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Refractory Systems | Anchoring Systems
STEULER-KCH ANCHORING SYSTEMS 2
Left: Schematic diagram of a ceiling construction with Steuler
anchoring bricks in a monolithic lining.
STEULER-KCH also supplies the relevant hol-
ding clamps for the ceramic anchoring bricks.
3 ANCHORING SYSTEMS STEULER-KCH
Right: Cross-section of an anchoring brick
with ceramic fastening threads.
Anchoring brick
STEULER-KCH develops and produces anchoring brick for sus-
pended ceilings, ceiling boxes and walls for the anchoring of
monolithic materials. Anchors must be used to secure monolithic
delivery system components depending on their dimensions and
arrangement. The anchors are part of the refractory lining and
attach it to the steel structure. The individually anchored elements
can be replaced as necessary without threatening the integrity of
the adjacent lining. STEULER-KCH anchoring bricks are suitable
for use wherever metal anchoring systems cannot be used due
to high temperature loading or strong chemical attack from the
combustion atmosphere.
The ceramic anchoring brick is anchored to the steel structure by
means of holding clamps, hangers or threaded retainers which
are matched to the product and the application case.
The type and geometry of the anchor selected depends on many
factors:
Application temperature, service temperature
Quality of the monolithic materials
Wear profile of the unit
Furnace chamber atmosphere
Thermodynamic calculations
Together with our customers we select just the right system for their
particular unit from the broad spectrum of material qualities and
formats. STEULER-KCH anchoring bricks are used in a wide range
of applications - from the iron and steel industry and non-ferrous
metallurgy to the chemical industry to hazardous waste incinerators.
The essential benefits:
High holding and load-bearing force, even with temperatu-
res up to 1700°C
Good mechanical properties at high temperature, good
volumetric stability and good resistance to temperature
changes
Easy installation of anchoring bricks by means of clamps,
hangers or retainers attached to the steel structure or
exterior wall
Corrugated geometry for enhanced bond with monolithic
materials
The head of the anchoring brick is designed in a way that
makes it possible to transmit large holding forces securely
Range of products adapted for specific application cases
Below: Anchoring bricks in different designs and material
qualities. They are attached to the steel structure by means
of clamps, hangers or retainers.
STEULER-KCH specialises in anchoring systems for walls and ceilings
STEULER-KCH FE fastening and expansion joint systems
Nearly all refractory brickwork requires expansion joints in order
to compensate for stresses incurred while heating up and cooling
down. STEULER-KCH develops and produces FE fastening and
expansion joint systems in different dimensions and qualities for
many types of furnaces.
Distance and thickness of the expansion joints must be adapted to
the specific expansion characteristics of the materials to be used
and to the operating conditions in the furnace.
Below: Schematic diagram of the anchoring of a three-
layer wall construction by means of FE fastening bricks.
STEULER-KCH ANCHORING SYSTEMS 4
STEULER-KCH offers a wide range of fas-
tening and expansion joint bricks in diffe-
rent geometries and types. The standar-
dised fastening and expansion joint bricks
range from protective refractory brickwork
with a wall thickness of the 114 mm to
lining thicknesses of up to 250 mm. Other
wall thickness can also be provided on
request.
Here too the type and geometry selected
depend on the specific requirements of
the furnace system being lined. The pair
of interlocking bricks is fastened to the
steel structure and/or to the sheet steel
jacket by means of a cast or steel anchor
which bonds the brickwork with the steel.
Below: : FE fastening bricks for wall anchoring points
with recesses for metal anchors in different configu-
rations and material qualities.
Special material qualities and formats for different application cases
Right: Expansion joint
installed in a metal
console with specially
shaped console brick.
Right: Pairs of faste-
ning bricks anchor a
wall construction in
a hazardous waste
incinerator.
5 ANCHORING SYSTEMS STEULER-KCH
STEULER-KCH ANCHORING SYSTEMS 6
FE fastening and expansion joint systems
7 ANCHORING SYSTEMS STEULER-KCH
Steuler Técnica S.L.Spain
Steuler France S.A.R.L.France
Ditescor S.A. de C.V.Mexico
Steuler Maroc S.A.R.L.Marocco
Alphaplast S.A.Spain
Steuler Nordic ABSweden
Shanghai STEULER-KCH Anticorrosion Engineering Co. Ltd.China
CIMA S.r.l.Italy
KCT Sp. z o.o.Poland
Steuler Industrial Corrosion Protection Pty. Ltd.Australia
Steuler New Caledonia S.A.R.L.New Caledonia
STEULER-KCHBranch Saudi Arabia
STEULER-KCHBranch Austria
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STEULER-KCH GmbHRefractory Systems DivisionGeorg-Steuler-Straße 56203 Höhr-Grenzhausen | GERMANYPhone: +49 26 24 13-586Fax: +49 26 24 13-305Mail: [email protected]
Surface Protection SystemsPlastics TechnologyPool ConstructionsBerggarten 1 56427 Siershahn | GERMANYPhone: +49 26 23 600-0Fax: +49 26 23 600-513Mail: [email protected]
www.steuler-kch.de
Together with its international subsidiaries and representations, STEULER-KCH offers its customers a worldwide network which deve-lops and implements comprehensive system solutions.
SURFACE PRoTECTIoN SySTEMSLining and flooring systems Cements, jointing materials, masonry systems, rubber linings
PLASTICS TECHNoLoGyThermoplastic lining systemsEquipment, piping and tanks made of duroplastics and thermoplastics
REFRACToRy SySTEMSHigh temperature refractory linings
PooL CoNSTRUCTIoNSTEULER-Q7 lining systems
