesdo not allow the exclusion or limitation of incidental or consequential damages or limitations or exclusions maynot apply to you. This Limited Warranty gives you specific legal rights and you may also have other rights whichvary from state to state.

2701 Industrial DriveP.O. Box 90004Bowling Green, KY 42102-9004www.desatech.com

IMPORTANTE: Lea y comprenda este manual antes deensamblar, encender o dar servicio al calentador. El usoinadecuado del calentador puede causar lesiones se-rias. Conserve este manual para referencia futura.

Guarde este manual para futura referencia.Para obtener ms informacin, visite www.desatech.com

TAMAOS DE LOS CALENTADORES: 40.000 55.000 60.00070.000 110.000 115.000 155.000 165.000 Y 200.000 BTU/H

SERIE H.S.I.

CALENTADORES PORTABLES DE AIRE FORZADO DEQUEROSENO/DIESEL MANUAL DEL PROPIETARIO

Nuevodiseo decubierta

recta

Llene para sus registros

N de modelo ____________________ (ubicado en el panel lateral)

N de serie ______________________ (ubicado en el tanque de combustible)

Fecha de compra: _________________

TABLA DE CONTENIDOSinformacin de seguridad ................................. 2Desempaque ....................................................... 3Identificacin del producto .................................. 3Combustibles ...................................................... 4Teora del funcionamiento ................................... 4Ventilacin ........................................................... 4Ensamblaje ......................................................... 5Funcionamiento .................................................. 5Funcionamiento con generador porttil .............. 6Almacenamiento, transporte o envo .................. 6

Programa de mantenimiento preventivo ............. 7Solucin de problemas ....................................... 7Procedimientos de servicio ................................. 9Especificaciones ............................................... 15Diagrama de cableado ...................................... 16Clasificacin ilustraca de partes ....................... 18Partes de repuesto ............................................ 28Servicio tcnico ................................................. 29Accesorios ........................................................ 29Garanta y servicio de reparacin ..................... 30


SINFORMACIN DESEGURIDAD

ADVERTENCIA: Este productocontiene y/o genera qumicos queel Estado de California reconoceque causan cncer, defectos denacimiento u otros daos relacio-nados con la reproduccin.

IMPORTANTE: Lea este manual delpropietario cuidadosa y completa-mente antes de intentar ensamblar,operar o dar servicio a este calenta-dor. El uso inadecuado de este calen-tador puede causar lesiones serias ola muerte por quemaduras, incendio,explosin, choque elctrico e intoxi-cacin con monxido de carbono.

PELIGRO: La intoxicacin conmonxido de carbono puede cau-sar la muerte!

Intoxicacin con monxido de carbono: Los signos ini-ciales de la intoxicacin con monxido de carbono separecen a los de la gripa, con dolores de cabeza, mareosy/o nusea. Si usted presenta estos signos, es posible queel calentador no est funcionando correctamente. Res-pire aire fresco inmediatamente! Haga que le den ser-vicio al calentador. El monxido de carbono afecta msa algunas personas que a otras. Estas incluyen a mujeresembarazadas, personas con enfermedades del corazn ode los pulmones o anemia, aquellas bajo la influencia delalcohol y aquellas a grandes altitudes.Asegrese de leer y comprender todas las advertencias.Conserve este manual para referencia. Es su gua parala operacin segura y correcta de este calentador. Use solamente keroseno, diesel/aceite combustible

n1 n2, combustible de aviacin JET A o JP-8 paraprevenir riesgos de incendios o explosin. Nuncautilice gasolina, nafta, solventes para pintura, alco-hol u otros combustibles altamente inflamables.

Carga del combustiblea) El personal encargado de la carga del combustible

debe estar calificado y ampliamente familiarizadocon las instrucciones del fabricante y los reglamen-tos aplicables con respecto a la carga segura decombustibles en unidades de calefaccin.

b) Debe usarse solamente el tipo de combustibleespecificado en la placa de datos del calentador.

c) Toda flama, incluyendo la del piloto, si existe,debe extinguirse y el calentador debe enfriarseantes de la carga de combustible.

d) Durante la carga del combustible, todas las lneas decombustible y sus conexiones deben inspeccionarsepara buscar fugas. Toda fuga debe repararse antesde poner el calentador nuevamente en servicio.

e) Nunca debe almacenarse ms del combustiblenecesario para un da de funcionamiento del ca-lentador dentro de un edificio en la cercanadel calentador. La mayora del combustible debealmacenarse fuera del edificio.

f) El combustible debe almacenarse a un mnimode 762 cm (25 pies) de los calentadores, antor-chas, equipo para soldadura y fuentes similaresde combustin (excepcin: el depsito de com-bustible integrado al calentador).

g) Siempre que sea posible, el almacenamiento decombustible debe restringirse a reas donde lapenetracin del suelo no permita que el combus-tible gotee o pueda encenderse por algn fuego ams baja elevacin.

h) El almacenamiento de combustible debe realizarseen acuerdo con la autoridad que tiene jurisdiccin.

Use solamente el voltaje elctrico y la frecuenciaespecificados en la placa del modelo.

El calentador deber estar conectado a tierra. Usesolamente un cable de extensin trialmbrico ade-cuadamente conectado a tierra. Conctelo solamen-te en un enchufe con conexin a tierra.

Use solamente en reas libres de vapores inflama-bles o de alto contenido de polvo.

Distancia mnima de cualquier material combusti-ble: 244 cm (8 pies) de la salida de aire caliente; 122cm (4 pies) de la parte superior; y 122 cm (4 pies) delos lados y la entrada.

Ubique el calentador en una superficie estable y ni-velada si est caliente o en funcionamiento, de locontrario puede ocurrir un incendio.

Use solamente en reas bien ventiladas. Antes de usarel calentador, proporcione una abertura de cuandomenos 2.800 cm2 (3 pies2) para aire fresco exteriorpor cada 30 kw (100.000 BTU/h) de valor.

Mantenga siempre a los nios y animales lejos delcalentador.

Nunca encienda el calentador si la cmara de com-bustin est caliente o si se ha acumulado combusti-ble en la misma.

Al usarse con un termostato, el calentador puedeencenderse en cualquier momento.

Al mover o almacenar el calentador, debe colocarseen una posicin nivelada para evitar que se derrameel combustible.


Use el calentador solamente en acuerdo con las or-denanzas y cdigos locales.

Nunca utilice gasolina, drenaje del crter, nafta, sol-ventes para pintura, alcohol u otros combustiblesaltamente inflamables.

Nunca utilice el calentador donde estn presentes ga-solina, solvente para pintura u otros vapores infla-mables.

Nunca utilice el calentador en reas de estancia o dedormir.

Nunca deje conectado un calentador sin la supervi-sin de un adulto si es posible que haya nios o ani-males presentes.

Nunca mueva, maneje, cargue combustible o d ser-vicio a un calentador en funcionamiento, caliente, oconectado.

Nunca conecte conductos a la parte anterior o poste-rior del calentador.

Nunca conecte el calentador a un tanque de com-bustible externo.

Los calentadores utilizados cerca de toldos, lonas omateriales similares de proteccin deben colocarse auna distancia segura de dichos materiales. La mnimadistancia segura recomendada es de 304,8 cm (10 pies).Tambin se recomienda que dichos materiales de pro-teccin sean retardadores de fuego. Estos materialesde proteccin deben estar seguramente sujetados paraprevenir que se enciendan o que disturben el funciona-miento del calentador debido a la accin del viento.

Desconecte el calentador cuando no est en uso. Nunca bloquee la entrada de aire (posterior) o la sa-

lida de aire (anterior) del calentador. Advertencia para residentes de la ciudad de Nue-

va YorkPara uso solamente en obras de construccin enacuerdo con los cdigos aplicables de la ciudad deNueva York bajo certificados de aprobacin del De-partamento de bomberos de la ciudad de Nueva York(NYCFD) n4803, n4899, n4908, n4909 n4934.

DESEMPAQUE1. Retire todos los elementos de empaque aplicados

al calentador para su envo.2. Retire todos los elementos de la caja.3. Revise los elementos para ver si hay algn dao

debido al transporte. Si el calentador est daado,informe de inmediato al distribuidor a quien locompr.

SINFORMACIN DESEGURIDAD

Continuacin

Figura 1 - 40/55/60/70 Modelos

Figura 2 - 110/115/155/165 Modelos

Figura 3 - 200 Modelo

IDENTIFICACIN DELPRODUCTO

Cubierta lateral

Tanque decombustible

Salida deaire caliente

TapaEnsamblaje del controlde encendido (dentro dela cubierta del lateral)

Protectorventilador

Tapaextremofiltroaire

Perilla deltermostato (Slopara modelos determostato)

Tapa


Ensamblaje del control deencendido (dentro de lacubierta del lateral)

Cubiertalateral Tanque de

combustible

Protectorventilador

Perilla deltermostato(Slo paramodelos determostato)



Perilla del termostato(Slo para modelosde termostato)

Protectorventilador

Ensamblaje del controlde encendido (dentro dela cubierta del lateral)

Cubiertalateral

Tapa

Interruptor ON/OFF(ENCENDIDO/APAGADO)


samblaje del control de encendido apague el calenta-dor. Las substancias extraas pueden tambin requerirque el sistema de combustible del calentador tenga quelimpiarse frecuentemente.

VENTILACIN

ADVERTENCIA: Proporcioneuna abertura para aire fresco decuando menos 2.800 cm2 (3 pies2)por cada 100.000 BTU/h de valor.Proporcione aire fresco adicional sise utilizan ms calentadores. Debenseguirse los requisitos de ventila-cin mnimos para evitar riesgosasociados con la intoxicacin pormonxido de carbono. Asegresede que dichos requisitos se cum-plan antes de operar el calentador.

Ejemplo: Un calentador de 58,6 kw (200.000 BTU/h)requiere uno de los siguientes:

Una puerta de cochera para dos autos (abertura de 4,88metros [16 pies]) levantada 12,7 cm (5 pulgadas)

Una puerta de cochera para un auto (abertura de 2,74metros [9 pies]) levantada 20,3 cm (8 pulgadas)

Dos ventanas de 76,2 cm (30 pulgadas) levantadas38,1 cm (15 pulgadas)

COMBUSTIBLES

ADVERTENCIA: Use solamentekeroseno, diesel/aceite combusti-ble n1 n2, combustible de avia-cin JET A o JP-8 para prevenirriesgos de incendios o explosin.Nunca utilice gasolina, aceitedrenado de crteres, nafta, solven-tes de pintura, alcohol u otros com-bustibles altamente inflamables.

Use solamente keroseno, diesel/aceite combustible n1 n2, combustible de aviacin JET A o JP-8. Tambinpueden usarse combustibles ms pesados tales comoaceite combustible n 2 diesel combustible n 2 peroresultarn en: Olor evidente Mantenimiento adicional del filtro de combustible La necesidad de aditivos no txicos, anticongelantes

en climas muy frosNo utilice combustibles ms pesados que el grado n 2 aceites pesados tales como el aceite drenado decrteres. Estos aceites pesados no se encendern ade-cuadamente y contaminarn el calentador.IMPORTANTE: Use un recipiente de almacenamientopara KEROSENO SOLAMENTE (azul) para DIESELSOLAMENTE (amarillo). Asegrese de que el reci-piente de almacenamiento est limpio. Substancias ex-traas como xido, polvo agua ocasionarn que el en-

TEORA DEL FUNCIONAMIENTOEl sistema de combustible: La bomba de aire inserta aire a travs de la lnea de aire. Se empuja el aire a travs dela boquilla. Este aire ocasiona que el combustible se levante del tanque. Se roca una fina emisin de combustibledentro de la cmara de combustin.El sistema de aire: El motor hace girar el ventilador. El ventilador empuja aire dentro y alrededor de la cmara decombustin. Este aire se calienta y proporciona una corriente de aire limpio y caliente.El sistema de encendido: El ensamblaje del control de encendido proporciona energa al encendedor. ste en-ciende la mezcla de combustible/aire en la cmara de combustin.El sistema de apagado de la flama: Este sistema ocasiona que se apague el calentador en caso de que la flama se apague.

Motor

Figura 4 - Vista lateral de operacin

Salida deaire limpioy caliente

Filtro decombustible

Filtro de entradade aire

Entrada deaire fresco

Cmara de combustin Encendedor

Boquilla


Ventilador

Lnea de aireal quemador

Ensamblaje delcontrol de encendido

Bomba de aire

Aire para el sistemade combustible

Aire para combustiny calefaccin

Combustible

Filtro de salidade aire


Pestaatanquecombustible

ENSAMBLAJE(PARA LOS MODELOS 110/115/155/165/200 SOLAMENTE)Estos modelos estn equipados con ruedas y una ma-nija posterior. Algunos modelos estn equipados tam-bin con una manija anterior. Las ruedas, manija y losherrajes de montaje se encuentran en la caja de envo.

Herramientas necesarias Destornillador Phillips mediano Martillo Llave ajustable o de boca de 3/8"1. Deslizar el eje a travs del bastidor de soporte de

las ruedas. Instalar las ruedas en el eje. IMPOR-TANTE: Cuando se instalen las ruedas, orientarel cubo extendido de las ruedas hacia el bastidorde soporte (ver la Figure 5).

2. Colocar las tuercas ciegas en los extremos deleje. Martillarlas suavemente para fijarlas.

3. Colocar el calentador sobre el bastidor de soportede las ruedas. Asegrese de que el extremo de lasalida de aire caliente (extremo anterior) del ca-lentador est sobre ruedas. Alinear los agujerosen la pestaa del tanque de combustible con losagujeros en el bastidor de soporte de las ruedas.

4. Ponga la manija posterior (y la manija anterior,si viene incluida) sobre la pestaa del tanque decombustible. Insertar los tornillos a travs delmanillar (manillares), pestaa del tanque de com-bustible y bastidor de soporte de las ruedas. Po-ner la tuerca apretada a mano despus de inser-tar cada tornillo.

5. Despus que todos los tornillos estn insertados,apretar las tuercas firmemente.

FUNCIONAMIENTO

IMPORTANTE: Revise y com-prenda las advertencias en laseccin Informacin de seguri-dad, pgina 2. Son necesariaspara operar seguramente estecalentador. Siga todas las orde-nanzas y cdigos locales al uti-lizar este calentador.

PARA ENCENDER EL CALENTADOR1. Siga toda la informacin de ventilacin y

seguridad.2. Ubique el calentador de manera que propor-

cione la mxima circulacin del aire caliente.Siga todos los requisitos de ubicacin obser-vados en Informacin de seguridad, pgina 2.

3. Llene el tanque de combustible con combus-tible. Use solamente keroseno, diesel/aceitecombustible n1 n2, combustible de avia-cin JET A o JP-8 para prevenir riesgos deincendios o explosin. Nunca utilice gasoli-na, nafta, solventes para pintura, alcohol uotros combustibles inflamables.

4. Coloque la tapa/medidor del combustible5. Conecte el cable de energa del calentador a un

cable de extensin aprobado, con conexin atierra, trialmbrico. El cable de extensin debetener cuando menos 1,8 m (6 pies) de longitud.Requisitos de tamao del cable de extensin

De 1,8 a 3 m (6 a 10 pies) de longitud, use uncable de valor 18 AWG (0,75 mm2)De 3,3 a 30,5 m (11 a 100 pies) de longitud,use un cable de valor 16 AWG (1,0 mm2)De 30,8 a 61 m (101 a 200 pies) de longitud,use un cable de valor 14 AWG (1,5 mm2)

6. Conecte el cable de extensin a un enchufeestndar con conexin a tierra de 120 voltios/60 hercios, de tres orificios.

7. Gire la perilla del termostato hacia la derecha(en sentido de las manecillas del reloj) a laposicin ms caliente.

8. Presione el interruptor ON/OFF (ENCENDI-DO/APAGADO) a la posicin ON (|). Se en-cender la luz. Nota: El encendedor seprecalentar por cinco segundos, y entoncesse encender el calentador.

Figura 5 - Conjunto de ruedas y manillares,modelos de 110/115/155/165/200 solamente

Bastidor soporteruedas

Tuercaciega

Rueda Tuerca

Eje

Cuboextendido

Tornillo

Manillar delantero(Si viene incluido)

Entradaaire

Manillar

Salidaairecaliente


FUNCIONAMIENTO CONGENERADOR PORTTIL

ADVERTENCIA: Antes de ope-rar el calentador o cualquier apara-to desde un generador porttil, ve-rifique que el generador ha sidoconectado a tierra adecuadamente.Una conexin inadecuada a tierra oel no conectar el generador a tierrapueden resultar en electrocucin siocurre una falla de la tierra. Consul-te el manual del propietario propor-cionado por el fabricante del gene-rador para obtener los procedimien-tos adecuados de conexin a tierra.

El rango de voltaje de funcionamiento del calentador esde 108 a 132 Voltios (120 Voltios +/- 10%). Antes deconectar el calentador al generador, debe verificarse elvoltaje de salida (si el generador est equipado con lafuncin de estado de espera automtico, el voltaje de sa-lida debe medirse con el generador funcionando a la ve-locidad mxima). Si la medida del voltaje no alcanza esterango, el calentador no debe conectarse al generador.

Consulte Funcionamiento, pgina 5, para ver los pro-cedimientos de encendido, apagado y restablecimientodel calentador.

ALMACENAMIENTO,TRANSPORTE O ENVO

Nota: Si se enva, las compaas de transporte requie-ren que los tanques de combustible estn vacos.1. Vaciar el tanque de combustible.

Nota: Algunos modelos tienen un tapn de purgaen la parte inferior del tanque de combustible. Enese caso, quitar el tapn y vaciar todo el combusti-ble. Si el calentador no tiene tapn, vaciar el com-bustible por la boca de la tapa de combustible. Ase-gurarse de vaciar todo el combustible.

2. Volver a colocar el tapn de purga, si se us.3. Si se observa cualquier residuo en el combustible

usado, agregue 1 2 litros de keroseno limpio altanque, agite, y drene nuevamente. Esto prevendrque el exceso de residuos tape los filtros durante eluso en el futuro.

4. Volver a colocar la tapa de combustible o el tapnde purga. Consulte con las estaciones de servicioautomovilstico locales que reciclan los aceites.

5. En caso de almacenamiento, almacene el calenta-dor en un lugar seco. Asegrese de que el lugar dealmacenamiento est libre de polvo y vapores co-rrosivos.

IMPORTANTE: No almacene keroseno durante losmeses de verano para utilizarse en la siguiente tempo-rada de fro. El utilizar combustible viejo puede daarel calentador.

Figura 6 - Mtodo comn de conexina tierra del generador (la construccin

del generador puede variar de lamostrada aqu)

Tornillo y tuerca paraconexin a tierra

Alambre de tierra(n10 AWG, decobre trenzado)

Alternador

Punto deconexina tierrade cobreo latn

FUNCIONAMIENTOContinuacin

9. Una vez que est funcionando el calentador,ajuste la perilla del termostato a la posicinde la temperatura deseada. Nota: Un calenta-dor fro puede afectar el ajuste del termosta-to. Este termostato es un control de calefac-cin general. No est diseado para un con-trol preciso de temperatura. Ajuste el termos-tato hasta que el calentador complete un cicloy llegue a la temperatura deseada.

PARA APAGAR EL CALENTADORPresione el interruptor ON/OFF (ENCENDIDO/APAGADO) a la posicin OFF (O).

PARA RESTABLECER ELCALENTADOR1. Presione el interruptor ON/OFF (ENCENDI-

DO/APAGADO) a la posicin OFF (O) y es-pere 10 segundos. Espere dos minutos si elcalentador ha estado funcionando.

2. Repita los pasos bajo Para encender el ca-lentador.


PROGRAMA DE MANTENIMIENTO PREVENTIVO

ADVERTENCIA: Nunca d servicio a un calentador cuando est conectado,funcionando o caliente. Pueden ocurrir serias quemaduras y choques elctricos.

Procedimiento

Consulte Almacenamiento, pgina 6.

Consulte Salida de aire, entrada deaire y filtros de pelusa, pginas 9 y 10.

Consulte Salida de aire, entrada deaire y filtros de pelusa, pginas 9 y 10.

Consulte Filtro de combustible, p-ginas 10 y 11.

Consulte Ventilador, pgina 9.

Artculo

Tanque de combustible

Salida de aire y filtros depelusa

Filtro de entrada de aire

Filtro de combustible

Encendedor

Paletas del ventilador

Motor

Frecuencia

Limpie cada 150 a 200 horas de funciona-miento, segn sea necesario.

Reemplace cada 500 horas de funcionamien-to o una vez al ao.

Lave con jabn y agua y seque cada 500 horasde funcionamiento, o segn sea necesario.

Limpie dos veces durante la temporada decalefaccin o segn sea necesario.

No se necesita mantenimiento.

Limpie cada temporada o segn sea necesario.

No necesario/lubricado permanentemente.

SOLUCIN DE PROBLEMAS

ADVERTENCIA: Nunca d servicio a un calentador cuando est conectado,funcionando o caliente. Pueden ocurrir serias quemaduras y choques elctricos.

ADVERTENCIA: Alto voltaje!

POSIBLE CAUSA

1. No llega energa el calentador.

2. Si est equipado, la tempera-tura del termostato est ajus-tada muy baja.

3. Mala conexin elctrica entreel motor y el ensamblaje delcontrol de encendido, o delensamblaje del control de en-cendido y el cable de energa.

4. Rotor de la bomba atorado.

5. Ensamblaje del control de en-cendido defectuoso.

6. Motor defectuoso.7. Fusible fundido en el ensam-

blaje del control de encendido.

REMEDIO

1. Verifique el interruptor de cir-cuitos en el panel elctrico.

2. Gire la perilla del termostatoa un ajuste de temperatura msalto.

3. Verifique todas las conexioneselctricas. Consulte Diagramade cableado, pginas 16 y 17.

4. Si el ventilador no gira libre-mente, consulte Rotor de labomba, pginas 14 y 15.

5. Reemplace el ensamblaje delcontrol de encendido.

6. Reemplace el motor.7. Consulte Ensamblaje del con-

trol de encendido, pgina 15.

CONDICIN DE FALLA

El motor no enciende cinco se-gundos despus de conectar elcalentador


POSIBLE CAUSA

1. No hay combustible en el tanque.2. Presin incorrecta de la bomba.

3. Filtro de combustible sucio.

4. Obstruccin en la boquilla.

5. Hay agua en el tanque de com-bustible.

6. Mala conexin elctrica entreel encendedor y el ensamblajedel control de encendido.

7. Encendedor defectuoso.

8. Ensamblaje del control de en-cendido defectuoso.

9. Slo en el modelo 200: vlvu-la de combustible defectuosa(slo modelos equipados convlvula de combustible)

1. Presin incorrecta de la bomba.

2. Entrada de aire, salida de airey/o filtro de pelusa sucios.

3. Filtro de combustible sucio.

4. Obstruccin en la boquilla.

5. Ensamblaje de la fotoclulainstalado incorrectamente (nose ve la flama).

6. Lente de la fotoclula sucio.

7. Mala conexin elctrica entrela fotoclula y el ensamblajedel control de encendido.

8. Fotoclula defectuosa.9. Ensamblaje del control de en-

cendido defectuoso.

REMEDIO

1. Llene el tanque con keroseno.2. Consulte Ajuste de la presin

de la bomba, pgina 10.3. Consulte Filtro de combusti-

ble, pginas 10 y 11.4. Consulte Ensamblaje de la

boquilla, pgina 13.5. Drene y limpie el tanque de

combustible con keroseno lim-pio. Consulte Almacenamiento,transporte o envo, pgina 6.

6. Verifique las conexiones elc-tricas. Consulte Diagrama decableado, pginas 16 y 17.

7. Reemplace el encendedor,consulte la pginas 11 y 12.

8. Reemplace el ensamblaje delcontrol de encendido.

9. Consulte Vlvula de combus-tible, pgina 11.

1. Consulte Ajuste de la presinde la bomba, pgina 10.

2. Consulte Salida de aire, entra-da de aire y filtros de pelusa,pginas 9 y 10.

3. Consulte Filtro de combusti-ble, pginas 10 y 11.

4. Consulte Ensamblaje de laboquilla, pgina 13.

5. Asegrese de que el recubrimien-to de la fotoclula est asentadoadecuadamente en el soporte.

6. Limpie el lente de lafotoclula.

7. Verifique las conexiones elc-tricas. Consulte Diagrama decableado, pginas 16 y 17.

8. Reemplace la fotoclula.9. Reemplace el ensamblaje del

control de encendido.

CONDICIN DE FALLA

El motor se enciende y funcionapero el calentador no enciende

El calentador se enciende peroel ensamblaje del control deencendido lo apaga despus deunos pocos minutos

SOLUCIN DE PROBLEMASContinuacin




PROCEDIMIENTOS DESERVICIO

ADVERTENCIA: Para evitar elriesgo de quemaduras y choqueelctrico, nunca intente dar servi-cio al calentador mientras est co-nectado, funcionando o caliente.

DESMONTAJE DE LA CUBIERTASUPERIOR1. Quite los tornillos a cada lado del calentador uti-

lizando un destornillador phillips. Estos torni-llos unen las cubiertas superior e inferior. Con-sulte la figura 7 figura 8.

2. Levante y quite la cubierta superior.3. Desmonte la protector ventilador.

Figure 8 - Remocin del cubiertasuperior, modelos de 110/115/155/165/200

SALIDA DE AIRE, ENTRADA DEAIRE Y FILTROS DE PELUSA1. Desmonte la cubierta superior (consulte la figu-

ra 7 figura 8).2. Quite los tornillos de la cubierta del extremo del

filtro utilizando un sacatuercas de 5/16 pulgadas(consulte la figura 11 figura 12, pgina 10).

3. Desmonte la cubierta del extremo del filtro.4. Reemplace la salida de aire y los filtros de pelusa.5. Lave o reemplace el filtro de entrada de aire (con-

sulte Programa de mantenimiento preventivo,pgina 7).

6. Vuelva a colocar la cubierta del extremo del filtro.

Cubierta superior

Protectorventilador

Figura 7 - Remocin del cubiertasuperior, modelos de 40/50/60/70

Tornillo

Tornillo

Cubiertasuperior

Protectorventilador

VENTILADORIMPORTANTE: Desmonte el ventilador del rbol delmotor antes de desmontar el motor del calentador. Elpeso del motor sobre el ventilador puede daar la incli-nacin del ventilador (consulte la figura 9).1. Desmonte la cubierta superior (consulte la figura 7

figura 8).2. Use una llave allen de 1/8 pulgadas para aflojar el tor-

nillo de tope que sujeta el ventilador al rbol del motor.3. Deslice el ventilador fuera del rbol del motor.

4. Limpie el ventilador utilizando un trapo suavehumedecido con keroseno o solvente.

5. Seque completamente el ventilador.6. Vuelva a colocar el ventilador en el rbol del

motor. Coloque el buje del ventilador al ras conel extremo del rbol del motor (consulte la fi-gura 10).

7. Coloque el tornillo de tope en la parte plana delrbol. Apriete el tornillo firmemente (40 a 50pulgadas-libras/4,5 a 5,6 N-m).

8. Volver a colocar el protector del ventilador y elcubierta superior.

rbol delmotor

Tornillode tope

Figura 9 - Ubicacindel ventilador, rboldel motor y tornillo

de tope

Ventilador

rbol delmotor

Ventilador

Tornillode tope

Figura 10 - Vistalateral delventilador

Alras

Motor

Figura 11 - Salida de aire, entrada de aire yfiltros de pelusa, modelos de 40/55/60/70


Filtro depelusa

Cubierta delextremo delfiltro

Filtro de salida de aire


7. Volver a colocar el protector del ventilador yel cubierta superior.

IMPORTANTE: No aplique aceite a los filtros.

AJUSTE DE LA PRESIN DE LA BOMBA1. Desmonte el tapn del medidor de presin de la cu-

bierta del extremo del filtro (consulte la figura 13).2. Instale el medidor de presin accesorio (nme-

ro de parte HA1180).3. Encienda el calentador (consulte Funcionamien-

to, pgina 5). Permita que el motor alcance lamxima velocidad.

4. Ajuste la presin. Gire la vlvula de escape ha-cia la derecha para incrementar la presin. Girela vlvula de escape hacia la izquierda para dis-minuir la presin. Consulte las especificacionesa continuacin para la presin correcta (consul-te la figura 14).

5. Desmonte el medidor de presin. Vuelva a co-locar el tapn del medidor de presin en la cu-bierta del extremo del filtro.

Presin deModelo bomba

40 3.0 PSI55 3.4 PSI60 3.4 PSI70 4.7 PSI110 5.1 PSI115 5.1 PSI155 5.2 PSI165 5.6 PSI200 6.2 PSI

FILTRO DE COMBUSTIBLE(Slo para los modelos 40/55/60/70/110/115/155/165)1. Sacar los tornillos de la cubierta lateral usando

un aprietatuercas de 5/16".2. Quitar la cubierta lateral.3. Desconectar la lnea superior de combustible del

cuello del filtro de combustible.4. Palanquear cuidadosamente el buje, filtro de

combustible y lnea inferior de combustible (mo-delos de 110/115/155/165 solamente) fuera deltanque de combustible (consulte la figura 16).

5. Lavar el filtro de combustible con combustiblelimpio y colocarlo de nuevo en el tanque.

6. Conectar la lnea superior al cuello del filtro decombustible.

7. Volver a colocar la cubierta lateral.

Figura 12 - Salida de aire, entrada de airey filtros de pelusa, modelos de 110/115/

155/165/200


Cubierta delextremo delfiltro

Filtro de salida de aire

Filtro de pelusa

Figura 13 - Desmontaje del tapn del medidor depresin (Se muestran los modelos 40/55/60/70)

Tapn delmedidorde presin

Vlvula deescape

Medidor depresin

Figura 14 - Ajuste de la presin de labomba (Slo para los modelos 40/55/60/70)

Figura 15 - Remocin del filtro decombustible, modelos de 40/55/60/70

Cubiertalateral

Lnea superiorcombustible

Filtro decombustibley buje

Filtro combustible,buje y lnea inferiorcombustible

Lnea superiorcombustibleCubierta

lateral

Figura 16 - Remocin del filtro decombustible, modelos de 110/115/155/165

PROCEDIMIENTOS DESERVICIO Continuacin


VLVULA DE COMBUSTIBLEPara los modelos 200 equipados convlvula de combustible1. Quite la cubierta lateral (consulte la figura 17), el res-

guardo del ventilador y los tornillos de la cubiertasuperior (consulte la figura 8 de la pgina 9) usandoun destornillador para tuercas hexagonales de 5/16".

2. Desmonte el ventilador (consulte Ventilador, pgina 9).3. Saque la lnea inferior de combustible del aditamento

de la vlvula de combustible (consulte la figura 18).

ADVERTENCIA: Alto voltaje!4. Desconecte los cables rojo y blanco de la vlvula

de combustible (consulte la figura 18).

5. Usando un dest

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Remington Kerosene Heater Manual