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Reliable and EconomicalVIRTUS Diesel Gensets
DaimlerChrysler Off-Highway
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MTU Friedrichshafen GmbH88040 FriedrichshafenGermanyPhone +49 7541 90 81 95Fax +49 7541 90 81 [email protected]
DaimlerChrysler Off-Highway
PowerGen
02 | 03
The world calls for energy.We provide.
MTU Friedrichshafen in Germany and Detroit Diesel Corporation in the USA, two DaimlerChrysler companies,have combined their off-highway operations. The MTUand Detroit Diesel product ranges, together withMercedes-Benz and VM Motori engines, have createda leading global supplier of engines and systems forpower generation, agricultural, construction and indus-trial, marine and rail applications.
Power generation is one of the areas in which we have a particularly long tradition. We have been developingand building engines and systems for the production ofelectricity since the beginning of the last century.
Our unique wealth of experience and expertise makesus a partner who can do a lot more than “simply” buildoutstanding engines. We offer complete systems, and that means we assistour customers all the way from the design stage throughproduct and customer support to providing a global service network.
Whatever your project, whenever and wherever you areplanning it, we can provide the energy to make it work.
04 | 05
As specialists in power generation, we have a long tradi-tion in the genset business.
Our knowledge and expertise are reflected in completesystem solutions assembled from standardized modulesand technically refined series-production components.
The stand-out reliability and availability of our systemscombined with their minimal operating costs makesthem ideally suited to a wide range of applications.
A range that extends from emergency power gensets forany type of building through peak-demand gensets all theway to continuous-duty power stations.
Wherever our gensets are in service, our global organi-zation is always at hand to provide onsite assistance andcomprehensive support – from project planning to instal-lation and servicing.
Energy onsite.
VIRTUS gensets:Systems from provencomponents.
VIRTUS gensets:Systems from proven components.
Scope of supply –Proven components for the entire plant.
Optional Equipment:
� Fuel System> Tank with retention bund 500 l or
1000 l> Retention bund fuel alarm> Automatic fuel filling kit> Fuel cooling radiator> Fuel prefilter with water separator
� Heavy Duty Air Filter> Air filter with replaceable cartridge> Heavy duty air filter
� Circuit Breaker> Contactor> Circuit breakers
(3 pole and 4 pole)> Automatic transfer
switches (3 pole and 4 pole)> Power cables
� Exhaust System> Exhaust silencers
9 dB(A), 29 dB(A) and 37 dB(A)
06 | 07
Standard Equipment:
Engine
> Liquid-cooled, turbocharged and intercooled diesel engine
> Electric starter (24VDC, 2-pole)
> Battery-charging alternator
> Fuel prefilter with water separator
> Oil extraction equipment with hand pump
> Set of dry-type air filters including maintenanceindicator
> Exhaust bellows with connecting flange
> Electronic engine control and monitoringsystem MDEC
> CAN-BUS communication with an external system
Base Frame
> Rigid steel frame
> Lifting eyes and drilling holes for fastening thebase frame to the foundation
> Engine and alternator resiliently mounted onbase frame
Alternator
> Single-bearing alternator with dampercage/windings
> Disc coupling
> Brushless, screen-protected and drip-proof,self-exciting, self-regulating,
> Auto-voltage regulator and +/-5% trimmer
> Protection class IP23
> Insulation class H
> Radio interference suppression N
> Load Acceptance Module for high load acceptance and low voltage dip
� Starting System> Batteries and battery isolator switch> Double starter Air/Electrical> Battery charger> Jacket water coolant heater
� Cooling SystemMechanical or electric fan cooler, twocircuits for engine and charge air cooling:> Expansion tank> Two sensors for coolant level and
temperature control> Radiator sized for up to 50°C entry
temperature in fuel optimized version
Our diesel engines: The driving force.Our tried and tested Series 2000 and 4000 diesel enginesform the basis for the VIRTUS gensets.At the heart of our gensets and plants, these enginesstand for maximum power and optimum economy
This is due to our engines' typical characteristics and advantages:
Optimal > Operating behavior> Excellent load acceptance behavior> High voltage and frequency stability
High availability and reliability> Electronic engine-management system with
self-diagnosis function> 24 hour service
Low life-cycle costs> Low fuel consumption> Easy to service
Environmental compatibility> Complies with international emission standards> Low noise and vibration levels
Series 2000
Series 4000
08 | 09
Benefits:High degree of system reliability> Pre-installed on genset base frame,
no on-site wiring required> Factory tested> Quick and simple initial operation
High flexibility > Built-in synchronization and load-sharing
module> Easy selection of required configuration
– Base-load operation without mains– Standby operation with automatic
mains/alternator switching– Peak-load operation, parallel to mains– Continuous synchronization to the mains
Control S5000 for Stand-aloneGensets
In order to meet the different requirements in the application segments standby andprime duty, our monitoring and contol systems S5000 and KERYS feature all necessaryfunctions:
Automatic Start/Stop via external signalManual Start/StopMonitoring system for all critical engine and alternator values (alarms and shut-down)
Control KERYS for Stand-aloneand Multiple Genset Plants
VIRTUS Monitoring and Control SystemEnsuring maximum availability.
10 | 11
� Cooling system� Control system and
Circuit breakers� Exhaust Systems� Fuel Systems
Necessary interfaces:> Fuel> Power cables
Our containers are equipped with all accessories,which are necessary for immediate operation, such as:
VIRTUS Containerized Gensets:Ready to operate.
Container gensets are a technically inter-esting and economical alternative to tradi-tional stationary generating plants as theyresult in considerably lower investmentcost compared to newly built or convertedgenerating-plant buildings.
A special application of container gensets is in mobile operation, i.e. whenever it isnecessary to move gensets from one locationto another and ensure that power is suppliedto the customer without delay.
261(290x0.9)261(290x0.9)
4040175175
63006300
6776 kg6776 kg
0056000560
HzHzA V
SORTIE EAU HTSORTIE EAU HT
BZI MA 1120BZI MA 1120BZI MA 1120BZI MA 1120
TAILLE AILLE 2
XrÈf 309011803XXA
3-1411-0282-01/C
12 | 13
Friedrichshafen
Detroit
Singapore
Melbourne
Wherever you may be:You’ll find our Service close by.
Your operations are situated around theworld – often in remote regions. That’s whythe absolute reliability and availability of your plant are crucial to your success andcompetitiveness.
Our service network is fine-tuned to that sit-uation. Whenever and wherever you need us,our specialists can get there fast to provideexpert support – literally around the globeand for the entire service life of your plant.
Our Service:
> We have agents and service centers inmore than 130 countries around theworld.
> We assemble and commission your planton-site.
> We carry out intermediate inspectionsand engine maintenance on-site.
> We ensure that original spare parts andtools are supplied quickly and reliablyaround the globe.
> We arrange service and maintenance contracts if required.
Worldwide 1100 points of contact with 130 distributors in more than 130 countries for Sales & Service.
NAFTAMTU Detroit Diesel
27 Distributors160 Branches416 Dealers
Latin AmericaMTU Brazil18 Distributors21 Branches12 Dealers
Near/Middle EastMTU Detroit Diesel IsraelMTU Office Middle East,UAEMTU Office Bahrain17 Distributors21 Branches10 Dealers
AfricaMTU South Africa10 Distributors15 Branches20 Dealers
Australia/PacificMTU DD Australia3 Distributors
22 Branches31 Dealers
AsiaMTU AsiaMTU Asia (China)MTU Asia (Thailand)MTU Engineering (Suzhou)MTU Detroit Diesel IndiaMTU Detroit Diesel IndonesiaMTU Japan 14 Distributors20 Branches50 Dealers
EuropeMTU FriedrichshafenMTU FranceMTU ItalyMTU Türbin Sanayi ve TicaretMTU Detroit Diesel UKMTU Detroit Diesel BeneluxMTU Office MoscowMTU Office St. Petersburg25 Distributors30 Branches
130 Dealers
Ratings Data
14 | 15
50 Hz – 1500 rpmFuel optimized Emission Canopy Containerized
optimized 20 foot 40 footPrime (kVA) Standby (kVA) Prime (kVA) 83–85dB (A) 78–87dB (A) 78–87dB (A)
650 715 650 x x700 770 700 x x825 910 825 x x910 1000 910 x x
1000 1100 1000 x1350 1485 1400 x x1500 1650 1540 x x1815 2000 1850 x2000 2200 2000 x2500 2750 25002750 3025 2750
60 Hz – 1800 rpmCanopy Containerized
20 foot 40 footPrime (kWe) Standby (kWe) 83-85 dB (A) 73-82 dB (A) 73-82 dB (A)
650 x x682 750 x x
910 x x909 1000 x x954 1145 x
1250 x x1364 1500 x x
1750 x1818 2000 x
Quality is an attitude of mind.
When it comes to quality, we do not compromise.
In line with our corporate philosophy of “TotalQuality Management” we ensure the qualityof our products at every stage of their devel-opment and manufacture. Each individualemployee bears responsibility for it and formaking sure that quality assurance plays acentral role in every facet of the company’sactivities.
It goes without saying that we meet the inter-national requirements of ISO 9001:2000 and14001:2000.
Nevertheless, there is a lot more to qualitythan obtaining a certificate or meeting aninspection specification.
The crucial criteria for real quality are thelevel of our customers’ satisfaction andthe number of years over which they continueto place their confidence in our products.
Quality at this level is not achieved by takingthe “average” as a benchmark. Our customersquite rightly demand everything of us – andwe always give just that little bit more!More reliability, more innovation, moreindividuality, more safety.
If you share the same ideals, we can achieve agreat deal together.
That is something we look forward to.
