THE NEW PHILOSOPHYIN MAINTENANCE AND RELIABILITY EDUCATION

THE SOLUTIONGPAllied’s inspired Blended Learning empowers participants to take control of their learning experiencethrough instructor-led classes, online curriculum, and skill applications within your facility orindustrial environment.

GPAllied’s inspired Blended Learning is aimed at maximizing the value of training for our clients.Advanced adult learning techniques drive documented return on training dollars through the use of:

As opposed to traditional training, inspired Blended Learning is driven by direct application at your site. Upon completion of each Learning Project, participants will be able to demonstrate the new knowledge, as well as document the return on training investment. GPAllied’s inspired Blended Learning enables organizations to:

ExPAND THE CAPABILITIES Of ExISTINg MAINTENANCE AND RELIABILITY ENgINEERS

DEvELOP NEW MAINTENANCE AND RELIABILITY ENgINEERS TO MEET gROWINg NEEDS

ExPECT TO SEE DOCUMENTED OPERATINg COSTS DECREASE, REvENUES INCREASE, OR BOTH

ENSURE RETENTION AND DOCUMENTATION Of THE LEARNINg AND THE RESULTSTHROUgH vIRTUAL LEARNINg PROjECT COACHINg

BUILD A SUCCESSfUL RELIABILITY IMPROvEMENT PROjECT PLAN BY COMPLETINg ACTIvITIES fOLLOWINg EACH Of THE LEARNINg MODULES

iBL IS AIMED AT MAxIMIZINgTHE vALUE Of TRAININg gAINSfOR OUR CLIENTS.

Retention of Skills

Return on Investment

BUSINESS CASETough to get training dollars? Let iBL help you build your business case. We can help you define your project and calculate projected return on investments for your iBL training program.

eLEARNINg vIDEOfACE-TO-fACE INSTRUCTION

DIRECT APPLICATION

REAL WORLD ExAMPLES

13-STEP PROCESS

2

3

Participants attend a one-week Learning Project Kickoff at GPAllied’s headquarters in Charleston, SC. The focus of the kickoff is to build a learning process foundation by providing exposure to the core philosophiesof the discipline selected.

eLEARNINgThrough the iReliabilityTM Learning Management System, GPAllied delivers interactive, virtual modules. Each module begins with a discussion of a singular concept using animated graphics that break the concept down into manageable bits of information. Some animations are interactive, allowing the student to manipulate the graphic in order to simulate various scenarios and further enhance the learning objective. Activities such as quizzes, matchingexercises, and fill-in-the-blank exercises are then used to reinforce comprehension level learning objectives.

PRACTICAL APPLICATIONFollowing each eLearning module, the GPAllied Coach will engage with the attendee for a total of 160 hours of additional guidance. Coaches will employ the iReliabilityTM Learning Management System to deliver custom-designed tasks and real world, on-site applications of core skills to blend learning objectives and skills applications while facilitating the improvement of your maintenance reliability program. GPAllied utilizes the R5 Rapid Improvement Process structure to execute the Learning Project.

LEARNINg PROjECT KICKOff

eLEARNINg MODULESAsset Health Management• Introduction to AHM • Preparing the Asset Catalog• Analyzing Asset Criticality • Vibration Analysis Fundamentals• Ultrasound Fundamentals • Thermography Fundamentals• Motor Circuit Analysis Fundamentals • Oil Analysis Fundamentals• Reliability-based Lubrication Fundamentals• Selecting Quantitative PMs• Evaluating PM Program Effectiveness• Direct Application and Coaching on Asset Health Management

in your Facility

Work Execution Management Overview• Introduction to WEM • Introduction to Planning & Scheduling • Direct Application and Coaching on Work Execution

Management in your Facility

Developing Effective Work Procedures• Creating a Job Map • Writing Effective PM Procedures• Establishing Standard Work• Direct Application and Coaching on Developing Effective Work

Procedures in your Facility

Reliability Centered Maintenance• Creating a Job Map • Writing Effective PM Procedures• Establishing Standard Work• Direct Application and Coaching on Reliability Centered

Maintenance in your Facility

Root Cause Analysis• Introduction to RCA • RCA Fundamentals• Facilitating a Transparency-based RCA • Facilitating a Tree-based RCA• Facilitating a Time-based RCA • Introduction to Failure Mechanisms• Identifying Common Mechanical Failure Modes• Identifying Common Electrical Failure Modes• Identifying Common Stationary Failure Modes• Creating RCA Corrective Action Reports• Direct Application and Coaching on Root Cause Analysis in

your Facility

Reliability Engineering• Introduction to Reliability Statistics • Calculating Process Reliability• Calculating Overall Equipment Effectiveness• Calculating Life Cycle Costs • Modeling System Reliability• Calculating Maintainability • Writing an Asset Validation Procedure• Introduction to Energy Management• Management of Change Fundamentals• Direct Application and Coaching on Reliability Engineering in

your Facility

Materials Management Optimization• Creating an Equipment Bill Of Materials• Calculating MRO Inventory Metrics• Establishing Just-In-Time Inventory Controls• Direct Application and Coaching on Materials Management

Optimization in your Facility

North America • Latin America • Europe • Middle East • Asia-Pacific

World Headquarters4200 Faber Place DriveCharleston, SC 29405

o. 888.335.8276f. 843.414.5779

GPAllied EMEAGuldensporenpark 21-Blok CB-9820 Merelbeke, Belgium

o. +32(0)9.210.17.20f. +32(0)9.210.17.28

info@gpallied.com • www.gpallied.com

apid Improvement ProcessMaintenance and Reliability Engineering Core Skills Development

RATIONALIZE RATIFY

REALIZE RESOLVE

apid Improvement Process

Learning Project

Philosophy Fundamentals

Map Project Work to

Sessions

Selection of Candidates and Focus

Lines

Task Assignments

Certification Awarded

Advanced Consideration

Complete Case Study

Presented

Enroll in Curriculum

Present Project Charter

Complete Project Charter

Leadership Alignment to Charter

Maintenance and Reliability Engineering Core Skills Development

RECOGNIZE

Asset Health Management (Mechanical)

Root Cause Analysis (RCA)

Failure Reporting and

Corrective Action System

Reliability Statistics

Life Cycle Cost Analysis

Asset Health Management

(Electrical and Energy)

Reliability Centered

Maintenance (RCM)

Additional Skills Development

Session