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Reliance Group
In Pit Crushing & Conveying Technology for 40 MTPA Capacity
Kerendari BC Coal Mine
IPCC 2012, Bali, Indonesia
26th October 2012
Reliance Group
Reliance Power
UMPP
40 MTPA Kerendari BC Coal Mine
Contents
confidential
Diversified group with presence across key growth areas
Communications Infrastructure
Infratel
Capital Power Entertainment
Mobile / Fixed Wireless etc
Multi Tenancy Tower Portfolio Optical Fiber Cable (OFC)
Mutual Funds, Insurance etc. Generation Fuel Sourcing
Movies / TV / Music / Gaming Multiplexes FM Radio Stations Broadcasting
Infrastructure EPC Power Transmission, Distribution
& Trading
Slide 3
confidential
Key Financials
Slide 4
Assets $40 bn
Net worth $20 bn
Revenues $10 bn
EBITDA $3.2 bn
Profit after tax $0.8 bn
One of the largest business houses in India within 5 years of existence
Over 240 million customers 1 in every 5 Indians
10 million shareowners the largest in the world
As on March 31, 2011
Reliance Group
Reliance Power
UMPP
40 MTPA Kerendari BC Coal Mine
Contents
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
A Snapshot
1540 MW of operational capacity
5,000 MW to be commissioned by 2012
Over 20,000 MW under implementation
Constructing Indias largest gas-based power
plant of 2,400 MW
Won 3 of the 4 UMPPs awarded by GoI
One of the largest capacities of renewable
energy projects under
construction in India
Power Generation Resources
4 captive coal mines in India with aggregate coal
reserves of c. 2 bn tonnes
3 coal concessions in Indonesia with estimated
coal resources of c. 2 bn
tonnes
Planned peak coal production of 95 million
tonnes
4 Coal Bed Methane (CBM) blocks with a
combined area of 3,251
sq.km.
An oil & gas exploration block with an area of
3,619 sq. km in India Reliance Groups brand, experience and position in the Indian Power Sector
Focus on environmentally friendly
technologies
Portfolio well diversified by fuel source,
geography and offtake
One of the largest coal reserves amongst
private power generation companies in India
Largest portfolio of power projects under
construction and development in the private
sector in India
One of the leading power development
companies in India
Slide 6
Reliance Power
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Project Capacity (MW) First Unit Last Unit Fuel Type
Land
Acquisition
Environment
Clearance Financing
Rosa Phase I 600 MW (2 units) Mar-10 Jun-10 Coal
Rosa Phase II 600 MW (2 units) Dec-11 Mar-12 Coal
Butibori 600 MW (2 units) Mar-12 Jul-12 Coal
Sasan UMPP 3,960 MW (6 units) Jan-13 Jun-14 Coal
Krishnapatnam UMPP 3,960 MW (6 units) Jun-13 Feb-15 Coal In-progress
Chitrangi 3,960 MW (6 units) Jun-14 Sep-15 Coal In-progress
Tilaiya UMPP 3,960 MW (6 units) May-15 Feb-17 Coal In-progress In-progress
Samalkot 2,400 MW Mar-12 Dec-12 Gas In-progress
Wind 200 MW Mar-12 Dec-12 Wind In-progress NA In-progress
Solar PV 40 MW Mar-12 Mar-12 Solar NA
Solar CSP 100 MW May-13 May-13 Solar NA In-progress
Total 20,380 MW
Significant Plans to Capitalise on Growth
Operating Power Portfolio (MW)*
On-Track Execution of Projects
Reliance Power has one of the largest pipeline of power projects in the private sector in India.
Execution of projects is on-track, with key approvals obtained for most of the projects.
*Capacity includes only those projects under current construction
600 3,140 5,100
9,820 15,580
18,400 20,380
FY11 FY12 FY13 FY14 FY15 FY16 FY17
Slide 7
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Reliance Powers project portfolio is well diversified by fuel type and location
Power Operation/ Implementation
Project No. Capacity (MW)
Coal based 6 17,640
Gas based 1 2,400
Solar 2 140
Wind 1 200
Power Development
Project No Capacity (MW)
Hydroelectric 12 5,292
Resources
Asset No Resources
Coal mine-India 4 ~ 2 bn tonnes
Coal mine-
Indonesia 3 ~2 bn tonnes
CBM blocks 4 193.92 BCM
Oil & gas blocks 1 204 MMT; 76 BCM
Mizoram
Note: # represents Operating Projects; ^ represents Projects Under Construction; * represents Projects Under Development
Butibori^ (600 MW)
Rosa # ^
(1,200 MW)
Tilaiya^
(3,960 MW)
Krishnapatnam^
(3,960 MW)
Chitrangi^ (3,960 MW)
Sasan^ (3,960 MW)
Samalkot^ (2,400 MW)
Sohagpur
Kothagudem
Barmer 4
Barmer 5
Coal Gas Coal Mines CBM blocks Oil & Gas
Solar CSP ^
(100 MW)
Solar PV ^
(40 MW)
Wind ^
(200 MW)
Renewable
Hydro Projects * (672 MW)
Hydro Project * (400 MW)
Hydro Projects * (4,220 MW)
Hydro
Slide 8
Reliance Power: Projects Portfolio
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 9
Allotted Coal Blocks
Madhya Pradesh
(Moher,Moher-
Amlohri &
Chhatrasal Blocks)
Orissa (Rampia
Block)
Jharkhand
(Kerendari B&C
Block)
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 10
Shahpur I (1,200 MW)
Butibori
(300 MW)
Rosa I (600 MW)
Rosa II (600 MW)
Coal Based Power Projects
Chitrangi Power
(660x9 MW)
Sasan
(660x9 MW)
Krishnapatnam
(4,000 MW)
Domestic coal
based projects
14,700 MW
Imported coal
based projects
5,200 MW Orissa Coal
(1,320 MW)
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 11
India Coal Reserves
Chhattisgarh
(10%)
Maharash
tra (5%)
Madhya
Pradesh
(8%)
Orissa (19%)
Jharkhand
(37%)
Andhra Pradesh
(9%)
Total reserves
106 Billion
tonnes
West Bengal
(11%)
Over 85% of total coal reserves concentrated in just five states
Source: Ministry of Coal, Annual Report 2008-09
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Coal Production
12
Mill
ion
To
ns p
er
an
nu
m
Financial Year
4
11
24.5
38
51.5
90
100 MTPA
FY Moher Chhatrasal Kerendari
B &C
Indonesia Total
2013 4 4
2014 10 0.5 0.5 11
2015 15 2.5 4 3 24.5
2016 20 5 8 5 38
2017 23 5 16 7.5 51.5
2019 23 5 30 32 90
2020 23 5 40 32 100 0
20
40
60
80
100
120
2013 2014 2015 2016 2017 2019 2020
Indonesia
Kerendari B &C
Chhatrasal
Moher
Reliance Group
Reliance Power
UMPP
40 MTPA Kerendari BC Coal Mine
Contents
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Ultra Mega Power Project UMPP (4000 MW)
UMPPs are of national importance
All initial development and approvals by Government of India
Ministry of Power to provide land, fuel linkage to captive mine block, water and environment
& forest clearances
Government of India regularly monitors the progress of the UMPPs to ensure that they are built
on time
MoP has awarded projects at Mundra (Gujarat) to Tata Power and Sasan (MP), Krishnapatnam
(AP) and Tilaiya (Jharkand) to Reliance Power
Slide 14
Electricity Buyers are identified upfront and entire capacity is contracted with the Electricity
Buyers by signing a common 25 year PPA
Powergrid Corporation of India Limited, the Central Transmission Utility, is responsible for
developing and providing the transmission grid
Slide 14
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Tilaiya UMPP
One of the largest pit head power projects in the world, Mining Plan 40 MTPA
Tilaiya UMPP awarded to Reliance Power through international competitive bidding process
4000 MW capacity Power Project based on Super-Critical Technology
Power Plant
Ash Dyke
Coal Block
Reliance Group
Reliance Power
UMPP
40 MTPA Kerendari BC Coal Mine
Contents
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Coal Mine Location
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Geological Details
Geological formation
Geological structure
Dip
Faults
GSI 2 968.05
CMPDI 287 50529.70
TOTAL 289 51497.25
Agency Boreholes Meterage
Borehole Density -11 boreholes /km2
Blocks are occupied by exposure of Barakar formation and
mostly covered by soil/weathered mantle. Predominant rock
strata is sandstone/ shale
Strike of the strata is almost E-W in general but in the central
part it swings to WNW to ESE and again to E-W in the eastern
part
The general dip of the strata/coal seams is southerly and varies
from
10-19 degrees, average dip being about 14 degrees
Coal block contains 11 faults having throw in the range from 10-
130 m
Exploration details
18
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Sequence of Coal Seams
Particulars Thickness Range (m)
Surface RL 414 489
Weathered Mantle 6 28
Top OB 6 361
Seam IV D 0.23 5.67
Parting 0.32 13.25
Seam IV C 0.19 3.01
Parting 0.50 28.05
Seam IV B 0.10 5.37
Parting 1.08 38.03
Seam IV A 0.13 2.91
Parting 0.32 18.32
Seam IV 3.26 19.42
Parting 1.34 45.90
Particulars Thickness Range (m)
Seam III T 0.08 3.75
Parting 0.10 26.87
Seam III B 0.08 4.12
Parting 0.36 21.80
Seam II T 1.02 19.54
Parting 0.00 4.99
Seam II B 1.66 14.35
Parting 0.65 11.78
Seam I T 0.15 5.76
Parting 0.17 11.69
Seam I M 3.66 20.54
Parting 0.49 12.63
Seam IB 0.07 4.93
19
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Geological Cross Section
20
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Coal Reserves
Total Net Geological
Reserves 1,229.12 MT
Total Extractable Coal
Reserves 834.65 MT (68%)
Coal Losses
Under Barrier 60.81 MT (5%)
Under Batter 291.95 MT (24 %)
Mining Loss + Devolatized 41 .71 MT (3%)
Total Losses 394.47 MT (32%)
Volume of OBR 3055 Mm3
Average Stripping Ratio 3.66 m3/T
21
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Present Final Pit
Coal Loss in West
43 Mill. tonne Coal Loss in East
89 Mill.Tonne
Coal loss in South
221 Mill. tonne
Kerendari BC Block
Kerendari A Block
(NTPC)
Pakri Barwadih
Coal Block
(NTPC)
Coal Loss
Area Barrier Batter
Total
Reserves (Mt.)
East 16 73 89
West 12 31 43
South 33 188 221
TOTAL 61 292 353
Devolatisation 16
Mining Loss (@3% of reserves) 26
GRAND TOTAL 395
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 23
Geological Faults (11 Nos) from East to West: F2-70m;F10- 50m;
F9-10m to 40m;F8-100m to 130m; F7-5m to 60m; F6-10m to 80m;
F4-10m to 40m; F3-5m to 30m; F1-0m to 60m; F5-60m
Pit Floor, Floor Contour of IB Seam
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Depth (m) Coal (Mt.) Volume of
OBR(Mm3)
Stripping
Ratio(m3/t) Lead(Km)
Peak Capacity
(MTPA)
Upto 200 344 894 2.6 3.0 14
Upto 250 423 1164 2.8 3.5 17
Upto 300 493 1529 3.1 4.0 20
Upto 350 619 2033 3.3 4.5 25
Upto 400 745 2663 3.6 5.0 30
Upto 435 835 3055 3.7 5.5 40
Depthwise Coal Reserves & Ratio
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Block
Boundary
Public Road
Conveyor Coal
Conveyor
OB/IB
Conveyor for
Coal and OB
North-1198 Ha P-208 ha,G-43 ha & F-947 ha
South-728 Ha P-524 ha, G-72 ha & F-132 ha
Coal Block-2574 Ha P-1677 ha,G-234 ha & F-663 ha
Total Land Requirement (40 MTPA) Mtpa)
25
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Dump area and Hills
26 of 19
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Concept of Barriers
27 of 36
East Pit 15 m from Outer Edge
West Pit 15 m from Outer Edge
Southern Boundary 7.5 m from Block Boundary
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Coal mine: Challenges
Multi-seam mining - Total 12 coal seams of
splitting & merging nature
Geologically disturbed property - Occurrence
of 11 faults having throw up to 130 m
Steep gradient of coal seams Up to 19O
Occurrence of three Rivulets / rivers within
the property
High hillocks on the north side of Block
28
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Target Production Plan
Particulars Value
Total Coal Production 834.65 M Tonne
Peak Coal Production 40 MTPA
Peak Coal Volume 25.0 M m3
Peak OB (OB+IB) 152.11 M m3
Peak Annual Workload (OB Rock + Coal) 177.11 M m3
Target year for reaching 40 MTPA 5th Year
Largest coal mine in India & 3rd largest in the world
29
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 30
Mining Sequence RWE vs Internal
West side to East Side East side to West Side
Box Cut
Dump
Box Cut
Dump
RWE Internal
Merit De Merit Merit De Merit
1. Coal is at shallow depth 1. Diversion of Nala is
required immediately
1. Coal is at shallow depth 1. Immediate shifting of
Mata Temple
2. Mine working will be
easier for initial 10 years
2. Mine working will be
difficult when mining is
started in eastern part
2. More dump can be
accommodated in the east
pit
2. Rehabilitation
requirement is more
3. Land acquisition will be
easier as less population to
be displaces
3. Dump height is more
than 90m
3. After mine closure more
land is available for
agriculture
3. Total Land requirement is
more
4. Shifting of Mata Temple
not required immediately
4. Huge void will be left after
mine closure
4. Smaller void is left after
mine closure
4. Initial mine working will be
difficult
Confidential
Mining Methodology
Coal Seams
Shovel (35 m3) -> Dumper (350t) -> Crusher -> Conveyor -> Stacker -> Stockyard
Shovel (15 m3) -> Dumper (100t) -> Crusher -> Conveyor -> Stacker -> Stockyard
Peak System Capacity 40 million tonnes per year
Overburden
Shovel (35m3) -> Dumper (350t) -> OB dump area Shovel (15 m3) -> Dumper (100t) > OB dump area
Shovel (60 m3) -> Dumper (350t) -> Crusher -> Conveyor -> Spreader -> OB dump
Shovel (35 m3) -> Dumper (350t) -> Crusher -> Conveyor -> Spreader -> OB dump
Peak System Capacity 152 million cubic meter per year
Thin Interburden Ripping and dozing -> Loader -> Dumper -> OB Dump
IPCC
IPCC
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Mining Technology Selection
HEMM Size / Capacity No. Required
Electric Rope Shovel 60 65 m3 8
Hydraulic Shovel (BH) 30 35 m3 7
Front End Loader 10 15 m3 8
Rear Dumper 350 ShT 92
Rear Dumper 100 ShT 51
OB Removal
Top OB Benches: Fully Mobile IPCC with three 60- 65 m3 Rope Shovel
units
Other Top OB Benches: Semi-mobile IPCC with 30 - 35 m3 Hydraulic
Shovel and 350 Tons Rear Dumpers
Thick Partings: Semi-mobile IPCC with 30 - 35 m3 Hydraulic Shovel
and 350 Tons Rear Dumpers
Thin Partings: Semi-mobile IPCC with 10 - 15 m3 Front End Loaders
and 100 Tons Rear Dumpers
Coal prodn.
Thick Seams: Semi-mobile IPCC with 30 - 35 m3 Hydraulic Shovel and
350 Tons Rear Dumpers
Thin Seams: Semi-mobile IPCC with 10 - 15 m3 Front End Loaders
and 100 Tons Rear Dumpers
32
Confidential
Mining Methodology
33
Coal Seams
Shovel (35 m3) -> Dumper (315t) -> Crusher -> Conveyor -> Stacker -> Stockyard Shovel (15 m3) -> Dumper (91t) -> Crusher -> Conveyor -> Stacker -> Stockyard
Peak System Capacity 40 million tonnes per year
Overburden
Shovel (35m3) -> Dumper (315t) -> OB dump area Shovel (15 m3) -> Dumper (91t) > OB dump area
Shovel (60 m3) -> Dumper (315t) -> Crusher -> Conveyor -> Spreader -> OB dump Shovel (35 m3) -> Dumper (315t) -> Crusher -> Conveyor -> Spreader -> OB dump
Peak System Capacity 155 million cubic meter per year
Thin Interburden Ripping and dozing -> Loader -> Dumper -> OB Dump
33
IPCC
IPCC
Confidential
Mining Activities
34
Year 5
40 Mtpa
Fourth OB Crusher to be erected in first half of year 5
Fifth OB crusher to be ready in second half of year 5
Year 1 - 3
16 Mtpa
Waste to be trucked to north ex-pit to prepare decks for spreaders
First OB Crusher to be erected in second half of year 3
First Coal crusher to be erected in first half of Year 3
Preparation of Coal stock yard and secondary crushing plant in Year 1
Year 4
30 Mtpa
Coal and OB being mined using both IPCC and S&T operation
Second OB Crusher to be erected in first half of year 4
Third OB crusher to be ready in second half of year 4
Second Coal crusher to be erected in first half of Year 4
34
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Production Profile
Production Year Year Coal (MTPA) Waste
(million m3)
Strip Ratio
(cubic
metres/MT)
1st 2016-17 4 27.25 6.81
2nd 2017-18 8 50.96 6.37
3rd 2018-19 17 72.78 4.28
4th 2019-20 30 91.55 3.10
5th 2020-21 40 (Target)
118.46 3.01
6th 2021-22 40 149.36 3.75
7th to 15th year 2022-30 40 x 9 1466.04 4.07
16th year 2031-32 40 158.44 3.96
17th -20th year 2032-35 40 X 4 566.6 3.54
21st year 2036-37 28.02 72.38 2.58
22nd year 2037-38 26.02 72.38 2.78
23rd-27th year 2038-42 16.5 X 5 211.8 2.56
Coal production 40 MTPA from 5th to 20th year
35
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Project Year Yr 1 Yr 2 Yr 3 Yr 4 Yr 5
ROM Coal, MMT 4 8 17 30 40
Hydraulic Shovel, 30 35 m3 1 1 1 2 2
Front End Loader, 10 15 m3 1 3 3 5 8
RBH Drill, 160 mm 3 5 5 8 10
Rear Dumpers, 350 Sh T 5 5 10 10 10
Rear Dumpers, 100 Sh T 6 23 23 29 29
Dozer with Ripper, 850 HP 2 3 4 5 5
Wheel Dozer, 450 HP 2 3 4 5 5
Equipment Scheduling for Coal Removal
36
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 37
Tilaiya Coal Mine - Year 1
Mining Sequence from West to East instead of East to West as planned earlier
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 38
Tilaiya Coal Mine - Year 3
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 39
Tilaiya Coal Mine - Year 4
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 40
Tilaiya Coal Mine - Year 5
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 41
Tilaiya Coal Mine - Year 10
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 42
Tilaiya Coal Mine - Year 15
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential 43
Tilaiya Coal Mine - Year 20
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Semi-mobile Crushing Unit
DRAFT FOR DISCUSSION PURPOSES ONLY Confidential
Fully-Mobile Crushing Unit
Thank You