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Remaining Life Calculation Part-4 - MAWP Approach -SHELL Vessel Tag = 2123 FB Component = Shell Component Type = Cylinderical Design Code = ASME Sec VIII Div. 1 Material = SA-516 Gr. 70 Design Pressure P = 11000 KPa Design Temperature T = 65 C Outside Diameter OD = mm Inside Diameter ID = 2000 mm Original Nominal Thickness t = 74 mm Design Thickness 71 mm Minimmum Measured Thickness 72.0617 mm Allowable Stresses S = 183000 KPa Future corrosion Allowance FCA = 3 mm LOSS = 0 mm Weld Joint Efficiency E = 1 Commisioning year = 1988 Latest Inspection Year = 2012 mm Corrosion Rate = 0.0807625 Time MAWP Original 1 0.08 72.0 12626.2 12426.4 2 0.16 71.9 12611.6 12426.4 3 0.24 71.8 12597.1 12426.4 4 0.32 71.7 12582.5 12426.4 5 0.40 71.7 12568.0 12426.4 6 0.48 71.6 12553.4 12426.4 7 0.57 71.5 12538.9 12426.4 8 0.65 71.4 12524.3 12426.4 9 0.73 71.3 12509.8 12426.4 10 0.81 71.3 12495.2 12426.4 11 0.89 71.2 12480.7 12426.4 12 0.97 71.1 12466.1 12426.4 13 1.05 71.0 12451.6 12426.4 14 1.13 70.9 12437.0 12426.4 15 1.21 70.9 12422.5 12426.4 tloss CAe tc R S MAWP time C t CA rate loss e

Remaining Life

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Remaining life as per linear corrosion rate

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Page 1: Remaining Life

Remaining Life Calculation

Part-4 - MAWP Approach -SHELL

Vessel Tag = 2123 FBComponent = ShellComponent Type = CylindericalDesign Code = ASME Sec VIII Div. 1Material = SA-516 Gr. 70Design Pressure P = 11000 KPa

Design Temperature T = 65 C

Outside Diameter OD = mm

Inside Diameter ID = 2000 mm

Original Nominal Thickness t = 74 mm

Design Thickness 71 mm

Minimmum Measured Thickness 72.0617 mm

Allowable Stresses S = 183000 KPa

Future corrosion Allowance FCA = 3 mm

LOSS = 0 mm

Weld Joint Efficiency E = 1Commisioning year = 1988Latest Inspection Year = 2012 mm

Corrosion Rate = 0.0807625

Time MAWP Original1 0.08 72.0 12626.2 12426.42 0.16 71.9 12611.6 12426.43 0.24 71.8 12597.1 12426.44 0.32 71.7 12582.5 12426.45 0.40 71.7 12568.0 12426.46 0.48 71.6 12553.4 12426.47 0.57 71.5 12538.9 12426.48 0.65 71.4 12524.3 12426.49 0.73 71.3 12509.8 12426.4

10 0.81 71.3 12495.2 12426.411 0.89 71.2 12480.7 12426.412 0.97 71.1 12466.1 12426.413 1.05 71.0 12451.6 12426.414 1.13 70.9 12437.0 12426.415 1.21 70.9 12422.5 12426.4

tloss

CAe tc

c

c

tR

SEtMAWP

6.0timeCtCA ratelosse

Page 2: Remaining Life

16 1.29 70.8 12407.9 12426.417 1.37 70.7 12393.4 12426.418 1.45 70.6 12378.8 12426.419 1.53 70.5 12364.3 12426.420 1.62 70.4 12349.8 12426.421 1.70 70.4 12335.2 12426.422 1.78 70.3 12320.7 12426.423 1.86 70.2 12306.1 12426.424 1.94 70.1 12291.6 12426.425 2.02 70.0 12277.1 12426.426 2.10 70.0 12262.5 12426.427 2.18 69.9 12248.0 12426.428 2.26 69.8 12233.5 12426.429 2.34 69.7 12218.9 12426.4

0 5 10 15 20 25 30 3512000

12100

12200

12300

12400

12500

12600

12700

Design MAWPActual MAWP

Time (years)

MAW

P (K

Pa)

Page 3: Remaining Life

71.7972.1472.4871.4271.6

72.4771.2872.7872.0272.33

72.4671.97

72.06167

Page 4: Remaining Life

Remaining Life Calculation

Part-4 - MAWP Approach -SHELL

Vessel Tag = 22-V-7330Component = ShellComponent Type = CylindericalDesign Code = ASME Sec VIII Div. 1Material = SA-516 Gr. 70Design Pressure P = 1100 KPa

Design Temperature T = 65 C

Outside Diameter OD = mm

Inside Diameter ID = 2000 mm

Original Nominal Thickness t = 48 mm

Design Thickness 41 mm

Minimmum Measured Thickness 41.27 mm

Allowable Stresses S = 183000 KPa

Future corrosion Allowance FCA = 3 mm

LOSS = 0 mm

Weld Joint Efficiency E = 1Commisioning year = 1988Latest Inspection Year = 2012 mm

Corrosion Rate = 0.280416666667

Time MAWP Original1 0.28 47.7 17295.5 14839.82 0.56 47.4 17190.0 14839.83 0.84 47.2 17084.6 14839.84 1.12 46.9 16979.2 14839.85 1.40 46.6 16873.9 14839.86 1.68 46.3 16768.7 14839.87 1.96 46.0 16663.4 14839.88 2.24 45.8 16558.3 14839.89 2.52 45.5 16453.1 14839.8

10 2.80 45.2 16348.1 14839.811 3.08 44.9 16243.0 14839.812 3.36 44.6 16138.0 14839.813 3.65 44.4 16033.1 14839.814 3.93 44.1 15928.2 14839.8

tloss

CAe tc

timeCtCA ratelosse

Page 5: Remaining Life

15 4.21 43.8 15823.4 14839.816 4.49 43.5 15718.6 14839.817 4.77 43.2 15613.8 14839.818 5.05 43.0 15509.1 14839.819 5.33 42.7 15404.4 14839.820 5.61 42.4 15299.8 14839.821 5.89 42.1 15195.3 14839.822 6.17 41.8 15090.7 14839.823 6.45 41.6 14986.3 14839.824 6.73 41.3 14881.8 14839.825 7.01 41.0 14777.4 14839.826 7.29 40.7 14673.1 14839.827 7.57 40.4 14568.8 14839.828 7.85 40.1 14464.6 14839.829 8.13 39.9 14360.4 14839.8

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MAWP

17295.5

17190.0

17084.6

16979.2

16873.9

16768.7

16663.4

16558.3

16453.1

16348.1

16243.0

16138.0

16033.1

15928.2

15823.4

15718.6

15613.8

15509.1

15404.4

15299.8

15195.3

15090.7

14986.3

14881.8

14777.4

14673.1

14568.8

14464.6

14360.4

10003000500070009000

1100013000150001700019000

Remaining Life Assessment (Shell)

Axis Title

Page 6: Remaining Life

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MAWP

17295.5

17190.0

17084.6

16979.2

16873.9

16768.7

16663.4

16558.3

16453.1

16348.1

16243.0

16138.0

16033.1

15928.2

15823.4

15718.6

15613.8

15509.1

15404.4

15299.8

15195.3

15090.7

14986.3

14881.8

14777.4

14673.1

14568.8

14464.6

14360.4

10003000500070009000

1100013000150001700019000

Remaining Life Assessment (Shell)

Axis Title